A lifting device for a substation

Abstract

The invention discloses a lifting device for a substation, which belongs to the technical field of lifting equipment, and comprises a beam plate 1, wherein both sides of the beam plate 1 are slidably provided with sliding sleeves, the bottom of the sliding sleeves are fixedly provided with connecting blocks through connecting columns, the bottom of the connecting blocks are connected with support plates, both sides of the support plates are slidably provided with clamping leg columns, and the beam plate 1 and the support plates are provided with clamping driving mechanisms; a load-bearing rotation driving mechanism is provided in the clamping leg columns; a pressure distance sensing mechanism is provided on the side of the clamping leg columns; both sides of the beam plate 2 are slidably provided with support frames, and traction ropes are rotatably provided on the support frames, and both sides of the beam plate 2 are also provided with pushing mechanisms, and a control mechanism is provided in the control box. The control mechanism receives the inclination signal obtained by the inclination sensor in real time, and sequentially analyzes and controls the pushing mechanism to change the hoisting position of the traction rope on the beam plate 2, and level the lifting center of gravity, so that the tilt state of the horizontal steel frame during the lifting process is leveled.

Description

Technical Field

[0001] The invention belongs to the technical field of lifting equipment, and in particular relates to a lifting device for a transformer substation. Background Art

[0002] In large-scale high-voltage substations, since the high-voltage transmission lines that receive electricity are mostly laid overhead, when entering the high-voltage substation, in order to adapt to the low-altitude laying of transmission lines and improve the safety of personnel patrolling the high-voltage substation, steel frame supporting insulation facilities are used to provide traction support for the high-voltage transmission lines, so as to achieve a better bearing effect and reduce the traction load on the substation facilities.

[0003] In the process of erecting these steel frames, after the vertical steel frame and the ground piles are installed, the transverse steel frame needs to be hoisted on the top of the vertical steel frame, first pre-installed, then installed, and finally the insulation installation.

[0004] At present, the transverse steel frame is connected and fixed by square box sections, and the connection length can be selected according to the erection length requirements.

[0005] During the hoisting process, steel ropes are first inserted into both sides of the transverse steel frame, and rope locks are used to tighten the steel ropes on both sides of the transverse steel members. Then the crane's rope hook is hung on the rope buckle of the steel rope, and the crane retracts the rope to drive the transverse steel frame up. The transverse steel frame can be lifted to the top of the vertical steel frame through the movement of the crane, the rotation of the crane platform, and the extension and retraction and flipping of the boom. After the initial connection and installation, the rope lock is released to separate the steel rope from the transverse steel frame.

[0006] However, under this lifting method, the steel rope loops are prone to slide on both sides of the transverse steel frame due to the lifting movement and the imbalance of gravity at the lifting position. This situation often occurs during the lifting and translation process and the lowering process. Especially in the batch lifting work of large-scale high-voltage substations, it is necessary to ensure both the safety of the lifting and the efficiency of the lifting, which puts a great test on the operating experience of the crane operators and the personnel who climb to the vertical steel frame area; secondly, when the steel rope loops are installed on both sides of the transverse steel frame, it is difficult to ensure the gravity balance of the transverse steel frame at the lifting position. Therefore, in common cases, the transverse steel frame is tilted during the lifting and lowering process. When the top of the vertical steel frame is placed below, it is easy to cause the transverse steel frame to slip off the vertical steel frame on one side. The personnel who operate the crane and the personnel who climb to the vertical steel frame area need to adjust the position of the transverse steel frame in time.

[0007] Therefore, in order to hoist the transverse steel frame in the substation more safely and efficiently, it is necessary to provide a lifting device that can automatically adjust the center of gravity of the load and has high hoisting adaptability and stronger hoisting stability. Summary of the invention

[0008] The purpose of the present invention is to provide a lifting device for a transformer substation to solve the problems existing in the prior art.

