A welding flux production device and a method of using the same
By designing a flux production equipment with linkage mechanism and nozzle, using air or water flow to assist stirring and cleaning, the problems of uneven flux mixing and residual inner wall of the mixing barrel are solved, and efficient flux mixing and cleaning are achieved.
Patent Information
- Application Number
- CN202411616613.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-11-13
AI Technical Summary
When the flux is mixed in the mixing barrel, it is difficult to achieve complete mixing due to the rotation of the mixing rod or mixing barrel alone, resulting in uneven material ratio, which affects the use effect of the flux. After mixing, dust is easily attached to the inner wall of the mixing barrel, affecting the mixing of the next batch of materials.
A flux production equipment including a mixing barrel, a turntable, a top cover, a stirring rod, a nozzle and a linkage mechanism is designed. Through the linkage mechanism, the nozzle has a nozzle, and the aid of stirring and cleaning is achieved by air or water flow, ensuring that the material is fully mixed and the residues in the barrel wall are removed.
It effectively improves the mixing uniformity of flux materials and the cleaning efficiency of the inner wall of the mixing barrel, reduces material loss and production time, and is suitable for mass production of flux.
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Figure CN119139978B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of flux production, and specifically to a flux production device for welding and a method for using the same. Background Art
[0002] Flux is a granular welding material that can melt to form slag and gas during welding, which plays a protective and metallurgical role in the molten pool. It includes molten salt, organic matter, active gas, metal vapor, etc., that is, in addition to the base material and solder, it generally refers to the third substance used to reduce the interfacial tension between the base material and the solder.
[0003] The flux has certain requirements for its particle size. The particle size of the flux should be appropriate so that the flux has a certain air permeability, does not emit continuous arc light during the welding process, and can avoid air contamination of the molten pool and the formation of pores.
[0004] Flux is generally divided into two types according to particle size. One is ordinary particle size 2.5-0.45mm (8-40 mesh), and the other is fine particle size 1.43-0.28mm (10-60 mesh). Fine powder smaller than the specified particle size is generally not more than 5%, and coarse powder larger than the specified particle size is generally more than 2%.
[0005] With regard to the above-mentioned related technologies, since powder materials are added in batches during the mixing production of the flux in a mixing barrel, it is difficult to completely mix the materials by relying solely on the stirring rod or the rotation of the mixing barrel, which will cause problems with the proportions of some materials and affect the use effect of the flux. At the same time, since the particle size of the flux mixture is small, after mixing, a large amount of dust is likely to adhere to the inner wall of the mixing barrel, which will seriously affect the mixing ratio of the next batch of flux materials. Ordinary washing will consume a lot of time and energy, which is not conducive to the mass production of flux. Summary of the invention
[0006] In view of the above-mentioned shortcomings of the prior art, the present application provides a flux production device for welding, comprising a mixing barrel, a turntable is provided at the lower end of the mixing barrel, a top cover is provided at the upper end of the mixing barrel, a stirring rod plugged into the mixing barrel is provided at the lower end of the top cover, a socket penetrating the top cover is provided at the upper end of the top cover, a nozzle is plugged into the inner side of the socket, a plurality of nozzles evenly distributed along the length direction of the nozzle are provided on the outer side wall of the nozzle, a linkage mechanism is provided at the upper end of the nozzle and near the socket,
[0007] Among them, the linkage mechanism includes a connecting seat located at the upper end of the plug-in seat, the upper end of the nozzle is fixedly connected to the connecting seat, a telescopic part is provided at the lower end of the connecting seat and close to the nozzle, a rotating cylinder is provided inside the telescopic part and is sleeved on the outside of the nozzle, the rotating cylinder and the nozzle are connected by a torsion spring, a plurality of guide grooves distributed along the circumference of the rotating cylinder are opened on the surface of the rotating cylinder, an external sliding rod is provided on the outside of the rotating cylinder and close to the guide groove, an internal sliding rod is provided inside the nozzle and close to the external sliding rod, a fixed floating plate is provided at the lower end of the internal sliding rod, a fixed beam is provided at the lower end of the fixed floating plate, a plurality of closed baffles evenly distributed along the length direction of the fixed beam are provided on the inner side of the fixed beam, and the closed baffle matches the nozzle on the outer side wall of the nozzle.
