Device and method for removing dust from industrial waste gas
By using a dual-axis motor-driven lifting unit and dust blowing unit in the industrial waste gas dust removal device, combined with the vacuum and dust blowing functions, the problem of dust accumulation on the filter is solved, and efficient dust removal effect is achieved.
Patent Information
- Application Number
- CN202411348989.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing industrial waste gas dust removal technology, the filter dust removal device is prone to accumulate dust and floc during operation, resulting in a decrease in dust removal efficiency, poor vacuum cleaning effect, and difficult to effectively remove adhesion dust and floc.
An industrial waste gas dust removal device was designed, using a dual-axis motor to drive the driving gear and screw, combining the vacuum and dust blowing unit, and achieving full cleaning through the lifting plate and guide slide rod. The blowing head and vacuuming cover are used in conjunction with the vacuum cleaner. , use air pressure to help blow dust and floes towards the vacuum cleaner to improve the cleaning effect.
The filter screen is fully cleaned, the cleaning range is extensive, the dust removal efficiency is improved, the dust floc is avoided, and the cleaning effect is enhanced.
Smart Images

Figure CN119158354A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of industrial waste gas dust removal, and in particular to an industrial waste gas dust removal device and method. Background Art
[0002] With the acceleration of industrialization, the problem of industrial waste gas emissions has become increasingly serious and has become one of the main sources of environmental pollution. Industrial waste gas often contains a large amount of solid particles and harmful substances. If these substances are directly discharged into the atmosphere without effective treatment, they will cause serious pollution to the environment and affect the ecological balance and human health. Therefore, efficient dust removal of industrial waste gas has become an important issue that needs to be solved in the field of environmental protection.
[0003] In the existing industrial waste gas dust removal technology, filter dust removal is a common and widely used method. This method intercepts solid particles in the exhaust gas through the filter to achieve the purpose of dust removal. However, in actual use, there are some significant problems with the filter dust removal device. First, as the running time increases, a large amount of dust will accumulate on the filter, affecting the dust removal efficiency. In order to keep the filter clean and the dust removal effect, the filter needs to be cleaned regularly. Some technologies try to use dust suction to clean the filter. This method uses the principle of negative pressure dust suction to suck the dust on the filter into the dust collection device. However, in actual applications, the dust suction method also faces some challenges. Since the dust in industrial waste gas often has a certain degree of adhesion, it is difficult to effectively remove the dust on the filter through the dust suction device, resulting in poor cleaning effect. Summary of the invention
[0004] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an industrial waste gas dust removal device, mainly comprising:
[0006] A dust removal flocculant box, one side of which is provided with an air inlet pipe, and the top of which is fixedly connected with an air outlet pipe;
[0007] A filter unit, which is arranged inside the dust removal box and is fixedly connected to the bottom end of the air outlet pipe;
[0008] A lifting unit, the lifting unit is connected to the dust removal flocculant box and the filter unit;
[0009] A dust suction unit, the dust suction unit is connected to the lifting unit and the dust removal box, the dust suction unit is located outside the filter unit, and can be lifted and lowered to remove dust on the filter unit;
[0010] The dust blowing unit is arranged inside the filtering unit and is connected with the dust suction unit and the lifting unit, so as to assist the dust suction unit in sucking dust.
[0011] As a preferred solution of the industrial waste gas dust removal device described in the present invention, the filter unit includes a filter mesh tube movably arranged inside the dust removal box, an upper cover fixedly connected to the top of the filter mesh tube, and a lower cover fixedly connected to the bottom of the filter mesh tube, the top center of the upper cover is rotatably connected to the bottom end of the outlet pipe, and the bottom center of the lower cover is fixedly connected to the lifting unit.
[0012] As a preferred solution of the industrial waste gas dust removal device of the present invention, the lifting unit includes a double-shaft motor fixedly connected to the bottom of the dust removal box, a driving gear fixedly connected to an output shaft of the double-shaft motor, a driven gear meshingly connected to one side of the driving gear, a screw rod fixedly connected to the center of the driven gear, and a guide slide rod vertically fixed inside the dust removal box;
[0013] The other output shaft of the dual-axis motor is rotatably inserted into the dust removal box and fixedly connected with a sliding sleeve, the top end of the sliding sleeve is fixedly connected to the center of the bottom of the lower cover, the inner bottom wall of the sliding sleeve is fixedly connected with a piston rod, the top end of the screw rod is rotatably inserted into the top of the dust removal box and is rotatably connected to the inner top wall of the dust removal box, the guide slide rod and the screw rod are respectively arranged on the left and right sides of the filter mesh tube, the guide slide rod and the screw rod are sleeved with a lifting plate, the lifting plate is threadedly connected to the screw rod, the lifting plate is slidably connected to the guide slide rod, an avoidance hole is opened at the center of the lifting plate, the avoidance hole is arranged corresponding to the filter mesh tube, and the avoidance hole is movably sleeved on the outside of the filter unit, and the dust suction unit is fixedly connected to the lifting plate.