[0009] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a lifting device for a substation, comprising a beam plate 1, wherein sliding sleeves are slidably provided on both sides of the beam plate 1, a connecting block is fixedly provided at the bottom of the sliding sleeve through a connecting column, a support plate is connected to the bottom of the connecting block, clamping leg columns are slidably provided on both sides of the support plate, a clamping driving mechanism is provided on the beam plate 1 and the support plate, and the clamping driving mechanism is used to drive the clamping leg columns to move toward and in the opposite direction;

[0010] A rotary shovel plate is rotatably arranged at the bottom of the clamping leg column, and a force-bearing rotary drive mechanism is arranged inside the clamping leg column, and the force-bearing rotary drive mechanism is used to drive the rotary shovel plate to rotate, and the rotary shovel plate is used to support the bottom of the lifted substation component;

[0011] The side of the clamping leg column is provided with a pressure distance sensing mechanism, and the pressure distance sensing mechanism is used to obtain the distance signal between the substation component being lifted and the pressure signal of the substation component being lifted;

[0012] The center of the beam plate 1 is connected to the beam plate 2 through a connecting support column, and a support frame is slidably provided on both sides of the beam plate 2, and a traction rope is rotatably provided on the support frame, and the top of the traction rope is connected to the hoist rope of the crane through a load-bearing rope seat, and a pushing mechanism is also provided on both sides of the beam plate 2, and the pushing mechanism is used to push the support frame to move;

[0013] A control box is provided in the middle of the beam-slab two, and an inclination sensor is provided on the top of the control box. The inclination sensor is used to sense the balance signal on both sides of the beam-slab two. A control mechanism is provided in the control box, and the control mechanism is used to receive the external control signal to control the operation of the clamping drive mechanism, the load-bearing rotation drive mechanism and the pushing mechanism; it also analyzes and controls the clamping drive mechanism to drive the clamping leg column to clamp the lifted substation component by receiving the distance signal and the pressure signal of the pressure distance sensing mechanism; it also analyzes and controls the pushing mechanism to drive the support frame to move on the beam-slab two and change the traction position of the traction rope on the beam-slab two by receiving the inclination signal of the inclination sensor.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The lifting device of the substation in the present invention drives the clamping leg columns to clamp the transverse steel frame through the clamping drive mechanism, and the rotary shovel plate supports the four sides of the bottom of the transverse steel frame, which has stronger stability for lifting the transverse steel frame; and the pressure distance sensing mechanism feeds back distance data and pressure data to the control mechanism in real time, and automatically controls the clamping drive mechanism to perform a stable clamping action, which can not only effectively realize the support of the transverse steel frame by the clamping leg columns, but also avoid excessive or insufficient clamping pressure of the clamping leg columns on the transverse steel frame; the control mechanism receives the inclination signal obtained by the inclination sensor in real time, and analyzes and controls the pushing mechanism in turn to change the hoisting position of the traction rope on the second beam plate, and level the lifting center of gravity, so that the tilt state of the transverse steel frame during the lifting process is leveled. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 for Figure 1 An enlarged structural diagram of the middle clamping leg column;

[0018] Figure 3 It is a partial cutaway schematic diagram of the clamping leg column of the present invention;

[0019] Figure 4 for Figure 1 A schematic diagram of the structure at a is enlarged;

[0020] Figure 5 This is a schematic diagram of the distribution of components in the control box of the present invention;

[0021] Figure 6 It is a schematic diagram of the connection of each module in the development board of the present invention.

[0022] In the figure: 1 beam plate 1, 2 sliding sleeve, 3 connecting column, 4 connecting block, 5 support plate, 6 side plate, 7 motor 1, 8 screw, 9 moving plate, 10 slider, 11 clamping leg column, 12 support frame, 13 support block 1, 14 thrust ball bearing, 15 rotating force shaft, 16 pressure ring, 17 support block 2, 18 bearing, 19 rotary shovel plate, 20 pressure sensor, 21 push plate, 22 anti-slip protrusion, 23 laser ranging head, 25 connecting support column, 26 Beam plate 2, 27 bearing slide 1, 28 vertical bearing plate, 29 connecting slide block, 30 mounting plate 1, 31 electro-hydraulic push rod 1, 32 mounting plate 2, 33 electro-hydraulic push rod 2, 34 support frame, 35 bearing slide 2, 36 rotating support shaft, 37 mounting sleeve, 38 traction rope, 39 load-bearing rope seat, 40 lifting rope, 41 control box, 42 inclination sensor, 43 driver group, 44 development board, 45 battery, 46 charging head, 101 motor 2. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0024] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 A lifting device for a substation includes a beam plate 1, a sliding sleeve 2 is slidably provided on the left and right sides of the beam plate 1, the length of the beam plate 1 is 3 meters, the bottom flange of the sliding sleeve 2 is connected to the connecting column 3, the bottom flange of the connecting column 3 is connected to the connecting block 4, a support plate 5 is integrally provided at the bottom of the connecting block 4, and clamping leg columns 11 are slidably provided on both sides of the support plate 5. A clamping driving mechanism is provided on the beam plate 1 and the support plate 5, and the clamping driving mechanism is used to drive the clamping leg columns 11 to move toward and in the opposite direction;

[0025] Through the operation of the clamping drive mechanism, the front and rear adjacent clamping leg columns 11 can move toward or away from each other, and the left and right adjacent clamping leg columns 11 can move toward or away from each other, which can meet the requirements for supporting transverse steel frames of different specifications.

