A battery cell basket cleaning device and method
By introducing adjustment components and liquid outlet control mechanism into the battery basket cleaning device, the problem that the toothed rinsing head cannot extend to the gap between the toothed gaps at the dead corner of the battery basket for rinsing is solved, and effective cleaning of the dead corners is achieved.
Patent Information
- Application Number
- CN202411666496.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2044-11-21
AI Technical Summary
When the existing battery pack basket cleaning device moves to the dead corner of the battery pack basket, due to the interference of the roller, the tooth-shaped washing head cannot extend to the gap between the tooths at the dead corner of the battery pack basket for rinsing.
A battery cell basket cleaning device is designed, including a adjustment assembly and a liquid discharge control mechanism. The adjustment assembly pushes the toothed rinsing head through the push plate, so that its liquid outlet points to the inter-tooth gap at the dead corner. The liquid discharge control mechanism ensures that the cleaning liquid is sprayed only when the liquid discharge end of the toothed rinsing head is pointed to the correct position by the cooperation between the block and the barrier.
It realizes effective flushing of the gap between the teeth at the dead corner of the battery basket, avoiding the waste of cleaning liquid and dispersion of cleaning effects.
Smart Images

Figure CN119140501B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery slice basket cleaning, and more specifically, to a battery slice basket cleaning device and method. Background Art
[0002] A cell basket generally refers to a special container used in the photovoltaic industry to store and transport cells. Cells are an important part of photovoltaic modules and need to be handled carefully during the manufacturing process to prevent damage. The basket is usually lightweight but strong enough to protect the cells. The design of the basket is to minimize contact and friction between cells, thereby reducing the risk of damage.
[0003] In the prior art, a side spray method is usually used for cleaning the cell basket, and in order to ensure the flushing effect, the side spray plate needs to be inserted into the inter-tooth gap of the cell basket for flushing. However, since there are multiple inter-tooth gaps on the cell basket that need to be flushed, it is necessary to adjust the position of the side spray plate by telescopic adjustment after each inter-tooth gap is flushed to flush the next inter-tooth gap. This requires multiple adjustments and is cumbersome to operate. Therefore, a roller can be provided and multiple toothed flushing heads can be evenly provided in the circumferential direction of the roller, so that the roller can move along the spaced teeth on the cell basket, and when the toothed flushing head moves into the corresponding inter-tooth gap, the cleaning liquid is sprayed through the toothed flushing head to flush the inter-tooth gap. When it moves to the dead corner of the cell basket, due to the interference of the roller, there is a problem that the toothed flushing head cannot extend to the inter-tooth gap at the dead corner of the cell basket for flushing. Summary of the invention
[0004] The present invention provides a battery cell basket cleaning device and method, and aims to solve the following problem: currently, a roller is provided, and a plurality of toothed flushing heads are evenly provided in the circumferential direction of the roller, so that the roller can move along the spaced teeth on the battery cell basket, and when the toothed flushing head moves into the corresponding tooth gap, the toothed flushing head sprays a cleaning liquid to flush the tooth gap. However, when the toothed flushing head moves to the dead corner of the battery cell basket, due to the interference of the roller, there is a problem that the toothed flushing head cannot extend to the tooth gap at the dead corner of the battery cell basket for flushing.
[0005] To achieve the above object, the present invention provides the following technical solution: a battery cell flower basket cleaning device, comprising: a body, a flower basket is placed on the body, and a clamping mechanism is provided on the body, the clamping mechanism is used to clamp and fix the flower basket;
[0006] A cleaning assembly is arranged in the machine body, and the cleaning assembly includes a moving frame capable of linear motion, a vertical tube is rotatably arranged in the moving frame, a roller is arranged on the vertical tube, a plurality of tooth-shaped flushing heads are evenly distributed in the circumferential direction of the roller, and a plurality of spaced teeth are arranged on the inner walls on both sides of the flower basket, and the liquid outlet end of one of the tooth-shaped flushing heads points to the corresponding gap between the teeth;
[0007] A rotary drive mechanism is provided at the bottom of the mobile frame, and the rotary drive mechanism is used to drive the roller to rotate. A linear drive mechanism is provided in the machine body, and the linear drive mechanism is used to drive the cleaning component to move in a straight line. A liquid inlet mechanism is also provided in the machine body, and the liquid inlet mechanism includes a fixed pipe, and the fixed pipe is fixedly provided at the bottom of the mobile frame, and the fixed pipe is rotatably connected to the bottom end of the mobile frame, and the liquid inlet end of the fixed pipe is connected to the liquid inlet component;
[0008] An adjustment component is provided on the movable frame, which includes a push plate that can move linearly, and a plurality of toothed flushing heads are hingedly arranged on the roller. When the cleaning component moves to a dead angle position, the adjustment component pushes the toothed flushing head to rotate through the push plate, so that the liquid outlet end of the toothed flushing head points to the gap between the teeth at the dead angle.
