Full-automatic reel equipment
Through the design of fully automatic reel equipment, the clamping assembly and material pushing mechanism are used to automatically rotate the material tray, and combined with the suction part and the solid belt assembly to achieve automatic inclusion, solving the problem of low efficiency of light tape in the prior art, which significantly Improved production efficiency.
Patent Information
- Application Number
- CN202411183789.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2024-12-17
AI Technical Summary
The existing light strips are rolled into the material tray with cumbersome steps, inefficient and require a long working time.
A fully automatic reel device is designed, including a reel assembly, a material pickup assembly and a belt assembly. By fixing the clamping assembly and driving rotation with the material plate, the material pushing mechanism and the suction piece are automatically wound, reducing manual operation.
It significantly improves the efficiency of the reel, reduces manual operation time, saves the time of the reel, and improves production efficiency.
Smart Images

Figure CN119142928A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of light strip processing equipment, and in particular to a full-automatic reel equipment. Background Art
[0002] At present, the main method of winding the light strip into the material tray is that the user inserts one end of the light strip into the clamping hole of the material tray, then inserts the shaft hole of the material tray into the shaft of the motor for rotation, and finally takes out the material tray to complete the winding of a light strip.
[0003] However, the method of rolling the light strip into the material tray is relatively complicated, requires a long working time, and has low efficiency. Summary of the invention
[0004] The main purpose of the present invention is to provide a fully automatic reeling device, which aims to significantly improve the efficiency of the reeling by optimizing the way in which the light strip is reeled into the reel.
[0005] To achieve the above-mentioned purpose, the present invention proposes a fully automatic reel device, which is used to reel a light strip into a material tray, and the material tray is formed with an annular material trough; the fully automatic reel device includes a material winding component, a material picking component and a belt fixing component, the material winding component includes a clamping component, a loading component and a driving component, the clamping component can be fixed to the material tray and drive the material tray to rotate; the loading component includes a pushing mechanism, the loading component is formed with a material storage space, and a plurality of the material trays can be detachably placed and limited in the material storage space, and the pushing mechanism can movably push the material tray close to the clamping component; the material picking component is used to clamp or adsorb the end of the light strip to the material trough; the belt fixing component is used to clamp or adsorb the fixing part to the end of the light strip, so as to fix the end of the light strip to the material trough.
[0006] In one embodiment of the present invention, a clamping portion is provided on the side of the material tray, and the clamping assembly can be fixed to the clamping portion and drive the material tray to rotate.
[0007] In one embodiment of the present invention, the clamping portion is a clamping groove, and the clamping assembly includes an inner clamping claw member, which can extend into and clamp the clamping groove to connect the clamping assembly and drive the material tray to rotate;
[0008] In one embodiment of the present invention, the clamping portion is a convex ridge, and the clamping assembly includes an outer claw member, which can clamp the outer edge or inner edge of the convex ridge to connect the clamping assembly and drive the material tray to rotate.
[0009] In one embodiment of the present invention, the clamping assembly also includes a driving motor and a driving belt, and the driving belt is respectively mounted on the driving motor and the inner clamping claw member or the outer clamping claw member. The driving motor drives the driving belt to rotate, thereby driving the inner clamping claw member or the outer clamping claw member to rotate, thereby causing the material tray to rotate.
[0010] In one embodiment of the present invention, the fully automatic reel device further comprises a driving assembly, and the driving assembly is used to disengage the clamping assembly from the material storage space so that the clamping assembly drives the material tray to rotate.
[0011] In one embodiment of the present invention, the driving assembly includes a first driving cylinder and a second driving cylinder, the first driving cylinder is arranged below the loading assembly, and can flexibly drive the loading assembly to rise or fall; the second driving cylinder is arranged on the side of the clamping assembly facing away from the loading assembly, and can flexibly drive the clamping assembly to approach or move away from the loading assembly.
[0012] In one embodiment of the present invention, the fully automatic reel equipment also includes a conveyor belt arranged below the clamping assembly. When the second driving cylinder drives the clamping assembly away from the loading assembly, a dropping space for the material tray to fall is formed between the clamping assembly and the loading assembly.
[0013] In one embodiment of the present invention, the material taking assembly includes a clamping claw, and the clamping claw is used to clamp the end of the light strip to the material trough.
[0014] In one embodiment of the present invention, the belt fixing assembly includes a suction member, and the suction member can movably absorb the fixing member to the end of the light belt, so that the end of the light belt is connected to the material trough.
[0015] In one embodiment of the present invention, the material coiling assembly, the material picking assembly and the belt fixing assembly are respectively slidably connected to a second slide rail assembly, and the three second slide rail assemblies are arranged in parallel in the same extension direction to adjust the relative positions between the material coiling assembly, the material picking assembly and the belt fixing assembly.