[0026] A rotary shovel plate 19 is rotatably provided at the bottom of the clamping leg column 11, and a load-bearing rotary drive mechanism is provided inside the clamping leg column 11. The load-bearing rotary drive mechanism is used to drive the rotary shovel plate 19 to rotate, and the rotary shovel plate 19 is used to support the bottom of the lifted substation component;

[0027] The operation of the load-bearing rotary drive mechanism can be used to change the direction of the rotary shovel plate 19, thereby realizing the change of the bottom support direction during the lifting process when the left and right adjacent clamping leg columns 11 clamp the transverse steel frame or the front and rear adjacent clamping leg columns 11 clamp the transverse steel frame.

[0028] A pressure distance sensing mechanism is provided on the side of the clamping leg column 11, and the pressure distance sensing mechanism is used to obtain the distance signal between the transverse steel frame and the leg column and the pressure signal of the lifted substation component;

[0029] By setting up the pressure distance sensing mechanism, it is possible to sense the clamping pressure signal and the distance signal between the transverse steel frame and the clamping leg column 11 during the process of clamping the transverse steel frame, thereby providing signal support for the control mechanism to control the automatic operation of the clamping drive mechanism, thereby ensuring that the clamping leg column 11 effectively clamps the transverse steel frame.

[0030] The center of the beam slab 1 is connected to the connecting support column 25 by a flange, and the top flange of the connecting support column 25 is connected to the beam slab 26. Support frames 34 are slidably provided on both sides of the beam slab 26. Traction ropes 38 are rotatably provided on the support frames 34. The top of the traction rope 38 is connected to the hoisting rope 40 of the crane through a load-bearing rope seat 39. Pushing mechanisms are also provided on both sides of the beam slab 26, and the pushing mechanisms are used to push the support frames 34 to move;

[0031] When one side of the clamped transverse steel frame is overweight, the side support frame 34 is pushed to move in the overweight direction by the pushing mechanism, and the other side support frame 34 is pushed to move toward the middle side of the beam slab 26 by the pushing mechanism, thereby changing the lifting position of the traction rope 38. The transverse steel frame can be effectively leveled through adjustment by the pushing mechanism.

[0032] The middle bolt of the beam slab 26 is fixed to the control box 41, and the top screw of the control box 41 is fixed to the inclination sensor 42. The inclination sensor 42 is used to sense the balance signal on both sides of the beam slab 26. A control mechanism is arranged in the control box 41, and the control mechanism is used to receive the external control signal to control the operation of the clamping drive mechanism, the load-bearing rotation drive mechanism and the pushing mechanism; it also analyzes and controls the clamping drive mechanism to drive the clamping leg column 11 to clamp the lifted substation component by receiving the distance signal and the pressure signal of the pressure distance sensing mechanism; it also analyzes and controls the pushing mechanism to drive the support frame 34 to move on the beam slab 26 and change the traction position of the traction rope 38 on the beam slab 26 by receiving the inclination signal of the inclination sensor 42.

[0033] See also Figure 1 A bearing slide groove 27 is provided on the left and right sides of the bottom of the beam and plate 26. The cross-section of the bearing slide groove 27 is an isosceles trapezoid that is wide at the top and narrow at the bottom. A connecting slider 29 is integrally provided on the top of the vertical bearing plate 28. The connecting slider 29 is slidably provided on the bearing slide groove 27 provided on both sides of the bottom of the beam and plate 26. The connecting slider 29 is an isosceles trapezoid that is wide at the top and narrow at the bottom.

[0034] Under such a setting, not only is it guaranteed that the sliding sleeve 2 slides normally on the beam-slab 1, but also the beam-slab 26 supports both sides of the beam-slab 1.