[0009] In a preferred embodiment, the adjustment assembly also includes a hinged rod, which is hinged on the mobile frame, and one end of the hinged rod away from the mobile frame is hinged to the push plate, an elastic member is provided on the hinged rod, and a limiting member is provided on the mobile frame, and the limiting member is used to limit the push plate.
[0010] In a preferred embodiment, a reset component 1 is also provided on the roller, and the reset component 1 includes a side groove opened on the roller, a sliding shaft is slidably provided in the side groove, an elastic member 2 is provided at one end of the sliding shaft, and the other end of the sliding shaft is in contact with the toothed flushing head.
[0011] In a preferred embodiment, a liquid outlet control mechanism is provided in the roller, and the liquid outlet control mechanism includes a side plate, which is fixedly provided on the vertical pipe, a through hole is provided in the side plate, the through hole is connected to the connecting pipe, the side plate is connected to a connecting pipe, the connecting pipe is connected to the toothed flushing head, a baffle is slidably provided in the side plate, and the top end of the baffle extends to the top of the roller, a stop block is hinged on the top of the movable frame, the top end of the baffle is in movably contact with the stop block, a fixed block is fixedly provided on the baffle, an elastic member three is fixedly provided between the fixed block and the side plate, a connecting hole is provided on the baffle, and the connecting hole is movably connected to the through hole.
[0012] In a preferred embodiment, the toothed flushing head is also provided with a second liquid outlet control mechanism, which includes two side rods fixedly arranged on the toothed flushing head, and the ends of the two side rods are fixedly provided with abutment shafts, and the two abutment shafts are in movably contact with the fixed block.
[0013] In a preferred embodiment, the toothed flushing head includes a rotating end and a sliding end, the sliding end is slidably arranged on the rotating end, and an adjustment mechanism is also arranged on the toothed flushing head, the adjustment mechanism includes a push rod, the push rod is fixedly arranged on the roller, and a groove is opened on the rotating end, the groove is opened at the end of the rotating end, a connecting pipe is arranged in the groove, the rotating end and the sliding end are connected through the connecting pipe, and a reset component 2 is also arranged in the toothed flushing head, the reset component 2 includes a connecting groove opened on the rotating end, a limiting groove is opened in the connecting groove, a slider is slidably arranged in the limiting groove, the slider is fixedly connected to the sliding end, and an elastic member 4 is fixedly arranged on the slider.
[0014] In a preferred embodiment, the clamping mechanism includes a side seat, which is fixed on the machine body, and a gear is rotatably arranged on the side seat, and two movable seats are slidably arranged on the side seat, and racks and clamps are fixedly arranged on the two movable seats, and the two racks are meshed with the gears. A hydraulic cylinder is also installed on the side seat, and the output end of the hydraulic cylinder is connected to one of the movable seats.
[0015] In a preferred embodiment, the rotary drive mechanism includes a driving member installed at the bottom of the moving frame, a driving gear is installed at the output end of the driving member, and a driven gear is fixedly provided on the vertical pipe, and the driving gear is meshed with the driven gear.
[0016] In a preferred embodiment, the linear drive mechanism includes a linear drive component 1 and a linear drive component 2, the linear drive component 1 includes a power component 1, the power component 1 is installed on the machine body, and a slide 1 is installed at the output end of the power component 1, the linear drive component 2 includes a power component 2, the power component 1 is installed on the slide 1, the output end of the slide 1 is installed with the slide 2, and the slide 2 is slidably set on the slide 1, and the movable frame is fixedly installed on the slide 2.
[0017] A method for using a battery cell basket cleaning device comprises the following steps:
[0018] Step 1: first place the flower basket on the machine body, and make the liquid outlet end of one of the tooth-shaped flushing heads point to the corresponding gap between the teeth, and then clamp the flower basket on the machine body through the clamping mechanism;
[0019] Step 2: The rotary drive mechanism then drives the roller to rotate, while the linear drive mechanism drives the cleaning component to move linearly, and the liquid inlet mechanism delivers the cleaning liquid, so that the tooth-shaped flushing head sprays the cleaning liquid to flush the gaps between the teeth;
[0020] Step 3: During the cleaning process, the liquid outlet control mechanism 1 controls a plurality of tooth-shaped flushing heads so that the liquid outlet ends of the tooth-shaped flushing heads point into the gaps between the teeth and the cleaning liquid is sprayed out;
[0021] Step 4. When the cleaning component moves to the dead angle position, the adjusting component pushes the corresponding toothed flushing head to rotate through the push plate, so that the liquid outlet end of the toothed flushing head points to the corresponding inter-tooth gap. At the same time, the adjusting mechanism pushes the sliding end to slide and adjust the position through the push rod, so that the liquid outlet end of the toothed flushing head is parallel to the middle position of the inter-tooth gap, and the liquid outlet control mechanism 2 controls the toothed flushing head to spray cleaning liquid to flush the inter-tooth gap at the dead angle position.