[0016] In the technical solution of the present invention, the clamping assembly can be fixed to the material tray and drive the material tray to rotate; the loading assembly includes a pushing mechanism, the loading assembly forms a material storage space, and multiple material trays can be detachably placed and limited in the material storage space, and the pushing mechanism can flexibly push the material tray close to the clamping assembly; the material taking assembly is used to clamp or adsorb the end of the light strip to the material trough; the belt fixing assembly is used to clamp or adsorb the fixing part to the end of the light strip to fix the end of the light strip to the material trough. The material coiling assembly, the material taking assembly and the belt fixing assembly are used to complete the tray taking, light strip sticking and reeling, and there is no need to manually take a single material tray to stick the light strip and coil the material, which saves the time of coiling the material and greatly improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0018] Figure 1 It is a structural schematic diagram of the fully automatic reel device in the present invention;
[0019] Figure 2 It is a schematic diagram of the structure of the coil assembly in the present invention;
[0020] Figure 3 Another structural schematic diagram of the fully automatic reel device of the present invention;
[0021] Figure 4 It is a structural schematic diagram of the material taking component in the present invention;
[0022] Figure 5 It is a structural schematic diagram of the belt fixing assembly in the present invention;
[0023] Figure 6 It is a schematic diagram of the structure of the material tray in the present invention.
[0024] Description of Figure Numbers:
[0025]
[0026]
[0027] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] It should be noted that all directional indications in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between various components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0030] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] In addition, in the present invention, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text is to include three parallel solutions. Taking "A and / or B as an example", it includes solution A, or solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0032] Please refer to Figures 1 to 6 The present invention proposes a fully automatic reel device 100 for reeling a light strip into a material tray 2, wherein the material tray 2 is formed with an annular material trough 22; the fully automatic reel device 100 includes a reeling component 1, a material taking component 3 and a tape fixing component 4.
[0033] Specifically, the coil assembly 1 includes a clamping assembly 11, a loading assembly 12 and a driving assembly 13. The clamping assembly 11 can be fixed to the material tray 2 and drive the material tray 2 to rotate.
[0034] Furthermore, a clamping portion is provided on the side of the material tray 2, and the clamping assembly 11 can be fixed to the clamping portion and drive the material tray 2 to rotate.
[0035] In one embodiment of the present invention, the clamping portion is a clamping groove, and the clamping assembly 11 includes an inner clamping claw 111, which can be inserted into and clamped in the clamping groove, so that the clamping assembly 11 is connected and drives the material tray 2 to rotate;
[0036] In one embodiment of the present invention, the clamping portion is a convex ridge, and the clamping assembly 11 includes an outer claw member, which can clamp the outer edge or inner edge of the convex ridge to connect the clamping assembly 11 and drive the material tray 2 to rotate.
[0037] In this embodiment, the inner clamping claw member 111 or the outer clamping claw member may be driven electrically or pneumatically, which is not limited here.
[0038] In another embodiment of the present invention, the clamping assembly 11 includes a suction cup, and the suction cup is used to suck the side of the material tray 2 to fix the material tray 2.
[0039] The loading assembly 12 includes a pushing mechanism 121 . The loading assembly 12 forms a material placement space 122 . A plurality of material trays 2 can be detachably placed and limited in the material placement space 122 . The pushing mechanism 121 can movably push the material trays 2 to approach the clamping assembly 11 .
[0040] Specifically, the loading assembly 12 includes a plurality of limiting columns 123 and two relatively arranged limiting plates 124. The two ends of each limiting column 123 are respectively connected to the two limiting plates 124. The plurality of limiting columns 123 and the two limiting plates 124 enclose a material placement space 122. The material tray 2 can slide in the material placement space 122 under the push of the pushing mechanism 121.
[0041] Furthermore, the pushing mechanism 121 includes a first slide rail assembly 1211 and a pushing member 1212 . A limiting member 1213 cooperating with the material tray 2 is provided on a side of the pushing member 1212 facing the material tray 2 , so that the limiting member 1213 limits the material tray 2 .
[0042] Furthermore, the material tray 2 is provided with a limiting circular hole 21 , and a cylindrical limiting member 1213 cooperating with the limiting circular hole 21 is provided on the side of the ejecting member 1212 facing the material tray 2 , so that the limiting member 1213 can accurately limit the material tray 2 .
[0043] Furthermore, an avoidance groove 1241 is provided at the upper end of the limiting plate 124 , so that the clamping assembly 11 can extend into the avoidance groove 1241 .
[0044] Specifically, the clamping assembly 11 also includes a driving motor 112 and a driving belt 113. The driving belt 113 is respectively mounted on the driving motor 112 and the inner clamping claw member 111 or the outer clamping claw member. The driving motor 112 drives the belt 113 to rotate, thereby driving the inner clamping claw member 111 or the outer clamping claw member to rotate, thereby causing the material tray 2 to rotate.
