A metallurgical casting anti-slip lifting device

By designing a metallurgical casting anti-slip lifting device including lifting frame, lifting mechanism, driven assembly, detection assembly, transmission assembly and adjustment assembly, the problem of easy slippage when lifting heavy objects in the prior art is solved, automatic anti-slip function and continuous material feeding operation are realized, and production efficiency and safety are improved.

CN119142754BActive Publication Date: 2025-04-01SHANGHAI CHONGHENG METALLURGY ENG TECH CO LTD
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Patent Information

Application Number
CN202411194096.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-04-01
Estimated Expiration
2044-08-28

AI Technical Summary

Technical Problem

The existing bucket elevators for metallurgical casting are prone to slip when lifting heavy objects, which makes it difficult to lift heavy objects, affecting production safety and efficiency.

Method used

A metallurgical casting anti-slip lifting device is designed, including a lifting frame, a lifting mechanism, a driven assembly, a detection assembly, a transmission assembly and an adjustment assembly. By detecting the slipping condition of the lifting mechanism by detecting the components, the control system automatically adjusts the tension to achieve automatic anti-slip function.

Benefits of technology

Without shutting down, dynamic adjustment of the lifting device is realized, and the tension adjustment is automatically completed, which improves the flexibility and conveyance efficiency of the device and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of metallurgical casting, and specifically discloses a metallurgical casting anti-skidding lifting device, comprising a lifting frame, the lifting frame is provided with a lifting mechanism for transporting metallurgical materials, the lifting frame is provided with a driven component connected to the lifting mechanism, the driven component is provided with a detection component for detecting the slippage of the lifting mechanism; the lifting frame is provided with a transmission component, the output end of the driven component is provided with a connecting component for controlling the connection between the driven component and the transmission component, and the connecting component and the detection component are both electrically connected to a control system. The present invention can realize dynamic adjustment of the device without stopping the machine when slipping, and automatically complete the adjustment of the tension, thereby realizing the automatic anti-skidding function, achieving the purpose of continuous feeding operation, improving the flexibility of the device, improving the conveying efficiency of the device, improving the feeding progress, saving time, and reducing production costs.
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Description

Technical Field

[0001] The invention relates to the technical field of metallurgical casting, and in particular to an anti-skid lifting device for metallurgical casting. Background Art

[0002] Metallurgical casting is an important branch of metal processing. In the metallurgical casting industry, metal materials are extracted from ores and processed into components of various shapes and sizes, among which lifting devices play a vital role. In the metallurgical casting process, lifting devices are used more frequently. Raw materials such as ore, scrap steel, coke, limestone, etc. need to be lifted into blast furnaces, converters or other smelting equipment for processing. When the cast blanks or preliminarily processed parts are completed, they need to be lifted and transferred to the next processing link or storage area. When lifting heavy objects, the lifting device is prone to slipping due to the influence of the gravity of the material, making it difficult to lift the heavy objects. Therefore, anti-skid is one of the key technologies to ensure production safety and efficiency.

[0003] In the existing patent CN213833273U, an anti-skid bucket elevator for metallurgical casting is involved, including a base, a universal wheel, and a drive motor; the universal wheel is installed on the bottom of the base by threaded connection, and the drive motor is fixedly installed on the top of the base by bolts; the bracket is installed on both sides above the base, and the bottom of the bracket is connected to the base by welding; the column is installed between the bracket and the base, and the bottom of the column is connected to the base by welding, and the top of the column is connected to the bracket by welding; the application improves the anti-skid bucket elevator for metallurgical casting, with reasonable structural design, strong wrapping, small gaps between friction plates, increased contact area with the conveyor belt, increased friction, improved anti-skid effect, convenient installation and disassembly, and easy replacement.

[0004] In the above structure, the anti-slip effect can be achieved, but the dynamic adjustment of the conveyor belt cannot be achieved. During adjustment, the device needs to be shut down and then the friction plate needs to be installed on the device. The conveyor belt cannot be adjusted under normal material transportation conditions, which reduces the flexibility of the device, makes it difficult to achieve continuous feeding operation of the device, reduces the conveying efficiency of the device, delays the feeding progress, wastes time, and increases production costs.