[0014] As a preferred embodiment of the industrial waste gas dust flocculant removal device of the present invention, the dust suction unit includes a bracket fixedly connected to the top of the dust flocculant removal box, an air suction pump and a dust collecting box fixedly connected to the top of the bracket, a three-way joint fixedly connected to the air suction end of the air suction pump, two connecting hoses fixedly connected to the three-way joint, a pair of dust suction pipes fixedly connected to one end of the two connecting hoses away from the three-way joint, and a dust suction hood fixedly connected to one end of the pair of dust suction pipes away from the connecting hose;
[0015] The air outlet end of the suction pump is fixedly connected to the dust collecting box, a pair of dust suction pipes are respectively located on the left and right sides of the bracket, the bottom of the dust suction pipe is fixedly penetrated through the lifting plate, and the dust suction pipe is slidably connected to the top of the dust removal box, the dust suction hood and the filter mesh pipe are correspondingly arranged, and the dust blowing unit is fixedly connected to the dust suction pipe.
[0016] As a preferred solution of the industrial waste gas dust removal device of the present invention, the dust blowing unit includes a horizontal pipe movably arranged inside the filter mesh tube, a blowing head fixedly connected to both ends of the horizontal pipe, a vertical pipe fixedly connected to the center of the bottom of the horizontal pipe, and a connecting rod fixedly connected to the center of the top of the horizontal pipe;
[0017] The top end of the connecting rod movably passes through the air outlet pipe and is fixedly connected with a fixing rod, and the two ends of the fixing rod are respectively fixedly connected with a pair of dust suction pipes.
[0018] As a preferred solution of the industrial waste gas dust removal device of the present invention, the vertical pipe is adapted to slide with the piston rod, and during the downward movement of the vertical pipe, the vertical pipe can slide in the sliding sleeve.
[0019] As a preferred solution of the industrial waste gas dust removal device of the present invention, the connecting rod is located at the center of the outlet pipe.
[0020] As a preferred embodiment of the industrial waste gas dust removal device described in the present invention, the air blowing head includes a pair of air blowing hoods fixedly connected to the two ends of the horizontal pipe respectively, and the pair of air blowing hoods are respectively arranged corresponding to a pair of dust suction hoods. The air blowing hood is provided with an air blowing port on the side away from the horizontal pipe, and an air inlet is provided on the top of the air blowing hood. A dust shield is fixedly connected to the edge of the side of the air blowing hood away from the horizontal pipe, and the dust shield is arranged above the air inlet. Opening and closing parts are provided in the air blowing port and the air inlet. When blowing, the opening and closing part in the air blowing port is opened, and the opening and closing part in the air inlet is closed. When inhaling, the opening and closing part in the air inlet is opened, and the opening and closing part in the air blowing port is closed.
[0021] As a preferred solution of the industrial waste gas dust removal device of the present invention, wherein: the opening and closing member includes a fixed ring fixedly connected to the inner wall of the air blowing port and the air inlet and a plurality of movable leaves rotatably connected to one side of the fixed ring, the plurality of movable leaves are fixedly connected to the air blowing port and the air inlet by springs, and in a natural state, the plurality of movable leaves can form a closed state under the elastic force of the spring, the movable leaves in the air blowing port are arranged in the direction of the fixed ring toward the outer end of the blowing port, and the movable leaves in the air inlet are arranged in the direction of the fixed ring toward the inner end of the air inlet;
[0022] When blowing, some movable leaves in the blowing port open under stress, while some movable leaves in the air inlet continue to remain closed under stress; when inhaling, some movable leaves in the air inlet open under stress, while some movable leaves in the blowing port continue to remain closed under stress.
[0023] The dust removal method using the above industrial waste gas dust removal device comprises the following steps:
[0024] Step 1: When in use, the industrial waste gas is introduced into the dust removal box through the air inlet pipe, and the industrial waste gas is filtered through the filter mesh tube to remove the dust in the industrial waste gas and then discharged through the air outlet pipe;
[0025] Step 2: When it is necessary to clean the dust on the outer surface of the filter mesh tube, first, start the dual-axis motor and the suction pump. When the suction pump is running, negative pressure can be formed at the suction end of the suction pump, so that gas can be drawn into the dust suction pipe through the hose, and then the dust on the filter mesh tube can be sucked away through the dust suction cover. When the dual-axis motor is running, it can drive the driving gear and the sliding sleeve to rotate, and the sliding sleeve drives the filter mesh tube to rotate through the lower cover, so that the surrounding side of the filter mesh tube can be cleaned;
[0026] Step 3: When the driven gear rotates, the lead screw rotates accordingly, and the lifting plate can move downward along the lead screw under the guidance and limiting action of the guide slide bar, and the lifting plate drives the dust suction pipe to move downward, and the dust suction pipe drives the dust suction cover to move downward, so that the filter plate can be moved and cleaned;
[0027] Step 4: When the dust suction pipe moves downward, the connecting rod can be driven to move downward through the fixed rod, the connecting rod drives the horizontal pipe to move downward, and the horizontal pipe drives the air blowing head to move downward, so as to ensure that the air blowing head and the dust hood always correspond to each other. In addition, when the horizontal pipe moves downward, it can also drive the vertical pipe to move downward along the piston rod. Through the squeezing effect of the piston rod, the air pressure inside the vertical pipe and the horizontal pipe increases, so as to open the movable leaf in the air blowing port. The gas is blown to the filter mesh tube through the movable leaf, and the dust on the filter mesh tube can be blown to the dust hood, so as to assist the dust hood in absorbing dust.