[0045] Please refer to Figure 2 In one embodiment of the present invention, the fully automatic reel device 100 further includes a driving component 13, and the driving component 13 is used to disengage the clamping component 11 from the material storage space 122 so that the clamping component 11 drives the material tray 2 to rotate.
[0046] It can be understood that the driving assembly 13 is used to disengage the clamping assembly 11 from the material placement space 122, and the pushing mechanism 121 can flexibly push the remaining material tray 2 close to the limiting plate 124, so that the clamping assembly 11 drives the material tray 2 to rotate.
[0047] Specifically, the driving assembly 13 includes a first driving cylinder 131 , which is disposed below the loading assembly 12 and can flexibly drive the loading assembly 12 to rise or fall.
[0048] Furthermore, the driving assembly 13 includes a second driving cylinder 132 . The second driving cylinder 132 is disposed on a side of the clamping assembly 11 facing away from the loading assembly 12 , and can movably drive the clamping assembly 11 to move closer to or away from the loading assembly 12 .
[0049] Please refer to Figure 1 In one embodiment of the present invention, the fully automatic winding device 100 also includes a conveyor belt 5 arranged under the clamping assembly 11. When the second driving cylinder 132 drives the clamping assembly 11 away from the loading assembly 12, a falling space for the supply tray 2 to fall is formed between the clamping assembly 11 and the loading assembly 12.
[0050] It can be understood that after the clamping assembly 11 drives the material tray 2 to rotate, the clamping assembly 11 releases the material tray 2 so that the material tray 2 falls onto the conveyor belt 5 through the material dropping space.
[0051] In one embodiment of the present invention, the material taking component 3 is used to clamp or absorb the end of the light strip to the material slot 22;
[0052] Specifically, the material taking component 3 includes a clamping claw 31 , and the clamping claw 31 is used to clamp the end of the light strip to the material trough 22 .
[0053] The material taking assembly 3 further includes a third driving cylinder 32 and a fourth driving cylinder 33 . The third driving cylinder 32 is connected to and drives the clamping jaw 31 to move up and down. The fourth driving cylinder 33 is connected to and drives the third driving cylinder 32 to move closer to or away from the coil assembly 1 .
[0054] Please refer to Figure 4 In one embodiment of the present invention, the material taking component 3 may also include a suction cup, which is used to suck the end of the light strip to the material trough 22.
[0055] In one embodiment of the present invention, the belt fixing assembly 4 is used to clamp or absorb the fixing member 44 to the end of the light belt, so as to fix the end of the light belt to the material slot 22 .
[0056] Please refer to Figure 5 Specifically, the belt fixing assembly 4 includes a suction member 41, and the suction member 41 can movably suck the fixing member 44 to the end of the light belt so that the end of the light belt is connected to the material trough 22.
[0057] The tape fixing assembly 4 further includes a fifth driving cylinder 42 and a sixth driving cylinder 43 . The fifth driving cylinder 42 is connected to and drives the suction member 41 to move up and down. The sixth driving cylinder 43 is connected to and drives the fifth driving cylinder 42 to move closer to or away from the coil assembly 1 .
[0058] For example, the fixing member 44 may be a transparent tape or the like that can adhere the end of the light strip to the fixing member 44 of the material trough 22 .
[0059] Please refer to Figure 1 In one embodiment of the present invention, the material coiling assembly 1, the material picking assembly 3 and the tape fixing assembly 4 are respectively slidably connected to a second slide rail assembly 6, and the three second slide rail assemblies 6 are arranged in parallel in the same extension direction to adjust the relative positions between the material coiling assembly 1, the material picking assembly 3 and the tape fixing assembly 4.
[0060] It is understandable that the fixing member 44 and the material taking position of the light strip can be set at different positions according to actual conditions. In the present embodiment, the coil assembly 1 is arranged between the material taking assembly 3 and the tape fixing assembly 4 .
[0061] In summary, a plurality of material trays 2 are arranged in the material storage space 122, and the material tray 2 located in the material storage space 122 closest to the material taking component 3 is defined as the first preparatory part, and the material tray 2 located in the first preparatory part facing away from the material taking component 3 is defined as the second preparatory part, the material taking component 3 clamps the end of the light strip to the material groove 22 of the first preparatory part, the suction component 41 sucks the fixing component 44 to the material groove 22 of the first preparatory part to fix the end of the light strip, the clamping component 11 extends from the avoidance groove 1241 and fixes the first preparatory part, and the driving component 13 is used to disengage the clamping component 11 from the material storage space 122, thereby driving the material tray 2 to rotate, and after the holding component drives the material tray 2 to rotate, the clamping component 11 releases the material tray 2, so that the material tray 2 falls onto the conveyor belt 5 through the material dropping space. At the same time, the material taking component 3 clamps the end of the light strip to the material groove 22 of the first preparatory part, and the suction component 41 sucks the fixing component 44 to the material groove 22 of the first preparatory part to fix the end of the light strip, thereby completing the cycle operation. There is no need to manually pick up a single material tray 2 for coiling, which saves the time for coiling and greatly improves production efficiency.
