A split-petal hollow coil winding device

By designing a split-flap hollow coil winding device, the coordination of gravity ball and elastic rod is used to increase the wire tension, which solves the problem of insufficient winding of the wire, and achieves the improvement of the stability and mechanical strength of the coil.

CN119153228BActive Publication Date: 2025-04-04YANGZHOU ZHONGHONG POWER TECH CO LTD
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Patent Information

Application Number
CN202411657903.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-04-04
Estimated Expiration
2044-11-20

AI Technical Summary

Technical Problem

In the prior art, during the winding of hollow coils, the conductor lacks tension, resulting in the winding being not tight enough and easy to loosen, affecting the stability and mechanical strength of the coil.

Method used

A split-flap hollow coil winding device is designed to increase the tension of the wire through the cooperation of the gravity ball and the elastic rod. The design of the winding roller and the winding cylinder is used to maintain the tightness of the wire, and the arrangement of the ball and the U-shaped block is to avoid the wire loosening and sliding deviation.

Benefits of technology

It effectively improves the tightness of the wire, ensures the form of the molded coil, improves the stability and mechanical strength of the coil, and improves the electrical performance and working effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a split-petal hollow coil winding device, which belongs to the field of coil winding, and comprises a workbench, a top seat is fixedly installed on the top of the workbench, and also comprises: a winding component, the winding component comprises an electric telescopic rod fixedly installed on the top seat, an output end of the electric telescopic rod is fixedly installed with a mounting frame, the mounting frame is slidably connected with the top seat, a motor is fixedly installed in the mounting frame, a winding roller is rotatably installed at the bottom of the mounting frame, the winding roller is fixedly connected with the output shaft of the motor, and a fixing groove is provided on one side of the winding roller; the tension of the wire can be increased in the process of winding the wire to form a hollow coil, the situation that the wire is not wound tightly enough and thus becomes loose can be avoided, the tightness of the wire can be effectively improved, and the shape of the formed coil can be ensured, thereby effectively improving the stability and mechanical strength of the final coil.
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Description

Technical Field

[0001] The invention relates to the field of coil winding, and more particularly to a split-petal hollow coil winding device. Background Art

[0002] A hollow coil is an electromagnetic component made of a wire wound into one or more circles. The hollow coil is wound with an insulated wire, which is usually an insulated copper wire or aluminum wire. The diameter and number of turns of the wire can be determined according to the specific application requirements. The shape of the hollow coil can be different shapes such as round and square, and it can be selected according to the specific application. The split hollow coil is a special type of hollow coil, which consists of multiple separated wire petals, each of which is in the shape of an arc and arranged in a certain geometric structure to form a hollow ring. This design allows gaps between the wire petals of the hollow coil, making the magnetic field more penetrating.

[0003] In the laboratory, since there is no specific equipment to produce the hollow coils they need, the needs of laboratory personnel are usually met by manual winding methods, which will produce large errors, resulting in performance deviations of homemade electronic devices or related experimental results.

[0004] Under the influence of this factor, Chinese patent CN116344202A specifically discloses a hollow coil winding mechanism and winding method, which fixes one end of the coil by turning the screw to make the clamping block, and then drives the winding jig to rotate through the motor, and cooperates with the lead screw to drive the winding jig to move to achieve the winding work, thereby reducing the burden of manual winding, making the work stable and improving the accuracy.

[0005] Although this prior art reduces the burden of manual winding and improves efficiency, during the wire winding process, since the winding drum to be wound is hung on a hook, the wire on the winding drum has no tension during the process of the winding jig rotating to wind the wire to form a coil. This will cause the wire to be wound loosely and not tightly enough during the winding process. This will cause the coil to become loose and deformed as a whole, thereby affecting the stability and mechanical strength of the coil, and further causing the electrical performance and working effect of the final coil to deteriorate. Summary of the invention

[0006] In view of the problems existing in the prior art, the purpose of the present invention is to provide a split-petal hollow coil winding device, which can increase the tension of the wire during the process of winding the wire to form a hollow coil, thereby avoiding the situation where the wire is not wound tightly enough and thus becomes loose, and can effectively improve the tightness of the wire and facilitate the shape of the formed coil, thereby effectively improving the stability and mechanical strength of the final coil.

