A detection device and a detection method for vehicle door interior defects
By designing a door interior detection device including flipping boards, clamping parts, and vacuum components, the problem of detection of blind zones, inaccurate detection and dust effects in existing technologies have been solved, and more comprehensive detection and higher detection and higher tests are achieved accuracy.
Patent Information
- Application Number
- CN202411588900.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-11-08
Smart Images

Figure CN119125464B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of surface detection, and in particular to a detection device and a detection method for defects in vehicle door interior trim. Background Art
[0002] With the improvement of living standards and the increasing popularity of cars, people have a more detailed understanding of cars and have different demands for the quality and grade of cars. Therefore, to improve the grade of a car, we must first beautify its exterior and interior, and the decoration of the door is particularly important. The quality of the door interior has become an important indicator to measure the grade of a car brand.
[0003] The patent application with reference publication number CN109187561A discloses a vehicle door interior defect visual inspection system. The inspection object is mainly the leather decorations spliced on the main body of the inner surface of the vehicle door. The inspection covers parameters such as color, shape, pinholes, scratches, pits, etc. The purpose is to provide a system device with optimized structure and simple and convenient use, so as to more reasonably allocate labor, make full use of human resources, improve production efficiency, and reduce the losses caused by various misjudgments and missed judgments caused by manual inspection. The system composition scheme of the invention is: a vehicle door production assembly equipment, an image acquisition device, and a surface defect visual inspection software.
[0004] However, during the detection process, the above-mentioned device fixes the vehicle door by clamping, and the clamping position is often unable to be detected, which will cause a blind spot and affect the detection of the detection equipment; when the above-mentioned invention is detected again, the detection equipment cannot rotate when detecting the decorative parts, so that the detection equipment cannot maintain an optimal detection distance; at the same time, dust is easily present on the outside of the detection equipment during the detection process, resulting in inaccurate detection results, which are difficult to detect during the detection process.
[0005] Therefore, it is necessary to provide a detection device and a detection method for vehicle door interior defects to solve the above technical problems. Summary of the invention
[0006] The object of the present invention is to provide a device and method for detecting defects in vehicle door interior trim, so as to solve the defects of the prior art mentioned in the above background technology.
[0007] Based on the above ideas, the present invention provides the following technical solution: a device for detecting defects in vehicle door interior trim, comprising:
[0008] Two support frames, the two support frames are arranged opposite to each other, and a flip plate is arranged on the opposite side of the two support frames. The outer sides of the two flip plates are fixedly connected with a rotating shaft, the rotating shaft passes through the flip plate and is rotatably connected to the flip plate. The outer side of the support frame is fixedly connected with a flip motor, and the output shaft of the flip motor is fixedly connected to the rotating shaft. Two sets of conveying equipment are arranged at both ends of the two support frames;
[0009] Two groups of clamping members facing each other up and down are arranged between the two flip plates, and the clamping members include two moving plates, and the two moving plates are respectively fixedly connected with the two flip plates with a first hydraulic telescopic rod, and the first transmission roller and the second transmission roller are arranged on opposite sides of the two moving plates, and a synchronous member for rotating the first transmission roller and the second transmission roller is arranged on the outer side of the moving plate;
[0010] A first detection head for detection is disposed on one side of each of the two groups of clamping members, a first mounting frame is fixedly connected to the outer side of the first detection head, a transmission member is disposed between the first mounting frame and the support frame, and when the two groups of clamping members are turned over, the first mounting frame moves in coordination with the lifting;
[0011] Cleaning rollers are arranged inside the two groups of clamping parts, and dust suction components are arranged outside the cleaning rollers.
[0012] As a further solution of the present invention: the first transmission roller passes through the movable plate and is rotatably connected to the movable plate, a slide groove is opened inside the movable plate, a sliding block is arranged inside the slide groove, the second transmission roller passes through the sliding block and is rotatably connected to the sliding block, a second hydraulic rod is arranged inside the slide groove, both ends of the second hydraulic rod are respectively fixedly connected to the sliding block and the movable plate, and an auxiliary wheel is rotatably connected to one side of the sliding block.