[0028] Step 5: After the cleaning is completed, when the lifting plate needs to be moved upward to reset, turn off the suction pump, and then use the dual-axis motor to drive the driving gear to rotate in the opposite direction to the previous direction, so that the lifting plate can move upward along the screw rod, and the lifting plate drives the dust hood and the fixed rod to move upward through the dust suction pipe. The fixed rod drives the horizontal pipe, the blowing head and the vertical pipe upward through the connecting rod. When the vertical pipe moves upward along the piston rod, the air pressure inside the vertical pipe and the horizontal pipe becomes smaller. Therefore, the gas in the filter mesh pipe rushes open the movable leaf in the air inlet and enters the horizontal pipe and the vertical pipe. In addition, by setting a dust cover, the dust on the filter mesh pipe can be prevented from being sucked into the inside of the horizontal pipe.
[0029] Beneficial effects of the present invention:
[0030] 1. The present invention drives the filter mesh tube and the driving gear to rotate at the same time through a dual-axis motor. The driving gear drives the screw rod to rotate through the driven gear, so that the lifting plate can move downward. The lifting plate drives the dust cover to move downward through the dust suction pipe, so that the filter mesh tube can be cleaned in all directions, with a wide cleaning range and good cleaning effect.
[0031] 2. The present invention can ensure that the air blowing head always corresponds to the dust hood through the coordinated use of a fixing rod, a connecting rod, etc. In addition, through the coordinated use of a vertical pipe, a piston rod, etc., the air blowing head can generate a blowing force, which can blow the dust on the filter mesh tube toward the dust hood, thereby helping the dust hood to absorb the dust, preventing the dust from adhering to the filter mesh tube, making it difficult for the dust hood to be sucked away, and thus improving the cleaning effect of the filter mesh tube.
[0032] 3. In the present invention, by arranging opening and closing parts in the air blowing port and the air inlet, the air inlet and outlet of the air blowing head are not in the same direction, and when used in conjunction with the dust cover, when the vertical pipe moves upward to generate suction, dust can be prevented from entering the horizontal pipe through the air inlet. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0034] Figure 1 The figure is a schematic diagram of the overall structure of an industrial waste gas dust removal device according to the present invention.
[0035] Figure 2 The present invention is a schematic cross-sectional structural diagram of an industrial waste gas dust removal device.
[0036] Figure 3 The present invention is a schematic structural diagram of a filter unit of an industrial waste gas dust removal device.
[0037] Figure 4 The present invention is a schematic structural diagram of a lifting unit of an industrial waste gas dust removal device.
[0038] Figure 5 The present invention is a schematic structural diagram of a dust collection unit of an industrial waste gas dust removal device.
[0039] Figure 6 The present invention is a schematic diagram of the connection structure between a lifting unit and a dust collecting unit of an industrial waste gas dust removal device.
[0040] Figure 7 The present invention is a schematic structural diagram of a dust blowing unit of an industrial waste gas dust removal device.
[0041] Figure 8 The present invention is a schematic diagram of the connection structure between a dust blowing unit and a dust suction unit of an industrial waste gas dust removal device.
[0042] Fig. 9 The present invention is a schematic structural diagram of an air blowing head of an industrial waste gas dust removal device.
[0043] Fig.10 The present invention is a schematic diagram of the exploded structure of an air blowing head of an industrial waste gas dust removal device.
[0044] In the figure: 100, dust removal box; 101, air inlet pipe; 102, air outlet pipe; 200, filter unit; 201, filter mesh pipe; 202, upper cover; 203, lower cover; 300, lifting unit; 301, double-axis motor; 302, driving gear; 303, driven gear; 304, screw rod; 305, guide slide rod; 306, lifting plate; 307, sliding sleeve; 308, piston rod; 400, dust collection unit; 401, bracket; 402, suction pump ; 403, dust box; 404, hose; 405, dust suction pipe; 406, dust suction hood; 500, dust blowing unit; 501, horizontal pipe; 502, air blowing head; 502-1, air blowing hood; 502-2, air blowing port; 502-3, air inlet; 502-4, opening and closing part; 502-41, fixing ring; 502-42, movable leaf; 502-43, spring; 502-5, dust cover; 503, vertical pipe; 504, connecting rod; 505, fixing rod. DETAILED DESCRIPTION
[0045] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0046] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0047] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0048] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0049] Example 1
[0050] Reference Figure 1-8 , which is the first embodiment of the present invention, provides an industrial waste gas dust removal device, which mainly includes:
[0051] Dust removal box 100, such as Figure 2 An air inlet pipe 101 is provided on one side of the dust removal flocculant box 100, and an air outlet pipe 102 is fixedly connected to the top of the dust removal flocculant box 100;
[0052] The filter unit 200, such as Figure 2 The filter unit 200 is disposed inside the dust removal box 100 and is fixedly connected to the bottom end of the air outlet pipe 102;
[0053] The lifting unit 300, such as Figure 2 , the lifting unit 300 is connected to the dust removal flocculant box 100 and the filter unit 200;
[0054] The dust collecting unit 400, such as Figure 2 The dust suction unit 400 is connected to the lifting unit 300 and the dust removal box 100. The dust suction unit 400 is located outside the filter unit 200 and can be lifted and lowered to remove dust on the filter unit 200.