[0005] Therefore, how to provide a metallurgical casting anti-skid lifting device is a problem that technical personnel in this field urgently need to solve. Summary of the invention

[0006] An object of the present invention is to provide a metallurgical casting anti-skid lifting device, the metallurgical casting anti-skid lifting device of the present invention comprises a lifting frame, the lifting frame is provided with a lifting mechanism for transporting metallurgical materials, the lifting frame is provided with a driven component connected to the lifting mechanism, and the driven component is provided with a detection component for detecting the slippage of the lifting mechanism;

[0007] The lifting frame is provided with a transmission component, and the output end of the driven component is provided with a connecting component for controlling the connection between the driven component and the transmission component, and the connecting component and the detection component are both electrically connected to the control system;

[0008] The transmission component is provided with an adjustment component, and the lifting frame is provided with a tensioning component for adjusting the tension of the lifting mechanism. The action of the transmission component forces the adjustment component to adjust the tensioning component to automatically adjust the tension of the lifting mechanism, thereby realizing an automatic anti-slip function.

[0009] Preferably, the lifting mechanism includes a motor mounted on the lifting frame, and the bearings on the lifting frame are connected to symmetrically arranged shafts, one of the shafts is connected to the output shaft of the motor, and the outer rings of the shafts are fixedly sleeved with rollers, and the two rollers are connected through a conveyor belt transmission, and a plurality of evenly arranged containing boxes are provided on the conveyor belt, and the metallurgical materials are contained in the containing boxes.

[0010] Preferably, the driven component includes a toothed belt arranged on the inner side of the conveyor belt, a fixed plate is provided on the lifting frame, a rotating rod is connected to the bearing on the fixed plate, and a rotating gear meshing with the toothed belt is fixedly sleeved on the rotating rod.

[0011] Preferably, the detection component includes a support rod arranged on the fixed plate, the support rod is provided with a wheel speed sensor electrically connected to the control system, and a signal wheel is fixedly sleeved on the rotating rod, and the wheel speed sensor is used to detect the rotation of the signal wheel.

[0012] Preferably, the adjustment assembly includes an adjustment plate arranged on the lifting frame, a resistor bar is installed on the adjustment plate, an adjustment rod is slidably arranged on the adjustment plate, the adjustment rod passes through the adjustment plate, a conductive block is arranged on the adjustment plate, the conductive block is in contact with the resistor bar, a contact head 1 is arranged on the resistor bar, and a contact head 2 is arranged on the conductive block.

[0013] Preferably, the transmission assembly includes a support plate arranged on the lifting frame, a bearing on the support plate is connected to a sleeve, the inner diameter of the sleeve is larger than the diameter of the rotating rod, the outer ring of the sleeve is fixed with a transmission gear, and the adjusting rod is provided with a spur rack meshing with the transmission gear.

[0014] Preferably, the connecting assembly includes a fixed block arranged on the support plate, an electric push rod is hinged on the fixed block, a support frame is hinged on the fixed block, the output end of the electric push rod is hinged on the support frame, a slip ring is hinged on the output end of the support frame, a truncated cone-shaped friction sleeve is connected to the bearing on the slip ring, the rotating rod passes through the friction sleeve, and the friction sleeve forms a whole when in contact and friction with the rotating rod and the sleeve at the same time.

[0015] Preferably, the tensioning assembly includes a bearing plate arranged on the lifting frame, a support plate is arranged on the bearing plate, a conductive rod is arranged on the bearing plate, an electromagnet is arranged at the end of the conductive rod, a contact head three is arranged at the other end of the conductive rod, the contact head three is electrically connected to the contact head one, the other end of the conductive rod is connected to a power supply, and the power supply is connected to the contact head two to form a circuit path.

[0016] Preferably, the tensioning assembly also includes a sliding rod arranged on the support plate, the sliding rod slides through the support plate, a magnet block compatible with the electromagnet is arranged at the end of the sliding rod, a baffle is arranged at the end of the sliding rod, a spring sleeved on the sliding rod is arranged between the baffle and the support plate, a T-block is arranged on the baffle, a T-shaped slide rail is opened on the conveyor belt along the conveying direction of the conveyor belt, and the T-block slides on the T-shaped slide rail.

[0017] Preferably, a limiting assembly for limiting the toothed belt is provided on the fixed plate, and the limiting assembly includes a rotating shaft connected to the fixed plate by a bearing, and a limiting wheel is fixedly sleeved on the rotating shaft, and the limiting wheel contacts the toothed belt to limit the position of the toothed belt so that the toothed belt is meshed with the rotating gear.