[0013] As a further solution of the present invention: the synchronizing member includes a fixed frame fixedly connected to the outer side of the movable plate, a tensioning block is slidably connected inside the fixed frame, a first spring and a first telescopic rod are fixedly connected between the tensioning block and the fixed frame, and the first spring is sleeved on the outer side of the first telescopic rod.
[0014] As a further solution of the present invention: the synchronous part also includes a driving motor fixedly connected to the outer side of the movable plate, the output shaft of the driving motor is fixedly connected to the first transmission roller, and the outer sides of the tensioning block, the first transmission roller and the second transmission roller are each provided with a transmission pulley, the transmission pulley is rotatably connected to the tensioning block, the first transmission roller and the second transmission roller are both fixedly connected to the transmission pulley on one side, and a belt is sleeved on the outer sides of the three transmission pulleys, and are connected through belt transmission.
[0015] As a further solution of the present invention: the transmission member includes a reciprocating screw rotatably connected to the outside of the support frame, the reciprocating screw passes through the first mounting frame and is connected to the first mounting frame through a ball nut pair, a bevel gear plate is fixedly connected to the outside of the rotating shaft, a bevel gear is meshedly connected to the outside of the bevel gear plate, one end of the bevel gear is fixedly connected to a transmission rod, a support plate is rotatably connected to the outside of the transmission rod, the support plate is fixedly connected to the support frame, the transmission rod and the outside of the reciprocating screw are fixedly connected to pulleys, and the two pulleys are connected by belt transmission.
[0016] As a further solution of the present invention: two second mounting frames are provided between the two groups of clamping members, and the two second mounting frames are fixedly connected to the upper and lower movable plates with multiple second telescopic rods and multiple second springs, the second springs are sleeved on the outside of the second telescopic rods, and a second detection head for detection is fixedly connected to one side of the second mounting frame.
[0017] As a further solution of the present invention: the two ends of the cleaning roller respectively pass through the two movable plates and are rotatably connected with the movable plates, the two ends of the cleaning roller are fixedly connected with driven gears, the outer side of the first transmission roller is fixedly connected with a driving gear, and the driven gear is meshed with the driving gear.
[0018] As a further solution of the present invention: the dust suction assembly includes a first dust suction frame that is attached to the outer side of the cleaning roller, the top of the first dust suction frame is rotatably connected to a rotating cylinder, the outer side of the rotating cylinder is provided with a connecting groove, the rotating cylinder is connected with the first dust suction frame through the connecting groove, and the rotating cylinder is rotatably connected to the second dust suction frame, one end of the rotating cylinder is fixedly connected to a connecting rod, the connecting rod passes through the movable plate and is rotatably connected to the movable plate, one end of the connecting rod is fixedly connected to a rotating disk, one side of the rotating disk is fixedly connected to a connecting shaft, a third liquid telescopic rod is hinged between the connecting shaft and the movable plate, the other end of the rotating cylinder is fixedly connected to a dust suction device for dust suction, the dust suction device is fixedly connected to the outer side of another movable plate, a control detection plate is fixedly connected between the two relatively movable plates, the first dust suction frame and the second dust suction frame are fixedly connected to the outer sides of the support rod, and the support rod is fixedly connected to the movable plate.
[0019] As a further solution of the present invention: fourth hydraulic telescopic rods are fixedly connected to both sides of the top of one of the conveying devices, and one end of the two fourth hydraulic telescopic rods is fixedly connected to a clamping plate.
[0020] A method for detecting defects in vehicle door interior trim is also provided, comprising the following steps;
[0021] Step 1: Place the door interior panel on a conveying device for transmission. When the panel is transported between two support frames, the first detection heads arranged above and below scan and detect one end of the panel.
[0022] Step 2: When the interior trim panel moves between the first transmission roller and the second transmission roller, the first hydraulic telescopic rod pushes the two clamping members to clamp the interior trim panel;
[0023] Step 3: Start the flip motor again, the flip motor drives the rotating shaft to rotate, and then the flip plate drives the two sets of clamping parts to rotate, so that the first detection head can fully scan the interior trim panel.
