A cable detection device for hydropower plants
By designing a cable detection device including a wiring wheel and a marking sponge, the problem of time-consuming and easy to miss inspection in the prior art is solved, and automated detection is realized, and the accuracy and reliability of the detection are improved.
Patent Information
- Application Number
- CN202411615076.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-11-13
AI Technical Summary
In the prior art, the detection of the protrusions of the cable surface requires long-term manual inspection, which is time-consuming and prone to missed inspections. It is affected by the experience and status of the inspector, and the accuracy and reliability are insufficient.
A cable detection device for hydropower plants is designed, including a bearing assembly, a support assembly, a wire inspection assembly and a marking assembly. By contacting the cable with the cable, when there is a protrusion on the surface of the cable, the marking sponge will displace, marking the protruding part of the cable to achieve automatic detection.
The device can automatically detect the protrusions on the cable surface, reduce the time and risk of manual inspection, and improve the accuracy and reliability of detection.
Smart Images

Figure CN119147459B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable detection, in particular to a cable detection device for a hydropower plant. Background Art
[0002] Cables are an important part of hydropower plants, as they will be responsible for transmitting huge amounts of electrical energy from underwater turbines to ground-based substations. Due to the particularity of the underwater environment, these cables must have extremely high water pressure resistance and mechanical strength, while also being able to resist possible chemical corrosion and biological adhesion. Before laying, it is crucial to ensure that there are no protrusions or damage on the cable surface, as these defects may deteriorate rapidly in high pressure and underwater environments, leading to insulation failure or other serious operational failures.
[0003] However, the task of checking the cable surface for protrusions usually requires engineers to conduct long manual visual inspections. They must carefully look along the length of the cable, looking for any possible anomalies. Although this inspection method is meticulous, it is extremely time-consuming and prone to visual fatigue for inspectors. Long periods of focused observation not only put pressure on the eyes, but can also cause distraction, increasing the risk of missed inspections. In addition, manual inspections are also limited by the inspector's experience level and work status on the day, which may affect the accuracy and reliability of the inspection results. Summary of the invention
[0004] In view of the problems existing in the prior art, the present invention is proposed.
[0005] To solve the above technical problems, the present invention provides the following technical solutions: a cable detection device for a hydropower plant, comprising: a bearing assembly, including a fixed cylinder and a top ring integrally formed on the end face of the fixed cylinder; and a supporting assembly, including a bottom ring rotatably arranged on the end face of the top ring; and a wire inspection assembly, including a rotating rod movably connected to the end face of the top ring through a rotating shaft, a mounting frame arranged on the end face of the rotating rod, and a wire inspection wheel arranged outside the mounting frame; and a marking assembly, including a marking sponge movably arranged in the fixed cylinder; wherein, when the wire inspection wheel drives the rotating rod to rotate, the marking sponge will be displaced to mark the surface of the cable.
[0006] As a preferred solution of the cable detection device for a hydropower plant described in the present invention, the support assembly also includes a plurality of support columns connected to the bottom ring by bolts and distributed in a circular array, and the support columns are provided with a cover plate at one end away from the bottom ring, and an installation channel is formed between the cover plate and the bottom ring due to the provision of the support columns.
[0007] As a preferred solution of the cable detection device for a hydropower plant described in the present invention, one end of the rotating rod is connected to the mounting frame by passing through the mounting channel, a transmission frame is movably sleeved on the outer wall of the rotating rod, and both sides of the outer wall of the transmission frame are respectively connected to the cover plate and the bottom ring through a rotating shaft.
[0008] As a preferred solution of the cable detection device for a hydropower plant described in the present invention, wherein: the bearing assembly also includes a connecting ring movably mounted outside the fixed cylinder, and the inner wall of the connecting ring is provided with a transmission groove; a connecting channel is penetrated through the end face of the top ring, a fixing block is screwed on the end face of the connecting ring, and the end face of the fixing block is connected to the bottom ring by penetrating the connecting channel.