[0007] To solve the above problems, the present invention adopts the following technical solutions.

[0008] A split-petal hollow coil winding device comprises a workbench, a top seat is fixedly installed on the top of the workbench,

[0009] Also includes:

[0010] A winding assembly, the winding assembly includes an electric telescopic rod fixedly mounted on the top seat, a mounting frame fixedly mounted on the output end of the electric telescopic rod, the mounting frame is slidably connected to the top seat, a motor is fixedly mounted in the mounting frame, a winding roller is rotatably mounted on the bottom of the mounting frame, the winding roller is fixedly connected to the output shaft of the motor, a fixing groove is provided on one side of the winding roller, a clamping plate is slidably mounted on the inner cavity wall of the fixing groove, a threaded rod is threadedly connected to the bottom of the winding roller, the top end of the threaded rod is rotatably connected to the clamping plate, and a tightening assembly is provided on one side of the winding roller.

[0011] Furthermore, the tightening assembly includes two groups of support plates fixedly installed on the top of the workbench, a winding drum is rotatably installed between the two groups of support plates, one end of the winding drum is fixedly connected to a conical rod, the conical rod is rotatably connected to the adjacent support plate, a connecting rope 1 is fixedly connected to the conical rod, a placement plate is provided under the conical rod, a gravity ball is in contact with the top of the placement plate, a connecting rope 2 is fixedly installed on the top of the gravity ball, and rotating blocks are fixedly installed on the opposite ends of the connecting rope 2 and the connecting rope 1, the two groups of rotating blocks are rotatably connected, a connecting plate is fixedly installed on the support plate close to one side of the conical rod, an elastic rod 1 is fixedly installed on one side of the connecting plate, and the other end of the elastic rod 1 is fixedly connected to the gravity ball.

[0012] Furthermore, a push plate is provided on the outer side of the winding roller, a T-shaped plate is slidably installed on the top of the push plate close to the side of the winding drum, a telescopic spring is fixedly installed between the T-shaped plate and the push plate, and the top end of the T-shaped plate is fixedly connected to the top seat.

[0013] Furthermore, a second elastic rod is fixedly mounted on one side of the bottom of the push plate close to the winding drum, a U-shaped block is fixedly mounted on the bottom end of the second elastic rod, and a ball is evenly rolledly mounted in the inner cavity of the U-shaped block.

[0014] Furthermore, U-shaped seats are provided on both the front and rear sides of the winding roller, rotating rollers are rotatably installed on the opposite sides of the two groups of U-shaped seats, fixed plates are provided on the opposite sides of the two groups of U-shaped seats, the two groups of fixed plates are fixedly connected to the top of the workbench, two groups of return springs are fixedly installed between the two groups of fixed plates and adjacent U-shaped seats, and the two groups of U-shaped seats are slidably connected to the adjacent fixed plates and the top of the workbench.

[0015] Furthermore, a through opening is opened on the top of the workbench, a special-shaped telescopic rod is arranged in the through opening, and a rotating plate is fixedly installed on the top of the special-shaped telescopic rod and the bottom of the threaded rod, and two groups of the rotating plates are rotatably connected.

[0016] Furthermore, a base plate is fixedly installed between each group of supporting legs at the bottom of the workbench, a baffle is slidably installed on one side of the top of the base plate, the baffle is in contact with one end of the special-shaped telescopic rod, and the baffle is fixedly connected to the special-shaped telescopic rod by screws.

[0017] Furthermore, a fan is provided between the two groups of support plates, and the fan is fixedly installed on the top of the workbench, with the output end of the fan facing between the two groups of rotating rollers.