[0024] Compared with the prior art, the beneficial effects of the present invention are:
[0025] 1. When transported between two support frames, the first detection head arranged above and below scans and detects one end of the interior panel; when the interior panel moves between the first transmission roller and the second transmission roller, the first hydraulic telescopic rod pushes the two clamping parts to clamp the interior panel; then the flip motor is started, the flip motor drives the rotating shaft to rotate, and then the flip plate drives the two sets of clamping parts to rotate, so that the first detection head can fully scan the interior panel, thereby increasing the detection range.
[0026] 2. Scan and inspect both sides of the decorative panel. When one end of the decorative panel moves from the first transmission roller to the second transmission roller, the two first detection heads and the second detection heads scan one end of the decorative panel and detect the other end as the decorative panel moves, thereby avoiding obstruction caused by clamping the decorative panel and improving the accuracy of detection.
[0027] 3. When the inspection is completed, start the second hydraulic rod to move the second transmission roller holding the decorative panel together, so that the decorative panel is close to another conveying device. Since the tensioning block and the fixed frame are fixedly connected by the first spring and the first telescopic rod, the transmission of the belt can be adjusted to keep the second transmission roller in the conveying state.
[0028] 4. The bevel gear plate drives the meshing bevel gear to rotate, and the bevel gear drives the transmission rod to rotate. The belt transmission between the transmission rod and the reciprocating screw causes the reciprocating screw to rotate, and then the reciprocating screw drives the first mounting frame to rise and fall. When the clamping piece holds the decorative panel and rotates 90 degrees, the first mounting frame rises to the highest point and detects both ends of the decorative panel through the first detection head. When it continues to rotate, the first mounting frame starts to descend, and then the first detection head detects one side of the decorative panel again. Whether it is consistent can be judged by the first detection heads set up above and below, thereby improving the accuracy of the detection.
[0029] 5. The first detection head will detect the reference detection plate. The reference detection plate is the detection reference plate. When the first detection head detects, a shadow appears, which means that dust is adhered to the outside of the first detection head. Therefore, the third liquid telescopic rod is started to shrink. The third liquid telescopic rod pulls the connecting shaft to rotate the rotating disk, and then the side of the rotating cylinder with the connecting groove rotates to the second dust suction position. At this time, the second dust suction is aimed at the first detection head and then the outside of the first detection head is vacuumed, thereby improving the accuracy of the detection of the first detection head. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0032] Figure 2 It is a schematic structural diagram of the first detection head of the present invention;
[0033] Figure 3 It is a schematic diagram of the structure of the clamping member of the present invention;
[0034] Figure 4 The present invention Figure 3 A schematic diagram of the enlarged structure of part A;
[0035] Figure 5 It is a schematic diagram of the structure of the movable plate of the present invention;
[0036] Figure 6 It is a schematic diagram of the transmission structure of the present invention;
[0037] Figure 7 The present invention Figure 6 A schematic diagram of the enlarged structure of part B;
[0038] Figure 8 It is a schematic diagram of the structure of the synchronizer of the present invention;
[0039] Fig. 9 The present invention Figure 8 Schematic diagram of the enlarged structure of part C;
[0040] Fig.10 It is a schematic diagram of the structure of the dust collection component of the present invention;
[0041] Fig.11 It is a schematic diagram of the cross-sectional structure of the first dust collection frame, the rotating cylinder and the second dust collection frame of the present invention.