[0008] Furthermore, the telescopic part includes a telescopic fixing ring fixed to the lower end of the connecting seat and close to the nozzle, a telescopic sleeve is provided at the lower end of the telescopic fixing ring, the telescopic sleeve is sleeved on the outside of the nozzle, a telescopic displacement plate is provided at the lower end of the telescopic sleeve, and the external sliding rod is fixedly connected to the inner wall of the telescopic displacement plate.
[0009] Furthermore, an external magnet is provided at one end of the external sliding rod away from the telescopic displacement plate, and an internal magnet is provided at one end of the internal sliding rod close to the external magnet. The external magnet and the internal magnet are symmetrically distributed about the wall of the nozzle, and the internal magnet and the external magnet are on the same straight line.
[0010] Furthermore, an inner baffle is provided on the inner wall of the nozzle and close to the internal magnet, and one end of the internal slide bar connected to the internal magnet is inserted into the interlayer between the inner baffle and the inner wall of the nozzle.
[0011] Furthermore, a plurality of levers evenly distributed along the circumference of the rotating cylinder are provided at the upper end of the rotating cylinder, an abutment rod is provided at the upper end of the lever, a plurality of displacement blocks are provided inside the telescopic fixing ring and close to the abutment rod, the plurality of displacement blocks are evenly distributed along the circumference of the telescopic fixing ring, the displacement blocks slide in through grooves opened on the surface of the telescopic fixing ring, and a slot for inserting the displacement block is opened on the inner side wall of the connecting seat and close to the displacement block.
[0012] Furthermore, a curved plate is provided at one end of the displacement block close to the abutment rod, and a limiting groove for clamping the abutment rod is provided on the outer side wall of the displacement block close to the curved plate.
[0013] Furthermore, a reset button with a built-in spring is provided at the upper end of the connecting seat, and the lower end of the reset button is inserted into the connecting seat. One end of the reset button inserted in the connecting seat is provided with a reset rod used in conjunction with an abutment rod, the reset rod and the corresponding lever are in the same straight line, and the abutment rod and the lever are slidably connected by a spring.
[0014] A method for using the above-mentioned flux production equipment for welding comprises the following steps:
[0015] S1. Installation, plug the nozzle into the socket on the top cover. During the plugging process, the telescopic sleeve is compressed, the external slide bar moves up along the guide groove and pushes the rotating drum to rotate, so that the abutment rod is engaged in the limit slot, and the displacement block is plugged into the slot. The internal slide bar moves up with the external slide bar under the magnetic traction of the internal and external magnets, so that the closed baffle moves upward, opens the channel of the nozzle, and connects the inner cavity of the nozzle with the inner cavity of the mixing barrel, completing the installation of the linkage mechanism;
[0016] S2. Auxiliary stirring: connect an air pump to the inlet end of the connection seat, use the air pump to introduce gas into the nozzle, and then introduce the gas into the mixing barrel through the nozzle. The high-speed airflow assists the mixing barrel and the stirring rod to mix the mixed materials;
[0017] S3. Auxiliary cleaning: After the mixing is completed, continue to introduce gas into the nozzle, use high-speed airflow to flush the inner wall of the mixing barrel, reduce the material residue on the barrel wall, and then replace the air pump with a water pump, introduce cleaning water into the nozzle, and use high-speed water flow to flush the barrel wall of the mixing barrel to further clean the residual material in the mixing barrel;
[0018] S4. After disassembly, mixing and cleaning are completed, press the reset button downward to move the reset rod downward and squeeze the abutment rod, so that the abutment rod is disengaged from the limit slot, the displacement block is reset and retracted into the telescopic fixing ring, and then the drum is reset under the action of the torsion spring, and the nozzle is pulled out of the socket to complete the disassembly.