[0055] Dust blowing unit 500, such as Figure 2 The dust blowing unit 500 is disposed inside the filter unit 200 and is connected to the dust suction unit 400 and the lifting unit 300, so as to assist the dust suction unit 400 in sucking dust.
[0056] Specifically, Figure 3 The filter unit 200 includes a filter mesh tube 201 movably arranged inside the dust removal box 100, an upper cover 202 fixedly connected to the top of the filter mesh tube 201, and a lower cover 203 fixedly connected to the bottom of the filter mesh tube 201. The top center of the upper cover 202 is rotatably connected to the bottom end of the outlet pipe 102, and the bottom center of the lower cover 203 is fixedly connected to the sliding sleeve 307 in the lifting unit 300. The bottom end of the sliding sleeve 307 is fixedly connected to an output shaft of the dual-axis motor 301. When in use, the sliding sleeve 307 is driven to rotate by the dual-axis motor 301, the sliding sleeve 307 drives the lower cover 203 to rotate, and the lower cover 203 drives the filter mesh tube 201 to rotate, so that the surrounding side of the filter mesh tube 201 can be cleaned through a pair of dust hoods 406.
[0057] Specifically, Figure 4The lifting unit 300 includes a double-axis motor 301 fixedly connected to the bottom of the dust removal box 100 by bolts, a driving gear 302 fixedly connected to an output shaft of the double-axis motor 301, a driven gear 303 meshingly connected to one side of the driving gear 302, a screw rod 304 fixedly connected to the center of the driven gear 303, and a guide slide rod 305 vertically fixed inside the dust removal box 100;
[0058] The other output shaft of the dual-axis motor 301 is rotatably inserted into the dust removal flocculus box 100 and fixedly connected with a sliding sleeve 307. The top of the sliding sleeve 307 is fixedly connected to the center of the bottom of the lower cover 203 by bolts. The inner bottom wall of the sliding sleeve 307 is fixedly connected with a piston rod 308. The top of the screw rod 304 is rotatably inserted into the top of the dust removal flocculus box 100 and is rotatably connected with the inner top wall of the dust removal flocculus box 100. The guide slide bar 305 and the screw rod 304 are respectively arranged on the left and right sides of the filter mesh tube 201. The guide slide bar 305 and the screw rod 304 are sleeved with a lifting plate 306. The lifting plate 305 is threadedly connected to the screw rod 304. The lifting plate 305 is slidably connected to the guide slide bar 305. An avoidance hole is opened at the center of the lifting plate 305. The avoidance hole is arranged corresponding to the filter mesh tube 201, and the avoidance hole is movably sleeved on the outside of the filter unit 200. The dust suction unit 400 is fixedly connected to the lifting plate 305.
[0059] When in use, the dual-axis motor 301 simultaneously drives the driving gear 302 and the sliding sleeve 307 to rotate, the sliding sleeve 307 drives the filter mesh tube 201 to rotate, the driving gear 302 drives the driven gear 303 to rotate, the driven gear 303 drives the screw rod 304 to rotate, and the lifting plate 306 moves downward along the screw rod 304 under the guidance and limiting action of the guide slide rod 305, the lifting plate 306 drives the dust suction pipe 405 in the dust suction unit 400 to move downward, and the dust suction pipe 405 drives the dust suction hood 406 to move downward, so that the filter mesh plate 201 can be moved and cleaned, with a wide cleaning range and good cleaning effect.
[0060] Specifically, Figure 5-6 The dust collection unit 400 includes a bracket 401 fixedly connected to the top of the dust removal flocculant box 100, an air suction pump 402 and a dust collection box 403 fixedly connected to the top of the bracket 401 by bolts, a three-way joint fixedly connected to the air suction end of the air suction pump 402, two connecting hoses 404 fixedly connected to the three-way joint, a pair of dust collection pipes 405 fixedly connected to one end of the two connecting hoses 404 away from the three-way joint, and a dust collection cover 406 fixedly connected to one end of the pair of dust collection pipes 405 away from the connecting hose 404;
[0061] The air outlet end of the suction pump 402 is fixedly connected to the dust collecting box 403, and an air outlet groove is provided on one side of the dust collecting box 403. A filter is provided in the air outlet groove to prevent dust from rushing out of the dust collecting box 403. A pair of dust suction pipes 405 are respectively located on the left and right sides of the bracket 401. The bottom of the dust suction pipe 405 is fixedly penetrated through the lifting plate 306, and the dust suction pipe 405 is slidably connected to the top of the dust removal box 100. The dust suction hood 405 is correspondingly arranged with the filter mesh tube 201, and the dust blowing unit 500 is fixedly connected to the dust suction pipe 404.