[0042] In the figure: 1, support frame; 2, flip plate; 201, first hydraulic telescopic rod; 3, flip motor; 301, rotating shaft; 4, moving plate; 401, first transmission roller; 402, second transmission roller; 403, sliding block; 404, auxiliary wheel; 405, second hydraulic rod; 406, fixed frame; 4061, tension block; 4062, transmission pulley; 4063, first telescopic rod; 4064, first spring; 407, driving motor; 501, first detection head; 502, first mounting frame; 503, reciprocating screw rod; 504, bevel gear plate; 505, bevel gear; 506, transmission Moving rod; 507, pulley; 508, support plate; 601, second telescopic rod; 602, second mounting frame; 603, second spring; 604, second detection head; 701, cleaning roller; 702, driven gear; 703, driving gear; 801, first dust suction frame; 802, rotating cylinder; 8021, connecting groove; 8022, rotating disk; 8023, connecting shaft; 8024, third hydraulic telescopic rod; 803, second dust suction; 804, control detection plate; 805, dust suction equipment; 806, connecting rod; 9, conveying equipment; 901, fourth hydraulic telescopic rod; 902, clamping plate. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] like Figures 1 to 11 As shown, a device for detecting defects in vehicle door interior trim includes the following embodiments:
[0045] like Figures 1 to 3 As shown, embodiment 1 includes:
[0046] Two support frames 1, the two support frames 1 are arranged opposite to each other, and a flip plate 2 is arranged on the opposite side of the two support frames 1. The outer sides of the two flip plates 2 are fixedly connected with a rotating shaft 301, and the rotating shaft 301 passes through the flip plate 2 and is rotatably connected to the flip plate 2. A flip motor 3 is fixedly connected to the outer side of the support frame 1, and the output shaft of the flip motor 3 is fixedly connected to the rotating shaft 301. Two sets of conveying equipment 9 are arranged at both ends of the two support frames 1;
[0047] Two groups of clamping members facing each other up and down are arranged between the two flip plates 2, and the clamping members include two moving plates 4, and the two moving plates 4 are respectively fixedly connected with the two flip plates 2 with a first hydraulic telescopic rod 201, and the first transmission roller 401 and the second transmission roller 402 are arranged on opposite sides of the two moving plates 4, and the outer side of the moving plates 4 is provided with a synchronous member for rotating the first transmission roller 401 and the second transmission roller 402;
[0048] A first detection head 501 for detection is provided on one side of the two groups of clamping members, and a first mounting frame 502 is fixedly connected to the outer side of the first detection head 501. A transmission member is provided between the first mounting frame 502 and the support frame 1. When the two groups of clamping members are turned over, the first mounting frame 502 moves in coordination with the lifting;
[0049] Cleaning rollers 701 are disposed inside the two sets of clamping members, and dust collecting components are disposed outside the cleaning rollers 701 .
[0050] One of the conveying devices 9 is fixedly connected to the top of both sides with fourth hydraulic telescopic rods 901, and one end of the two fourth hydraulic telescopic rods 901 is fixedly connected to the clamping plate 902. The fourth hydraulic telescopic rod 901 can be started to push the clamping plate 902, and then the clamping plate 902 can straighten the decorative panel.
[0051] During specific implementation, the door interior panel is placed on the conveying device 9 for transmission. When it is transported between the two support frames 1, the first detection head 501 arranged above and below scans and detects one end of the interior panel; when the interior panel moves between the first transmission roller 401 and the second transmission roller 402, the first hydraulic telescopic rod 201 pushes the two clamping members to clamp the interior panel; then the flip motor 3 is started, and the flip motor 3 drives the rotating shaft 301 to rotate, and then the flip plate 2 drives the two groups of clamping members to rotate, so that the first detection head 501 fully scans the interior panel to increase the detection range.
[0052] like Figure 3 to Figure 4 As shown, in this embodiment, two second mounting frames 602 are provided between the two groups of clamping members, and the two second mounting frames 602 are fixedly connected to the upper and lower movable plates 4 with a plurality of second telescopic rods 601 and a plurality of second springs 603, the second springs 603 are sleeved on the outside of the second telescopic rods 601, and a second detection head 604 for detection is fixedly connected to one side of the second mounting frame 602.
[0053] In specific implementation, when the two clamping members clamp the decorative panel, the second mounting frame 602 is located between the two movable plates 4 arranged upper and lower. Through the action of the second spring 603, the second mounting frame 602 can be located in the middle position to scan and detect both sides of the decorative panel. When one end of the decorative panel moves from the first transmission roller 401 to the second transmission roller 402, the two first detection heads 501 and the second detection heads 604 scan one end of the decorative panel and detect the other end as the decorative panel moves, thereby avoiding obstruction caused by clamping the decorative panel and improving the accuracy of detection.