[0022] The beneficial effects of the present invention are:
[0023] The present invention is provided with an adjustment component. When the cleaning component moves to the dead corner of the flower basket, the toothed flushing head corresponding to the dead corner can be adjusted by the adjustment component, so that the liquid outlet end of the toothed flushing head can point to the inter-tooth gap at the dead corner of the flower basket, and the inter-tooth gap at the dead corner of the flower basket can be flushed by the toothed flushing head, thereby facilitating flushing of the dead corner of the flower basket. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0025] Figure 2 It is a schematic diagram of the top view of the flower basket and the cleaning assembly of the present invention.
[0026] Figure 3 It is a schematic diagram of the movement state of the cleaning component and the adjusting component of the present invention.
[0027] Figure 4 for Figure 3 A magnified view of the structure in the middle.
[0028] Figure 5 for Figure 4 Enlarged view of part A.
[0029] Figure 6 It is a side structural schematic diagram of the present invention.
[0030] Figure 7 The cross-sectional structure of the cleaning assembly of the present invention is shown in FIG. Figure 1 .
[0031] Figure 8 for Figure 7 Magnified view of part B.
[0032] Fig. 9 The cross-sectional structure of the cleaning assembly of the present invention is shown in FIG. Figure 2 .
[0033] Fig.10 for Fig. 9 Magnified view of part C.
[0034] Fig.11It is a schematic cross-sectional structural diagram of the cleaning component of the present invention.
[0035] Fig.12 It is a schematic diagram of the adjustment mechanism of the present invention.
[0036] Fig.13 It is a schematic cross-sectional structure diagram of the toothed flushing head of the present invention.
[0037] Fig.14 It is a schematic diagram of the three-dimensional structure of the clamping mechanism of the present invention.
[0038] Fig.15 The figure is a flow chart of the method of the present invention.
[0039] The accompanying drawings are marked as follows: 1. body; 2. flower basket; 21. spaced teeth; 3. clamping mechanism; 31. side seat; 32. gear; 33. moving seat; 34. rack; 35. clamping plate; 36. hydraulic cylinder; 4. cleaning assembly; 41. moving frame; 42. vertical pipe; 43. roller; 44. toothed flushing head; 441. rotating end; 442. sliding end; 45. adjusting assembly; 451. hinged rod; 452. push plate; 453. elastic member 1; 454. limit member; 46. reset assembly 1; 461. side groove; 462. sliding shaft; 463. elastic member 2; 5. rotary drive mechanism; 51. driving member; 52. driving gear; 53. driven gear; 6. linear drive mechanism; 61. linear Linear drive component one; 611, power component one; 612, slide one; 62, linear drive component two; 621, power component two; 622, slide two; 7, liquid inlet mechanism; 71, fixed tube; 72, side tube; 8, liquid outlet control mechanism one; 81, side plate; 811, through hole; 82, connecting tube; 83, baffle; 831, connecting hole; 84, stop block; 85, fixed block; 86, elastic member three; 9, liquid outlet control mechanism two; 91, side rod; 92, stop shaft; 10, adjustment mechanism; 101, stop rod; 102, groove; 103, connecting tube; 104, reset component two; 1041, connecting groove; 1042, limit groove; 1043, slider; 1044, elastic member four. DETAILED DESCRIPTION
[0040] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.
[0041] Refer to the instruction manual Figures 1 to 6 , a battery cell flower basket cleaning device, comprising: a body 1, a flower basket 2 is placed on the body 1, and a clamping mechanism 3 is provided on the body 1, and the clamping mechanism 3 is used to clamp and fix the flower basket 2;
[0042] A cleaning assembly 4 is arranged in the machine body 1, and the cleaning assembly 4 includes a moving frame 41 that can move linearly, a vertical pipe 42 is rotatably arranged in the moving frame 41, a roller 43 is arranged on the vertical pipe 42, and a plurality of tooth-shaped flushing heads 44 are evenly distributed in the circumferential direction of the roller 43, and a plurality of spaced teeth 21 are arranged on the inner walls of both sides of the flower basket 2, and the liquid outlet end of one of the tooth-shaped flushing heads 44 points to the corresponding gap between the teeth;
[0043] A rotary drive mechanism 5 is provided at the bottom of the mobile frame 41, and the rotary drive mechanism 5 is used to drive the roller 43 to rotate. A linear drive mechanism 6 is provided in the machine body 1, and the linear drive mechanism 6 is used to drive the cleaning component 4 to move in a straight line. A liquid inlet mechanism 7 is also provided in the machine body 1, and the liquid inlet mechanism 7 includes a fixed pipe 71, and the fixed pipe 71 is fixedly provided at the bottom of the mobile frame 41, and the fixed pipe 71 is rotatably connected to the bottom end of the mobile frame 41, and the liquid inlet end of the fixed pipe 71 is connected to the liquid inlet component;
[0044] An adjusting assembly 45 is provided on the movable frame 41, and the adjusting assembly 45 includes a push plate 452 which can move linearly, and a plurality of toothed flushing heads 44 are hingedly provided on the roller 43. When the cleaning assembly 4 moves to a dead angle position, the adjusting assembly 45 pushes the toothed flushing head 44 to rotate through the push plate 452, so that the liquid outlet end of the toothed flushing head 44 points to the inter-tooth gap at the dead angle.