[0019] Compared with the known prior art, the technical solution provided by this application has the following beneficial effects:
[0020] 1. The present application sets a linkage mechanism, with the help of a displacement block and an abutment rod, inserts a nozzle with a nozzle into a mixing barrel and fixes it, introduces an external air source and a water source into the mixing barrel with the help of the nozzle, sprays airflow or water flow to the inner wall of the mixing barrel with the help of the nozzle, and uses the airflow to assist the stirring rod to mix the flux material, thereby effectively improving the mixing effect of the mixing barrel on the flux material, and at the same time, uses the airflow to flush the inner wall of the mixing barrel to remove the material attached to the inner wall of the mixing barrel, and uses the water flow to flush the inner wall of the mixing barrel to thoroughly clean the inner wall of the mixing barrel, thereby improving the cleaning efficiency of the mixing barrel;
[0021] 2. The present application sets a rotating drum, utilizes the displacement of the external sliding rod in the guide groove, drives the rotating drum to rotate, and then uses the abutment of the abutment rod and the curved plate to push the displacement block to move, so that the displacement block is inserted into the slot, and the nozzle is fixedly installed. At the same time, the internal magnet pulls the internal sliding rod to displace the closed baffle inside the nozzle, and then the nozzle is opened while the nozzle is fixedly installed, thereby improving the working efficiency of the linkage mechanism;
[0022] 3. The present application sets a fixed float plate, which is used in conjunction with an inner baffle plate on the inner wall of the nozzle. After the nozzle is filled with gas or water, the fixed float plate floats up due to buoyancy, causing the internal rod to abut against the interlayer between the inner baffle plate and the nozzle, thereby improving the stability of the fixed beam after displacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall structure in an embodiment of the present application;
[0024] Figure 2 This is a schematic diagram of the connection between the linkage mechanism and the top cover in the embodiment of the present application;
[0025] Figure 3 This is a schematic diagram of the structure of the linkage mechanism in the embodiment of the present application;
[0026] Figure 4 This is a schematic diagram of the structure of the telescopic part in the embodiment of the present application;
[0027] Figure 5 This is a schematic diagram of the structure of the displacement block in the embodiment of the present application;
[0028] Figure 6 This is a schematic diagram of the connection between the displacement block and the abutment rod in the embodiment of the present application;
[0029] Figure 7 This is a schematic diagram of the structure of the rotating drum in the embodiment of the present application;
[0030] Figure 8 This is a schematic diagram of the structure of the reset button in the embodiment of the present application;
[0031] Fig. 9 This is a schematic diagram of the structure of the internal sliding rod in the embodiment of the present application;
[0032] Fig.10 This is a schematic diagram of the structure of the fixed beam in the embodiment of the present application;
[0033] Fig.11 Schematic diagram of the structure of the inner baffle in the embodiment of the present application.
[0034] In the figure: 1. mixing barrel; 11. turntable; 12. stirring rod; 2. top cover; 3. socket; 31. slot; 4. nozzle; 41. nozzle; 42. inner baffle; 5. linkage mechanism; 51. connecting socket; 52. reset button; 521. reset plug rod; 53. telescopic part; 531. telescopic fixing ring; 532. telescopic sleeve; 533. telescopic displacement plate; 54. displacement block; 541. curved plate; 542. limit slot; 55. rotating drum; 551. guide groove; 56. lever; 561. abutment rod; 57. external slide rod; 571. external magnet; 58. internal slide rod; 581. fixed floating plate; 582. internal magnet; 59. fixed beam; 592. closed baffle. DETAILED DESCRIPTION
[0035] In order to better understand the above technical solution, Figure 1-11 And specific implementation methods are used to describe the above technical solutions in detail.
[0036] refer to Figure 1 and Figure 2 The present application discloses a flux production device for welding, including a mixing barrel 1, a turntable 11, a stirring rod 12, a top cover 2, a socket 3, a nozzle 4 and a linkage mechanism 5. The turntable 11 is fixedly mounted at the lower end of the mixing barrel 1, and is used to drive the mixing barrel 1 to rotate, and provide power for mixing the materials inside the mixing barrel 1. The top cover 2 is mounted at the upper end of the mixing barrel 1, and the upper end opening of the mixing barrel 1 is closed. At the same time, the opening and closing of the mixing barrel 1 is realized through the top cover 2, which is convenient for the input and discharge of materials. The stirring rod 12 is fixedly mounted at the lower end of the top cover 2 and close to the edge, and is used to stir the mixed material inside the mixing barrel 1. The socket 3 is fixedly mounted on the upper end surface of the top cover 2 and close to the edge, and is used to plug the nozzle 4. The nozzle 4 is plugged into the inside of the socket 3, and one end of the nozzle 4 that passes through the socket 3 is located inside the mixing barrel 1. The linkage mechanism 5 is installed at the upper end of the spray pipe 4, and is used to assist the stirring rod 12 to mix the materials in the mixing barrel 1, and is also used to clean the mixing barrel 1 after the materials in the mixing barrel 1 are mixed.