[0018] Furthermore, the inner cavity of the U-shaped block is flush with the fixed groove and lower than the top wall of the winding drum, so as to apply pressure to the wire on the winding drum. The distance between the two groups of rotating rollers and the winding roller is smaller than the width of the wire, so as to facilitate the two groups of rotating rollers to compact the wire wound on the winding roller.

[0019] Furthermore, the balls are provided in three groups, and the distances between the three groups of balls are adapted to the wires on the winding drum, so as to facilitate the conveyance of the wires.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] (1) This scheme uses the gravity of the gravity ball and the elastic force of the elastic rod to achieve that while the winding roller is winding the wire, the wire will pull the winding drum to rotate, and the winding drum will continue to apply tension to the wire, thereby increasing the tension on the wire and avoiding the situation where the wire is not wound tightly enough and becomes loose. It can effectively improve the tightness of the wire and facilitate the shape of the formed coil, thereby effectively improving the stability and mechanical strength of the final coil.

[0022] (2) In this scheme, the elastic force setting of the elastic rod 2 causes the U-shaped block to press the wire body of the wire downward, further increasing the tension of the wire and preventing the wire from loosening during the winding process on the outer wall of the winding roller, thereby effectively improving the electrical performance and working effect of the final coil. By setting each group of balls, it is possible to apply pressure to the wire while facilitating the transportation of the wire, thereby preventing the wire from being worn during the transportation process, thereby effectively ensuring the quality of the wire itself.

[0023] (3) This solution uses a U-shaped block to increase the wire tension during the winding process of the winding roller while preventing the wire from sliding and deflecting on the outer wall of the winding roller, thereby further improving the uniformity of the winding and avoiding uneven current density distribution inside the coil due to uneven winding of the wire. This can balance the overall heat and load of the coil. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the front side of the present invention;

[0025] Figure 2 It is a schematic diagram of the overall structure of the first side of the present invention;

[0026] Figure 3 It is a schematic diagram of the overall structure of the second side of the present invention;

[0027] Figure 4 For the present invention Figure 1 A magnified view of the structure of the middle part A;

[0028] Figure 5 For the present invention Figure 3 A magnified view of the structure of the middle B section;

[0029] Figure 6 It is an overall cross-sectional view of the present invention;

[0030] Figure 7 For the present invention Figure 6 Enlarged view of the structure of the middle C section;

[0031] Figure 8 For the present invention Figure 6 Enlarged view of the structure of part D in the middle.

[0032] Description of the numbers in the figure:

[0033] 1. Workbench; 2. Top seat; 3. Electric telescopic rod; 4. Mounting frame; 5. Motor; 6. Winding roller; 7. Fixed groove; 8. Clamp; 9. Threaded rod; 10. Support plate; 11. Winding drum; 12. Push plate; 13. Bottom plate; 14. Through port; 15. T-shaped plate; 16. Telescopic spring; 17. Elastic rod 2; 18. U-shaped block; 19. Ball; 20. U-shaped seat; 21. Rotating roller; 22. Fixed plate; 23. Reset spring; 24. Conical rod; 25. Connecting rope 1; 26. Rotating block; 27. Connecting rope 2; 28. Gravity ball; 29. ​​Connecting plate; 30. Elastic rod 1; 31. Placement plate; 32. Fan; 33. Special-shaped telescopic rod; 34. Baffle; 35. Rotating plate. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0035] See also Figures 1 to 8 A split-flap hollow coil winding device comprises a workbench 1, a top seat 2 is fixedly installed on the top of the workbench 1,

[0036] Also includes:

[0037] The winding assembly includes an electric telescopic rod 3 fixedly mounted on the top seat 2, a mounting frame 4 fixedly mounted on the output end of the electric telescopic rod 3, the mounting frame 4 is slidably connected to the top seat 2, a motor 5 is fixedly mounted inside the mounting frame 4, a winding roller 6 is rotatably mounted on the bottom of the mounting frame 4, the winding roller 6 is fixedly connected to the output shaft of the motor 5, a fixing groove 7 is provided on one side of the winding roller 6, a splint 8 is slidably mounted on the inner wall of the fixing groove 7, a threaded rod 9 is threadedly connected to the bottom of the winding roller 6, the top of the threaded rod 9 is rotatably connected to the splint 8, and a tightening assembly is provided on one side of the winding roller 6.

