Rectangular crunchy rice candy block production line ingredient management system

Abstract

The invention discloses an ingredient management system for a rectangular crunchy rice block production line. The ingredient management system comprises an instruction processing module, a mapping database, an acquisition module, an operation module and an execution module, the instruction processing module is used for receiving a control instruction input by a user, and the archiving module is used for receiving sugar related information input by the user and forwarding the information to the mapping database for storage; the acquisition module is used for extracting various information required for producing the crunchy rice candy blocks; the operation module is used for calculating the feeding flow required by each batching tank according to various information; and the execution module drives each feeding valve to operate according to the corresponding feeding flow information. By adopting the technical scheme of the invention, the equipment automatically extracts corresponding crunchy rice candy product information, and completes automatic proportioning according to the related information, so that the proportioning follows a uniform proportioning standard, the taste consistency of the same crunchy rice candy product is improved, the production time is shortened, and the production efficiency and economic benefits of enterprises are improved.

Description

Technical Field

[0001] The present invention specifically relates to the technical field of food processing equipment control, and in particular to an ingredient management system for a rectangular rice candy production line. Background Art

[0002] Rice candy is a famous traditional snack. It is sweet and delicious with the fragrance of rice. Rice candy is mainly made of glutinous rice, syrup and other raw materials. Usually, the production process of rice candy is as follows: first, white sugar, peanut kernels and other raw materials are used to make a mixed syrup, then the glutinous rice is steamed, and it is dried to make it still in the original rice grain shape, and then the steamed glutinous rice is fried to make the rice grains swell, and then the rice candy and the mixed syrup are poured into a container and stirred evenly, and after the mixed syrup is coated on the surface of the rice candy, it is poured into the corresponding mold capacity and flattened into shape, and finally cut into rectangular blocks of various specifications and sizes with a cutter. The production methods of rice candies in different parts of my country are slightly different, and the raw materials used are also different. Among them, Chongqing Jiangjin Rice Candies and Sichuan Leshan Suji Rice Candies are the most famous. In the process of making rice candies, the step of evenly mixing the mixed syrup and rice candies is particularly critical. Controlling the ratio of various raw materials will produce rice candies with different tastes. Especially in the process of mass production, companies will develop rice candies with different flavors in order to seize market share. The proportions of ingredients in these products are different. If the method of artificially adjusting the raw material ratio is adopted, it will affect the production efficiency and economic benefits of the company.

[0003] In the prior art, the patent document with the publication number of "CN216878850U" discloses a material mixing device for rice flour processing that is convenient for controlling the ratio, which relates to the field of food processing technology, including a discharging device, a mixing device fixedly connected to the rear side of the discharging device, and a power device fixedly connected to the front end of the discharging device. The patented technical solution is adopted to adjust the raw material ratio by weighing the raw material weight. However, the patented technology is only applicable to rice flour products. For rice candy products, there is no unified standard for the size and specifications of rice candy blocks. The raw material species used in rice candy are more abundant, and the density of each species is different. The amount of some species is very small, and it is difficult to measure the weight of various materials one by one by weighing. In addition, the weight measurement time is long, which is easy to affect the production efficiency of the enterprise. When using automated equipment to mass-produce rice candy, the rice candy production line is too long, and it is inevitable that some materials will be lost during the operation of the equipment, which affects the taste of the final rice candy product. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides an ingredient management system for a rectangular rice candy production line.

[0005] The present invention is achieved through the following technical solutions.

[0006] The present invention provides a rectangular rice candy production line batching management system, the rectangular rice candy production line comprises n batching tanks, n feed pipes and candy forming equipment, the feed pipes are connected between each batching tank and the candy forming equipment, each feed pipe is provided with a feed valve, the rectangular rice candy production line batching management system comprises an instruction processing module, a mapping database, a collection module, a calculation module and an execution module;

[0007] Instruction processing module: the instruction processing module is used to receive control instructions input from the user, the control instructions include mode information and candy type information, the mode information is used to make the rectangular rice flower candy production line batching management system run in automatic mode or filing mode, when in automatic mode, the instruction processing module is also used to forward the candy type information to the acquisition module; when in filing mode, the instruction processing module is also used to forward the candy type information to the archiving module;

[0008] Archiving module: The archiving module is used to receive the candy type information from the instruction processing module, and based on the candy type information, continue to receive the candy length information a, candy width information b, candy thickness information c, candy forming equipment capacity information q, candy density information ρ, material loss correction coefficient k and the raw material ratio information f of each batching tank input by the user. i , and forward it to the mapping database for storage;