[0018] The beneficial effects of the present invention are as follows:

[0019] The present invention utilizes a lifting mechanism and a lifting frame to transport metallurgical materials to a high place. Since the metallurgical materials have a certain weight, when the lifting mechanism slips, it is necessary to utilize a tensioning assembly to adjust the adjustment assembly, adjust the adjustment assembly to a reasonable state, and energize the adjustment assembly so that the adjustment assembly acts on the tensioning assembly, thereby causing the tensioning assembly to tighten the lifting mechanism; during the action of the lifting mechanism, when the device operates normally, the driven assembly moves synchronously with the lifting mechanism, so that the detection assembly detects that the lifting mechanism operates normally, and no action is required at this time, and the tensioning assembly cooperates with the lifting mechanism to continuously transport materials according to the original tensioning state; when the lifting mechanism slips, the detection assembly detects that the device operates abnormally, and at this time the detection assembly transmits data to the control system, and the control system forces the connecting assembly to act, so that the driven assembly is connected to the transmission assembly to form a whole, and when the driven assembly moves, the transmission assembly moves, and the transmission assembly drives the adjusting assembly to move, and the adjusting assembly reduces its own resistance value through adjustment. To increase the current, when the current increases, the tensioning component is forced to adjust the tension of the lifting mechanism, so that the tension of the lifting mechanism is tightened, forcing the lifting mechanism to work normally. At this time, the detection component detects that the lifting mechanism is working normally, and the control system controls the connection component to disconnect, so that the driven component is disconnected from the transmission component, and the lifting mechanism resumes normal operation, completes automatic adjustment of the tension, and realizes the automatic anti-skid function. During the operation of the lifting mechanism, continuous power is guaranteed to ensure that the device continuously transports materials. In summary, a metallurgical casting anti-skid lifting device of the present invention can dynamically adjust the device without stopping the device when the device slips, and automatically completes the tension adjustment, thereby realizing the automatic anti-skid function and achieving the purpose of continuous feeding operation, improving the flexibility of the device, improving the conveying efficiency of the device, improving the feeding progress, saving time, and reducing production costs. At the same time, it ensures that the adjustment component maintains a state, forcing the tensioning component to continuously maintain a tensioned state, thereby ensuring the normal operation of the lifting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0021] Figure 1 It is a three-dimensional structure entity diagram of the present invention;

[0022] Figure 2 A three-dimensional structural entity diagram of another direction of the present invention;

[0023] Figure 3 It is a structural entity diagram of the lifting mechanism of the present invention;

[0024] Figure 4 A three-dimensional half-section view of a conveyor belt of the present invention;

[0025] Figure 5 It is a structural entity diagram of the driven component of the present invention;

[0026] Figure 6 It is a partial structural entity diagram of the present invention;

[0027] Figure 7 It is a structural entity diagram of the tensioning assembly of the present invention;

[0028] Figure 8 It is a structural entity diagram of the connection assembly of the present invention;

[0029] Fig. 9 A structural entity diagram of the detection assembly of the present invention;

[0030] Fig.10 It is a structural entity diagram of the limiting component of the present invention.

[0031] In the figure: 1. lifting frame; 2. lifting mechanism; 201. motor; 202. shaft; 203. roller; 204. conveyor belt; 205. accommodating box; 3. driven assembly; 301. toothed belt; 302. fixing plate; 303. rotating rod; 304. rotating gear; 4. detection assembly; 401. supporting rod; 402. wheel speed sensor; 403. signal wheel; 5. transmission assembly; 501. supporting plate; 502. sleeve; 503. transmission gear; 504. spur rack; 6. connecting assembly; 601. fixing block; 602. electric push rod; 603. Support frame; 604, slip ring; 605, friction sleeve; 7, adjustment assembly; 701, adjustment plate; 702, resistor bar; 703, adjustment rod; 704, conductive block; 705, contact head one; 706, contact head two; 8, tensioning assembly; 801, bearing plate; 802, support plate; 803, conductive rod; 804, electromagnet; 805, contact head three; 806, slide rod; 807, magnet block; 808, baffle; 809, spring; 8010, T-block; 8011, T-slide rail; 9, limit assembly; 901, rotating shaft; 902, limit wheel. DETAILED DESCRIPTION

[0032] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0033] Embodiment 1:

[0034] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8, Fig. 9 and Fig.10 As shown, a metallurgical casting anti-skid lifting device of the present invention comprises a lifting frame 1, a lifting mechanism 2 for transporting metallurgical materials is arranged on the lifting frame 1, a driven component 3 connected to the lifting mechanism 2 is arranged on the lifting frame 1, and a detection component 4 for detecting the skidding of the lifting mechanism 2 is arranged on the driven component 3;

[0035] A transmission component 5 is provided on the lifting frame 1, and a connecting component 6 for controlling the connection between the driven component 3 and the transmission component 5 is provided at the output end of the driven component 3, and the connecting component 6 and the detection component 4 are both electrically connected to the control system;

[0036] An adjusting component 7 is arranged on the transmission component 5, and a tensioning component 8 for adjusting the tension of the lifting mechanism 2 is arranged on the lifting frame 1. The operation of the transmission component 5 forces the adjusting component 7 to adjust the tensioning component 8 to automatically adjust the tension of the lifting mechanism 2, thereby realizing an automatic anti-skid function.