[0035] See also Figure 1 The clamping drive mechanism includes side plates 6 bolted to both sides of the support plate 5. The rear side plate 6 is thickened and weighted to ensure the weight balance of the front and rear positions of the support plate 5. The front side plate 6 is bolted to a motor 7. The motor 7 is a stepper motor. The rotor shaft of the motor 7 passes through the side plate 6 and is flange-connected to a lead screw 8. The rear end center of the lead screw 8 is connected to the swivel by an interference key. The rear side plate 6 is provided with a bearing groove. The bearing is inserted into the bearing groove by interference, and the swivel is inserted into the inner ring of the bearing.

[0036] Both sides of the lead screw 8 are screwed with a moving plate 9, and the screw holes of the moving plates 9 at the front and rear positions are screwed in opposite directions, so that when the lead screw 8 rotates, the moving plates 9 at the front and rear positions move towards or in opposite directions; a slider 10 is integrally arranged at the bottom of the moving plate 9, and sliding openings are arranged at the front and rear sides of the support plate 5, and the slider 10 is slidably arranged in the sliding openings, and the bottom bolts of the slider 10 are fixed to clamp the leg column 11;

[0037] The operation of the motor 7 drives the screw 8 to rotate, thereby driving the movable plates 9 at the front and rear positions to move towards or in the opposite directions, thereby achieving the front and rear positions of the clamping leg column 11 to move towards or in the opposite directions.

[0038] The left and right sides of the beam plate 1 are bolted to fix the mounting plate 30, and the mounting plate 30 is bolted to fix the electro-hydraulic push rod 31, and the top rod of the electro-hydraulic push rod 31 passes through the mounting plate 30 and is flange-connected to the vertical bearing plate 28.

[0039] The telescopic operation of the electro-hydraulic push rod 31 drives the clamping leg columns 11 in the left and right rows to move toward or in opposite directions.

[0040] See also Figure 2 and Figure 3 The load-bearing rotation driving mechanism includes a support frame 12 bolted to the upper part of the clamping leg column 11, the support frame 12 is a square frame with an open upper end, the inner bottom of the support frame 12 is bolted to fix the motor 101, the motor 101 is a stepping motor, the support block 13 is bolted to the lower position of the clamping leg column 11 and located at the support frame 12, the top of the support block 13 is bolted to fix the thrust ball bearing 14, the support block 13 is slidably inserted into the rotation shaft 15, the rotor shaft of the motor 101 passes through the support frame 12 and is connected to the top center position of the rotation shaft 15 by an interference key, and a pressure ring 16 is integrally provided on the top of the rotation shaft 15 and the pressure ring 16 is bolted to the upper ring of the thrust ball bearing 14;

[0041] The support block 2 17 is bolted and fixed in the clamping leg column 11 and located at the lower position of the support block 1 13. The upper and lower ends of the support block 2 17 are provided with bearing grooves, and the bearing 18 is inserted into the bearing groove with interference. The rotating force shaft 15 passes through the support block 2 17 and is inserted into the inner ring of the bearing 18 with interference. The bottom of the rotating force shaft 15 is integrally provided with a rotary shovel plate 19.

[0042] Through the operation of motor 2 101, the rotary shovel plate 19 is driven to rotate at the lower part of the clamping leg column 11, thereby changing the direction of the rotary shovel plate 19. The load-bearing and rotation-bearing arrangement in the clamping leg column 11 enables the rotating force axis 15 to not only rotate stably in the clamping leg column 11, but also provide strong guarantee for the stability of the rotary shovel plate 19 supporting the transverse steel frame.

[0043] See also Figure 1 , Figure 2 and Figure 3 The pressure distance sensing mechanism includes a plate groove opened on both sides of the clamping leg column 11, a pressure sensor 20 is bolted in the plate groove, the pressure sensor 20 is a pressure-sensitive pressure sensor, the pressure sensing surface of the pressure sensor 20 is bolted to a push plate 21, the outer surface of the push plate 21 is uniformly integrated with an anti-slip protrusion 22, and the push plate 21 is slidably set in the plate groove;

[0044] When the clamping leg column 11 clamps the transverse steel frame, the pressure sensor 20 senses the pressure and sends out pressure information, and the contact between the anti-slip protrusion 20 and the transverse steel frame makes the clamping of the push plate 21 more stable.

[0045] A mounting hole is provided on the clamping leg column 11 and at the lower position of each push plate 21. The laser ranging head 23 is screwed into the mounting hole. The distance between the laser head of the laser ranging head 23 and the port of the mounting hole is 3 mm, which can avoid damage to the laser ranging head 23 during the clamping process.