[0009] Mapping database: The mapping database is used to map the sugar block type information, sugar block length information a, sugar block width information b, sugar block thickness information c, sugar block forming equipment capacity information q, sugar block density information ρ, material loss correction coefficient k and the raw material ratio information f corresponding to each of the batching tanks i Perform corresponding storage, where i is a positive integer and i<n;

[0010] Acquisition module: The acquisition module is used to receive the candy type information from the instruction processing module, and according to the candy type information, extract the corresponding candy length information a, candy width information b, candy thickness information c, candy forming equipment capacity information q, candy density information ρ, material loss correction coefficient k and the corresponding raw material ratio information f of each batching tank from the mapping database. i , and then forward it to the operation module;

[0011] Operation module: The operation module is used to receive the sugar block length information a, sugar block width information b, sugar block thickness information c, sugar block forming equipment capacity information q, sugar block density information ρ, material loss correction coefficient k and the raw material ratio information f of each batching tank from the acquisition module or user input. i , and calculate the feed flow information E of each feed valve according to the following formulai :

[0012]

[0013] Execution module: The execution module is used to receive the feed flow information E from the calculation module. i , driving each of the feed valves according to the corresponding feed flow information E i run.

[0014] The value range of the material loss correction coefficient k is: 1≤k≤1.25.

[0015] The rectangular rice candy production line batching management system also includes a monitoring element and a comparison module;

[0016] Monitoring element: The monitoring element is set in each batching tank. The monitoring element is used to obtain the material level information of the corresponding material in each batching tank. i , and the material level information T i forwarding to the archiving module;

[0017] The archiving module is also used to store the material level information T from the monitoring element. i and forwarded to the mapping database for storage. The archiving module is also used to receive the volume information V of each batching tank input by the user. i and the overflow threshold of each batching tank, and forwarded to the mapping database for storage;

[0018] The acquisition module is also used to extract corresponding material level information T from the mapping database according to the sugar block type information. i and volume information V i , and then the material level information T i and volume information V i The calculation module is also used to calculate the overflow degree β of each batching tank according to the following formula: i ;

[0019]

[0020] Comparison module: The comparison module is used to receive the overflow degree β from the calculation module i The corresponding overflow threshold is extracted from the mapping database, and the overflow degree β i The execution module is also used to receive the comparison result from the comparison module, and when the overflow degree β i When the pressure is less than the overflow threshold, the execution module drives all the feed valves to stop operating.

[0021] The rectangular rice candy production line batching management system further includes an alarm module, which is used to receive the comparison result from the comparison module and the overflow degree β i When it is less than the overflow threshold, the warning module sends a warning message to the user.

[0022] The overflow threshold is 0.15.

[0023] The warning information is sound information, light and shadow information or text information.

[0024] The archive module is also used to receive the shape information of each batching tank input by the user and forward it to the mapping database for storage; the rectangular rice candy production line batching management system also includes a tank graphic module, a material graphic module and a display module;

[0025] Tank graphics module: The tank graphics module is used to extract the shape information of the batching tank from the mapping database and draw the corresponding tank graphics. The tank graphics module is also used to extract the corresponding volume information V of each batching tank from the mapping database. i ;

[0026] Material graphics module: The material graphics module is used to extract the corresponding material level information of each batching tank from the mapping database. i The tank graphic outline intersects with the tank outline and the spacing between the tank graphic outline and the bottom of the tank outline is equal to the material level information T i The closed loop area formed by the straight lines is used as the filling area, and the filling pattern in the filling area is used as the material graphic;

[0027] Display module: used to display the tank graphics, material graphics, and material level information to the user i and volume information V i .

[0028] The archiving module is also used to receive the species information of the corresponding material in the batching tank input by the user and forward it to the mapping database for storage; the material tank graphics module is used to extract the corresponding species information of the batching tank from the mapping database; the display module is also used to display the species information of the corresponding material in the batching tank to the user.

[0029] The species information includes rice flowers, syrup, salt, maltose, cooking oil, peanut kernels, walnut powder, black sesame seeds and raisins.

[0030] The display module may be replaced by a touch screen.

