Spraying process for nano-coating matte black decorative plate
By using an adjustable spraying mechanism and exhaust purification system in the nano-matte black coating spraying process, the paint waste and equipment adhesion problems caused by the fixed spraying range are solved, efficient adhesion and rapid drying of the paint are achieved, and the process flow is simplified.
Patent Information
- Application Number
- CN202411238509.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The spray range in the existing nano-matte black coating spraying process is fixed, resulting in waste of surface coating on decorative panels and equipment adhesion problems, which require additional cleaning.
A spraying mechanism with adjustable spray range and height is adopted, combined with an exhaust purification mechanism, the spraying range is adjusted according to the area of the decorative plate, and rapid drying is achieved through a hot air fan, and quality inspection and adjustment are used for use of a CCD camera.
It effectively avoids waste of paint and equipment adhesion, improves the adhesion and drying efficiency of the coating, and simplifies the subsequent cleaning process.
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Figure CN119140394A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of nano-coated matte black decorative plate processing, in particular to a nano-coated matte black decorative plate spraying process. Background Art
[0002] Nano spraying is the application of nano technology in engineering. It is a new spraying technology that forms a dense nano coating on the surface of an object. The coating contains high-hardness, high-corrosion-resistant nano materials, which can provide a variety of colors and glosses. It is an environmentally friendly, economical and durable surface treatment. When protecting the surface of decorative panels, it is often necessary to spray a nano matte black coating.
[0003] At present, the general process for spraying nano matt black coating on the surface of decorative panels is: surface cleaning, primer spraying, nano matt black coating spraying, drying and curing, quality inspection and adjustment. Although the spraying process of nano matt black coating on decorative panels can be achieved under the above spraying process, the spraying range on the spraying equipment is mostly certain under the above spraying process, which leads to the waste of paint due to the spraying range being larger than the spraying area on the decorative panels during the spraying process, and the excess paint after spraying is easy to adhere to the equipment, resulting in the need for additional cleaning later. Summary of the invention
[0004] The purpose of the present invention is to provide a nano-coated matte black decorative plate spraying process in order to solve the above problems.
[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:
[0006] A nano-coated matte black decorative plate spraying process, which comprises the following steps:
[0007] Step 1: Surface treatment of the decorative board: Use a cleaning agent to remove impurities such as oil and dust on the surface of the decorative board, and polish the surface of the decorative board to be sprayed to ensure the brightness of the surface of the decorative board to be sprayed;
[0008] Step 2: Primer spraying: apply a layer of primer on the surface of the decorative panel to be sprayed to increase the adhesion of the subsequent nano coating;
[0009] Step 3: Configuration of the spraying machine: install a spraying mechanism with adjustable spraying range and spraying height on the decorative panel spraying table, and arrange an exhaust purification mechanism on one side of the spraying structure;
[0010] Step 4: Spraying of nano matte black coating: Place the decorative board after spraying the primer on the spraying table, and adjust the spraying width and spraying height on the spraying mechanism according to the width of the decorative board. At the same time, make the exhaust port of the exhaust purification mechanism face the surface to be sprayed on the decorative board, and then use the spraying mechanism to spray the nano matte black coating on the decorative board;
[0011] Step 5: Curing and drying. After spraying, a hot air blower is used to blow dry the sprayed surface of the decorative panel to ensure the rapid drying and forming of the nano matte black paint.
[0012] Step 6: Quality inspection and adjustment. After the nano matte black coating is sprayed, a CCD camera is used to inspect the surface of the decorative board to screen out unqualified decorative boards for secondary finishing.
[0013] Furthermore, in step 1, when the surface of the decorative panel is polished, it is mainly achieved with the help of polishing equipment, and the purpose of polishing is to remove the original coating, defects and the original uneven surface of the decorative panel surface, and ensure the adhesion of the subsequent spray coating layer and the surface of the decorative panel to be sprayed.
[0014] Furthermore, in step 2, when spraying the primer, it is necessary to ensure that the color of the bottom layer is similar to the color of the subsequently sprayed nano matte black coating. At the same time, spraying the primer can fill the uneven areas on the surface of the decorative board, making the surface of the decorative board smoother, and ensuring the uniformity of the thickness of the nano matte black coating after the final spray head.