[0038] The tightening assembly includes two groups of support plates 10 fixedly installed on the top of the workbench 1, a winding drum 11 is rotatably installed between the two groups of support plates 10, one end of the winding drum 11 is fixedly connected to a conical rod 24, the conical rod 24 is rotatably connected to the adjacent support plate 10, a connecting rope 25 is fixedly connected to the conical rod 24, a placement plate 31 is arranged below the conical rod 24, a gravity ball 28 is in contact with the top of the placement plate 31, a connecting rope 27 is fixedly installed on the top of the gravity ball 28, a rotating block 26 is fixedly installed on the opposite end of the connecting rope 27 and the connecting rope 1 25, the two groups of rotating blocks 26 are rotatably connected, a connecting plate 29 is fixedly installed on the support plate 10 close to the conical rod 24 side, an elastic rod 30 is fixedly installed on one side of the connecting plate 29, and the other end of the elastic rod 30 is fixedly connected to the gravity ball 28.

[0039] First, pull one end of the wire wound on the winding drum 11 and insert it into the inner cavity of the fixed groove 7, then rotate the threaded rod 9, the threaded rod 9 rotates and drives the clamping plate 8 to move upward, so that the clamping plate 8 can move upward to fix one end of the wire on the winding drum 11 in the inner cavity of the fixed groove 7, and then turn on the motor 5, the output end of the motor 5 will drive the winding roller 6 to rotate, and at the same time turn on the electric telescopic rod 3, the extension of the output end of the electric telescopic rod 3 will drive the installation frame 4 to move downward, and the installation frame 4 will drive the winding roller 6 to move synchronously while moving downward, at this time, the cooperation between the motor 5 and the electric telescopic rod 3 can make the winding The control roller 6 rotates and moves downward at the same time, and at this time, the winding roller 6 can evenly wind the wire on the winding drum 11 to form a coil. When the winding roller 6 winds the wire on the winding drum 11, the wire will pull the winding drum 11 to rotate. When the winding drum 11 rotates, it will drive the conical rod 24 to rotate, and the conical rod 24 will drive the connecting rope 1 25 to rotate, so that the connecting rope 1 25 can be wound on the inclined surface of the conical rod 24. When the connecting rope 1 25 is wound by the conical rod 24, it will drive the connecting rope 2 27 to move upward through the two sets of rotating blocks 26. The upward movement of the connecting rope 2 27 will bring The dynamic gravity ball 28 moves upward away from the top of the placement plate 31. At the same time, the upward movement of the gravity ball 28 squeezes the elastic rod 1 30 and causes the elastic rod 1 30 to be elastically bent. The outer wall of the tapered rod 24 is set as an arc surface, and the connecting rope 1 25 and the connecting rope 2 27 are connected to form an oblique setting. Under the elastic force of the elastic rod 1 30, the tapered rod 24 can be rotated to drive the connecting rope 1 25 to be wound on it for less than one circle. The connecting rope 1 25 will slide off on the inclined surface of the tapered rod 24. When the connecting rope 1 25 slides off from the tapered rod 24, under the force of the elastic rod 1 30, When the elastic rod 1 30 returns to its initial state, it will drive the connecting rope 2 27 and the connecting rope 1 25 to immediately return to the straightened state through the gravity ball 28. Through the cooperation of the gravity of the gravity ball 28 and the elastic force of the elastic rod 1 30, when the wire is wound on the outer wall of the winding roller 6 and the winding drum 11 is pulled to rotate, the winding drum 11 will continue to apply tension to the wire, thereby increasing the tension on the wire, avoiding the situation where the wire is not wound tightly enough and thus becomes loose, effectively improving the tightness of the wire and facilitating the guarantee of the shape of the formed coil, thereby effectively improving the stability and mechanical strength of the final coil;

[0040] By setting the two sets of rotating blocks 26 to rotate, it can be achieved that when the connecting rope 25 is wound on and falls off the tapered rod 24, the connecting rope 25 itself will not be twisted together, and it can be achieved that it can automatically rotate through the rotating block 26 to restore the initial state.