[0037] refer to Figures 2 to 11The linkage mechanism 5 includes a connection seat 51, a reset button 52, a reset rod 521, a telescopic part 53, a displacement block 54, a curved plate 541, a rotating drum 55, a lever 56, abutment rod 561, an external slide bar 57, an external magnet 571, an internal slide bar 58, a fixed floating plate 581, an internal magnet 582, a fixed beam 59 and a closed baffle 592. The connection seat 51 is fixedly mounted on the upper end of the nozzle 4, and a plurality of nozzles 41 are mounted on the nozzle 4, and the plurality of nozzles 41 are evenly distributed along the length direction of the nozzle 4. The reset button 52 is mounted on the upper end of the connection seat 51 and close to the center, and the lower end of the reset button 52 is inserted into the connection seat 51. The reset rod 521 is fixedly mounted on the lower end of the reset button 52, and the reset button 52 and the connection seat 51 are connected by a spring, and the displacement of the reset rod 521 is achieved by pressing the reset button 52. The telescopic part 53 is mounted on the lower end of the connection seat 51 and close to the nozzle 4.
[0038] Among them, the telescopic part 53 includes a telescopic fixing ring 531, a telescopic sleeve 532, and a telescopic displacement plate 533. The telescopic fixing ring 531 is fixedly installed at the lower end of the connecting seat 51, and the telescopic fixing ring 531 is sleeved on the outer side of the nozzle 4. A plurality of through grooves are provided on the telescopic fixing ring 531, and the displacement block 54 is inserted into the through grooves on the telescopic fixing ring 531. The displacement block 54 is connected to the telescopic fixing ring 531 through a spring sheet, and the displacement block 54 slides in the through grooves on the telescopic fixing ring 531. The telescopic sleeve 532 is fixedly installed at the lower end of the telescopic fixing ring 531, and the telescopic sleeve 532 can realize extension and compression operations. The telescopic displacement plate 533 is fixedly installed at the lower end of the telescopic sleeve 532, and the telescopic displacement plate 533 slides on the outer side wall of the nozzle 4.
[0039] The rotating cylinder 55 is installed on the outside of the nozzle 4 and close to the telescopic sleeve 532, and the rotating cylinder 55 is installed inside the telescopic sleeve 532. A plurality of guide grooves 551 are provided on the surface of the rotating cylinder 55, and the plurality of guide grooves 551 are evenly distributed along the circumference of the rotating cylinder 55. The shifting rod 56 is fixedly installed on the upper end of the rotating cylinder 55, and the plurality of shifting rods 56 are evenly distributed along the circumference of the rotating cylinder 55. The abutting rod 561 is installed on the upper end of the shifting rod 56, and the abutting rod 561 is connected to the shifting rod 56 through a spring, and the abutting rod 561 contacts the side wall of the displacement block 54. The curved plate 541 is fixedly installed on one end of the displacement block 54 close to the abutting rod 561, and a limiting groove 542 that can be engaged with the abutting rod 561 is provided on the outer wall of the displacement block 54 and close to the curved plate 541. The abutting rod 561 can slide on the curved plate 541 and be engaged with the limiting groove 542. When the abutment rod 561 is engaged with the limit slot 542, the abutment rod 561 and the reset plug rod 521 are in the same straight line. The upper end of the external slide bar 57 is inserted into the guide groove 551 on the surface of the rotating drum 55, and the external slide bar 57 can be displaced along the track of the guide groove 551. The lower end of the external slide bar 57 is fixedly connected to the telescopic displacement plate 533. The external magnet 571 is fixedly installed at the lower end of the external slide bar 57 and away from the end of the telescopic displacement plate 533, and the outer wall of the external magnet 571 contacts the outer wall of the nozzle 4. The internal slide bar 58 is installed inside the nozzle 4 and close to the edge, and the inner baffle 42 is provided on the inner wall of the nozzle 4 and close to the position of the internal slide bar 58. The internal magnet 582 is fixedly installed at the upper end of the internal slide bar 58, and the internal magnet 582 and the external magnet 571 are in the same straight line. One end of the internal slide bar 58 on which the internal magnet 582 is installed is inserted into the interlayer between the inner baffle plate 42 and the nozzle 4. The fixed float plate 581 is fixedly installed at the lower end of the internal slide bar 58. The annular fixed float plate 581 slides inside the nozzle 4, and a plurality of internal slide bars 58 are evenly distributed on the upper end surface of the fixed float plate 581 along the circumference of the fixed float plate 581. The lower end surface of the fixed float plate 581 is set as a concave curved surface to increase the area of the lower end surface of the fixed float plate 581. The fixed beam 59 is fixedly installed on the lower end surface of the fixed float plate 581 and close to the nozzle 41. The fixed beam 59 is attached to the inner side wall of the nozzle 4 and is slidably connected to the inner side wall of the nozzle 4 through the flange. A plurality of closed baffles 592 are evenly fixedly installed on the inner side of the fixed beam 59 and close to the nozzle 41 along the length direction of the fixed beam 59, and are used to block the nozzle 41.