[0031] The beneficial effects of the present invention are as follows: by adopting the technical scheme of the present invention, firstly, various mature rice candy products are classified, and the corresponding candy type information, candy length information, candy width information, candy thickness information, candy density information and raw material ratio information of various types of rice candy products are stored in a mapping database, and the production capacity information of candy forming equipment and the material loss correction coefficient are also stored in the mapping database. During production in an enterprise, the enterprise manager only needs to start with one key, and the equipment will automatically extract the corresponding type of rice candy product information, complete automatic batching according to the relevant information, so that the ingredients are produced according to a unified ratio principle, and the taste consistency of the same type of rice candy products is improved. Compared with the prior art, the step of manually adjusting the raw material ratio is omitted, the production time is shortened, and the production efficiency and economic benefits of the enterprise are improved. In addition, the technical scheme takes into account the loss of materials during the operation of the equipment, and makes corresponding compensation, thereby ensuring the taste of the rice candy products finally produced. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a structural schematic diagram of the present invention. DETAILED DESCRIPTION

[0033] The technical solution of the present invention is further described below in conjunction with the accompanying drawings, but the scope of protection claimed is not limited to the description.

[0034] A rectangular rice candy production line batching management system of the present invention, such as Figure 1 As shown, the rectangular rice candy production line includes n batching tanks, n feed pipes and candy forming equipment, the feed pipes are connected between each batching tank and the candy forming equipment, each feed pipe is provided with a feed valve, and the rectangular rice candy production line batching management system includes an instruction processing module, a mapping database, a collection module, a calculation module and an execution module;

[0035] Instruction processing module: the instruction processing module is used to receive control instructions input from the user, the control instructions include mode information and candy type information, the mode information is used to make the rectangular rice flower candy production line batching management system run in automatic mode or filing mode, when in automatic mode, the instruction processing module is also used to forward the candy type information to the acquisition module; when in filing mode, the instruction processing module is also used to forward the candy type information to the archiving module;

[0036] Archiving module: The archiving module is used to receive the candy type information from the instruction processing module, and based on the candy type information, continue to receive the candy length information a, candy width information b, candy thickness information c, candy forming equipment capacity information q, candy density information ρ, material loss correction coefficient k and the raw material ratio information f of each batching tank input by the user.i , and forward it to the mapping database for storage;

[0037] Mapping database: The mapping database is used to map the sugar block type information, sugar block length information a, sugar block width information b, sugar block thickness information c, sugar block forming equipment capacity information q, sugar block density information ρ, material loss correction coefficient k and the raw material ratio information f corresponding to each of the batching tanks i Perform corresponding storage, where i is a positive integer and i<n;

[0038] Acquisition module: The acquisition module is used to receive the candy type information from the instruction processing module, and according to the candy type information, extract the corresponding candy length information a, candy width information b, candy thickness information c, candy forming equipment capacity information q, candy density information ρ, material loss correction coefficient k and the corresponding raw material ratio information f of each batching tank from the mapping database. i , and then forward it to the operation module;

[0039] Operation module: The operation module is used to receive the sugar block length information a, sugar block width information b, sugar block thickness information c, sugar block forming equipment capacity information q, sugar block density information ρ, material loss correction coefficient k and the raw material ratio information f of each batching tank from the acquisition module or user input. i , and calculate the feed flow information E of each feed valve according to the following formula i :

[0040]

[0041] Execution module: The execution module is used to receive the feed flow information E from the calculation module. i , driving each of the feed valves according to the corresponding feed flow information E i run.

[0042] According to the technical scheme of the present invention, various mature rice candy products are first classified, and the corresponding candy type information, candy length information, candy width information, candy thickness information, candy density information and raw material ratio information of various types of rice candy products are stored in a mapping database. The production capacity information of candy forming equipment and the material loss correction coefficient are also stored in the mapping database. When the enterprise is producing, the enterprise manager only needs to start with one key, and the equipment will automatically extract the corresponding type of rice candy product information, complete automatic batching according to the relevant information, so that the ingredients are produced according to a unified ratio principle, and the taste consistency of the same type of rice candy products is improved. Compared with the prior art, the step of manually adjusting the raw material ratio is omitted, the production time is shortened, and the production efficiency and economic benefits of the enterprise are improved. In addition, the technical scheme takes into account the loss of materials during the operation of the equipment, and makes corresponding compensation to ensure the taste of the rice candy products finally produced.

[0043] Specifically, the value range of the material loss correction coefficient k is: 1≤k≤1.25. Thus, the production capacity of the rectangular rice candy production line is basically consistent with the raw material supply speed, fully considering the loss of materials during the operation of the equipment, and compensating the ingredient supply ratio data, thereby ensuring the taste of the final rice candy product.