[0041] like Figures 1 to 7As shown, a push plate 12 is provided on the outer side of the winding roller 6, and a T-shaped plate 15 is slidably installed on the top of the push plate 12 close to the winding drum 11, and a telescopic spring 16 is fixedly installed between the T-shaped plate 15 and the push plate 12, and the top end of the T-shaped plate 15 is fixedly connected to the top seat 2.

[0042] A second elastic rod 17 is fixedly mounted on one side of the bottom of the push plate 12 close to the winding drum 11, a U-shaped block 18 is fixedly mounted on the bottom end of the second elastic rod 17, and a ball 19 is evenly and rollingly mounted in the inner cavity of the U-shaped block 18.

[0043] Before inserting the wire on the winding drum 11 into the fixed groove 7, first insert one end of the wire from the inner cavity of the U-shaped block 18, and move the wire body of the wire between each group of balls 19, and then pull one end of the wire into the fixed groove 7 and clamp it with the clamping plate 8. At this time, the wire body of the wire can form an obtuse angle between the fixed groove 7, the U-shaped block 18 and the top of the winding drum 11. The elastic force setting of the elastic rod 17 will cause the U-shaped block 18 to press the wire body of the wire downward, which can effectively increase the tension of the wire and prevent the wire from loosening during winding on the outer wall of the winding roller 6, so that The electrical performance and working effect of the final coil are effectively improved. Through the arrangement of each group of balls 19, it is possible to apply pressure to the wire and facilitate the conveying of the wire, thereby avoiding the wear of the wire during the conveying process, thereby effectively ensuring the quality of the wire itself. At the same time, through the arrangement of the U-shaped block 18, it is possible to avoid the wire sliding and deflecting on the outer wall of the winding roller 6 during the winding process of the wire by the winding roller 6, thereby effectively improving the uniformity of the winding, and avoiding the uneven current density distribution inside the coil caused by uneven winding of the wire during use, thereby balancing the overall heat and load of the coil.

[0044] When the electric telescopic rod 3 drives the winding roller 6 to move downward through the mounting frame 4, when the mounting frame 4 contacts the top of the push plate 12, the mounting frame 4 continues to move downward to push the push plate 12 to move downward and stretch the telescopic spring 16. The setting of the telescopic spring 16 can avoid the situation where the mounting frame 4 drives the winding roller 6 to move downward and is blocked. In this process, since each group of balls 19 has contacted the outer wall of the wire body of the conductor, the push plate 12 will apply pressure to the elastic rod 17 while moving downward, so that the elastic rod 17 is squeezed and elastically bent. The elastic force of the elastic rod 17 being squeezed can realize that the U-shaped block 18 will apply pressure to the wire again, thereby effectively increasing the tension of the wire.

[0045] After the wire is wound on the outer wall of the winding roller 6 for a certain number of turns, the motor 5 is turned off and the wire is cut with a tool. Then the threaded rod 9 is rotated to drive the clamping plate 8 to move downward to cancel the clamping of the wire in the fixed groove 7, and then the bottom end of the wire is moved out of the fixed groove 7. Then the electric telescopic rod 3 is controlled to drive the winding roller 6 to move upward through the mounting frame 4. While the winding roller 6 moves upward, it will drive the coil wound on its outer wall to move synchronously. When the coil on the outer wall of the winding roller 6 contacts the bottom of the push plate 12, the winding roller 6 can continue to move upward, so that the wound coil is pushed off the outer wall of the winding roller 6 by the push plate 12. The staff can also manually remove the coil from the winding roller 6, which plays the role of automatic removal, saving time and effort, and effectively improving work efficiency.