[0045] It should be noted that the liquid inlet component is a water pump, and the end of the fixed pipe 71 is connected to the side pipe 72. The water outlet of the water pump is connected to the side pipe 72. The cleaning liquid is drawn by the water pump and transported to the vertical pipe 42 through the side pipe 72 and the fixed pipe 71. Pipe fittings are provided in the roller 43, and the toothed flushing head 44 is connected to the vertical pipe 42 through the pipe fittings. The pipe fittings and the side pipe 72 are both hoses, so that the cleaning liquid can be transported to the toothed flushing head 44 through the vertical pipe 42 and the pipe fittings, and sprayed out through the toothed flushing head 44 for cleaning. The inter-tooth gap is the gap between two adjacent spaced teeth 21.
[0046] The specific implementation scenario is as follows: first, place the flower basket 2 on the machine body 1, and make the liquid outlet end of one of the toothed flushing heads 44 point to the corresponding inter-tooth gap, then clamp and fix the flower basket 2 on the machine body 1 through the clamping mechanism 3, and then the rotary drive mechanism 5 drives the roller 43 to rotate, and at the same time, the linear drive mechanism 6 drives the cleaning component 4 to move linearly, so that multiple toothed flushing heads 44 can point to the corresponding inter-tooth gaps at intervals, and at the same time, the liquid inlet mechanism 7 extracts the cleaning liquid through the water pump and transports it to the toothed flushing head 44, so that the toothed flushing head 44 sprays the cleaning liquid to flush the inter-tooth gaps, and when the cleaning component 4 moves to the dead angle position, the adjustment component 45 pushes the corresponding toothed flushing head 44 to rotate through the push plate 452, so that the liquid outlet end of the toothed flushing head 44 points to the corresponding inter-tooth gap, and the dead angle position of the flower basket 2 can be flushed and cleaned.
[0047] For further information, please refer to the attached manual. Figure 4 The adjustment component 45 also includes a hinged rod 451, which is hinged on the mobile frame 41. One end of the hinged rod 451 away from the mobile frame 41 is hinged to the push plate 452. An elastic member 453 is provided on the hinged rod 451, and a limiting member 454 is provided on the mobile frame 41. The limiting member 454 is used to limit the push plate 452.
[0048] It should be noted that the elastic member 453 is a spring. Through the setting of the spring, the reset of the adjustment component 45 can be conveniently adjusted. The limit member 454 is a telescopic rod, and the push plate 452 is slidably set at the end of the telescopic rod, so that it can limit the push plate 452. When the cleaning component 4 is about to move to the dead angle position of the flower basket 2, the push plate 452 can be first made to contact the inner wall of the flower basket 2, and the cleaning component 4 continues to move, so that the push plate 452 can be under the abutment with the flower basket 2. The distance between the push plate 452 and the corresponding toothed flushing head 44 can be gradually reduced, and the spring is squeezed. When the push plate 452 contacts the corresponding toothed flushing head 44, the cleaning component 4 continues to move, and the toothed flushing head 44 can be pushed to rotate by the push plate 452 until the liquid outlet end of the toothed flushing head 44 is directed to the corresponding inter-tooth gap, so that the toothed flushing head 44 can spray cleaning liquid to the inter-tooth gap at the dead angle for flushing.
[0049] For further information, please refer to the attached manual. Figure 5 A reset component 46 is also provided on the roller 43. The reset component 46 includes a side groove 461 opened on the roller 43. A sliding shaft 462 is slidably provided in the side groove 461. An elastic member 463 is provided at one end of the sliding shaft 462. The other end of the sliding shaft 462 abuts against the toothed flushing head 44.
[0050] It should be noted that the second elastic member 463 is a spring, so that after the adjustment component 45 is reset, the toothed flushing head 44 can be moved and reset through the action of the spring and the sliding shaft 462, making it convenient to continue using it for cleaning work.
[0051] In the above technical scheme, a plurality of toothed flushing heads 44 are arranged in the circumferential direction of the roller 43 to spray cleaning liquid to flush the inter-tooth gaps of the flower basket 2. However, during the flushing process, there are multiple toothed flushing heads 44 that spray cleaning liquid at the same time. However, at a time point in the cleaning process, there is only one toothed flushing head 44 that can flush the corresponding inter-tooth gap. However, at this time, other toothed flushing heads 44 are also spraying cleaning liquid, which easily causes a waste of cleaning liquid. At the same time, when multiple toothed flushing heads 44 spray cleaning liquid at the same time, there is a problem of spraying cleaning liquid in multiple directions. When the cleaning liquid is sprayed in multiple directions at the same time, it is easy to spray the cleaning liquid to the non-cleaning area, resulting in a dispersed cleaning effect that cannot be concentrated in the area that needs to be cleaned, and excess cleaning liquid will overflow to the parts that do not need to be cleaned, causing pollution to other parts. For this reason, the present invention proposes a liquid outlet control mechanism 8, so that during flushing, the cleaning liquid is sprayed only when the liquid outlet end of the toothed flushing head 44 points to the inter-tooth gap.