[0054] like Figures 3 to 8 As shown, embodiment 2: the first transmission roller 401 passes through the moving plate 4 and is rotatably connected to the moving plate 4, a slide groove is opened inside the moving plate 4, a sliding block 403 is arranged inside the slide groove, the second transmission roller 402 passes through the sliding block 403 and is rotatably connected to the sliding block 403, a second hydraulic rod 405 is arranged inside the slide groove, both ends of the second hydraulic rod 405 are respectively fixedly connected to the sliding block 403 and the moving plate 4, and an auxiliary wheel 404 is rotatably connected to one side of the sliding block 403.
[0055] In specific implementation, due to the different sizes of decorative panels, the second hydraulic rod 405 inside the movable plate 4 can be started, and the second hydraulic rod 405 pushes the sliding block 403, thereby driving the second transmission roller 402 to move, thereby adjusting the distance between the first transmission roller 401 and the second transmission roller 402, and it can be used for decorative panels of different sizes, and an auxiliary wheel 404 is rotatably connected to one side of the sliding block 403. When the decorative panel moves, the auxiliary wheel 404 can support it to ensure that the subsequent decorative panel is transmitted on the first transmission roller 401 and the second transmission roller 402.
[0056] like Figure 8 As shown, in this embodiment, the synchronization component includes a fixed frame 406 fixedly connected to the outer side of the movable plate 4, a tensioning block 4061 is slidably connected inside the fixed frame 406, a first spring 4064 and a first telescopic rod 4063 are fixedly connected between the tensioning block 4061 and the fixed frame 406, and the first spring 4064 is sleeved on the outer side of the first telescopic rod 4063.
[0057] The synchronous part also includes a driving motor 407 fixedly connected to the outer side of the movable plate 4, the output shaft of the driving motor 407 is fixedly connected to the first transmission roller 401, and transmission pulleys 4062 are arranged on the outer sides of the tensioning block 4061, the first transmission roller 401 and the second transmission roller 402, and the transmission pulley 4062 is rotationally connected to the tensioning block 4061, the first transmission roller 401 and the second transmission roller 402 are fixedly connected to the transmission pulley 4062 on one side, and belts are sleeved on the outer sides of the three transmission pulleys 4062 and are connected through belt transmission.
[0058] In specific implementation, when one end of the decorative plate moves to the first transmission roller 401, the driving motor 407 is started, and the driving motor 407 drives the first transmission roller 401 to rotate, thereby pushing the decorative plate to move forward, and through the belt transmission between the tensioning block 4061 and the first transmission roller 401 and the transmission pulley 4062 on the outside of the second transmission roller 402, the second transmission roller 402 also maintains transmission. When the detection is completed, the second hydraulic rod 405 is started to move the second transmission roller 402 clamping the decorative plate together, so that the decorative plate is close to another conveying device 9. Since the tensioning block 4061 and the fixed frame 406 are fixedly connected by the first spring 4064 and the first telescopic rod 4063, the belt transmission can be adjusted to keep the second transmission roller 402 in a conveying state.
[0059] like Figure 6 to Figure 7 As shown, embodiment three: the transmission member includes a reciprocating screw 503 rotatably connected to the outside of the support frame 1, the reciprocating screw 503 passes through the first mounting frame 502 and is connected to the first mounting frame 502 through a ball nut pair, a bevel gear plate 504 is fixedly connected to the outside of the rotating shaft 301, a bevel gear 505 is meshingly connected to the outside of the bevel gear plate 504, a transmission rod 506 is fixedly connected to one end of the bevel gear 505, a support plate 508 is rotatably connected to the outside of the transmission rod 506, the support plate 508 is fixedly connected to the support frame 1, the transmission rod 506 and the reciprocating screw 503 are both fixedly connected to the outside with a pulley 507, and the two pulleys 507 are connected by a belt drive.