[0009] As a preferred solution of the cable detection device for a hydropower plant of the present invention, the bearing assembly further includes a transmission member, and the transmission member includes a slip ring that is displaced on the outer wall of the fixing tube.
[0010] As a preferred solution of the cable detection device for a hydropower plant described in the present invention, a bearing is arranged on the end face of the slip ring, a swivel is rotatably arranged inside the bearing, a transmission slider slidably engaged with the transmission slide groove is arranged on the outer wall of the swivel, and an interference groove is provided on the inner wall of the slip ring.
[0011] As a preferred solution of the cable detection device for hydropower plants described in the present invention, the marking component also includes a feed column connected to the marking sponge, and a feed through hole is arranged outside the feed column, a movable column is arranged on the end face of the feed column, and the end face of the movable column extends to the outside of the fixed cylinder and is provided with a trigger end.
[0012] As a preferred solution of the cable detection device for hydropower plants described in the present invention, a paint storage ring is arranged in the fixed cylinder, and a paint outlet channel which is slidably matched with the feed column is opened through the inner wall of the paint storage ring.
[0013] As a preferred solution of the cable detection device for a hydropower plant of the present invention, a handle is provided on the outer wall of the fixing tube.
[0014] As a preferred solution of the cable detection device for a hydropower plant of the present invention, the inner wall of the slip ring is provided with a connecting slider, and the outer wall of the fixing cylinder is provided with a connecting groove that is slidably matched with the connecting slider.
[0015] Beneficial effects of the present invention: The detection device provided by the present invention can insert the cable from the supporting component, and each rotating rod will support the cable inspection wheel to contact the cable. When there is a protrusion on the cable surface, the marking sponge in the marking component will be displaced to mark the area near the protruding part of the cable, thereby realizing the detection of the cable, so that the staff can carry out subsequent processing, effectively solving the problems brought about by the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0018] Figure 2 It is a schematic diagram of another viewing angle of the overall structure of the present invention.
[0019] Figure 3 It is a schematic diagram of a bearing assembly structure in the present invention.
[0020] Figure 4 It is another schematic diagram of the bearing assembly structure in the present invention.
[0021] Figure 5 It is a schematic diagram of the connecting member structure in the present invention.
[0022] Figure 6 It is a schematic diagram of the transmission structure of the present invention.
[0023] Figure 7 It is a schematic diagram of the supporting component structure in the present invention.
[0024] Figure 8 It is a schematic diagram of the structure of the wire inspection component in the present invention.
[0025] Fig. 9 It is a schematic cross-sectional view of the cover plate structure in the present invention.
[0026] Fig.10 It is a schematic diagram of the structure of the marking component in the present invention.
[0027] In the figure: 100, bearing assembly; 101, fixing cylinder; 101a, paint storage ring; 101a-1, paint outlet channel; 101b, handle; 101c, connecting slide; 102, top ring; 102a, connecting channel; 103, connecting member; 103a, connecting ring; 103a-1, transmission slide; 103b, fixing block; 104, transmission member; 104a, slip ring; 104a-1, resistance groove; 104a-2, connecting slider; 104b, Bearing; 104c, swivel; 104c-1, transmission slider; 200, support assembly; 201, bottom ring; 201a, installation channel; 202, cover plate; 203, support column; 300, line inspection assembly; 301, rotating rod; 301a, transmission frame; 302, mounting frame; 302a, line inspection wheel; 400, marking assembly; 401, marking sponge; 402, feed column; 402a, feed through hole; 403, movable column; 403a, trigger end. DETAILED DESCRIPTION
[0028] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0030] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0031] Example 1, reference Figures 1 to 8 , which is the first embodiment of the present invention, provides a cable detection device for a hydropower plant. The cable is inserted from the support component 200, and each rotating rod 301 will support the wire inspection wheel 302a to contact the cable. When there is a protrusion on the cable surface, the marking sponge 401 in the marking component 400 will be displaced to mark the vicinity of the protruding part of the cable, thereby realizing the detection of the cable, so that the staff can carry out subsequent processing, effectively solving the problems brought about by the prior art.