[0052] For details, please refer to the attached manual. Figure 7 and Figure 8 A liquid outlet control mechanism 8 is provided in the roller 43, and the liquid outlet control mechanism 8 includes a side plate 81, which is fixedly arranged on the vertical pipe 42, and a through hole 811 is opened in the side plate 81, and the through hole 811 is connected with the connecting pipe 82, and the side plate 81 is connected with a connecting pipe 82, and the connecting pipe 82 is connected with the toothed flushing head 44. A baffle 83 is slidably arranged in the side plate 81, and the top of the baffle 83 extends to the top of the roller 43, and a stop block 84 is hinged at the top of the movable frame 41, and the top of the baffle 83 is in movably contact with the stop block 84, and a fixed block 85 is fixedly arranged on the baffle 83, and an elastic member 86 is fixedly arranged between the fixed block 85 and the side plate 81, and a connecting hole 831 is opened on the baffle 83, and the connecting hole 831 is movably connected with the through hole 811.
[0053] It should be noted that the stop block 84 is set in a trapezoidal shape, so that when the top end of the baffle 83 contacts the stop block 84, it can drive the baffle 83 to slide. The elastic member 86 is a spring. When the liquid outlet end of one of the toothed flushing heads 44 is about to point to the corresponding inter-tooth gap, the roller 43 continues to rotate. During the rotation of the roller 43, the top end of the baffle 83 corresponding to the toothed flushing head 44 is made to contact the stop block 84, and the baffle 83 is driven to slide by the stop block 84, and the baffle 83 is squeezed by the spring, so that the connecting hole 831 can be connected with the through hole 811. That is, when the liquid outlet end of the toothed flushing head 44 points to the corresponding inter-tooth gap, the connecting hole 831 is connected with the through hole 811, so that the cleaning liquid can enter the toothed flushing head 44 through the through hole 811, the connecting hole 831 and the connecting tube 82, and be sprayed from the toothed flushing head 44 into the inter-tooth gap for flushing.
[0054] It should also be noted that there are two stops 84, which are hinged on the top of the movable frame 41 through a cross bar, and the cross bar can be driven by a motor to rotate an angle. After the inter-tooth gaps on the inner wall of one side of the flower basket 2 are cleaned, when it is necessary to clean the inter-tooth gaps on the inner wall of the other side, the cross bar can be driven by the motor to rotate an angle to rotate the two stops 84 to the other side of the movable frame 41, so as to clean the inter-tooth gaps on the inner wall of the other side of the flower basket 2.
[0055] In the above technical scheme, when the angle of the corresponding toothed flushing head 44 is adjusted by the adjustment component 45 so that the liquid outlet end of the toothed flushing head 44 can point to the inter-tooth gap at the dead angle, since the position of the stop block 84 is fixed, under the action of the liquid outlet control mechanism 1 8, the toothed flushing head 44 cannot spray out the cleaning liquid at this time. For this reason, the present invention also proposes a liquid outlet control mechanism 2 9, so that when cleaning the inter-tooth gap at the dead angle, the toothed flushing head 44 can be rotated while the liquid outlet control mechanism 1 8 is set, so that the toothed flushing head 44 can spray out the cleaning liquid.
[0056] For details, please refer to the attached manual. Figures 9 to 11 A liquid outlet control mechanism 9 is also provided on the toothed flushing head 44. The liquid outlet control mechanism 9 includes two side rods 91 fixedly provided on the toothed flushing head 44, and the ends of the two side rods 91 are fixedly provided with abutment shafts 92, and the two abutment shafts 92 are in active contact with the fixed block 85.
[0057] It should be noted that the bottom end of the anti-shaft 92 is arc-shaped. When the toothed flushing head 44 is rotating, it can drive the anti-shaft 92 to move and contact with the fixed block 85, pushing the fixed block 85 to drive the baffle 83 to move downward, so that the baffle 83 can connect the connecting hole 831 with the through hole 811 during the downward movement, so that the toothed flushing head 44 can spray cleaning fluid for flushing.
[0058] In the above technical scheme, when flushing the dead corner, the toothed flushing head 44 is pushed to rotate by the push plate 452, so that the liquid outlet end of the toothed flushing head 44 points to the intertooth gap at the dead corner, and the cleaning liquid is sprayed to flush the intertooth gap at the dead corner. However, at this time, although the liquid outlet end of the toothed flushing head 44 points to the intertooth gap at the dead corner, the liquid outlet end of the toothed flushing head 44 is not parallel to the middle position of the intertooth gap at the dead corner. If the liquid outlet end of the toothed flushing head 44 points to the lower middle or upper middle position of the intertooth gap at the dead corner, the cleaning liquid will be mainly sprayed on the upper middle or lower middle part, and cannot effectively cover the upper or lower area of the intertooth gap, which will cause the upper or lower dirt to be unable to be effectively flushed away, affecting the overall cleaning effect. For this reason, the present invention proposes an adjustment mechanism 10, so that when flushing the intertooth gap at the dead corner, the liquid outlet end of the toothed flushing head 44 can be parallel to the middle position of the intertooth gap at the dead corner.