[0062] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. All equivalent structural changes made using the contents of the present invention's specification and drawings, or directly / indirectly applied in other related technical fields, are included in the patent protection scope of the present invention.
Claims
1. A fully automatic reeling device (100) for reeling a light strip into a material tray (2), wherein the material tray (2) is formed with an annular material trough (22); characterized in that: The fully automatic reeling device (100) comprises: A coiling assembly (1), the coiling assembly (1) comprising a clamping assembly (11), a loading assembly (12) and a driving assembly (13), the clamping assembly (11) being fixed to the material tray (2) and driving the material tray (2) to rotate; the loading assembly (12) comprising a pushing mechanism (121), the loading assembly (12) forming a material placement space (122), a plurality of material trays (2) being detachably placed and limited in position in the material placement space (122), the pushing mechanism (121) being able to movably push the material tray (2) close to the clamping assembly (11); A material taking component (3), the material taking component (3) is used to clamp or absorb the end of the light strip to the material trough (22); and A belt fixing component (4), the belt fixing component (4) is used to clamp or absorb a fixing member (44) to the end of the light belt, so as to fix the end of the light belt to the material trough (22).
2. A fully automatic reeling device (100) according to claim 1, characterized in that: A clamping portion is provided on the side of the material tray (2), and the clamping assembly (11) can be fixed to the clamping portion and drive the material tray (2) to rotate.
3. A fully automatic reeling device (100) according to claim 2, characterized in that: The clamping portion is a clamping groove, and the clamping assembly (11) comprises an inner clamping claw (111), and the inner clamping claw (111) can extend into and clamp with the clamping groove, so that the clamping assembly (11) is connected and drives the material tray (2) to rotate; Alternatively, the clamping portion is a convex ridge, and the clamping assembly (11) comprises an outer claw member, which can clamp the outer edge or inner edge of the convex ridge to enable the clamping assembly (11) to connect and drive the material tray (2) to rotate.
4. A fully automatic reeling device (100) according to claim 3, characterized in that: The clamping assembly (11) further comprises a driving motor (112) and a driving belt (113), wherein the driving belt (113) is respectively mounted on the driving motor (112) and the inner clamping claw member (111) or the outer clamping claw member, and the driving motor (112) drives the driving belt (113) to rotate, thereby driving the inner clamping claw member (111) or the outer clamping claw member to rotate, thereby causing the material tray (2) to rotate.
5. The fully automatic reeling device (100) according to claim 1, characterized in that: The fully automatic reel device (100) further comprises a driving assembly (13), wherein the driving assembly (13) is used to disengage the clamping assembly (11) from the material storage space (122), so that the clamping assembly (11) drives the material tray (2) to rotate.
6. The fully automatic reeling device (100) according to claim 5, characterized in that: The driving assembly (13) comprises a first driving cylinder (131) and a second driving cylinder (132); the first driving cylinder (131) is arranged below the loading assembly (12) and can flexibly drive the loading assembly (12) to rise or fall; the second driving cylinder (132) is arranged on a side of the clamping assembly (11) facing away from the loading assembly (12) and can flexibly drive the clamping assembly (11) to move closer to or away from the loading assembly (12).
7. The fully automatic reeling device (100) according to claim 6, characterized in that: The fully automatic reel device (100) further comprises a conveyor belt (5) disposed below the clamping assembly (11); when the second driving cylinder (132) drives the clamping assembly (11) away from the loading assembly (12), a drop space is formed between the clamping assembly (11) and the loading assembly (12) for the material tray (2) to drop.
8. The fully automatic reeling device (100) according to claim 1, characterized in that: The material taking component (3) comprises a clamping claw (31), and the clamping claw (31) is used to clamp the end of the light strip to the material trough (22).
9. The fully automatic reeling device (100) according to claim 1, characterized in that: The belt fixing assembly (4) comprises a suction piece (41), and the suction piece (41) can movably suck the fixing piece (44) to the end of the light belt, so that the end of the light belt is connected to the material trough (22).
10. The fully automatic reeling device (100) according to claim 2, characterized in that: The material coiling assembly (1), the material picking assembly (3) and the belt fixing assembly (4) are respectively slidably connected to a second slide rail assembly (6), and the three second slide rail assemblies (6) are arranged in parallel in the same extension direction to adjust the relative positions between the material coiling assembly (1), the material picking assembly (3) and the belt fixing assembly (4).