[0032] Specifically, the bearing assembly 100 includes a fixed cylinder 101 and a top ring 102 integrally formed on the end surface of the fixed cylinder 101; wherein, the fixed cylinder 101 and the top ring 102 are of an integrated design. During actual use, the fixed cylinder 101 can be fixed by a bracket, and the cables entering and exiting the fixed cylinder 101 need to remain horizontal and coaxial with the fixed cylinder 101.
[0033] The support assembly 200 includes a bottom ring 201 rotatably disposed on the end surface of the top ring 102; the bottom ring 201 can rotate, but cannot move. It should be noted that an elastic member is also disposed at the connection between the bottom ring 201 and the top ring 102, that is, when the bottom ring 201 rotates, it can have a certain reset effect under the action of the elastic member.
[0034] The line inspection assembly 300 includes a rotating rod 301 movably connected to the end face of the top ring 102 through a rotating shaft, a mounting frame 302 arranged on the end face of the rotating rod 301, and a line inspection wheel 302a arranged outside the mounting frame 302; wherein, in this embodiment, the number of the rotating rods 301 is 4, and each rotating rod 301 is provided with a line inspection wheel 302a.
[0035] The marking assembly 400 includes a marking sponge 401 movably disposed in the fixed cylinder 101 . The number of the marking sponges 401 in this embodiment is also 4, and the 4 marking sponges 401 will move synchronously.
[0036] In summary, when the cable passes between the inspection wheels 302a and enters the fixed tube 101, if there is a protrusion on the outer wall of the cable, the protrusion will push the inspection wheels 302a to move relative to each other and move away from each other, thereby driving the rotating rod 301 to rotate. The rotation of the rotating rod 301 will indirectly drive the marking sponge 401 to move to mark the cable surface.
[0037] Example 2, reference Figures 1 to 10 , which is the second embodiment of the present invention, is different from the previous embodiment in that a method is provided in which the rotation of a rotating rod 301 is used to drive the line checking wheel 302a to move.
[0038] Specifically, the support assembly 200 further includes a plurality of support columns 203 connected to the bottom ring 201 by bolts and distributed in a circumferential array, and a cover plate 202 is provided at one end of the support column 203 away from the bottom ring 201, and a mounting channel 201a is formed between the cover plate 202 and the bottom ring 201 due to the arrangement of the support columns 203. Among them, due to the arrangement of the support columns 203, the rotation between the cover plate 202 and the bottom ring 201 is synchronous.
[0039] One end of the rotating rod 301 is connected to the mounting frame 302 by passing through the mounting channel 201a. The outer wall of the rotating rod 301 is movably sleeved with a transmission frame 301a, and the outer wall of the transmission frame 301a is connected to the cover plate 202 and the bottom ring 201 through a rotating shaft on both sides. Fig. 9 It can be seen that the transmission frame 301a is connected with the cover plate 202 and the bottom ring 201. Through the matching relationship between the transmission frame 301a, the cover plate 202 and the bottom ring 201, it is achieved that when the rotating rod 301 is deflected, the transmission frame 301a will drive the supporting assembly 200 to rotate as a whole.
[0040] The bearing assembly 100 further includes a connecting ring 103a movably sleeved outside the fixing tube 101, and a transmission slide groove 103a-1 is provided on the inner wall of the connecting ring 103a; a connecting channel 102a is provided through the end surface of the top ring 102, a fixing block 103b is screwed to the end surface of the connecting ring 103a, and the end surface of the fixing block 103b is connected to the bottom ring 201 by passing through the connecting channel 102a. The connecting ring 103a will rotate synchronously with the supporting assembly 200.
[0041] The bearing assembly 100 further includes a transmission member 104, and the transmission member 104 includes a slip ring 104a that is displaced on the outer wall of the fixing tube 101. The transmission member 104 is used to convert the rotational motion of the connecting ring 103 into a linear displacement.