[0044] In addition, the rectangular rice candy production line batching management system also includes a monitoring element and a comparison module;

[0045] Monitoring element: The monitoring element is set in each batching tank. The monitoring element is used to obtain the material level information of the corresponding material in each batching tank. i , and the material level information T i forwarding to the archiving module;

[0046] The archiving module is also used to store the material level information T from the monitoring element. i and forwarded to the mapping database for storage. The archiving module is also used to receive the volume information V of each batching tank input by the user. i and the overflow threshold of each batching tank, and forwarded to the mapping database for storage;

[0047] The acquisition module is also used to extract corresponding material level information T from the mapping database according to the sugar block type information. i and volume information V i , and then the material level information T i and volume information V i The calculation module is also used to calculate the overflow degree β of each batching tank according to the following formula: i ;

[0048]

[0049] Comparison module: The comparison module is used to receive the overflow degree β from the calculation module i The corresponding overflow threshold is extracted from the mapping database, and the overflow degree β i The execution module is also used to receive the comparison result from the comparison module, and when the overflow degree β i When the pressure is less than the overflow threshold, the execution module drives all the feed valves to stop operating.

[0050] The rectangular rice candy production line batching management system further includes an alarm module, which is used to receive the comparison result from the comparison module and the overflow degree β i When the overflow threshold is less than the overflow threshold, the warning module sends a warning message to the user. Preferably, the overflow threshold is 0.15.

[0051] According to the technical solution of the present invention, since the particle size, volume, dosage or flow rate of various ingredients through the feed valve are different, the overflow degree β i By comparing with the overflow threshold, the material supply in each batching tank can be avoided from being emptied, and warning information can be sent to the equipment operation management personnel in advance so that relevant personnel can replenish the raw materials in the corresponding batching tank in time.

[0052] In addition, the warning information is sound information, light and shadow information or text information. The archive module is also used to receive the shape information of each batching tank input by the user and forward it to the mapping database for storage; the rectangular rice candy production line batching management system also includes a tank graphic module, a material graphic module and a display module;

[0053] Tank graphics module: The tank graphics module is used to extract the shape information of the batching tank from the mapping database and draw the corresponding tank graphics. The tank graphics module is also used to extract the corresponding volume information V of each batching tank from the mapping database. i ;

[0054] Material graphics module: The material graphics module is used to extract the corresponding material level information of each batching tank from the mapping database. i The tank graphic outline intersects with the tank outline and the spacing between the tank graphic outline and the bottom of the tank outline is equal to the material level information T i The closed loop area formed by the straight lines is used as the filling area, and the filling pattern in the filling area is used as the material graphic;

[0055] Display module: used to display the tank graphics, material graphics, and material level information to the user i and volume information Vi .

[0056] In addition, the archive module is also used to receive the species information of the corresponding materials in the ingredient tank input by the user and forward it to the mapping database for storage; the material tank graphics module is used to extract the corresponding species information of the ingredient tank from the mapping database; the display module is also used to display the species information of the corresponding materials in the ingredient tank to the user. The species information includes rice flower, syrup, salt, maltose, cooking oil, peanut kernels, walnut powder, black sesame and raisins. By adopting the technical solution of the present invention, by setting up an archive module and a mapping database, it is convenient for enterprises to develop new specifications of rice flower candy products according to the production capacity of existing equipment, and store the relevant information of the new products in the mapping database for solidification, ensuring that the same specification products have the same ingredient ratio and the same taste, thereby improving product consistency. In addition, the display module can be replaced by a touch screen.