[0046] The laser distance measuring head 23 is provided to calculate the distance between the clamping leg column 11 and the transverse steel frame when the clamping leg column 11 clamps the transverse steel frame, thereby providing strong support for the automatic control of the start and stop operation of the clamping drive mechanism.

[0047] See also Figure 1 and Figure 4 The pushing mechanism includes a second bearing slide groove 35 provided on the left and right sides of the upper part of the second beam plate 26. The cross section of the second bearing slide groove 35 is an isosceles trapezoid that is narrow at the top and wide at the bottom. A connecting slide block 29 is slidably provided in the second bearing slide groove 35. The cross section of the connecting slide block 29 is an isosceles trapezoid that is narrow at the top and wide at the bottom. A support frame 34 is integrally provided on the top of the connecting slide block 29.

[0048] The middle part of the second beam plate 26 is fixed with bolts on both sides of the second mounting plate 32, and the second mounting plate 32 is fixed with bolts on the second electro-hydraulic push rod 33, and the top rod flange of the second electro-hydraulic push rod 33 is connected to the support frame 34;

[0049] A U-shaped groove is provided on the support frame 34, and shaft grooves are opened on both sides of the U-shaped groove. The rotary support shaft 36 is slidably inserted into the shaft groove. Installation sleeves 37 are integrally provided on both sides of the rotary support shaft 36, and the traction rope 38 passes through the installation sleeve 37 and the rotary support shaft 36. The lower end of the traction rope 38 is welded to the rope head, and the traction rope 28 is prevented from detaching from the rotary support shaft 36 and the installation sleeve 37 through the rope head.

[0050] By extending and retracting the top rod of the electro-hydraulic push rod 2 33 , the support plate 34 is driven to move left and right on the beam plate 2 26 , thereby changing the hanging position of the traction rope 38 on the beam plate 26 and changing the inclination state of the towed transverse steel frame.

[0051] See also Figure 1 and Figure 5The control mechanism includes a driver group 43 bolted in the control box 41. The driver group 43 consists of 8 drivers, of which the power control input ends of two drivers are connected to the power controlled ends of the motor 17 and the electro-hydraulic push rod 131 through cables, the power control input ends of four drivers are connected to the power controlled ends of the motor 2101 through cables, and the power control input ends of the last two drivers are connected to the power controlled ends of the electro-hydraulic push rod 233 through cables, and the main power input ends of all drivers are connected to the external power supply through a drag cable. The development board 44 is screwed fixed in the control box 41 and located at the side of the driver group 43, and the battery 45 is screwed fixed in the control box 41 and located at the side of the development board 44. The front side of the control box 41 is embedded with a charging head 46, and the power input pile of the battery 45 is connected to the power output end of the charging head 46 through a cable, and the power output pile of the battery 45 is connected to the power input end of the transformer. Under such a setting, the charging head 46 can be connected through a charging line to charge the battery 45. The power output end of the transformer is connected to the power pin of the power module of the development board 44 through a cable, and the battery 45 is used to supply power for the operation of each module in the development board 44 .

[0052] See also Figure 6 The development board 44 is provided with a transmission control module, which includes a distance data acquisition module, a pressure data acquisition module and a balance data acquisition module. The distance data acquisition module is used to receive the distance signal of the laser distance measuring head 23 and convert the distance signal into distance data. The signal line of the laser distance measuring head 23 is connected to the signal input pin of the distance data acquisition module; the pressure data acquisition module is used to receive the pressure signal input by the pressure sensor 20 and convert the pressure signal into a pressure value. The transmission line of the pressure sensor 20 is connected to the signal access pin of the pressure data acquisition module; the balance data acquisition module is used to receive the inclination signal obtained by the inclination sensor 42 in real time, and convert the inclination signal into an inclination value. The transmission line of the inclination sensor 42 is connected to the signal input pin of the balance data acquisition module;

[0053] The distance data acquisition module, the pressure data acquisition module and the balance data acquisition module are connected to the data distribution module, which is connected to the analysis and processing module. The data distribution module is used to input the distance data, the pressure value and the inclination angle value into the analysis and processing module in a chronological order. The analysis and processing module is connected to the drive control module 1 and the drive control module 3. The analysis and processing module is used to analyze the distance data and the pressure data, and issue an instruction to stop the operation of the clamping drive mechanism to the drive control module 1. The analysis and processing module is also used to analyze the balance data, and issue an instruction to stop the operation of the push mechanism to the drive control module 3.

