A cleaning device for a reaction kettle
Patent Information
- Application Number
- CN202522287748.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0002]反应釜作为化工、制药行业的核心设备,在长期使用后,釜内壁、搅拌轴、釜底易残留物料结垢、油污等污染物,若清洗不彻底,会导致后续批次物料交叉污染,影响产品质量;同时,顽固结垢会降低反应釜传热效率增加能耗
本申请通过设置的电动推杆、圆板、套筒、滑杆与拉杆的配合,利用电动推杆的往复伸缩工作,可以带动连接管进行往复偏转,同时喷头便会上下往复偏转,喷头喷射出的水流便会倾斜喷射至反应釜内壁,从而能够避免出现清洁盲区,进一步的提升对反应釜内部的清洁效果。
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Figure CN224763856U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of reactor cleaning technology, and in particular to a reactor cleaning device. Background Technology
[0002] As core equipment in the chemical and pharmaceutical industries, reaction vessels are prone to scale, oil stains and other contaminants remaining on the inner wall, stirring shaft and bottom of the vessel after long-term use. If cleaning is not thorough, it will lead to cross-contamination of subsequent batches of materials and affect product quality. At the same time, stubborn scale will reduce the heat transfer efficiency of the reaction vessel and increase energy consumption.
[0003] Current cleaning devices use a fixed angle for the water jet from the nozzles. For the curved transition area between the bottom and the wall of the reactor, the fixed angle of the water jet cannot conform to the curved surface, resulting in an uncleaned zone. Residual viscous materials accumulate here and are difficult to remove, thus reducing the cleaning effect. To address this issue, we propose a cleaning device for reactors. Utility Model Content
[0004] The purpose of this application is to provide a cleaning device for a reaction vessel to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A cleaning device for a reaction vessel includes an annular plate. The upper surface of the annular plate has annularly arranged grooves. A set of connecting shafts is fixedly connected to the inner wall of each groove. The ends of each set of connecting shafts, close to each other, are rotatably connected to a connecting pipe. One end of each connecting pipe is connected to a nozzle. A circular plate is disposed inside the annular plate. An annularly arranged sleeve is fixedly connected to the outer surface of the circular plate. A sliding rod is slidably connected to the inner wall of each sleeve. One end of each sliding rod is hinged to a pull rod. The other end of each pull rod is hinged to the other end of a connecting pipe. A driving structure is disposed above the circular plate.
[0006] In a further embodiment, the outer surface of each of the connecting pipes is connected to a water supply pipe, and each of the water supply pipes is retractable.
[0007] In a further embodiment, a set of limiting grooves is provided on the outer surface of each sleeve, and a slider is slidably connected to the inner wall of each limiting groove, with one end of each slider connected to the outer surface of the slide rod.
[0008] In a further embodiment, the drive structure includes an electric push rod mounted on the upper surface of the circular plate.
[0009] In a further embodiment, a cross plate is fixedly connected to the top of the electric push rod, and a ring of uprights is fixedly connected to the bottom surface of the cross plate, with the bottom end of each upright connected to the upper surface of the ring plate.
[0010] In a further embodiment, each of the nozzles is a high-pressure nozzle.
[0011] Compared with the prior art, the beneficial effects of this utility model are: This application utilizes the combination of an electric push rod, a circular plate, a sleeve, a slide rod, and a pull rod. By reciprocating the extension and retraction of the electric push rod, the connecting pipe can be driven to reciprocate and deflect. Simultaneously, the nozzle will reciprocate up and down, and the water jet from the nozzle will be sprayed obliquely onto the inner wall of the reactor, thereby avoiding blind spots in cleaning and further improving the cleaning effect on the inside of the reactor. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the cleaning device for the reactor.
[0013] Figure 2 This is a three-dimensional structural diagram of the annular plate of the cleaning device for the reactor.
[0014] Figure 3 This is a three-dimensional structural diagram of the sleeve of the cleaning device for the reactor.
[0015] In the diagram: 1. Annular plate; 2. Circular plate; 3. Upright pole; 4. Electric push rod; 5. Cross plate; 6. Nozzle; 7. Groove; 8. Water supply pipe; 9. Pull rod; 10. Slider; 11. Limiting groove; 12. Sleeve; 13. Slide rod; 14. Connecting shaft; 15. Connecting pipe. Detailed Implementation
[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-3 In this utility model, a cleaning device for a reaction vessel includes an annular plate 1. The upper surface of the annular plate 1 has annularly arranged grooves 7. Each groove 7 has a set of connecting shafts 14 fixedly connected to its inner wall. The ends of each set of connecting shafts 14 that are close to each other are rotatably connected to a connecting pipe 15. One end of each connecting pipe 15 is connected to a nozzle 6. The connecting shafts 14 can stabilize the connecting pipe 15 inside the groove 7. The outer surface of each connecting pipe 15 is connected to a water supply pipe 8. Each water supply pipe 8 is retractable and can supply water to an external water source, allowing the water to enter the connecting pipe 15 and be sprayed out from the nozzle 6. Each nozzle 6 is a high-pressure nozzle, which can further enhance the cleaning effect of the water jet.