[0046] like Figures 1 to 4 and Figure 6 As shown, U-shaped seats 20 are provided on both the front and rear sides of the winding roller 6, rotating rollers 21 are rotatably installed on the opposite sides of the two groups of U-shaped seats 20, fixed plates 22 are provided on the opposite sides of the two groups of U-shaped seats 20, the two groups of fixed plates 22 are fixedly connected to the top of the workbench 1, two groups of return springs 23 are fixedly installed between the two groups of fixed plates 22 and adjacent U-shaped seats 20, and the two groups of U-shaped seats 20 are slidably connected to the adjacent fixed plates 22 and the top of the workbench 1.

[0047] In the process of the winding roller 6 winding the wire into a coil, the winding roller 6 drives the wire to rotate and contact the two groups of rotating rollers 21, which can squeeze the rotating roller 21 to drive the U-shaped seat 20 to slide on the top of the workbench 1 to the side away from the winding roller 6. The rotating roller 21 squeezes the reset spring 23 thereon while moving. The winding roller 6 drives the wire on its outer wall to rotate and drives the two groups of rotating rollers 21 in contact with the wire to rotate synchronously. The elastic force of the reset spring 23 can be used to compact the wire wound on the outer wall of the winding roller 6 by the rotating roller 21, so that the wire can be tightly attached to the outer wall of the winding roller 6, which can effectively improve the tightness of the winding and avoid looseness, thereby effectively improving the mechanical strength of the final coil.

[0048] like Figures 1 to 3 and Figure 6 As shown, a through opening 14 is provided on the top of the workbench 1, and a special-shaped telescopic rod 33 is arranged in the through opening 14. A rotating plate 35 is fixedly installed on the top of the special-shaped telescopic rod 33 and the bottom of the threaded rod 9, and the two sets of rotating plates 35 are rotatably connected.

[0049] A base plate 13 is fixedly installed between each group of supporting legs at the bottom of the workbench 1, and a baffle 34 is slidably installed on one side of the top of the base plate 13. The baffle 34 contacts one end of the special-shaped telescopic rod 33, and the baffle 34 is fixedly connected to the special-shaped telescopic rod 33 by screws.

[0050] By setting the two sets of rotating plates 35, when the threaded rod 9 rotates, the rotating plate 35 on the upper side thereof will be driven to rotate synchronously. Since the rotating plate 35 on the upper side is rotatably connected with the rotating plate 35 on the lower side, the rotation of the threaded rod 9 will not be hindered. When the threaded rod 9 rotates upward, the two sets of rotating plates 35 will be driven upward to stretch the special-shaped telescopic rod 33. When the threaded rod 9 rotates downward, the two sets of rotating plates 35 will be driven downward to shrink the special-shaped telescopic rod 33. When the output end of the electric telescopic rod 3 shrinks and extends, the winding roller 6 will be driven up and down by the threaded rod 9. The special-shaped telescopic rod 33 is made to stretch and shrink adaptively. After the coil on the outer wall of the winding roller 6 is removed, it will slide onto the outer wall of the special-shaped telescopic rod 33 through the through hole 14, and slide along the special-shaped telescopic rod 33 to the bottom end of the special-shaped telescopic rod 33. The setting of the special-shaped telescopic rod 33 can store multiple coils. When the coil on the special-shaped telescopic rod 33 needs to be removed, the screws on the baffle 34 are removed, and the baffle 34 is moved away from the bottom end of the special-shaped telescopic rod 33, so that the coil on the special-shaped telescopic rod 33 can be removed, thereby making it easy to string the completed coils together, which can effectively improve the working effect.