[0059] For details, please refer to the attached manual. Fig.12 and Fig.13 The toothed flushing head 44 includes a rotating end 441 and a sliding end 442, the sliding end 442 is slidably arranged on the rotating end 441, and an adjusting mechanism 10 is also arranged on the toothed flushing head 44, the adjusting mechanism 10 includes a push rod 101, the push rod 101 is fixedly arranged on the roller 43, and a groove 102 is provided on the rotating end 441, the groove 102 is provided at the end of the rotating end 441, a connecting pipe 103 is provided in the groove 102, the rotating end 441 and the sliding end 442 are connected through the connecting pipe 103, and a reset component 2 104 is also arranged in the toothed flushing head 44, the reset component 2 104 includes a connecting groove 1041 provided on the rotating end 441, a limiting groove 1042 is provided in the connecting groove 1041, a slider 1043 is slidably arranged in the limiting groove 1042, the slider 1043 is fixedly connected to the sliding end 442, and an elastic member 4 1044 is fixedly provided on the slider 1043.
[0060] It should be noted that, through the push rod 101, since the position of the push rod 101 is fixed, when the toothed flushing head 44 rotates, the sliding end 442 can contact the end of the push rod 101, and under the continuous rotation of the toothed flushing head 44, the sliding end 442 can slide on the surface of the rotating end 441, so that the liquid outlet end of the toothed flushing head 44 can be parallel to the middle position of the inter-tooth gap at the dead angle, thereby avoiding the problem that the liquid outlet end of the toothed flushing head 44 points to the lower middle or upper middle position of the inter-tooth gap at the dead angle, causing an impact on the cleaning effect, and the elastic member 1044 is a spring. Through the joint action of the slider 1043 and the spring, the resetting movement of the sliding end 442 can be facilitated when the toothed flushing head 44 is reset.
[0061] For further information, please refer to the attached manual. Fig.14The clamping mechanism 3 includes a side seat 31, which is fixedly arranged on the machine body 1. A gear 32 is rotatably arranged on the side seat 31, and two movable seats 33 are slidably arranged on the side seat 31. Racks 34 and clamping plates 35 are fixedly arranged on the two movable seats 33. The two racks 34 are meshed with the gear 32. A hydraulic cylinder 36 is also installed on the side seat 31, and the output end of the hydraulic cylinder 36 is connected to one of the movable seats 33.
[0062] It should be noted that one of the movable seats 33 is driven to move by the hydraulic cylinder 36 so that the two clamping plates 35 can move closer to each other under the meshing transmission of the two racks 34 and the gear 32, and the flower basket 2 is clamped and fixed, so as to facilitate the fixation of the flower basket 2.
[0063] For further information, please refer to the attached manual. Figure 6 The rotating driving mechanism 5 includes a driving member 51, which is installed at the bottom of the moving frame 41. A driving gear 52 is installed at the output end of the driving member 51, and a driven gear 53 is fixedly provided on the vertical pipe 42. The driving gear 52 is meshed with the driven gear 53.
[0064] It should be noted that the rotary drive mechanism 5 is a motor, which drives the driving gear 52 to rotate, so that the driving gear 52 drives the driven gear 53 to rotate, and drives the roller 43 to rotate through the vertical tube 42, thereby realizing the rotation of the roller 43.
[0065] For further information, please refer to the attached manual. Figure 6 The linear drive mechanism 6 includes a linear drive component 1 61 and a linear drive component 2 62. The linear drive component 1 61 includes a power component 1 611, which is installed on the body 1, and a slide 1 612 is installed at the output end of the power component 1 611. The linear drive component 2 62 includes a power component 2 621, which is installed on the slide 1 612, and a slide 2 622 is installed at the output end of the slide 1 612, and the slide 2 622 is slidably set on the slide 1 612, and the movable frame 41 is fixedly installed on the slide 2 622.
[0066] It should be noted that both power component 1 611 and power component 2 621 are cylinders. Power component 1 611 drives slide 1 612 to move linearly forward and backward, so that it can drive the cleaning component 4 to move linearly forward and backward, thereby facilitating the cleaning of the inter-tooth gap on the inner wall of one side of the flower basket 2. Power component 2 621 drives slide 2 622 to move linearly left and right, so that it can drive the cleaning component 4 to move to the inner wall on the other side of the flower basket 2, and clean the inter-tooth gap on the inner wall on the other side of the flower basket 2.