[0037] Working principle: The metallurgical materials are transported to a high place by using the lifting mechanism 2 and the lifting frame 1. Since the metallurgical materials have a certain weight, when the lifting mechanism 2 slips, it is necessary to use the tensioning component 8 to adjust it, adjust the adjusting component 7 to a reasonable state, and energize the adjusting component 7 so that the adjusting component 7 acts on the tensioning component 8, thereby causing the tensioning component 8 to tighten the lifting mechanism 2; during the action of the lifting mechanism 2, when the device operates normally, the driven component 3 moves synchronously with the lifting mechanism 2, so that the detection component 4 detects that the lifting mechanism 2 operates normally. At this time, no action is required, and the tensioning component 8 cooperates with the lifting mechanism 2 to continuously transport materials according to the original tensioning state; when the lifting mechanism 2 slips, the detection component 4 detects that the device is operating abnormally. At this time, the detection component 4 transmits data to the control system, and the control system forces the connecting component 6 to act, so that the driven component 3 is connected to the transmission component 5 to form a whole. When the driven component 3 moves, the transmission component 5 moves, and the transmission component 5 drives the adjusting component 7 to move. The adjusting component 7 adjusts Reduce its own resistance value to increase the current. When the current increases, the tensioning component 8 is forced to adjust the tension of the lifting mechanism 2, so that the tension of the lifting mechanism 2 is tightened, forcing the lifting mechanism 2 to work normally. At this time, the detection component 4 detects that the lifting mechanism 2 is working normally, and the control system controls the connection component 6 to disconnect, so that the driven component 3 is disconnected from the transmission component 5, and the lifting mechanism 2 resumes normal operation, completes automatic adjustment of the tension, and realizes the automatic anti-skid function. During the operation of the lifting mechanism 2, continuous power is guaranteed to ensure that the device continuously transports materials. In summary, a metallurgical casting anti-skid lifting device of the present invention can realize dynamic adjustment of the device without stopping the device when the device slips, and automatically completes the adjustment of the tension, thereby realizing the automatic anti-skid function and achieving the purpose of continuous feeding operation, improving the flexibility of the device, improving the conveying efficiency of the device, improving the feeding progress, saving time, and reducing production costs. At the same time, it ensures that the adjustment component 7 maintains a state, forcing the tensioning component 8 to continue to maintain a tensioned state to ensure the normal operation of the lifting mechanism 2.

[0038] Embodiment 2:

[0039] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a metallurgical casting anti-skid lifting device of the present invention, the lifting mechanism 2 includes a motor 201 installed on a lifting frame 1, and the bearing on the lifting frame 1 is connected to symmetrically arranged shafts 202, one of which is connected to the output shaft of the motor 201, and the outer rings of the shafts 202 are fixedly sleeved with rollers 203, and the two rollers 203 are connected by a conveyor belt 204. A plurality of evenly arranged containing boxes 205 are provided on the conveyor belt 204, and the containing boxes 205 are filled with metallurgical materials.

[0040] like Figure 1 , Figure 5 and Figure 6 As shown, a metallurgical casting anti-skid lifting device of the present invention, the driven component 3 includes a toothed belt 301 arranged on the inner side of the conveyor belt 204, a fixed plate 302 is arranged on the lifting frame 1, a rotating rod 303 is connected to the bearing on the fixed plate 302, and a rotating gear 304 meshing with the toothed belt 301 is fixedly sleeved on the rotating rod 303.

[0041] like Figure 1 , Figure 6 and Fig. 9 As shown, a metallurgical casting anti-skid lifting device of the present invention, the detection component 4 includes a support rod 401 arranged on a fixed plate 302, a wheel speed sensor 402 electrically connected to the control system is arranged on the support rod 401, a signal wheel 403 is fixedly sleeved on the rotating rod 303, and the wheel speed sensor 402 is used to detect the rotation of the signal wheel 403.