[0060] Both ends of the cleaning roller 701 pass through the two moving plates 4 respectively and are rotatably connected to the moving plates 4. Both ends of the cleaning roller 701 are fixedly connected with driven gears 702. The outer side of the first transmission roller 401 is fixedly connected with a driving gear 703. The driven gear 702 is meshed with the driving gear 703.
[0061] In specific implementation, when the flip motor 3 drives the group clamping part to rotate, the bevel gear plate 504 fixedly connected to the outside of the rotating shaft 301 rotates together, and the bevel gear plate 504 drives the meshing bevel gear 505 to rotate, and the bevel gear 505 drives the transmission rod 506 to rotate. The belt transmission between the transmission rod 506 and the reciprocating screw rod 503 causes the reciprocating screw rod 503 to rotate, and then the reciprocating screw rod 503 drives the first mounting frame 502 to rise and fall. When the clamping part holds the decorative panel and rotates 90 degrees, the first mounting frame 502 rises to the highest point and detects both ends of the decorative panel through the first detection head 501. When it continues to rotate, the first mounting frame 502 begins to descend, and then the first detection head 501 detects one side of the decorative panel again. Whether it is consistent can be determined by the first detection heads 501 set up above and below, thereby improving the accuracy of the detection.
[0062] like Figures 9 to 11As shown in the fourth embodiment, the dust collection assembly includes a first dust collection frame 801 attached to the outside of the cleaning roller 701, the top of the first dust collection frame 801 is rotatably connected to a rotating cylinder 802, a connecting groove 8021 is provided on the outside of the rotating cylinder 802, the rotating cylinder 802 is connected to the first dust collection frame 801 through the connecting groove 8021, the rotating cylinder 802 is rotatably connected to the second dust collection frame 803, one end of the rotating cylinder 802 is fixedly connected to a connecting rod 806, the connecting rod 806 passes through the movable plate 4 and is rotatably connected to the movable plate 4, and one end of the connecting rod 806 A rotating disk 8022 is fixedly connected, a connecting shaft 8023 is fixedly connected to one side of the rotating disk 8022, a third liquid telescopic rod 8024 is hinged between the connecting shaft 8023 and the movable plate 4, the other end of the rotating cylinder 802 is fixedly connected to a dust collection device 805 for dust collection, the dust collection device 805 is fixedly connected to the outside of another movable plate 4, a control detection plate 804 is fixedly connected between the two relatively movable plates 4, a support rod is fixedly connected to the outside of the first dust collection frame 801 and the second dust collection frame 803, and the support rod is fixedly connected to the movable plate 4.
[0063] In specific implementation, when the decorative plate contacts the first transmission roller 401, the first transmission roller 401 rotates to drive the driving gear 703 to rotate, the driving gear 703 drives the meshing driven gear 702 to rotate, and the driven gear 702 drives the fixedly connected cleaning roller 701 to rotate, and then the cleaning roller 701 cleans the dust on the surface of the decorative plate to prevent the dust from affecting the judgment of the first detection head 501. In order to improve the cleaning effect of the cleaning roller 701, a large number of cleaning hairs can be set on the outside of the cleaning roller 701;
[0064] After the cleaning roller 701 cleans the dust, a large amount of dust adheres to the surface of the cleaning roller 701. A first dust suction frame 801 is provided on the cleaning roller 701. The first dust suction frame 801 scrapes off the dust on the cleaning roller 701, and then the dust suction device 805 provided at one end of the rotating cylinder 802 is used for dust suction, thereby improving the cleaning effect of the decorative plate in the future.
[0065] In addition, a reference detection plate 804 is also provided in the present scheme. When the reference detection plate 804 rotates with the clamping member, the first detection head 501 will detect the reference detection plate 804. The reference detection plate 804 is a detection reference plate. When the first detection head 501 detects, a shadow appears, which indicates that dust is adhered to the outside of the first detection head 501. Therefore, by starting the third liquid telescopic rod 8024 to retract, the third liquid telescopic rod 8024 pulls the connecting shaft 8023 to rotate the rotating disk 8022, and then the side of the rotating cylinder 802 with the connecting groove 8021 is rotated to the position of the second dust suction 803. At this time, the second dust suction 803 is aimed at the first detection head 501 and then performs dust suction on the outside of the first detection head 501, thereby improving the detection accuracy of the first detection head 501.