[0067] Refer to the instruction manual Fig.15 , a method for using a battery cell basket cleaning device, comprising the following steps:
[0068] Step 1: first place the flower basket 2 on the machine body 1, and make the liquid outlet end of one of the tooth-shaped flushing heads 44 point to the corresponding gap between the teeth, and then clamp the flower basket 2 on the machine body 1 through the clamping mechanism 3;
[0069] Step 2: Then the rotary drive mechanism 5 drives the roller 43 to rotate, and at the same time the linear drive mechanism 6 drives the cleaning component 4 to move linearly, and the liquid inlet mechanism 7 delivers the cleaning liquid, so that the tooth-shaped flushing head 44 sprays the cleaning liquid to flush the gap between the teeth;
[0070] Step 3: During the cleaning process, the liquid outlet control mechanism 8 controls the plurality of tooth-shaped flushing heads 44 so that the liquid outlet ends of the tooth-shaped flushing heads 44 point to the gaps between the teeth and the cleaning liquid is sprayed out;
[0071] Step 4. When the cleaning component 4 moves to the dead angle position, the adjusting component 45 pushes the corresponding toothed flushing head 44 to rotate through the push plate 452, so that the liquid outlet end of the toothed flushing head 44 points to the corresponding inter-tooth gap. At the same time, the adjusting mechanism 10 pushes the sliding end 442 to slide and adjust the position through the push rod 101, so that the liquid outlet end of the toothed flushing head 44 is parallel to the middle position of the inter-tooth gap, and the liquid outlet control mechanism 29 controls the toothed flushing head 44 to spray cleaning liquid to flush the inter-tooth gap at the dead angle position.
[0072] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A battery cell basket cleaning device, characterized in that: include: A machine body (1), a flower basket (2) is placed on the machine body (1), and a clamping mechanism (3) is provided on the machine body (1), the clamping mechanism (3) is used to clamp and fix the flower basket (2); A cleaning assembly (4) is arranged in the machine body (1), and the cleaning assembly (4) comprises a movable frame (41) capable of linear movement, a vertical tube (42) is rotatably arranged in the movable frame (41), a roller (43) is arranged on the vertical tube (42), a plurality of tooth-shaped flushing heads (44) are evenly distributed in the circumferential direction of the roller (43), and a plurality of spaced teeth (21) are arranged on the inner walls of both sides of the flower basket (2), wherein a liquid outlet end of one of the tooth-shaped flushing heads (44) points to the corresponding gap between the teeth; A rotary drive mechanism (5) is provided at the bottom of the movable frame (41), and the rotary drive mechanism (5) is used to drive the roller (43) to rotate. A linear drive mechanism (6) is provided in the machine body (1), and the linear drive mechanism (6) is used to drive the cleaning component (4) to move in a straight line. A liquid inlet mechanism (7) is also provided in the machine body (1), and the liquid inlet mechanism (7) comprises a fixed pipe (71), and the fixed pipe (71) is fixedly provided at the bottom of the movable frame (41), and the fixed pipe (71) is rotatably connected to the bottom end of the movable frame (41), and the liquid inlet end of the fixed pipe (71) is connected to the liquid inlet component; The movable frame (41) is provided with an adjustment component (45), the adjustment component (45) comprising a push plate (452) capable of linear movement, and a plurality of toothed flushing heads (44) are hingedly arranged on the roller (43); when the cleaning component (4) moves to a dead angle position, the adjustment component (45) pushes the toothed flushing head (44) to rotate via the push plate (452), so that the liquid outlet end of the toothed flushing head (44) points to the inter-tooth gap at the dead angle; The adjustment assembly (45) further comprises a hinged rod (451), wherein the hinged rod (451) is hingedly connected to the moving frame (41), and one end of the hinged rod (451) away from the moving frame (41) is hingedly connected to the push plate (452), and an elastic member (453) is provided on the hinged rod (451), and a limiting member (454) is provided on the moving frame (41), and the limiting member (454) is used to limit the push plate (452); A liquid discharge control mechanism (8) is arranged in the roller (43), and the liquid discharge control mechanism (8) comprises a side plate (81), the side plate (81) is fixedly arranged on the vertical pipe (42), a through hole (811) is opened in the side plate (81), the through hole (811) is connected to the connecting pipe (82), the side plate (81) is connected to the connecting pipe (82), the connecting pipe (82) is connected to the toothed flushing head (44), and a retaining bar (83) is slidably arranged in the side plate (81). ), and the top end of the baffle (83) extends above the roller (43); a stop block (84) is hingedly connected to the top of the movable frame (41); the top end of the baffle (83) is in movably contact with the stop block (84); a fixed block (85) is fixedly arranged on the baffle (83); an elastic member (86) is fixedly arranged between the fixed block (85) and the side plate (81); a connecting hole (831) is opened on the baffle (83); and the connecting hole (831) is movably connected to the through hole (811); The toothed flushing head (44) comprises a rotating end (441) and a sliding end (442), wherein the sliding end (442) is slidably arranged on the rotating end (441), and an adjustment mechanism (10) is also arranged on the toothed flushing head (44), wherein the adjustment mechanism (10) comprises a stopper (101), wherein the stopper (101) is fixedly arranged on the roller (43), and a groove (102) is provided on the rotating end (441), wherein the groove (102) is provided at the end of the rotating end (441), and a connecting pipe (103) is provided in the groove (102), wherein the rotating end The toothed flushing head (44) is connected to the sliding end (442) via a connecting tube (103); a reset component 2 (104) is also provided in the toothed flushing head (44); the reset component 2 (104) comprises a connecting groove (1041) provided on the rotating end (441); a limiting groove (1042) is provided in the connecting groove (1041); a sliding block (1043) is slidably provided in the limiting groove (1042); the sliding block (1043) is fixedly connected to the sliding end (442); and an elastic member 4 (1044) is fixedly provided on the sliding block (1043).