[0042] The end surface of the slip ring 104a is provided with a bearing 104b, and a rotating ring 104c is rotatably provided in the bearing 104b, and a transmission slider 104c-1 is provided on the outer wall of the rotating ring 104c to slide with the transmission slide groove 103a-1, and a conflict groove 104a-1 is provided on the inner wall of the slip ring 104a. The bearing 104b is provided so that the rotating ring 104c will not cause the rotation of the slip ring 104a during its rotation, and will not conflict with the displacement of the slip ring 104a.
[0043] In combination with the above description, when the cable passes through the axis of the support assembly 200, it will also pass through each wire inspection wheel 302a. The size of the cable to be tested may not be restricted, that is, the outer wall of the cable may contact with the wire inspection wheel 302a, or may not contact with it.
[0044] When there is no protrusion on the cable surface, the cable will pass through the fixing tube 101 smoothly, and the wire inspection wheel 302a will also support the cable to pass through. Once there is a protrusion on the cable surface, the protrusion area will give a certain force to the wire inspection wheel 302a, so that each wire inspection wheel 302a moves away from each other. The deflection of the wire inspection wheel 302a will cooperate with the installation channel 201a through the transmission frame 301a sliding on its outer wall, so that the support assembly 200 rotates as a whole.
[0045] The rotation of the supporting component 200 will transmit the rotation to the connecting member 103 through the fixed block 103b, and through the cooperation of the transmission slide groove 103a-1 and the transmission slider 104c-1, the swivel 104c will not only rotate, but also push the slip ring 104a to move, and the displacement of the slip ring 104a will squeeze the marking component 400 whose end protrudes outside the fixed tube 101, and the marking work near the protruding part of the cable is completed through the contact between the marking sponge 401 and the cable surface.
[0046] Example 3, reference Figures 3 to 10 , which is the third embodiment of the present invention. Different from the previous embodiment, the movement mode of the marking assembly 400 driven by the slip ring 104a is further optimized.
[0047] Specifically, the marking assembly 400 further includes a feed column 402 connected to the marking sponge 401, and a feed through hole 402a is provided outside the feed column 402, and a movable column 403 is provided on the end surface of the feed column 402, and the end surface of the movable column 403 extends outside the fixed cylinder 101 and is provided with a trigger end 403a. The trigger end 403a is an inclined surface.
[0048] A paint storage ring 101a is provided in the fixed cylinder 101, and a paint outlet channel 101a-1 is provided through the inner wall of the paint storage ring 101a to slide with the feed column 402. The paint storage ring 101a is hollow and contains paint that can be used for marking, and the color can be white. Under normal circumstances, when the cable passes smoothly, the marking component 400 does not work, but in order to avoid the marking sponge 401 being out of paint, the paint will enter the feed through hole 402a through the paint outlet channel 101a-1 to wet the marking sponge 401.
[0049] A handle 101b is provided on the outer wall of the fixed cylinder 101. The handle 101b is used to facilitate the staff to control the entire device.
[0050] The inner wall of the slip ring 104a is provided with a connecting slider 104a-2, and the outer wall of the fixed cylinder 101 is provided with a connecting slot 101c that is slidably matched with the connecting slider 104a-2. The matching of the connecting slider 104a-2 and the connecting slot 101c can restrict the movement of the slip ring 104a, and only displacement movement occurs.
[0051] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, changes in orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to an alternative embodiment. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also equivalent structure. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present invention. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
[0052] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those features that are not relevant to implementing the invention).