[0051] like Figure 2 , Figure 3 and Figures 5 to 7 As shown, a fan 32 is disposed between the two groups of support plates 10 . The fan 32 is fixedly installed on the top of the workbench 1 , and the output end of the fan 32 is directly facing between the two groups of rotating rollers 21 .

[0052] The inner cavity of the U-shaped block 18 is flush with the fixed groove 7 and is lower than the top wall of the winding drum 11, so as to apply pressure to the wire on the winding drum 11. The distance between the two sets of rotating rollers 21 and the winding roller 6 is smaller than the width of the wire, so as to facilitate the two sets of rotating rollers 21 to compact the wire wound on the winding roller 6.

[0053] Three groups of balls 19 are provided, and the distances between the three groups of balls 19 are adapted to the conductors on the winding drum 11, so as to facilitate the conveyance of the conductors.

[0054] By turning on the fan 32, the output end of the fan 32 can blow air between the two groups of rotating rollers 21, and the hot air or cold air can be controlled according to demand. When the winding roller 6 is in the process of winding the wire into a hollow coil, when it moves downward through the output end of the fan 32, the output end of the fan 32 can blow air to the wire wound on the winding roller 6. The hot air or cold air can accelerate the drying process of the coil. For a wet coil, the moisture on its surface can be volatilized, and the drying of the inside of the coil can be accelerated, thereby improving the insulation performance of the coil.

[0055] Instructions for use: First, insert one end of the wire on the winding drum 11 into the fixed groove 7, and move the wire body into the U-shaped block 18 and place it between each group of balls 19. The elastic force of the elastic rod 2 17 can be used to apply pressure to the wire and prevent the wire from deviating during the winding process on the winding roller 6. Rotate the threaded rod 9 to clamp and fix it. Then, the motor 5 and the electric telescopic rod 3 can cooperate to drive the winding roller 6 to rotate and move downward. At this time, the wire on the winding drum 11 can be wound to form a hollow coil. During the rotation of the winding drum 11, the connecting rope 25 will be driven by the tapered rod 24 to be wound. The cooperation between the elastic force of the elastic rod 30 and the gravity of the placing plate 31 can realize applying tension to the wire on the winding drum 11 during the winding process on the winding roller 6. Through the cooperation of the rotating roller 21 and the reset spring 23, the wire wound on the winding roller 6 can be compacted on the surface of the winding roller 6. After the wire on the winding roller 6 is wound into the required coil, the wire is cut and the bottom end of the coil is moved out of the fixing groove 7. At this time, the completed coil on the winding roller 6 can be removed and strung on the special-shaped telescopic rod 33. By removing and moving away the baffle 34 from the bottom end of the special-shaped telescopic rod 33, the coil on the special-shaped telescopic rod 33 can be removed.

[0056] The above are only preferred specific implementations of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and improved concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A split-flap hollow coil winding device, comprising a workbench (1), a top seat (2) being fixedly mounted on the top of the workbench (1), Features: Also includes: A winding assembly, the winding assembly comprising an electric telescopic rod (3) fixedly mounted on the top seat (2), a mounting frame (4) fixedly mounted on the output end of the electric telescopic rod (3), the mounting frame (4) being slidably connected to the top seat (2), a motor (5) fixedly mounted inside the mounting frame (4), a winding roller (6) rotatably mounted on the bottom of the mounting frame (4), the winding roller (6) being fixedly connected to the output shaft of the motor (5), a fixing groove (7) being provided on one side of the winding roller (6), a clamping plate (8) being slidably mounted on the inner wall of the fixing groove (7), a threaded rod (9) being threadedly connected to the bottom of the winding roller (6), the top end of the threaded rod (9) being rotatably connected to the clamping plate (8), and a tightening force assembly being provided on one side of the winding roller (6); The tightening assembly comprises two groups of support plates (10) fixedly mounted on the top of the workbench (1), a winding drum (11) being rotatably mounted between the two groups of support plates (10), one end of the winding drum (11) being fixedly connected to a conical rod (24), the conical rod (24) being rotatably connected to an adjacent support plate (10), a connecting rope (25) being fixedly connected to the conical rod (24), a placement plate (31) being arranged below the conical rod (24), the top of the placement plate (31) being in contact with a gravity A ball (28), a second connecting rope (27) is fixedly installed on the top of the gravity ball (28), a rotating block (26) is fixedly installed on the opposite end of the second connecting rope (27) and the first connecting rope (25), and two groups of the rotating blocks (26) are rotatably connected, and a connecting plate (29) is fixedly installed on the support plate (10) on the side close to the conical rod (24), and an elastic rod (30) is fixedly installed on one side of the connecting plate (29), and the other end of the elastic rod (30) is fixedly connected to the gravity ball (28).