[0042] like Figure 1 , Figure 2 and Figure 6 As shown, a metallurgical casting anti-skid lifting device of the present invention, the adjustment component 7 includes an adjustment plate 701 arranged on the lifting frame 1, a resistor bar 702 is installed on the adjustment plate 701, an adjustment rod 703 is slidably arranged on the adjustment plate 701, the adjustment rod 703 penetrates the adjustment plate 701, a conductive block 704 is arranged on the adjustment plate 701, the conductive block 704 is in contact with the resistor bar 702, a contact head 1 705 is arranged on the resistor bar 702, and a contact head 2 706 is arranged on the conductive block 704.

[0043] like Figure 1 , Figure 2 and Figure 6 As shown, a metallurgical casting anti-skid lifting device of the present invention, the transmission assembly 5 includes a support plate 501 arranged on the lifting frame 1, the bearing on the support plate 501 is connected with a sleeve 502, the inner diameter of the sleeve 502 is larger than the diameter of the rotating rod 303, the outer ring of the sleeve 502 is fixed with a transmission gear 503, and the adjusting rod 703 is provided with a straight rack 504 meshing with the transmission gear 503.

[0044] like Figure 6 and Figure 8As shown, a metallurgical casting anti-skid lifting device of the present invention, the connecting component 6 includes a fixed block 601 arranged on a support plate 501, an electric push rod 602 is hinged on the fixed block 601, the electric push rod 602 is electrically connected to the control system, a support frame 603 is hinged on the fixed block 601, the output end of the electric push rod 602 is hinged on the support frame 603, the output end of the support frame 603 is hinged with a slip ring 604, the bearing on the slip ring 604 is connected to a truncated cone-shaped friction sleeve 605, the rotating rod 303 passes through the friction sleeve 605, and the friction sleeve 605 forms a whole when it contacts and rubs with the rotating rod 303 and the sleeve 502 at the same time.

[0045] like Figure 2 , Figure 4 and Figure 7 As shown, a metallurgical casting anti-skid lifting device of the present invention, the tensioning assembly 8 includes a bearing plate 801 arranged on the lifting frame 1, the bearing plate 801 is provided with a support plate 802, the bearing plate 801 is provided with a conductive rod 803, the end of the conductive rod 803 is provided with an electromagnet 804, the other end of the conductive rod 803 is provided with a contact head three 805, the contact head three 805 is electrically connected to the contact head one 705, the other end of the conductive rod 803 is connected to the power supply, the power supply is connected to the contact head two 706, to form a circuit path.

[0046] like Figure 2 , Figure 4 and Figure 7 As shown, a metallurgical casting anti-skid lifting device of the present invention, the tensioning assembly 8 also includes a slide bar 806 arranged on the support plate 802, the slide bar 806 slides through the support plate 802, the end of the slide bar 806 is provided with a magnet block 807 adapted to the electromagnet 804, the end of the slide bar 806 is provided with a baffle plate 808, a spring 809 sleeved on the slide bar 806 is provided between the baffle plate 808 and the support plate 802, the baffle plate 808 is provided with a T-block 8010, the conveyor belt 204 is provided with a T-shaped slide rail 8011 along the conveying direction of the conveyor belt 204, and the T-block 8010 slides on the T-shaped slide rail 8011.

[0047] like Figure 6 and Fig.10 As shown, a metallurgical casting anti-skid lifting device of the present invention is provided with a limiting component 9 for limiting the toothed belt 301 on the fixed plate 302, the limiting component 9 includes a rotating shaft 901 connected to the fixed plate 302 by a bearing, a limiting wheel 902 is fixedly sleeved on the rotating shaft 901, and the limiting wheel 902 contacts the toothed belt 301 to limit the position of the toothed belt 301, so that the toothed belt 301 is meshed with the rotating gear 304.

[0048] Working principle: When conveying metallurgical materials, the metallurgical materials are placed in the containing box 205. At this time, a continuous material feeding device can be used to continuously feed the metallurgical materials into the containing box 205, and the motor 201 is started. The output shaft of the motor 201 rotates to drive the shaft 202 to rotate, and the shaft 202 rotates to drive the two rollers 203 to rotate. At this time, the conveyor belt 204 rotates to convey, driving the containing box 205 to continuously convey, forcing the containing box 205 to continuously collect metallurgical materials and continuously release metallurgical materials;

[0049] Under normal circumstances, the rotation of the conveyor belt 204 drives the toothed belt 301 to rotate, and the toothed belt 301 forces the rotating gear 304 to rotate. During the rotation of the toothed belt 301, the position of the toothed belt 301 is limited by the rotating shaft 901 and the limiting wheel 902, so that the toothed belt 301 is always engaged with the rotating gear 304, and the rotating gear 304 drives the rotating rod 303 to rotate. At this time, the rotating rod 303 drives the signal wheel 403 to rotate, and the wheel speed sensor 402 detects the normal rotation of the signal wheel 403. The wheel speed sensor 402 transmits data to the control system, and the control system analyzes the data and issues instructions. Under normal circumstances, the speed data of the control system is in a uniform motion state, and the connecting component 6 does not work at this time;