[0015] Furthermore, the adjustment of the spraying range of the spraying mechanism in step 3 is mainly achieved by adjusting the spraying area at the bottom of the spraying mechanism, and the spraying area in the spraying mechanism needs to be flexibly adjusted according to the surface area of the decorative panel to be sprayed. Flexible adjustment of the spraying area can effectively avoid excessive waste of paint during the spraying process, and at the same time avoid the disadvantage of excessive spray of paint adhering to the equipment and requiring additional cleaning.
[0016] Furthermore, the exhaust purification mechanism and the spraying mechanism in step 3 work synchronously. The exhaust purification mechanism is mainly used to absorb and purify the air around the decorative panel during the spraying process, and to filter and collect the nano matte black paint floating in the air around the decorative panel. The air around the decorative panel is adsorbed and purified, which can effectively ensure the cleanliness of the environment around the decorative panel.
[0017] Furthermore, in step 4, when spraying the primer on the surface of the decorative board, it needs to be done in two spraying steps to ensure the accuracy of the thickness of the nano matte black coating after the final spraying.
[0018] Furthermore, in step 5, when drying the sprayed decorative board, a mobile conveying and blowing method is used to achieve rapid drying of the nano matt black coating on the surface of the decorative board. Such drying can greatly improve the drying efficiency of the nano matt black coating on the surface of the decorative board.
[0019] The beneficial effects of the present invention are:
[0020] The present invention flexibly adjusts the spraying range of the spraying equipment according to the area to be sprayed on the decorative board during the spraying process of the nano matt black coating, so that the nano matt black coating can fully adhere to the surface of the decorative board when spraying on the surface of the decorative board, thereby avoiding excessive waste of paint during the spraying process of the nano matt black coating, and also avoiding the tedious operation of subsequent additional cleaning due to the paint adhering to the spraying equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 The present invention provides a flow chart of a nano-coated matte black decorative panel spraying process. DETAILED DESCRIPTION
[0022] A nano-coated matte black decorative plate spraying process, which comprises the following steps:
[0023] Step 1: Surface treatment of the decorative board: Use a cleaning agent to remove impurities such as oil and dust on the surface of the decorative board, and polish the surface of the decorative board to be sprayed to ensure the brightness of the surface of the decorative board to be sprayed;
[0024] Step 2: Primer spraying: apply a layer of primer on the surface of the decorative panel to be sprayed to increase the adhesion of the subsequent nano coating;
[0025] Step 3: Configuration of the spraying machine: install a spraying mechanism with adjustable spraying range and spraying height on the decorative panel spraying table, and arrange an exhaust purification mechanism on one side of the spraying structure;
[0026] Step 4: Spraying of nano matte black coating: Place the decorative board after spraying the primer on the spraying table, and adjust the spraying width and spraying height on the spraying mechanism according to the width of the decorative board. At the same time, make the exhaust port of the exhaust purification mechanism face the surface to be sprayed on the decorative board, and then use the spraying mechanism to spray the nano matte black coating on the decorative board;
[0027] Step 5: Curing and drying. After spraying, a hot air blower is used to blow dry the sprayed surface of the decorative panel to ensure the rapid drying and forming of the nano matte black paint.
[0028] Step 6: Quality inspection and adjustment. After the nano matte black coating is sprayed, a CCD camera is used to inspect the surface of the decorative board to screen out unqualified decorative boards for secondary finishing.
[0029] In this embodiment, when polishing the surface of the decorative panel in step 1, it is mainly achieved with the help of polishing equipment, and the purpose of polishing is to remove the original coating, defects and the original uneven surface of the decorative panel surface, and ensure the adhesion of the subsequent spray coating layer and the surface of the decorative panel to be sprayed.
[0030] In this embodiment, when spraying the primer in step 2, it is necessary to ensure that the color of the base layer is similar to the color of the subsequently sprayed nano matte black coating. At the same time, spraying the primer can fill the uneven areas on the surface of the decorative board, making the surface of the decorative board smoother, and ensuring the uniformity of the thickness of the nano matte black coating after the final spray head.
[0031] In this embodiment, the adjustment of the spraying range of the spraying mechanism in step 3 is mainly achieved by adjusting the spraying area at the bottom of the spraying mechanism, and the spraying area in the spraying mechanism needs to be flexibly adjusted according to the surface area of the decorative panel to be sprayed. Flexible adjustment of the spraying area can effectively avoid excessive waste of paint during the spraying process, and at the same time avoid the disadvantage of excessive spray of paint adhering to the equipment and requiring additional cleaning.