[0062] When in use, start the suction pump 402. When the suction pump 402 is running, negative pressure can be formed at the suction end of the suction pump 402, so that gas can be drawn into the dust suction pipe 405 through the hose 404, and then the dust on the filter mesh tube 201 can be sucked away through the dust suction hood 406, thereby achieving a cleaning effect.
[0063] Specifically, Figure 7-8 The dust blowing unit 500 includes a horizontal pipe 501 movably arranged inside the filter mesh tube 201, a blowing head 502 fixedly connected to both ends of the horizontal pipe 501, a vertical pipe 503 fixedly connected to the center of the bottom of the horizontal pipe 501, and a connecting rod 504 fixedly connected to the center of the top of the horizontal pipe 501. The connecting rod 504 is located at the center of the air outlet pipe 102.
[0064] The top end of the connecting rod 504 movably passes through the air outlet pipe 102 and is fixedly connected to a fixing rod 505. The two ends of the fixing rod 505 are respectively fixedly connected to a pair of dust suction pipes 405. The vertical pipe 503 is adapted to slide with the piston rod 308, and when the vertical pipe 503 moves downward, the vertical pipe 503 can slide in the sliding sleeve 307, and the air pressure in the vertical pipe 503 increases.
[0065] When in use, the fixed rod 505 moves downward with the dust suction pipe 405, and the fixed rod 505 drives the horizontal pipe 501 to move downward through the connecting rod 504, and the horizontal pipe 501 drives the blowing head 502 and the vertical pipe 503 to move downward, and the vertical pipe 503 moves downward along the piston rod 308. When moving downward, the internal air pressure of the vertical pipe 503 increases, so that the blowing head 502 can generate a blowing force, and the blowing force blows toward the filter mesh tube 201, which can assist the dust hood 406 in absorbing dust, avoid dust from adhering to the filter mesh tube 201, and make it difficult to be sucked away by the dust hood 406, thereby achieving the purpose of improving the cleaning effect of the filter mesh tube 201.
[0066] Example 2
[0067] Reference Figure 9-10, which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that: the air blowing head 502 includes a pair of air blowing hoods 502-1 respectively fixedly connected to the two ends of the transverse tube 501, and the pair of air blowing hoods 502-1 are respectively arranged corresponding to a pair of dust suction hoods 406. The air blowing hood 502-1 is provided with an air blowing port 502-2 on the side away from the transverse tube 501, and an air inlet 502-3 is provided on the top of the air blowing hood 502-1. A dust shield 502-5 is fixedly connected to the edge of the side of the air blowing hood 502-1 away from the transverse tube 501, and the dust shield 502-5 is provided on the air inlet 502-3. Above, the advantage of such a configuration is that it can block the gas close to the inner wall of the filter mesh tube 201 from being sucked into the air inlet 502-3, thereby preventing the dust on the filter mesh tube 201 from being sucked into the air inlet 502-3. The air blowing port 502-2 and the air inlet 502-3 are both provided with an opening and closing member 502-4. When blowing, the opening and closing member 502-4 in the air blowing port 502-2 is opened, while the opening and closing member 502-4 in the air inlet 502-3 is closed. When inletting, the opening and closing member 502-4 in the air inlet 502-3 is opened, while the opening and closing member 502-4 in the air blowing port 502-2 is closed.
[0068] The opening and closing member 502-4 includes a fixed ring 502-41 fixedly connected to the inner walls of the blowing port 502-2 and the air inlet 502-3, and a plurality of movable leaves 502-42 rotatably connected to one side of the fixed ring 502-41. The plurality of movable leaves 502-42 are fixedly connected to the blowing port 502-2 and the air inlet 502-3 by springs 502-43, and in a natural state, the plurality of movable leaves 502-42 can form a closed state under the elastic force of the springs 502-43. The movable leaves 502-42 in the blowing port 502-2 are arranged in the direction of the fixed ring 502-41 toward the outer end of the blowing port 502-2, and the movable leaves 502-42 in the air inlet 502-3 are arranged in the direction of the fixed ring 502-41 toward the inner end of the air inlet 502-3;
[0069] When blowing, several movable leaves 502-42 in the blowing port 502-2 open under stress, while several movable leaves 502-41 in the air inlet 502-3 continue to remain closed under stress; when inhaling, several movable leaves 502-41 in the air inlet 502-3 open under stress, while several movable leaves 502-42 in the blowing port 502-2 continue to remain closed under stress.
[0070] The remaining structures are the same as those of Example 1.