[0050] When the conveyor belt 204 starts to slip, the conveyor belt 204 and the roller 203 may slip due to insufficient tension of the conveyor belt 204. When the conveyor belt 204 and the roller 203 slip, the conveyor belt 204 may have an abnormal speed. When the wheel speed sensor 402 detects the abnormal speed, it transmits it to the control system, and the control system analyzes the data and issues instructions in time.

[0051] The control system controls the electric push rod 602 to start. Under the action of the fixed block 601, the output end of the electric push rod 602 drives the support frame 603 to move, and the support frame 603 drives the slip ring 604 to move, forcing the friction sleeve 605 to slide on the rotating rod 303. Since both the inner and outer sides of the friction sleeve 605 have a friction effect, when the friction sleeve 605 contacts the sleeve 502, due to the frustum of the friction sleeve 605, the sleeve 502 squeezes the friction sleeve 605, so that the friction sleeve 605 and the rotating rod 303 and the sleeve 502 are in close contact until the rotating rod 303, the friction sleeve 605 and the sleeve 502 are integrated. When the rotating rod 303 rotates, the rotating rod 303 drives the sleeve 502 to rotate. At this time, it is necessary to explain that when slipping, under the action of the conveyor belt 204 and other components, the rotating rod 303 will rotate continuously. When adjusting, it is adjusted according to the rotating rod 303 when rotating. When the rotating rod 303 does not rotate, it is not adjusted. Therefore, the device is adjusted when it just starts to slip.

[0052] The sleeve 502 drives the transmission gear 503 to rotate. Under the action of the adjustment component 7, the transmission gear 503 drives the spur rack 504 to move. The spur rack 504 drives the adjustment rod 703 to move linearly. Under the action of the adjustment plate 701, the adjustment rod 703 drives the conductive block 704 to move. The conductive block 704 contacts different positions of the resistor bar 702, so that the resistance value of the resistor bar 702 added to the circuit is reduced, resulting in an increase in the current of the circuit. The circuit forms a path. The power supply is connected to the contact head 2 706. The current passes through the resistor bar 702 and is transmitted to the contact head 1 705. After passing through the contact head 3 805 and the conductive rod 803, the current returns to the power supply to form a current path.

[0053] As the current in the circuit increases, the attraction of the electromagnet 804 on the conductive rod 803 increases, and the ability of the electromagnet 804 to attract the magnet block 807 increases. Under the action of the support plate 802, the magnet block 807 drives the slide bar 806 to slide, so that the magnet block 807 is close to the electromagnet 804. At this time, the spring 809 is compressed, and the slide bar 806 drives the baffle 808 to move. The baffle 808 drives the T-block 8010 to move toward the electromagnet 804, so that the T-block 8010 tightens the conveyor belt 204. The magnet blocks 807 are symmetrically arranged so that the conveyor belts 204 on both sides are tightened synchronously, thereby adjusting the tension of the conveyor belt 204. During the conveying process of the conveyor belt 204, since the conveyor belt 204 rotates around the roller 203, the T-shaped slide rail 8011 runs around the T-block 8010. When the electromagnet 804 is adjusted, the T-block 8010 is at a determined position.

[0054] After tightening the tension of the conveyor belt 204, when the wheel speed sensor 402 detects that the speed is normal, the control system issues a command to reversely start the electric push rod 602. Under the action of the fixed block 601, the output end of the electric push rod 602 drives the support frame 603 to move in the opposite direction, and the support frame 603 drives the slip ring 604 to move, forcing the friction sleeve 605 to slide in the opposite direction on the rotating rod 303, so that the friction sleeve 605 is separated from the sleeve 502. At this time, the adjustment component 7, the tensioning component 8 and the transmission component 5 do not move, the device returns to normal, and the conveyor belt 204 continues to transport metallurgical materials. When the material transportation is completed, the tension of the conveyor belt 204 is adjusted or repaired and replaced, and the device is restored to its original position;