[0066] A method for detecting defects in vehicle door interior trim is also provided, comprising the following steps;
[0067] Step 1: Place the door interior panel on the conveying device 9 for transmission. When the door interior panel is transported between the two support frames 1, the first detection heads 501 arranged above and below scan and detect one end of the interior panel.
[0068] Step 2: When the interior trim panel moves between the first transmission roller 401 and the second transmission roller 402, the first hydraulic telescopic rod 201 pushes the two clamping members to clamp the interior trim panel;
[0069] Step 3: restart the flip motor 3, the flip motor 3 drives the rotating shaft 301 to rotate, and then the flip plate 2 drives the two sets of clamping parts to rotate, so that the first detection head 501 fully scans the interior trim panel.
[0070] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0071] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0072] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for detecting defects in vehicle door interior trims, characterized in that: include: Two support frames (1), the two support frames (1) are arranged opposite to each other, a flip plate (2) is arranged on opposite sides of the two support frames (1), the outer sides of the two flip plates (2) are fixedly connected to a rotating shaft (301), the rotating shaft (301) passes through the flip plate (2) and is rotatably connected to the flip plate (2), the outer side of the support frame (1) is fixedly connected to a flip motor (3), the output shaft of the flip motor (3) is fixedly connected to the rotating shaft (301), and two sets of conveying equipment (9) are arranged at both ends of the two support frames (1); Two groups of clamping members facing each other up and down are arranged between the two flip plates (2), and the clamping members include two moving plates (4), and the two moving plates (4) are respectively fixedly connected to the two flip plates (2) with a first hydraulic telescopic rod (201), and the two moving plates (4) are each provided with a first transmission roller (401) and a second transmission roller (402) on opposite sides thereof, and a synchronizing member for rotating the first transmission roller (401) and the second transmission roller (402) is arranged on the outer side of the moving plates (4); A first detection head (501) for detection is disposed on one side of each of the two groups of clamping members, a first mounting frame (502) is fixedly connected to the outer side of the first detection head (501), a transmission member is disposed between the first mounting frame (502) and the support frame (1), and when the two groups of clamping members are turned over, the first mounting frame (502) moves in coordination with the lifting; A cleaning roller (701) is provided inside each of the two groups of clamping members, and a dust collecting assembly is provided outside the cleaning roller (701); The transmission member comprises a reciprocating screw (503) rotatably connected to the outside of the support frame (1); the reciprocating screw (503) passes through the first mounting frame (502) and is connected to the first mounting frame (502) via a ball nut pair; a bevel gear plate (504) is fixedly connected to the outside of the rotating shaft (301); a bevel gear (505) is meshedly connected to the outside of the bevel gear plate (504); a transmission rod (506) is fixedly connected to one end of the bevel gear (505); a support plate (508) is rotatably connected to the outside of the transmission rod (506); the support plate (508) is fixedly connected to the support frame (1); a pulley (507) is fixedly connected to the outside of both the transmission rod (506) and the reciprocating screw (503); and the two pulleys (507) are connected via a belt transmission; Two second mounting frames (602) are provided between the two groups of clamping members, and the two second mounting frames (602) are both fixedly connected to the upper and lower movable plates (4) with a plurality of second telescopic rods (601) and a plurality of second springs (603), the second springs (603) being sleeved on the outside of the second telescopic rods (601), and a second detection head (604) for detection is fixedly connected to one side of the second mounting frames (602); The two ends of the cleaning roller (701) respectively penetrate the two movable plates (4) and are rotatably connected to the movable plates (4); the two ends of the cleaning roller (701) are fixedly connected to driven gears (702); the outer side of the first transmission roller (401) is fixedly connected to a driving gear (703); the driven gear (702) is meshingly connected to the driving gear (703); The dust collection assembly comprises a first dust collection frame (801) attached to the outside of the cleaning roller (701); the top of the first dust collection frame (801) is rotatably connected to a rotating cylinder (802); a connecting groove (8021) is provided on the outside of the rotating cylinder (802); the rotating cylinder (802) is connected to the first dust collection frame (801) via the connecting groove (8021); the rotating cylinder (802) is rotatably connected to a second dust collection frame (803); one end of the rotating cylinder (802) is fixedly connected to a connecting rod (806); the connecting rod (806) passes through the movable plate (4) and is rotatably connected to the movable plate (4); the connecting rod (806) One end is fixedly connected to a rotating disk (8022), one side of the rotating disk (8022) is fixedly connected to a connecting shaft (8023), a third liquid telescopic rod (8024) is hinged between the connecting shaft (8023) and the movable plate (4), the other end of the rotating cylinder (802) is fixedly connected to a dust collecting device (805) for dust collection, the dust collecting device (805) is fixedly connected to the outside of another movable plate (4), a control detection plate (804) is fixedly connected between the two relatively movable plates (4), and a support rod is fixedly connected to the outside of the first dust collecting frame (801) and the second dust collecting frame (803), and the support rod is fixedly connected to the movable plate (4).