Claims

1. A batching management system for a rectangular rice candy production line. Features: The rectangular rice candy production line includes n batching tanks, n feed pipes and candy forming equipment, wherein the feed pipes are connected between each batching tank and the candy forming equipment, and each feed pipe is provided with a feed valve. The rectangular rice candy production line batching management system includes an instruction processing module, a mapping database, a collection module, a calculation module and an execution module; Instruction processing module: the instruction processing module is used to receive control instructions input from the user, the control instructions include mode information and candy type information, the mode information is used to make the rectangular rice flower candy production line batching management system run in automatic mode or filing mode, when in automatic mode, the instruction processing module is also used to forward the candy type information to the acquisition module; when in filing mode, the instruction processing module is also used to forward the candy type information to the archiving module; Archiving module: The archiving module is used to receive the candy type information from the instruction processing module, and based on the candy type information, continue to receive the candy length information a, candy width information b, candy thickness information c, candy forming equipment capacity information q, candy density information ρ, material loss correction coefficient k and the raw material ratio information f of each batching tank input by the user. i , and forward it to the mapping database for storage; Mapping database: The mapping database is used to map the sugar block type information, sugar block length information a, sugar block width information b, sugar block thickness information c, sugar block forming equipment capacity information q, sugar block density information ρ, material loss correction coefficient k and the raw material ratio information f corresponding to each of the batching tanks i Perform corresponding storage, where i is a positive integer and i<n; Acquisition module: The acquisition module is used to receive the candy type information from the instruction processing module, and according to the candy type information, extract the corresponding candy length information a, candy width information b, candy thickness information c, candy forming equipment capacity information q, candy density information ρ, material loss correction coefficient k and the corresponding raw material ratio information f of each batching tank from the mapping database. i , and then forward it to the operation module; Operation module: The operation module is used to receive the sugar block length information a, sugar block width information b, sugar block thickness information c, sugar block forming equipment capacity information q, sugar block density information ρ, material loss correction coefficient k and the raw material ratio information f of each batching tank from the acquisition module or user input. i , and calculate the feed flow information E of each feed valve according to the following formula i : Execution module: The execution module is used to receive the feed flow information E from the calculation module. i , driving each of the feed valves according to the corresponding feed flow information E i run.

2. A rectangular rice candy production line batching management system according to claim 1, Features: The value range of the material loss correction coefficient k is: 1≤k≤1.

25.

3. The rectangular rice candy production line batching management system according to claim 1, Features: The rectangular rice candy production line batching management system also includes a monitoring element and a comparison module; Monitoring element: The monitoring element is set in each batching tank. The monitoring element is used to obtain the material level information of the corresponding material in each batching tank. i , and the material level information T i forwarding to the archiving module; The archiving module is also used to store the material level information T from the monitoring element. i and forwarded to the mapping database for storage. The archiving module is also used to receive the volume information V of each batching tank input by the user. i and the overflow threshold of each batching tank, and forwarded to the mapping database for storage; The acquisition module is also used to extract corresponding material level information T from the mapping database according to the sugar block type information. i and volume information V i , and then the material level information T i and volume information V i The calculation module is also used to calculate the overflow degree β of each batching tank according to the following formula: i ; Comparison module: The comparison module is used to receive the overflow degree β from the calculation module i The corresponding overflow threshold is extracted from the mapping database, and the overflow degree β i The execution module is also used to receive the comparison result from the comparison module, and when the overflow degree β i When the pressure is less than the overflow threshold, the execution module drives all the feed valves to stop operating.

4. A rectangular rice candy production line batching management system according to claim 3, Features: The rectangular rice candy production line batching management system further includes an alarm module, which is used to receive the comparison result from the comparison module and the overflow degree β i When it is less than the overflow threshold, the warning module sends a warning message to the user.

5. A rectangular rice candy production line batching management system according to claim 3 or 4, Features: The overflow threshold is 0.

15.

6. A rectangular rice candy production line batching management system according to claim 4, Features: The warning information is sound information, light and shadow information or text information.

7. The rectangular rice candy production line batching management system according to claim 3, Features: The archive module is also used to receive the shape information of each batching tank input by the user and forward it to the mapping database for storage; the rectangular rice candy production line batching management system also includes a tank graphic module, a material graphic module and a display module; Tank graphics module: The tank graphics module is used to extract the shape information of the batching tank from the mapping database and draw the corresponding tank graphics. The tank graphics module is also used to extract the corresponding volume information V of each batching tank from the mapping database. i ; Material graphics module: The material graphics module is used to extract the corresponding material level information of each batching tank from the mapping database. i The tank graphic outline intersects with the tank outline and the spacing between the tank graphic outline and the bottom of the tank outline is equal to the material level information T i The closed loop area formed by the straight lines is used as the filling area, and the filling pattern in the filling area is used as the material graphic; Display module: used to display the tank graphics, material graphics, and material level information to the user i and volume information V i .

8. The rectangular rice candy production line batching management system according to claim 7, Features: The archiving module is also used to receive the species information of the corresponding material in the batching tank input by the user and forward it to the mapping database for storage; the material tank graphics module is used to extract the corresponding species information of the batching tank from the mapping database; the display module is also used to display the species information of the corresponding material in the batching tank to the user.

9. A rectangular rice candy production line batching management system according to claim 8, Features: The species information includes rice flowers, syrup, salt, maltose, cooking oil, peanut kernels, walnut powder, black sesame seeds and raisins.

10. A rectangular rice candy production line batching management system according to claim 5 or 6, Features: The display module may be replaced by a touch screen.

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