2. A split-flap hollow coil winding device according to claim 1, characterized in that: A push plate (12) is provided on the outer side of the winding roller (6), a T-shaped plate (15) is slidably mounted on the top of the push plate (12) close to the winding drum (11), a telescopic spring (16) is fixedly mounted between the T-shaped plate (15) and the push plate (12), and the top end of the T-shaped plate (15) is fixedly connected to the top seat (2).

3. A split-flap hollow coil winding device according to claim 2, characterized in that: A second elastic rod (17) is fixedly mounted on one side of the bottom of the push plate (12) close to the winding drum (11), a U-shaped block (18) is fixedly mounted on the bottom end of the second elastic rod (17), and a ball (19) is evenly and rollingly mounted in the inner cavity of the U-shaped block (18).

4. A split-flap hollow coil winding device according to claim 3, characterized in that: The winding roller (6) is provided with a U-shaped seat (20) on both the front and rear sides, and a rotating roller (21) is rotatably mounted on the opposite sides of the two groups of the U-shaped seats (20). The two groups of the U-shaped seats (20) are provided with a fixing plate (22) on the opposite sides, and the two groups of the fixing plates (22) are fixedly connected to the top of the workbench (1). Two groups of return springs (23) are fixedly installed between the two groups of the fixing plates (22) and the adjacent U-shaped seats (20), and the two groups of the U-shaped seats (20) are slidably connected to the adjacent fixing plates (22) and the top of the workbench (1).

5. The split-flap hollow coil winding device according to claim 1, characterized in that: A through opening (14) is provided at the top of the workbench (1), a special-shaped telescopic rod (33) is arranged in the through opening (14), a rotating plate (35) is fixedly mounted on the top of the special-shaped telescopic rod (33) and the bottom of the threaded rod (9), and two groups of the rotating plates (35) are rotatably connected.

6. A split-flap hollow coil winding device according to claim 5, characterized in that: A bottom plate (13) is fixedly installed between each group of supporting legs at the bottom of the workbench (1), and a baffle (34) is slidably installed on one side of the top of the bottom plate (13), the baffle (34) is in contact with one end of the special-shaped telescopic rod (33), and the baffle (34) is fixedly connected to the special-shaped telescopic rod (33) by means of screws.

7. A split-flap hollow coil winding device according to claim 4, characterized in that: A fan (32) is provided between the two groups of support plates (10), and the fan (32) is fixedly installed on the top of the workbench (1), with the output end of the fan (32) facing the two groups of rotating rollers (21).

8. The split-flap hollow coil winding device according to claim 4, characterized in that: The inner cavity of the U-shaped block (18) is flush with the fixing groove (7) and lower than the top wall of the winding drum (11) so as to apply pressure to the wire on the winding drum (11). The distance between the two groups of rotating rollers (21) and the winding roller (6) is smaller than the width of the wire so as to compact the wire wound on the winding roller (6) by the two groups of rotating rollers (21).

9. The split-flap hollow coil winding device according to claim 3, characterized in that: The balls (19) are provided in three groups, and the distances between the three groups of balls (19) are adapted to the conductor on the winding drum (11), so as to facilitate the conveyance of the conductor.

Citation Information

Patent Citations

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