2. A battery cell basket cleaning device according to claim 1, characterized in that: The roller (43) is also provided with a reset component 1 (46), the reset component 1 (46) comprising a side groove (461) provided on the roller (43), a sliding shaft (462) being slidably provided in the side groove (461), an elastic component 2 (463) being provided at one end of the sliding shaft (462), and the other end of the sliding shaft (462) being in contact with the toothed flushing head (44).
3. A battery cell basket cleaning device according to claim 2, characterized in that: The toothed flushing head (44) is also provided with a second liquid discharge control mechanism (9), the second liquid discharge control mechanism (9) comprising two side rods (91) fixedly provided on the toothed flushing head (44), and abutment shafts (92) fixedly provided at the ends of the two side rods (91), the two abutment shafts (92) being in active contact with the fixed block (85).
4. A battery cell basket cleaning device according to claim 3, characterized in that: The clamping mechanism (3) comprises a side seat (31), the side seat (31) being fixedly arranged on the machine body (1), a gear (32) being rotatably arranged on the side seat (31), and two movable seats (33) being slidably arranged on the side seat (31), a rack (34) and a clamping plate (35) being fixedly arranged on the two movable seats (33), the two racks (34) being meshed with the gear (32), and a hydraulic cylinder (36) being installed on the side seat (31), the output end of the hydraulic cylinder (36) being connected to one of the movable seats (33).
5. The battery cell basket cleaning device according to claim 4, characterized in that: The rotary drive mechanism (5) comprises a driving member (51), the driving member (51) being mounted on the bottom of the moving frame (41), a driving gear (52) being mounted on the output end of the driving member (51), and a driven gear (53) being fixedly arranged on the vertical pipe (42), the driving gear (52) being meshed with the driven gear (53).
6. The battery cell basket cleaning device according to claim 5, characterized in that: The linear drive mechanism (6) comprises a linear drive component 1 (61) and a linear drive component 2 (62), wherein the linear drive component 1 (61) comprises a power component 1 (611), wherein the power component 1 (611) is mounted on the machine body (1), and a slide seat 1 (612) is mounted on the output end of the power component 1 (611), wherein the linear drive component 2 (622) comprises a power component 2 (621), wherein the power component 1 (611) is mounted on the slide seat 1 (612), and a slide seat 2 (622) is mounted on the output end of the slide seat 1 (612), and the slide seat 2 (622) is slidably arranged on the slide seat 1 (612), and the movable frame (41) is fixedly mounted on the slide seat 2 (622).
7. A method for using the battery cell basket cleaning device according to claim 6, characterized in that: The following steps are involved: Step 1: first place the flower basket (2) on the machine body (1), and make the liquid outlet end of one of the tooth-shaped flushing heads (44) point into the corresponding gap between the teeth, and then clamp the flower basket (2) on the machine body (1) by means of the clamping mechanism (3); Step 2: The rotary drive mechanism (5) then drives the roller (43) to rotate, while the linear drive mechanism (6) drives the cleaning component (4) to move linearly, and the liquid inlet mechanism (7) delivers the cleaning liquid, so that the tooth-shaped flushing head (44) sprays the cleaning liquid to flush the gaps between the teeth; Step 3: During the cleaning process, the liquid outlet control mechanism 1 (8) controls the plurality of tooth-shaped flushing heads (44) so that the liquid outlet ends of the tooth-shaped flushing heads (44) point into the gaps between the teeth and the cleaning liquid is sprayed out; Step 4: When the cleaning component (4) moves to the dead angle position, the adjustment component (45) pushes the corresponding toothed flushing head (44) to rotate through the push plate (452), so that the liquid outlet end of the toothed flushing head (44) points to the corresponding inter-tooth gap. At the same time, the adjustment mechanism (10) pushes the sliding end (442) to slide and adjust the position through the push rod (101), so that the liquid outlet end of the toothed flushing head (44) is parallel to the middle position of the inter-tooth gap, and the liquid outlet control mechanism 2 (9) controls the toothed flushing head (44) to spray cleaning liquid to flush the inter-tooth gap at the dead angle position.
Citation Information
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Automatic cleaning device for subpackage bottle
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