[0055] The setting of the lifting mechanism 2 is convenient for driving the accommodating box 205 to rotate, thereby realizing the function of conveying metallurgical materials, so that the metallurgical materials are transported from a low place to a high place, and at the same time, the power of the conveyor belt 204 is provided, so that the conveyor belt 204 is continuously conveyed, and the anti-skid device uses the transmission power of the conveyor belt 204; the setting of the driven component 3 can drive the rotation of the conveyor belt 204, so that the rotation of the conveyor belt 204 drives the rotating rod 303 and the rotating gear 304 to rotate, thereby realizing the force transmission effect, thereby realizing the detection of the conveyor belt 204 and the adjustment of the tension of the conveyor belt 204; the setting of the detection component 4 is convenient for detecting the rotation speed of the rotating rod 303, Thereby, the speed detection of the conveyor belt 204 is realized. When the speed is abnormal, it indicates that the conveyor belt 204 is abnormal. When the speed keeps uniform motion, it indicates that the transmission between the conveyor belt 204 and the roller 203 is normal. The setting of the transmission component 5 transmits the force of the rotating rod 303 to the spur rack 504 and the adjusting rod 703, converting the circular motion into a linear motion, realizing the regulating effect of the regulating component 7, and cooperating with the connecting component 6 for dynamic connection. The setting of the regulating component 7 can adjust the resistance value of the resistor bar 702, thereby adjusting the magnitude of the current in the circuit, thereby increasing the magnetism of the electromagnet 804, and facilitating the control of the attraction of the electromagnet 804 to the magnet block 807. The setting of the adjusting rod 703 can transmit the movement of the spur rack 504, so as to adjust the position of the conductive block 704 on the resistor bar 702, so as to adjust the resistance value; the setting of the connecting component 6 can connect the rotating rod 303 and the sleeve 502 together, so as to realize the synchronous rotation of the sleeve 502 with the rotating rod 303, so as to realize the adjustment of the device, and at the same time, the rotating rod 303 can be separated from the sleeve 502, so that the sleeve 502 does not rotate with the rotating rod 303, thereby improving the flexibility of the device, making the device form the characteristics of dynamic adjustment, and improving the characteristics of continuous operation of the device; the setting of the tensioning component 8 can enable the electromagnet 804 to generate a strong attraction, so as to exert a strong attraction on the magnet block 80 7 is attracted, so that the magnet block 807 is in motion, and the tension of the conveyor belt 204 is adjusted. The setting of the T-block 8010 and the T-slide rail 8011 can realize the connection between the baffle plate 808 and the conveyor belt 204. At the same time, during the conveying process of the conveyor belt 204, the T-slide rail 8011 can rotate around the T-block 8010; the setting of the limit assembly 9 can limit the position of the toothed belt 301, so that the toothed belt 301 and the rotating gear 304 always maintain a meshing state, which is convenient for the role of transmission force, and avoids the separation of the toothed belt 301 and the rotating gear 304 when adjusting the tension of the conveyor belt 204, thereby improving the stability and rationality of the device;

[0056] This solution is applied in the early stage of slipping, when the degree of slipping is not serious and the conveyor belt 204 will rotate intermittently. The rotational power of the conveyor belt 204 can be used to adjust the tension of the conveyor belt 204 itself, so that the device can resume normal operation, capture signals in time, and realize the timely automatic adjustment function of the device to avoid more serious slipping of the device. After the operation is completed, the device is checked and restored to its original state; when the device slips, it can realize dynamic adjustment of the device without stopping the machine, and automatically complete the adjustment of the tension, thereby realizing the automatic anti-skid function and achieving the purpose of continuous feeding operation.