[0040] Installation and disassembly of linkage mechanism 5:
[0041] When the nozzle 4 is not plugged into the socket 3 for fixing, the telescopic sleeve 532 at the lower end of the connection seat 51 is in an extended state, and the external slide bar 57 is at the lowest point of the guide groove 551 on the surface of the rotating cylinder 55. When the external slide bar 57 is at the lowest point, the rotating cylinder 55 will rotate to the original position due to the action of the torsion spring, and the abutment rod 561 at the upper end of the rotating cylinder 55 will contact the curved plate 541 on one side of the displacement block 54. At the same time, the internal slide bar 58 is also at the lowest point inside the nozzle 4, and the closed baffle 592 on the fixed beam 59 blocks the nozzle 41;
[0042] Before the mixing barrel 1 mixes the flux material, the nozzle 4 is inserted into the mixing barrel 1 from the socket 3. As the nozzle 4 is inserted, the telescopic displacement plate 533 and the inner side wall of the socket 3 are pressed against each other, and the telescopic displacement plate 533 moves in the direction of the telescopic fixing ring 531, and at the same time, the telescopic sleeve 532 is pressed, so that the telescopic sleeve 532 is compressed. As the telescopic displacement plate 533 is displaced, the external sliding rod 57 fixedly connected to the telescopic displacement plate 533 moves upward synchronously with the telescopic displacement plate 533, and the external sliding rod 57 slides along the guide groove 551 in the guide groove 551 on the surface of the rotating drum 55. The rotating drum 55 rotates when the external sliding rod 57 moves. When the rotating drum 55 rotates, the abutting rod 561 located at the upper end of the rotating drum 55 moves along the curved plate 541. The abutting rod 561 slides on the curved plate 541 and pushes the displacement block 54 to move. The displacement block 54 slides in the through groove on the surface of the telescopic fixing ring 531, and as the abutment rod 561 is displaced, the displacement block 54 moves toward the slot 31 on the inner wall of the socket 3. When the abutment rod 561 engages with the limiting slot 542 on the surface of the displacement block 54, the displacement block 54 is just plugged into the slot 31 on the inner wall of the socket 3. It should be noted that the lever 56 is an elastic member, and when the abutment rod 561 is displaced along the curved plate 541, the force between the abutment rod 561 and the curved plate 541 increases, and the lever 56 gradually bends until the abutment rod 561 engages with the limiting slot 542. Then, the lever 56 presses the displacement block 54 into the slot 31 and returns to the state before deformation. In this way, the nozzle 4 is fixedly installed inside the socket 3;
[0043] When the nozzle 4 needs to be removed, the reset button 52 is pressed down, and the reset rod 521 at the lower end of the reset button 52 moves downward, and the reset rod 521 that moves downward squeezes the abutment rod 561 at the upper end of the lever 56. Since the abutment rod 561 is connected to the lever 56 by a spring, when the reset rod 521 squeezes the abutment rod 561, the abutment rod 561 will move toward the lever 56. When the upper end surface of the abutment rod 561 is completely lower than the lower end surface of the displacement block 54, the abutment rod 561 will be separated from the engagement connection with the limit slot 542, and the rotating cylinder 55 will rotate to the original position under the action of the torsion spring, and the displacement block 54 will also be displaced toward the inside of the telescopic fixing ring 531 under the action of the spring sheet, so that the displacement block 54 is separated from the engagement connection with the slot 31. In this way, the nozzle 4 can be separated from the fixed connection with the socket 3.