[0071] During use, when cleaning is completed and the lifting plate 306 needs to be moved upward and reset, the suction pump 402 is turned off, and then the dual-axis motor 301 drives the driving gear 302 to rotate in the opposite direction to the previous direction, so that the lifting plate 306 can move upward along the screw rod 304, and the lifting plate 306 drives the dust cover 406 and the fixed rod 505 to move upward through the dust suction pipe 405, and the fixed rod 505 drives the horizontal pipe 501, the blowing head 502 and the vertical pipe 503 to move upward through the connecting rod 504. When the vertical pipe 503 moves upward along the piston rod 308, the air pressure inside the vertical pipe 503 and the horizontal pipe 501 becomes smaller. Therefore, the gas in the filter mesh tube 201 rushes through the movable leaf 502-42 in the air inlet 502-3 and enters the horizontal pipe 501 and the vertical pipe 503. In addition, by setting the dust cover 502-5, it is possible to prevent the dust on the filter mesh tube 201 from being sucked into the horizontal pipe 501.
[0072] The dust removal method using the above industrial waste gas dust removal device comprises the following steps:
[0073] Step 1: When in use, the industrial waste gas is introduced into the dust removal box 100 through the air inlet pipe 101, and the industrial waste gas is filtered out through the filter mesh pipe 201 to remove the dust in the industrial waste gas and then discharged through the air outlet pipe 102;
[0074] Step 2: When it is necessary to clean the dust on the outer surface of the filter mesh tube 201, first, start the dual-axis motor 301 and the air suction pump 402. When the air suction pump 402 is running, negative pressure can be formed at the air suction end of the air suction pump 402, so that gas can be drawn into the dust suction pipe 405 through the hose 404, and then the dust on the filter mesh tube 201 can be sucked away through the dust suction cover 406. When the dual-axis motor 301 is running, it can drive the driving gear 302 and the sliding sleeve 307 to rotate, and the sliding sleeve 307 drives the filter mesh tube 201 to rotate through the lower cover 203, so that the surrounding side of the filter mesh tube 201 can be cleaned;
[0075] Step 3: When the driven gear 303 rotates, the screw rod 304 rotates accordingly, and the lifting plate 306 can move downward along the screw rod 304 under the guidance and limiting action of the guide slide bar 305, and the lifting plate 306 drives the dust suction pipe 405 to move downward, and the dust suction pipe 405 drives the dust suction cover 406 to move downward, so that the filter plate 201 can be moved and cleaned;
[0076] Step 4: When the dust suction pipe 405 moves downward, the fixing rod 505 can drive the connecting rod 504 to move downward, the connecting rod 504 drives the horizontal pipe 501 to move downward, and the horizontal pipe 501 drives the blowing head 502 to move downward, so as to ensure that the blowing head 502 and the dust hood 406 always correspond to each other. In addition, when the horizontal pipe 501 moves downward, it can also drive the vertical pipe 503 to move downward along the piston rod 308. Through the squeezing effect of the piston rod 308, the internal air pressure of the vertical pipe 503 and the horizontal pipe 501 increases, so as to open the movable leaf 502-42 in the blowing port 502-2, and the gas is blown toward the filter mesh tube 201 through the movable leaf 502-42, so as to blow the dust on the filter mesh tube 201 toward the dust hood 406, so as to assist the dust hood 406 in absorbing dust.
[0077] Step 5: After the cleaning is completed, when the lifting plate 306 needs to be moved upward to reset, the suction pump 402 is turned off, and then the dual-axis motor 301 drives the driving gear 302 to rotate in the opposite direction to the previous direction, so that the lifting plate 306 can move upward along the screw rod 304, and the lifting plate 306 drives the dust cover 406 and the fixed rod 505 to move upward through the dust suction pipe 405, and the fixed rod 505 drives the horizontal pipe 501, the blowing head 502 and the vertical pipe 503 to move upward through the connecting rod 504. When the vertical pipe 503 moves upward along the piston rod 308, the internal air pressure of the vertical pipe 503 and the horizontal pipe 501 becomes smaller. Therefore, the gas in the filter mesh tube 201 rushes open the movable leaf 502-42 in the air inlet 502-3 and enters the horizontal pipe 501 and the vertical pipe 503. In addition, by setting the dust cover 502-5, it can be avoided that the dust on the filter mesh tube 201 is sucked into the horizontal pipe 501.
[0078] It is worth noting that the entire device is controlled by a controller. Since the controller is a commonly used device and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.
[0079] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. An industrial waste gas dust removal device, characterized in that: include: A dust removal flocculus box (100), wherein an air inlet pipe (101) is provided on one side of the dust removal flocculus box (100), and an air outlet pipe (102) is fixedly connected to the top of the dust removal flocculus box (100); A filter unit (200), the filter unit (200) being arranged inside the dust removal box (100) and being fixedly connected to the bottom end of the air outlet pipe (102); A lifting unit (300), the lifting unit (300) being connected to the dust removal flocculant box (100) and the filter unit (200); A dust suction unit (400), the dust suction unit (400) being connected to the lifting unit (300) and the dust removal box (100), the dust suction unit (400) being located outside the filter unit (200) and being able to be lifted and lowered to remove dust on the filter unit (200); A dust blowing unit (500) is disposed inside the filtering unit (200) and is connected to the dust collecting unit (400) and the lifting unit (300), and can assist the dust collecting unit (400) in sucking and removing dust.