[0053] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0054] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A cable detection device for a hydropower plant, characterized in that: include, A bearing assembly (100) comprises a fixing cylinder (101) and a top ring (102) integrally formed on an end surface of the fixing cylinder (101); and, A supporting assembly (200) comprises a bottom ring (201) rotatably disposed on the end surface of the top ring (102); and, A wire inspection assembly (300) comprises a rotating rod (301) movably connected to the end surface of the top ring (102) via a rotating shaft, a mounting frame (302) disposed on the end surface of the rotating rod (301), and a wire inspection wheel (302a) disposed outside the mounting frame (302); and, The marking component (400) comprises a marking sponge (401) movably disposed in the fixed cylinder (101); When the inspection wheel (302a) drives the rotating rod (301) to rotate, the marking sponge (401) will be displaced to mark the surface of the cable; The support assembly (200) further comprises a plurality of support columns (203) connected to the bottom ring (201) by bolts and distributed in a circumferential array, and a cover plate (202) is provided at one end of the support column (203) away from the bottom ring (201), and a mounting channel (201a) is formed between the cover plate (202) and the bottom ring (201) due to the provision of the support columns (203); One end of the rotating rod (301) is connected to the mounting frame (302) by passing through the mounting channel (201a); a transmission frame (301a) is movably sleeved on the outer wall of the rotating rod (301); and two sides of the outer wall of the transmission frame (301a) are respectively connected to the cover plate (202) and the bottom ring (201) via rotating shafts; The bearing assembly (100) further comprises a connecting ring (103a) movably sleeved outside the fixing tube (101), and a transmission sliding groove (103a-1) is provided on the inner wall of the connecting ring (103a); a connecting channel (102a) is provided through the end surface of the top ring (102), a fixing block (103b) is screwed on the end surface of the connecting ring (103a), and the end surface of the fixing block (103b) is connected to the bottom ring (201) by passing through the connecting channel (102a); The bearing assembly (100) further comprises a transmission member (104), and the transmission member (104) comprises a slip ring (104a) that is displaced on the outer wall of the fixed cylinder (101); The end surface of the slip ring (104a) is provided with a bearing (104b), and a rotating ring (104c) is rotatably arranged inside the bearing (104b); the outer wall of the rotating ring (104c) is provided with a transmission sliding block (104c-1) that is in sliding engagement with the transmission sliding groove (103a-1); and the inner wall of the slip ring (104a) is provided with a resistance groove (104a-1); The marking component (400) further comprises a feed column (402) connected to the marking sponge (401), and a feed through hole (402a) is arranged outside the feed column (402), and a movable column (403) is arranged on the end surface of the feed column (402), and the end surface of the movable column (403) extends outside the fixed cylinder (101) and is provided with a trigger end (403a); A paint storage ring (101a) is arranged in the fixed cylinder (101), and a paint outlet channel (101a-1) is provided through the inner wall of the paint storage ring (101a) and is in sliding cooperation with the feed column (402); Wherein, once there is a bulge on the surface of the cable, the bulge area will exert a certain force on the wire inspection wheel (302a), so that each of the wire inspection wheels (302a) moves away from each other; the deflection of the wire inspection wheel (302a) will cooperate with the installation channel (201a) through the transmission frame (301a) sliding on its outer wall, so that the support component (200) rotates as a whole; the rotation of the support component (200) will transmit the rotation to the fixed block (103b) through the fixed block (103b). The connecting ring (103a) and, through the cooperation between the transmission slide groove (103a-1) and the transmission slider (104c-1), the rotating ring (104c) not only rotates but also pushes the slip ring (104a) to move. The displacement of the slip ring (104a) squeezes the marking component (400) whose end protrudes outside the fixed tube (101). The marking sponge (401) comes into contact with the cable surface to complete the marking work near the protruding part of the cable.
2. The cable detection device for a hydropower plant according to claim 1, characterized in that: The outer wall of the fixing cylinder (101) is provided with a handle (101b).
3. The cable detection device for a hydropower plant as claimed in claim 2, characterized in that: The inner wall of the slip ring (104a) is provided with a connecting sliding block (104a-2), and the outer wall of the fixed cylinder (101) is provided with a connecting sliding groove (101c) that is in sliding engagement with the connecting sliding block (104a-2).
Citation Information
Patent Citations
Disposable cableless remote control underwater explosive-handling robot and design method thereof
CN112025725A
BR7601012A