[0054] When clamping, when the distance data obtained by the analysis and processing module is 5 cm, the analysis and processing module sends an automatic operation instruction to the drive control module, so that the clamping drive mechanism continues to operate in the original operation mode. When the average pressure value collected by the pressure data acquisition module reaches 800 Newtons, the analysis and processing module sends a stop operation instruction to the drive control module, and the clamping drive mechanism stops running. In this process, the analysis and processing module sends a priority instruction to the drive control module, and the drive control module does not execute the peripheral wireless control signal.

[0055] After the clamping action is completed, when one side of the clamped transverse steel frame is overweight, when the analysis and processing module receives an inclination angle value greater than 0 degrees, the analysis and processing module sends a driving instruction to the drive control module 3, controls the pushing mechanism in the light direction to push the support frame 34 to move in the heavy direction, and controls the pushing mechanism in the heavy direction to push the support frame 34 to move toward the middle side of the beam slab 26, thereby changing the lifting position of the traction rope 38 and changing the lifting center of gravity. When the inclination angle value is equal to 0 degrees, the analysis and processing module sends a stop operation instruction to the drive control module 3.

[0056] The transmission and control module also includes a wireless signal transceiver module, which is used to receive the wireless control signal of the peripheral device in real time. The wireless transmission protocol can be reached between the peripheral laptop computer and the wireless signal transceiver module, and the driver control program is loaded in the peripheral laptop computer; the wireless signal transceiver module is connected to the signal processing module, and the signal processing module is used to divide and process each wireless control signal; the signal processing module is connected to the signal dividing module, and the signal dividing module is connected to the drive control transmission module 1, the drive control transmission module 2 and the drive control transmission module 3, and the signal dividing module is used to transmit the divided and processed wireless control signal to the drive control transmission module 1, the drive control transmission module 2 and the drive control transmission module 3 respectively;

[0057] The drive control module 2 is used to control the operation of the load-bearing rotation drive mechanism.

[0058] After the wireless control command is issued by the external laptop computer, it is received by the wireless signal transceiver module, and the control signal is divided and processed by the signal processing module, and the signal division module inputs the drive control module 1, the drive control module 2 and the drive control module 3 respectively, and the drive control module 1 controls the clamping and reverse operation of the clamping drive mechanism. After the clamping action is automatically completed, it takes 20 seconds to receive the reverse and clamping direction control command in the wireless control signal, and after receiving the reverse operation command, the drive control module 1 controls the clamping drive mechanism to run in the reverse direction;

[0059] During the process from when the analysis and processing module issues a control instruction to the drive control and transmission module 3 until the drive control and transmission module 3 completely executes the instruction, the drive control and transmission module 3 does not receive the wireless control signal. After the drive control and transmission module 3 completely executes the automatic operation instruction for 20 seconds, the drive control and transmission module 3 can receive the wireless control signal.

[0060] When the pressure data received by the analysis and processing module exceeds 0 Newton, the drive control module 2 cannot receive the wireless control signal. When the pressure data received by the analysis and processing module is 0 Newton, the drive control module 2 can receive the wireless control signal, thereby controlling the operation of the load-bearing rotation drive mechanism.

[0061] The working principle of this embodiment is as follows:

[0062] Clamping drive mechanism, clamping leg column 11, rotary shovel plate 19: The clamping drive mechanism drives the clamping leg column 11 to clamp the transverse steel frame, and the rotary shovel plate 19 supports the bottom four sides of the transverse steel frame, which makes the lifting stability of the transverse steel frame stronger;

[0063] Clamping leg column 11, clamping drive mechanism, pressure distance sensing mechanism and control mechanism: the pressure distance sensing mechanism feeds back distance data and pressure data to the control mechanism in real time, and when the clamping leg column 11 approaches the transverse steel frame, the wireless control is disengaged and the clamping drive mechanism is automatically controlled, which can effectively realize the support of the transverse steel frame by the clamping leg column 11 and avoid excessive or insufficient clamping pressure of the clamping leg column 11 on the transverse steel frame;

[0064] Inclination sensor 42, control mechanism, and pushing mechanism: The control mechanism receives the inclination signal obtained by the inclination sensor 42 in real time, converts the inclination signal into an inclination value, and sequentially analyzes and controls the pushing mechanism to change the hoisting position of the traction rope 38 on the beam slab 26, and level the lifting center of gravity, thereby leveling the tilted state of the transverse steel frame during the lifting process.