[0057] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A metallurgical casting anti-skid lifting device, characterized in that: The invention comprises a lifting frame (1), wherein a lifting mechanism (2) for transporting metallurgical materials is arranged on the lifting frame (1), wherein the lifting mechanism (2) comprises a conveyor belt (204), wherein a driven component (3) connected to the lifting mechanism (2) is arranged on the lifting frame (1), wherein the driven component (3) comprises a rotating rod (303), and wherein a detection component (4) for detecting the slippage of the lifting mechanism (2) is arranged on the driven component (3); The lifting frame (1) is provided with a transmission component (5), the output end of the driven component (3) is provided with a connection component (6) for controlling the connection between the driven component (3) and the transmission component (5), and the connection component (6) and the detection component (4) are both electrically connected to a control system; The transmission component (5) is provided with an adjustment component (7), and the lifting frame (1) is provided with a tensioning component (8) for adjusting the tension of the lifting mechanism (2); the movement of the transmission component (5) forces the adjustment component (7) to adjust the tensioning component (8), so as to automatically adjust the tension of the lifting mechanism (2), thereby realizing an automatic anti-skid function; The adjustment assembly (7) comprises an adjustment plate (701) arranged on the lifting frame (1), a resistor bar (702) being mounted on the adjustment plate (701), an adjustment rod (703) being slidably arranged on the adjustment plate (701), the adjustment rod (703) passing through the adjustment plate (701), a conductive block (704) being arranged on the adjustment plate (701), the conductive block (704) being in contact with the resistor bar (702), a contact head 1 (705) being arranged on the resistor bar (702), and a contact head 2 (706) being arranged on the conductive block (704); The transmission assembly (5) comprises a support plate (501) arranged on the lifting frame (1); a sleeve (502) is connected to a bearing on the support plate (501); the inner diameter of the sleeve (502) is larger than the diameter of the rotating rod (303); a transmission gear (503) is fixedly sleeved on the outer ring of the sleeve (502); and a spur rack (504) meshing with the transmission gear (503) is arranged on the adjusting rod (703); The connecting assembly (6) comprises a fixed block (601) arranged on the support plate (501), an electric push rod (602) is hinged on the fixed block (601), a support frame (603) is hinged on the fixed block (601), an output end of the electric push rod (602) is hinged on the support frame (603), a slip ring (604) is hinged on the output end of the support frame (603), a truncated cone-shaped friction sleeve (605) is connected to the bearing on the slip ring (604), the rotating rod (303) passes through the friction sleeve (605), and the friction sleeve (605) forms a whole when in contact and friction with the rotating rod (303) and the sleeve (502); The tensioning assembly (8) comprises a bearing plate (801) arranged on the lifting frame (1), a support plate (802) being arranged on the bearing plate (801), a conductive rod (803) being arranged on the bearing plate (801), an electromagnet (804) being arranged at the end of the conductive rod (803), a contact head three (805) being arranged at the other end of the conductive rod (803), the contact head three (805) being electrically connected to the contact head one (705), the other end of the conductive rod (803) being connected to a power source, the power source being connected to the contact head two (706), forming a circuit path; The tensioning assembly (8) also includes a slide bar (806) arranged on the support plate (802), the slide bar (806) slides through the support plate (802), a magnet block (807) adapted to the electromagnet (804) is arranged at the end of the slide bar (806), a baffle (808) is arranged at the end of the slide bar (806), a spring (809) sleeved on the slide bar (806) is arranged between the baffle (808) and the support plate (802), a T-shaped block (8010) is arranged on the baffle (808), a T-shaped slide rail (8011) along the conveying direction of the conveyor belt (204) is opened on the conveyor belt (204), and the T-shaped block (8010) slides on the T-shaped slide rail (8011).

2. The metallurgical casting anti-skid lifting device according to claim 1, characterized in that: The lifting mechanism (2) comprises a motor (201) mounted on the lifting frame (1); the lifting frame (1) is connected to a symmetrically arranged shaft rod (202) with a bearing, one of the shaft rods (202) is connected to an output shaft of the motor (201); the outer ring of each shaft rod (202) is fixedly sleeved with a roller (203); the two rollers (203) are connected by a transmission belt (204); a plurality of evenly arranged accommodating boxes (205) are arranged on the conveyor belt (204); the accommodating boxes (205) contain metallurgical materials.

3. The metallurgical casting anti-skid lifting device according to claim 2, characterized in that: The driven component (3) comprises a toothed belt (301) arranged on the inner side of the conveyor belt (204); a fixed plate (302) is arranged on the lifting frame (1); a rotating rod (303) is connected to the bearing on the fixed plate (302); and a rotating gear (304) meshing with the toothed belt (301) is fixedly sleeved on the rotating rod (303).

4. The metallurgical casting anti-skid lifting device according to claim 3 is characterized in that: The detection assembly (4) comprises a support rod (401) arranged on the fixed plate (302), a wheel speed sensor (402) electrically connected to a control system being arranged on the support rod (401), a signal wheel (403) being fixedly sleeved on the rotating rod (303), and the wheel speed sensor (402) being used to detect the rotation of the signal wheel (403).

5. The metallurgical casting anti-skid lifting device according to claim 4, characterized in that: The fixed plate (302) is provided with a limiting assembly (9) for limiting the toothed belt (301), the limiting assembly (9) comprising a rotating shaft (901) connected to the fixed plate (302) by a bearing, a limiting wheel (902) fixedly sleeved on the rotating shaft (901), the limiting wheel (902) being in contact with the toothed belt (301) to limit the position of the toothed belt (301), so that the toothed belt (301) is meshed with the rotating gear (304).

Citation Information

Patent Citations

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    CN213833273U

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