[0019] An annular plate 1 contains a circular plate 2. A ring of sleeves 12 are fixedly connected to the outer surface of the circular plate 2. Each sleeve 12 has a sliding rod 13 slidably connected to its inner wall. One end of each sliding rod 13 is hinged to a pull rod 9, and the other end of each pull rod 9 is hinged to the other end of a connecting pipe 15. A driving structure is located above the circular plate 2. The driving structure includes an electric push rod 4 mounted on the upper surface of the circular plate 2. When the electric push rod 4 is activated, it reciprocates, causing the circular plate 2 to descend. The circular plate 2 then moves the sleeves 12 downwards, and the sleeves 12 move the sliding rods 13 downwards. The other end of the sliding rod 13 pulls one end of the pull rod 9 downwards, and the other end of the pull rod 9 pulls the connecting pipe 15 to rotate around the connecting shaft 14. At this time, the nozzle 6 deflects upwards to spray water, and conversely, it deflects downwards to spray water. This allows the water jet from the nozzle 6 to conform to the curved surface of the reactor, preventing blind spots and ensuring effective cleaning.
[0020] The top of the electric push rod 4 is fixedly connected to a cross plate 5, and the bottom surface of the cross plate 5 is fixedly connected to a ring of uprights 3. The bottom end of each upright 3 is connected to the upper surface of the ring plate 1. By using the cooperation between the uprights 3 and the cross plate 5, the electric push rod 4 can be supported, thereby ensuring its stable operation.
[0021] Each sleeve 12 has a set of limiting grooves 11 on its outer surface. Each limiting groove 11 has a slider 10 slidably connected to its inner wall. One end of each slider 10 is connected to the outer surface of the slide rod 13. By using the cooperation of the limiting grooves 11 and the sliders 10, the movement of the slide rod 13 can be limited, preventing it from separating from the sleeve 12.
[0022] The working principle of this application is as follows: When in use, this device is inserted into the reactor, and then water is injected into the water supply pipe 8 through the external pipe. The water will enter the connecting pipe 15 and be sprayed out from the nozzle 6. Then, the electric push rod 4 is activated to reciprocate and extend. The extension and retraction of the electric push rod 4 will push the circular plate 2 down, and the circular plate 2 will drive the sleeve 12 to move down. At the same time, the sleeve 12 will drive the sliding rod 13 to move down. The other end of the sliding rod 13 will pull one end of the pull rod 9 down, and the other end of the pull rod 9 will pull the connecting pipe 15 to rotate around the connecting shaft 14. At this time, the nozzle 6 will deflect upward to spray water, and conversely, the nozzle 6 will deflect downward to spray water. This allows the water jet from the nozzle 6 to conform to the curved surface of the reactor, so as to avoid cleaning blind spots and thus ensure the cleaning effect.
[0023] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A cleaning device for a reaction vessel, characterized in that: The device includes an annular plate (1), the upper surface of which is provided with annularly arranged grooves (7). Each groove (7) has a set of connecting shafts (14) fixedly connected to its inner wall. Each set of connecting shafts (14) is rotatably connected to a connecting pipe (15) at one end close to each other. Each connecting pipe (15) has a nozzle (6) connected to one end. The annular plate (1) has a circular plate (2) inside. The outer surface of the circular plate (2) is fixedly connected with annularly arranged sleeves (12). Each sleeve (12) has a sliding rod (13) slidably connected to its inner wall. Each sliding rod (13) has a pull rod (9) hinged to one end. The other end of each pull rod (9) is hinged to the other end of the connecting pipe (15). A driving structure is provided above the circular plate (2).
2. The cleaning device for a reaction vessel according to claim 1, characterized in that: Each of the connecting pipes (15) has a water supply pipe (8) connected to its outer surface, and each of the water supply pipes (8) is retractable.
3. The cleaning device for a reaction vessel according to claim 1, characterized in that: Each sleeve (12) has a set of limiting grooves (11) on its outer surface. Each limiting groove (11) has a slider (10) slidably connected to its inner wall. One end of each slider (10) is connected to the outer surface of the slide rod (13).
4. The cleaning device for a reaction vessel according to claim 1, characterized in that: The drive structure includes an electric push rod (4) mounted on the upper surface of the circular plate (2).
5. A cleaning device for a reaction vessel according to claim 4, characterized in that: The top of the electric push rod (4) is fixedly connected to a cross plate (5), and the bottom surface of the cross plate (5) is fixedly connected to a ring of uprights (3), the bottom end of each upright (3) being connected to the upper surface of the ring plate (1).
6. A cleaning device for a reaction vessel according to claim 1, characterized in that: Each of the nozzles (6) is a high-pressure nozzle.