[0032] In this embodiment, the exhaust purification mechanism and the spraying mechanism in step 3 work synchronously. The exhaust purification mechanism is mainly used to absorb and purify the air around the decorative panel during the spraying process, and to filter and collect the nano matte black paint floating in the air around the decorative panel. The air around the decorative panel is adsorbed and purified, which can effectively ensure the cleanliness of the environment around the decorative panel.
[0033] In this embodiment, in step 4, spraying the primer on the surface of the decorative board needs to be done in two steps to ensure the accuracy of the thickness of the nano matte black coating after the final spraying.
[0034] In this embodiment, in step 5, the sprayed decorative board is dried by moving the conveying and blowing method to achieve rapid drying of the nano matte black coating on the surface of the decorative board. Such drying can greatly improve the drying efficiency of the nano matte black coating on the surface of the decorative board.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A nano-coating matte black decorative plate spraying process, characterized in that: It includes the following steps: Step 1: Surface treatment of the decorative board: Use a cleaning agent to remove impurities such as oil and dust on the surface of the decorative board, and polish the surface of the decorative board to be sprayed to ensure the brightness of the surface of the decorative board to be sprayed; Step 2: Primer spraying: Apply a layer of primer on the surface of the decorative panel to be sprayed to increase the adhesion of the subsequent nano coating; Step 3: Configuration of the spraying machine: install a spraying mechanism with adjustable spraying range and spraying height on the decorative panel spraying table, and arrange an exhaust purification mechanism on one side of the spraying structure; Step 4: Spraying of nano matte black coating: Place the decorative board after spraying the primer on the spraying table, and adjust the spraying width and spraying height on the spraying mechanism according to the width of the decorative board. At the same time, make the exhaust port of the exhaust purification mechanism face the surface to be sprayed on the decorative board, and then use the spraying mechanism to spray the nano matte black coating on the decorative board; Step 5: Curing and drying. After spraying, a hot air blower is used to blow dry the sprayed surface of the decorative panel to ensure the rapid drying and forming of the nano matte black paint. Step 6: Quality inspection and adjustment. After the nano matte black coating is sprayed, a CCD camera is used to inspect the surface of the decorative board to screen out unqualified decorative boards for secondary finishing.
2. A nano-coating matte black decorative plate spraying process according to claim 1, characterized in that: In the step 1, when the surface of the decorative board is polished, it is mainly achieved with the help of polishing equipment, and the purpose of polishing is to remove the original coating, defects and the original uneven surface of the decorative board.
3. The nano-coating matte black decorative plate spraying process according to claim 1, characterized in that: When spraying the primer in step 2, it is necessary to ensure that the color of the bottom layer is similar to the color of the subsequently sprayed nano matte black coating. At the same time, spraying the primer can fill the uneven areas on the surface of the decorative board, making the surface of the decorative board smoother.
4. The nano-coating matte black decorative plate spraying process according to claim 1, characterized in that: The adjustment of the spraying range of the spraying mechanism in step 3 is mainly achieved by adjusting the spraying area at the bottom of the spraying mechanism, and the spraying area in the spraying mechanism needs to be flexibly adjusted according to the surface area of the decorative panel to be sprayed.
5. The nano-coating matte black decorative plate spraying process according to claim 1, characterized in that: The exhaust purification mechanism and the spraying mechanism in step 3 work synchronously. The exhaust purification mechanism is mainly used to absorb and purify the air around the decorative panel during the spraying process, and to filter and collect the nano matte black paint floating in the air around the decorative panel.
6. The nano-coating matte black decorative plate spraying process according to claim 1, characterized in that: In step 4, when spraying the primer on the surface of the decorative board, it needs to be done in two spraying steps to ensure the accuracy of the thickness of the nano matte black coating after the final spraying.
7. The nano-coating matte black decorative plate spraying process according to claim 1, characterized in that: In the step 5, the sprayed decorative board is dried by moving the conveyor and blowing the air to achieve rapid drying of the nano matte black paint on the surface of the decorative board.
Citation Information
Patent Citations
Metal decorative veneer sprayed with polyester powder
CN209799236U