[0065] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. A lifting device for a substation, characterized in that: It comprises a beam plate (1), wherein sliding sleeves (2) are slidably provided on both sides of the beam plate (1), a connecting block (4) is fixedly provided at the bottom of the sliding sleeve (2) via a connecting column (3), a support plate (5) is connected to the bottom of the connecting block (4), and clamping leg columns (11) are slidably provided on both sides of the support plate (5), and a clamping drive mechanism is provided on the beam plate (1) and the support plate (5), and the clamping drive mechanism is used to drive the clamping leg columns (11) to move towards and in opposite directions; A rotary shovel plate (19) is rotatably provided at the bottom of the clamping leg column (11), and a load-bearing rotary drive mechanism is provided inside the clamping leg column (11). The load-bearing rotary drive mechanism is used to drive the rotary shovel plate (19) to rotate, and the rotary shovel plate (19) is used to support the bottom of the substation component being lifted; A pressure distance sensing mechanism is provided on the side of the clamping leg column (11), and the pressure distance sensing mechanism is used to obtain a distance signal between the substation component being lifted and the substation component and a pressure signal of the substation component being lifted; The center of the beam plate one (1) is connected to the beam plate two (26) via a connecting support column (25), and support frames (34) are slidably provided on both sides of the beam plate two (26), and traction ropes (38) are rotatably provided on the support frames (34), and the top of the traction rope (38) is connected to the hoisting rope (40) of the crane via a load-bearing rope seat (39), and pushing mechanisms are also provided on both sides of the beam plate two (26), and the pushing mechanisms are used to push the support frames (34) to move; A control box (41) is provided in the middle of the beam-slab 2 (26), and a tilt sensor (42) is provided on the top of the control box (41). The tilt sensor (42) is used to sense the balance signal on both sides of the beam-slab 2 (26). A control mechanism is provided in the control box (41), and the control mechanism is used to receive the external control signal to control the operation of the clamping drive mechanism, the load-bearing rotation drive mechanism and the pushing mechanism; the distance signal and the pressure signal of the pressure distance sensor mechanism are received to analyze and control the clamping drive mechanism to drive the clamping leg column (11) to clamp the suspended substation component; the tilt signal of the tilt sensor (42) is received to analyze and control the pushing mechanism to drive the support frame (34) to move on the beam-slab 2 (26), thereby changing the traction position of the traction rope (38) on the beam-slab 2 (26).

2. A lifting device for a substation according to claim 1, characterized in that: The bottom sides of the second beam plate (26) are provided with a bearing slide groove (27), the top of the vertical bearing plate (28) is connected with a connecting slide block (29), and the connecting slide block (29) is slidably arranged in the bearing slide groove (27) provided on the bottom sides of the second beam plate (26).

3. A lifting device for a substation according to claim 2, characterized in that: The clamping drive mechanism comprises side plates (6) arranged on both sides of the support plate (5), wherein a motor 1 (7) is fixedly arranged on the side plate (6) on one side, a rotor shaft of the motor 1 (7) passes through the side plate (6) and is connected to a lead screw (8), and one end of the lead screw (8) is rotatably arranged on the side plate (6) on the other side; The two sides of the lead screw (8) are both screwed with a moving plate (9), the bottom of the moving plate (9) is connected to a slider (10), the support plate (5) is provided with a sliding opening and the slider (10) is slidably arranged in the sliding opening, and the bottom of the slider (10) is connected to a clamping leg column (11); Mounting plates (30) are installed on both sides of the beam plate (1), and electro-hydraulic push rods (31) are arranged on the mounting plates (30). The top rods of the electro-hydraulic push rods (31) pass through the mounting plates (30) and are connected to the vertical support plates (28).