[0044] When the mixing barrel 1 is working, the working state of the linkage mechanism 5 is:
[0045] While the linkage mechanism 5 is being installed, the opening and closing states of the nozzle 41 will be completed synchronously. The external magnet 571 and the internal magnet 582 attract each other. Under the traction of the internal magnet 582 and the external magnet 571, the internal slide bar 58 located inside the nozzle 4 will move upward along with the upward movement of the external slide bar 57. The fixed beam 59 and the fixed floating plate 581 move upward along with the internal slide bar 58, while the closed baffle 592 moves upward along with the fixed beam 59, opening the air inlet of the nozzle 41 so that the inner cavity of the nozzle 4 is connected to the inner cavity of the mixing barrel 1. When the mixing barrel 1 mixes the flux material, the connecting seat 51 is externally connected to an air pump, and the air pump passes the gas into the nozzle 4, and the gas is sprayed into the mixing barrel 1 by the nozzle 41. The airflow brought by the spray gas stirs the flux mixture in the mixing barrel 1, and the auxiliary stirring rod 12 and the mixing barrel 1 stir the flux material;
[0046] It is also possible that after the mixed materials in the mixing barrel 1 are mixed and the materials are taken out, gas is continuously introduced into the nozzle 4, and the inner wall of the mixing barrel 1 is blown by the high-speed airflow to blow off the materials adhering to the inner wall of the mixing barrel 1, thereby reducing the flux materials adhering to the inner wall of the mixing barrel 1, reducing the thickness of the materials adhering to the inner wall of the mixing barrel 1, reducing the material loss, and reducing the difficulty of cleaning the inner wall of the mixing barrel 1. When thorough cleaning is required, cleaning water is introduced into the nozzle 4 through the connecting seat 51, and the inner wall of the mixing barrel 1 is flushed by the high-speed water flow to clean the mixing barrel 1.
[0047] A method for using a flux production device for welding, comprising the following steps:
[0048] S1. Installation, insert the nozzle 4 into the socket 3 on the top cover 2. During the insertion process, the telescopic sleeve 532 is compressed, the external slide bar 57 moves up along the guide groove 551 and pushes the rotating drum 55 to rotate, so that the abutment rod 561 is engaged in the limit groove 542, and the displacement block 54 is inserted into the slot 31. The internal slide bar 58 moves up with the external slide bar 57 under the magnetic traction of the internal magnet 582 and the external magnet 571, so that the closed baffle 592 moves upward, opens the channel of the nozzle 41, and connects the inner cavity of the nozzle 4 with the inner cavity of the mixing barrel 1, completing the installation of the linkage mechanism 5;
[0049] S2. Auxiliary stirring, an air pump is connected to the inlet end of the connection seat 51, and the air pump is used to pass gas into the nozzle 4, and the gas is then passed into the mixing barrel 1 through the nozzle 41, and the high-speed airflow assists the mixing barrel 1 and the stirring rod 12 to mix the mixed materials;
[0050] S3. Auxiliary cleaning: After the mixing is completed, continue to introduce gas into the nozzle 4, use the high-speed airflow to flush the inner wall of the mixing barrel 1, reduce the material residue on the barrel wall, and then replace the air pump with a water pump, introduce cleaning water into the nozzle 4, use the high-speed water flow to flush the barrel wall of the mixing barrel 1, and further clean the residual material in the mixing barrel 1;
[0051] S4. After disassembly, mixing and cleaning are completely completed, the reset button 52 is pressed downward to displace the reset rod 521 downward and squeeze the abutment rod 561, so that the abutment rod 561 is disengaged from the limit slot 542, the displacement block 54 is reset and received into the telescopic fixing ring 531, and then the rotating cylinder 55 is reset under the action of the torsion spring, and the nozzle 4 is pulled out from the socket 3, and the disassembly is completed.