2. The industrial waste gas dust removal device according to claim 1, characterized in that: The filter unit (200) comprises a filter mesh tube (201) movably arranged inside the dust removal box (100), an upper cover (202) fixedly connected to the top of the filter mesh tube (201), and a lower cover (203) fixedly connected to the bottom of the filter mesh tube (201); the top center of the upper cover (202) is rotatably connected to the bottom end of the air outlet pipe (102), and the bottom center of the lower cover (203) is fixedly connected to the lifting unit (300).
3. The industrial waste gas dust removal device according to claim 1, characterized in that: The lifting unit (300) comprises a double-shaft motor (301) fixedly connected to the bottom of the dust removal box (100), a driving gear (302) fixedly connected to an output shaft of the double-shaft motor (301), a driven gear (303) meshingly connected to one side of the driving gear (302), a screw rod (304) fixedly connected to the center of the driven gear (303), and a guide slide rod (305) vertically fixed inside the dust removal box (100); The other output shaft of the dual-axis motor (301) is rotatably inserted into the dust removal box (100) and is fixedly connected to a sliding sleeve (307). The top end of the sliding sleeve (307) is fixedly connected to the center of the bottom of the lower cover (203). The inner bottom wall of the sliding sleeve (307) is fixedly connected to a piston rod (308). The top end of the screw rod (304) is rotatably inserted into the top of the dust removal box (100) and is rotatably connected to the inner top wall of the dust removal box (100). The guide sliding rod (305) and the screw rod (304) are respectively arranged on the filter mesh tube ( On the left and right sides of the filter unit (201), a lifting plate (306) is sleeved on the guide slide rod (305) and the screw rod (304), the lifting plate (305) is threadedly connected to the screw rod (304), the lifting plate (305) is slidably connected to the guide slide rod (305), a avoidance hole is opened at the center of the lifting plate (305), the avoidance hole is arranged corresponding to the filter mesh tube (201), and the avoidance hole is movably sleeved on the outside of the filter unit (200), and the dust collection unit (400) is fixedly connected to the lifting plate (305).
4. The industrial waste gas dust removal device according to claim 1, characterized in that: The dust collection unit (400) comprises a bracket (401) fixedly connected to the top of the dust removal flocculant box (100), an air suction pump (402) and a dust collection box (403) fixedly connected to the top of the bracket (401), a three-way joint fixedly connected to the air suction end of the air suction pump (402), two connecting hoses (404) fixedly connected to the three-way joint, a pair of dust collection pipes (405) fixedly connected to one end of the two connecting hoses (404) away from the three-way joint, and a dust collection cover (406) fixedly connected to one end of the pair of dust collection pipes (405) away from the connecting hoses (404); The air outlet end of the air suction pump (402) is fixedly connected to the dust collecting box (403), and a pair of dust suction pipes (405) are respectively located on the left and right sides of the bracket (401). The bottom of the dust suction pipe (405) is fixedly arranged to penetrate the lifting plate (306), and the dust suction pipe (405) is slidably connected to the top of the dust removal box (100). The dust suction cover (405) is correspondingly arranged to the filter mesh pipe (201), and the dust blowing unit (500) is fixedly connected to the dust suction pipe (404).
5. The industrial waste gas dust removal device according to claim 4, characterized in that: The dust blowing unit (500) comprises a horizontal tube (501) movably arranged inside the filter mesh tube (201), an air blowing head (502) fixedly connected to both ends of the horizontal tube (501), a vertical tube (503) fixedly connected to the center of the bottom of the horizontal tube (501), and a connecting rod (504) fixedly connected to the center of the top of the horizontal tube (501); The top end of the connecting rod (504) movably passes through the air outlet pipe (102) and is fixedly connected to a fixing rod (505), and both ends of the fixing rod (505) are respectively fixedly connected to a pair of dust suction pipes (405).
6. The industrial waste gas dust removal device according to claim 5, characterized in that: The vertical tube (503) is adapted to be slidably connected with the piston rod (308), and when the vertical tube (503) moves downward, the vertical tube (503) can slide in the sliding sleeve (307).
7. The industrial waste gas dust removal device according to claim 5, characterized in that: The connecting rod (504) is located at the center of the air outlet pipe (102).
8. The industrial waste gas dust removal device according to claim 5, characterized in that: The air blowing head (502) comprises a pair of air blowing hoods (502-1) respectively fixedly connected to two ends of the transverse tube (501); the pair of air blowing hoods (502-1) are respectively arranged corresponding to a pair of dust collecting hoods (406); a side of the air blowing hood (502-1) away from the transverse tube (501) is provided with an air blowing port (502-2); a top of the air blowing hood (502-1) is provided with an air inlet (502-3); a dust shield (502-5) is fixedly connected to the edge of one side of the air blowing hood (502-1) away from the transverse tube (501); The dust cover (502-5) is arranged above the air inlet (502-3), and the air blowing port (502-2) and the air inlet (502-3) are both provided with opening and closing parts (502-4). When blowing air, the opening and closing part (502-4) in the air blowing port (502-2) is opened, while the opening and closing part (502-4) in the air inlet (502-3) is closed. When air is inletting, the opening and closing part (502-4) in the air inlet (502-3) is opened, while the opening and closing part (502-4) in the air blowing port (502-2) is closed.