2. A device for detecting defects in vehicle door interior trim according to claim 1, characterized in that: The first transmission roller (401) passes through the movable plate (4) and is rotatably connected to the movable plate (4); a slide groove is provided inside the movable plate (4), a sliding block (403) is provided inside the slide groove; the second transmission roller (402) passes through the sliding block (403) and is rotatably connected to the sliding block (403); a second hydraulic rod (405) is provided inside the slide groove; two ends of the second hydraulic rod (405) are respectively fixedly connected to the sliding block (403) and the movable plate (4); one side of the sliding block (403) is rotatably connected to an auxiliary wheel (404).
3. The device for detecting defects of vehicle door interior decoration according to claim 1, characterized in that: The synchronizing member comprises a fixed frame (406) fixedly connected to the outside of the movable plate (4); a tensioning block (4061) is slidably connected inside the fixed frame (406); a first spring (4064) and a first telescopic rod (4063) are fixedly connected between the tensioning block (4061) and the fixed frame (406); and the first spring (4064) is sleeved on the outside of the first telescopic rod (4063).
4. The device for detecting defects of vehicle door interior decoration according to claim 3, characterized in that: The synchronous member further comprises a driving motor (407) fixedly connected to the outer side of the movable plate (4); the output shaft of the driving motor (407) is fixedly connected to the first transmission roller (401); transmission pulleys (4062) are arranged on the outer sides of the tensioning block (4061), the first transmission roller (401) and the second transmission roller (402); the transmission pulleys (4062) are rotationally connected to the tensioning block (4061); the first transmission roller (401) and the second transmission roller (402) are fixedly connected to the transmission pulley (4062) on one side; belts are sleeved on the outer sides of the three transmission pulleys (4062) and are connected via belt transmission.
5. The device for detecting defects of vehicle door interior decoration according to claim 1, characterized in that: Fourth hydraulic telescopic rods (901) are fixedly connected to both sides of the top of one of the conveying devices (9), and one end of the two fourth hydraulic telescopic rods (901) is fixedly connected to a clamping plate (902).
6. A method for detecting defects in vehicle door interior trim, applicable to a device for detecting defects in vehicle door interior trim as claimed in any one of claims 1 to 5, characterized in that: The steps include: Step 1: placing the door interior panel on a conveying device (9) for transmission, and when the door interior panel is transported between two support frames (1), a first detection head (501) disposed above and below scans and detects one end of the interior panel; Step 2: When the interior trim panel moves between the first transmission roller (401) and the second transmission roller (402), the first hydraulic telescopic rod (201) pushes the two clamping members to clamp the interior trim panel; Step 3: restarting the flip motor (3), the flip motor (3) drives the rotating shaft (301) to rotate, and then the flip plate (2) drives the two sets of clamping parts to rotate, so that the interior trim panel is fully scanned by the first detection head (501).
Citation Information
Patent Citations
Visual detection system for defects of vehicle door interior trim
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