[0052] The working principle of the embodiment of this application:
[0053] The nozzle 4 is inserted into the mixing barrel 1 through the socket 3. As the nozzle 4 is inserted, the telescopic sleeve 532 is compressed, and the telescopic displacement plate 533 moves in the direction of the telescopic fixing ring 531. The external slide bar 57 moves upward along with the telescopic displacement plate 533, and moves along the guide groove 551 on the rotating drum 55. When the external slide bar 57 moves, the rotating drum 55 is driven to rotate. The abutment rod 561 moves along the curved plate 541 to the position of the limiting card groove 542, and the abutment rod 561 is engaged with the limiting card groove 542, and the displacement block 54 is pushed to the position of the slot 31, so that the displacement block 54 is inserted into the slot 31. When disassembling, the reset button 52 is pressed, so that the reset plug 521 presses down the abutment rod 561, contacts the engagement of the abutment rod 561 and the limiting card groove 542, and the displacement block 54 is reset after being separated from the slot 31. Since the inner magnet 582 of the inner slide bar 58 and the outer magnet 571 of the outer slide bar 57 attract each other, when the outer slide bar 57 moves upward, the inner slide bar 58 moves upward synchronously, driving the closing baffle 592 to move upward, and the nozzle 41 outside the nozzle 4 is opened when the nozzle 4 is installed. Then, according to work needs, gas or cleaning water is introduced into the nozzle 4 to assist the mixing barrel 1 in stirring the mixed materials and clean the inner wall of the mixing barrel 1.
[0054] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A welding flux production device, comprising a mixing barrel (1), a rotating disk (11) being provided at the lower end of the mixing barrel (1), a top cover (2) being provided at the upper end of the mixing barrel (1), a stirring rod (12) being inserted into the mixing barrel (1) at the lower end of the top cover (2), and characterized in that: The upper end of the top cover (2) is provided with a socket (3) penetrating the top cover (2); a nozzle (4) is plugged into the inner side of the socket (3); a plurality of nozzles (41) are evenly distributed along the length direction of the nozzle (4) on the outer side wall of the nozzle (4); a linkage mechanism (5) is provided at the upper end of the nozzle (4) and close to the socket (3); The linkage mechanism (5) comprises a connection seat (51) located at the upper end of the plug seat (3); the upper end of the nozzle (4) is fixedly connected to the connection seat (51); a telescopic portion (53) is provided at the lower end of the connection seat (51) and close to the nozzle (4); a rotating cylinder (55) sleeved on the outer side of the nozzle (4) is provided inside the telescopic portion (53); the rotating cylinder (55) is connected to the nozzle (4) via a torsion spring; a plurality of guide grooves (551) distributed along the circumference of the rotating cylinder (55) are provided on the surface of the rotating cylinder (55); the rotating cylinder (55) An external slide bar (57) is provided on the outside of the nozzle (4) and at a position close to the guide groove (551); an internal slide bar (58) is provided on the inside of the nozzle (4) and at a position close to the external slide bar (57); a fixed floating plate (581) is provided at the lower end of the internal slide bar (58); a fixed beam (59) is provided at the lower end of the fixed floating plate (581); a plurality of closed baffles (592) are provided on the inner side of the fixed beam (59) and are evenly distributed along the length direction of the fixed beam (59); the closed baffles (592) match the nozzle (41) on the outer side wall of the nozzle (4); The telescopic portion (53) comprises a telescopic fixing ring (531) fixed to the lower end of the connecting seat (51) and close to the nozzle (4); a telescopic sleeve (532) is provided at the lower end of the telescopic fixing ring (531); the telescopic sleeve (532) is sleeved on the outer side of the nozzle (4); a telescopic displacement plate (533) is provided at the lower end of the telescopic sleeve (532); the external sliding rod (57) is fixedly connected to the inner side wall of the telescopic displacement plate (533); the rotating cylinder (531) is provided with a telescopic sleeve (532); A plurality of levers (56) are evenly distributed along the circumference of the rotating drum (55) at the upper end of the lever (56), an abutment rod (561) is provided at the upper end of the lever (56), a plurality of displacement blocks (54) are provided inside the telescopic fixing ring (531) and close to the abutment rod (561), the plurality of displacement blocks (54) are evenly distributed along the circumference of the telescopic fixing ring (531), and the displacement blocks (54) slide in through grooves provided on the surface of the telescopic fixing ring (531); A slot (31) for inserting the displacement block (54) is provided on the inner side wall of the connecting seat (51) and close to the displacement block (54); an external magnet (571) is provided at one end of the external sliding rod (57) away from the telescopic displacement plate (533); an internal magnet (582) is provided at one end of the internal sliding rod (58) close to the external magnet (571); the external magnet (571) and the internal magnet (582) are symmetrically distributed with respect to the pipe wall of the nozzle (4); and the internal magnet (582) and the external magnet (571) are on the same straight line; During the plug-in process, the telescopic sleeve (532) is compressed, the external slide bar (57) moves upward along the guide groove (551) and pushes the rotating cylinder (55) to rotate, so that the abutment rod (561) is engaged, and the displacement block (54) is plugged into the slot (31). The internal slide bar (58) is pulled upward along with the external slide bar (57) by the magnetic force of the internal magnet (582) and the external magnet (571), so that the closed baffle (592) moves upward and opens the channel of the nozzle (41).