9. The industrial waste gas dust removal device according to claim 8, characterized in that: The opening and closing member (502-4) comprises a fixed ring (502-41) fixedly connected to the inner wall of the air outlet (502-2) and the air inlet (502-3) and a plurality of movable leaves (502-42) rotatably connected to one side of the fixed ring (502-41), and the plurality of movable leaves (502-42) are fixedly connected to the air outlet (502-2) and the air inlet (502-3) by springs (502-43), and in a natural state, if Under the elastic force of the spring (502-43), the movable leaves (502-42) can form a closed state, the movable leaves (502-42) in the blowing port (502-2) are arranged in the direction of the fixed ring (502-41) toward the outer end of the blowing port (502-2), and the movable leaves (502-42) in the air inlet (502-3) are arranged in the direction of the fixed ring (502-41) toward the inner end of the air inlet (502-3); When blowing, the plurality of movable leaves (502-42) in the blowing port (502-2) open under stress, while the plurality of movable leaves (502-41) in the air inlet (502-3) continue to remain in a closed state under stress; when inhaling, the plurality of movable leaves (502-41) in the air inlet (502-3) open under stress, while the plurality of movable leaves (502-42) in the blowing port (502-2) continue to remain in a closed state under stress.
10. The dust removal method of the industrial waste gas dust removal device according to claim 1, characterized in that: The following steps are involved: Step 1: When in use, the industrial waste gas is introduced into the dust removal box (100) through the air inlet pipe (101), and the industrial waste gas is filtered through the filter mesh tube (201) to remove the dust in the industrial waste gas and then discharged through the air outlet pipe (102); Step 2: When it is necessary to clean the dust on the outer surface of the filter mesh tube (201), first, start the dual-axis motor (301) and the air suction pump (402). When the air suction pump (402) is in operation, negative pressure can be formed at the air suction end of the air suction pump (402), so that gas can be drawn into the dust suction pipe (405) through the hose (404), and then the dust on the filter mesh tube (201) can be sucked away through the dust suction cover (406). When the dual-axis motor (301) is in operation, it can drive the driving gear (302) and the sliding sleeve (307) to rotate, and the sliding sleeve (307) drives the filter mesh tube (201) to rotate through the lower cover (203), so that the surrounding side of the filter mesh tube (201) can be cleaned; Step 3: When the driven gear (303) rotates, the screw rod (304) rotates accordingly, and the lifting plate (306) can move downward along the screw rod (304) under the guidance and limiting action of the guide slide bar (305), and the lifting plate (306) drives the dust suction pipe (405) to move downward, and the dust suction pipe (405) drives the dust suction cover (406) to move downward, so that the filter screen plate (201) can be moved and cleaned; Step 4: When the dust suction pipe (405) moves downward, the fixing rod (505) can drive the connecting rod (504) to move downward, the connecting rod (504) drives the horizontal pipe (501) to move downward, and the horizontal pipe (501) drives the air blowing head (502) to move downward, so as to ensure that the air blowing head (502) and the dust suction cover (406) always correspond to each other. In addition, when the horizontal pipe (501) moves downward, it can also drive the vertical pipe (503) along the piston rod (3 08) moves downward, and through the squeezing action of the piston rod (308), the internal air pressure of the vertical tube (503) and the horizontal tube (501) increases, thereby being able to open the movable leaf (502-42) in the blowing port (502-2), and the gas is blown toward the filter mesh tube (201) through the movable leaf (502-42), and the dust on the filter mesh tube (201) can be blown toward the dust cover (406), thereby being able to assist the dust cover (406) in absorbing the dust; Step 5: After the cleaning is completed, when the lifting plate (306) needs to be moved upward to reset, the suction pump (402) is turned off, and then the dual-axis motor (301) drives the driving gear (302) to rotate in the opposite direction to the previous direction, so that the lifting plate (306) can move upward along the screw rod (304), and the lifting plate (306) drives the dust cover (406) and the fixed rod (505) to move upward through the dust suction pipe (405), and the fixed rod (505) drives the horizontal pipe (501) through the connecting rod (504). The blowing head (502) and the vertical pipe (503) move upwards. When the vertical pipe (503) moves upwards along the piston rod (308), the air pressure inside the vertical pipe (503) and the horizontal pipe (501) decreases. Therefore, the gas in the filter mesh tube (201) breaks open the movable leaf (502-42) in the air inlet (502-3) and enters the horizontal pipe (501) and the vertical pipe (503). In addition, by providing a dust cover (502-5), it is possible to prevent dust on the filter mesh tube (201) from being sucked into the interior of the horizontal pipe (501).
Citation Information
Cited By
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CN119368048A