4. A lifting device for a substation according to claim 3, characterized in that: The load-bearing rotation drive mechanism comprises a support frame (12) arranged at the upper part of the clamping leg column (11), a second motor (101) being arranged on the support frame (12), a support block (13) being arranged in the clamping leg column (11) and at the lower part of the support frame (12), a thrust ball bearing (14) being arranged at the top of the support block (13), a rotation shaft (15) being slidably inserted into the support block (13), a rotor shaft of the second motor (101) passing through the support frame (12) and being connected to the top center position of the rotation shaft (15), a pressure ring (16) being arranged at the top of the rotation shaft (15) and the pressure ring (16) being fixedly arranged on the upper ring of the thrust ball bearing (14); A second support block (17) is arranged inside the clamping leg column (11) and at a lower position of the first support block (13); bearings (18) are arranged at the upper and lower ends of the second support block (17); the rotation force shaft (15) passes through the second support block (17) and is fixedly arranged on the inner ring of the bearing (18); and the bottom of the rotation force shaft (15) is connected to the rotary shovel plate (19).

5. A lifting device for a substation according to claim 4, characterized in that: The pressure distance sensing mechanism comprises plate grooves opened on both sides of the clamping leg column (11), a pressure sensor (20) is arranged in the plate groove, a push plate (21) is installed on the pressure sensing surface of the pressure sensor (20), and anti-slip protrusions (22) are evenly arranged on the outside of the push plate (21), and the push plate (21) is slidably arranged in the plate groove; A mounting hole groove is provided on the clamping leg column (11) and at a lower position of each push plate (21), and a laser distance measuring head (23) is arranged in the mounting hole groove.

6. A lifting device for a substation according to claim 5, characterized in that: The pushing mechanism comprises two bearing slide grooves (35) provided on both sides of the upper part of the second beam plate (26), a connecting slide block (29) is slidably provided in the second bearing slide groove (35), and the top of the connecting slide block (29) is connected to the bottom of the support frame (34); Two mounting plates (32) are provided on both sides of the middle of the second beam plate (26), and two electro-hydraulic push rods (33) are provided on the second mounting plates (32), and the top rods of the second electro-hydraulic push rods (33) are connected to the support frame (34); A rotating support shaft (36) is rotatably arranged on the support frame (34), mounting sleeves (37) are arranged on both ends of the rotating support shaft (36), and the traction rope (38) is fixedly arranged in the mounting sleeves (37).

7. A lifting device for a substation according to claim 6, characterized in that: The control mechanism comprises a driver group (43) arranged in a control box (41); a development board (44) is arranged in the control box (41) and located at the side of the driver group (43); a battery (45) is fixed by screws in the control box (41) and located at the side of the development board (44); a charging head (46) is arranged at the front side of the control box (41); a power input post of the battery (45) is connected to a power output end of the charging head (46) via a cable; a power output post of the battery (45) is connected to a power input end of a transformer; and a power output end of the transformer is connected to a power connection pin of a power module of the development board (44) via a cable.

8. A lifting device for a substation according to claim 7, characterized in that: The development board (44) is provided with a transmission control module, the transmission control module comprising a distance data acquisition module, a pressure data acquisition module and a balance data acquisition module, the distance data acquisition module is used to receive a distance signal from a laser distance measuring head (23) and convert the distance signal into distance data, the pressure data acquisition module is used to receive a pressure signal input from a pressure sensor (20) and convert the pressure signal into a pressure value, and the balance data acquisition module is used to receive an inclination signal obtained by an inclination sensor (42) in real time and convert the inclination signal into an inclination value; The distance data acquisition module, the pressure data acquisition module and the balance data acquisition module are connected to the data distribution module, and the data distribution module is connected to the analysis and processing module. The data distribution module is used to input the distance data, the pressure value and the inclination angle value into the analysis and processing module in a chronological order. The analysis and processing module is connected to the drive control module 1 and the drive control module 3. The analysis and processing module is used to analyze the distance data and the pressure data, and issue an instruction to stop the operation of the clamping drive mechanism to the drive control module 1. The analysis and processing module is also used to analyze the balance data, and issue an instruction to stop the operation of the push mechanism to the drive control module 3; The transmission and control module also includes a wireless signal transceiver module, which is used to receive peripheral wireless control signals in real time; the wireless signal transceiver module is connected to a signal processing module, which is used to divide and process each wireless control signal; the signal processing module is connected to a signal dividing module, which is connected to the drive control and transmission module 1, the drive control and transmission module 2 and the drive control and transmission module 3, and the signal dividing module is used to transmit the divided wireless control signals to the drive control and transmission module 1, the drive control and transmission module 2 and the drive control and transmission module 3 respectively; The drive control module 2 is used to control the operation of the load-bearing rotation drive mechanism.

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