2. A welding flux production device according to claim 1, characterized in that: An inner baffle (42) is provided on the inner wall of the nozzle (4) and close to the inner magnet (582), and one end of the inner slide bar (58) connected to the internal magnet (582) is inserted into the interlayer between the inner baffle (42) and the inner wall of the nozzle (4).
3. A welding flux production device according to claim 2, characterized in that: A curved plate (541) is provided at one end of the displacement block (54) close to the abutment rod (561), and a limiting slot (542) for clamping the abutment rod (561) is provided on the outer wall of the displacement block (54) close to the curved plate (541).
4. A welding flux production device according to claim 3, characterized in that: A reset button (52) with a built-in spring is provided at the upper end of the connecting seat (51), and the lower end of the reset button (52) is inserted into the connecting seat (51). One end of the reset button (52) inserted into the connecting seat (51) is provided with a reset plug rod (521) used in conjunction with an abutment rod (561), and the reset plug rod (521) and the corresponding shifting rod (56) are on the same straight line, and the abutment rod (561) and the shifting rod (56) are slidably connected via a spring.
5. A method for using a flux production device for welding according to claim 4, characterized in that: The steps include: S1. Installation, insert the nozzle (4) into the socket (3) on the top cover (2). During the insertion process, the telescopic sleeve (532) is compressed, the external slide bar (57) moves up along the guide groove (551) and pushes the rotating drum (55) to rotate, so that the abutment rod (561) is engaged in the limit groove (542), so that the displacement block (54) is inserted into the slot (31), and the internal slide bar (58) is pulled upward with the external slide bar (57) by the magnetic force of the internal magnet (582) and the external magnet (571), so that the closed baffle (592) moves upward, opens the channel of the nozzle (41), and connects the inner cavity of the nozzle (4) with the inner cavity of the mixing barrel (1), thereby completing the installation of the linkage mechanism (5); S2. Auxiliary stirring, an air pump is connected to the inlet end of the connection seat (51), and gas is introduced into the nozzle (4) by the air pump, and the gas is then introduced into the mixing barrel (1) through the nozzle (41), and the high-speed airflow assists the mixing barrel (1) and the stirring rod (12) to mix the mixed materials; S3. Auxiliary cleaning: After the mixing is completed, continue to introduce gas into the nozzle (4), use the high-speed airflow to flush the inner wall of the mixing barrel (1), reduce the material residue on the barrel wall, and then replace the air pump with a water pump, introduce cleaning water into the nozzle (4), use the high-speed water flow to flush the barrel wall of the mixing barrel (1), and further clean the residual material in the mixing barrel (1); S4. After disassembly, mixing and cleaning are completed, the reset button (52) is pressed downward to displace the reset rod (521) downward and squeeze the abutment rod (561), so that the abutment rod (561) is disengaged from the engagement with the limit slot (542), the displacement block (54) is reset and received in the telescopic fixing ring (531), and then the rotating drum (55) is reset under the action of the torsion spring, and the nozzle (4) is pulled out from the socket (3), and the disassembly is completed.
Citation Information
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