Water pipe mud removing device of winch type sprinkling machine

Abstract

The application discloses a winch type sprinkling machine water pipe mud removing device, which comprises a machine shell, a water inlet and outlet assembly and a mud removing mechanism, wherein the machine shell is detachable and arranged on the sprinkling machine, one side of the machine shell is formed with a mud removing chamber, two positioning rings are movably arranged in the mud removing chamber in sequence in the longitudinal direction, and the symmetrical two sides of the mud removing chamber are both provided with openings; the water inlet and outlet assembly comprises a water inlet pipe and a water outlet pipe, wherein one end of the water inlet pipe is communicated with the top of the mud removing chamber; one end of the water outlet pipe is communicated with the bottom outlet of the mud removing chamber; the mud removing mechanism comprises two rotating disc assemblies and a relative driving assembly, thereby, efficient water pipe mud removing operation can be realized through opposite rotation of the two first disc bodies, the balance of force of the water pipe is ensured, in addition, the relative position between the first disc body and the second disc body can be adjusted in rotation, so that the water pipe of different diameters can be adapted, and the operation convenience and working efficiency are improved.

Description

Technical Field

[0001] This application relates to the technical field of cleaning sprinkler irrigation pipes, and more particularly to a winch-type sprinkler irrigation pipe desludge removal device. Background Technology

[0002] As an important piece of equipment for modern agricultural irrigation, winch-type sprinkler irrigation machines are widely favored by farmers and agricultural enterprises for their efficient and flexible irrigation methods. However, during prolonged use, especially in areas where the irrigation water contains a certain amount of silt or impurities, mud and dust easily accumulate on the outer wall of the water pipe. If this mud and dust is not cleaned in time, it will gradually accumulate and affect the normal operation of the sprinkler irrigation machine.

[0003] Currently, the common design involves mounting a rotating cylinder on the outside of the water pipe, which is then driven to rotate and remove sludge from inside the pipe. However, this unidirectional rotation of the cylinder applies a certain torsional force to the water pipe, causing unnecessary rotation or twisting. This not only requires additional manpower to stabilize the pipe but also reduces work efficiency due to operational inconvenience.

[0004] In addition, most existing winch-type sprinkler irrigation pipe desludge removal devices can only effectively handle pipes of a specific diameter, which limits their applicability and leads to poor performance. Summary of the Invention

[0005] This application aims to at least partially address one of the technical problems in the related art.

[0006] Therefore, one objective of this application is to provide a winch-type sprinkler irrigation pipe sludge removal device that can perform efficient sludge removal operations on the pipe through the opposite rotation of two first discs, while ensuring the balance of force on the pipe. In addition, the relative position between the first and second discs can be rotated and adjusted to accommodate pipes of different diameters, thereby improving the convenience of operation and work efficiency.

[0007] To achieve the above objectives, the first aspect of this application provides a sludge removal device for a winch-type sprinkler irrigation machine, comprising a housing, an inlet / outlet assembly, and a sludge removal mechanism. The housing is detachably mounted on the sprinkler irrigation machine. A sludge removal chamber is formed on one side of the housing. Two positioning rings are longitudinally and movably arranged inside the sludge removal chamber. Openings are provided on both symmetrical sides of the sludge removal chamber. The inlet / outlet assembly includes an inlet pipe and an outlet pipe. One end of the inlet pipe is connected to the top of the sludge removal chamber, and one end of the outlet pipe is connected to the bottom outlet of the sludge removal chamber. The sludge removal mechanism includes two turntable assemblies and a relative drive assembly, wherein the two turntable assemblies are symmetrical. The rotary table assembly, located on both sides of the desludge chamber, has a through hole in its center. The rotary table assembly includes a first disc, a second disc, and a cleaning ring. One side of the first disc is movably connected to the corresponding positioning ring via multiple support rods through the opening. The two ends of the second disc are movably disposed on the first disc and inside the multiple support rods, respectively. An adjusting element is provided between the first and second discs. Multiple desludge strips are circumferentially disposed between the second disc and the positioning ring. One end of the cleaning ring is inserted inside the through hole. The relative drive assembly is located inside the housing and is connected to both of the first discs.

[0008] In addition, the winch-type sprinkler irrigation pipe sludge removal device proposed in this application may also have the following additional technical features:

[0009] In one embodiment of this application, a receiving cavity for accommodating the adjusting member is provided on one side of the first disc body. The adjusting member includes two meshing gears, a ratchet, and a pawl. One gear is sleeved in an annular groove on the outer side of the second disc body, and the other gear is movably mounted on the first disc body via a shaft. A first torsion spring is provided between the shaft and the second disc body. One end of the shaft passes through the receiving cavity and is provided with a first knob. The ratchet and the pawl are configured to cooperate. The ratchet is sleeved on the outer side of the shaft. One end of the pawl is rotatably mounted on a movable shaft on the first disc body, and a second torsion spring is provided between the pawl and the movable shaft. A reset member for controlling the rotation of the pawl is provided in the receiving cavity.

[0010] In one embodiment of this application, the reset member includes a control shaft, wherein one end of the control shaft slides against the pawl, and the other end of the control shaft movably passes through the receiving cavity and is connected to the second knob, and the control shaft and the receiving cavity are connected by damping.

[0011] In one embodiment of this application, the relative drive assembly includes a motor and two symmetrically arranged rotating members, wherein the rotating members include two meshing bevel gears, one of which is sleeved on the first disc body, and the central shaft of the other bevel gear movably passes through the housing and is provided with a driven wheel; the output end of the motor is connected to a drive wheel, one side of the drive wheel is connected to one of the driven wheels by a synchronous belt, and the other side of the drive wheel is meshed with the other driven wheel.

[0012] In one embodiment of this application, the outer side of the mud-removing strip is provided with a brush layer.

[0013] Compared with the prior art, the beneficial effects of this application are as follows: the two first discs can rotate in opposite directions under the drive of the relative drive components, so that the two turntable components rotate synchronously in opposite directions, effectively performing the mud removal operation on the water pipe. This not only ensures the balance of force on the water pipe, but also significantly reduces the risk of accidental rotation or twisting of the water pipe due to uneven force. In addition, the adjustable component can rotate to adjust the relative position between the first and second discs. During the adjustment process, the mud removal strip can rotate on one side with the second disc, thereby generating a twist and fitting the inner water pipe, thus adapting to water pipes of different diameters and improving the convenience of operation and work efficiency.

[0014] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0015] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, wherein:

[0016] Figure 1 This is a schematic diagram of the structure of a winch-type sprinkler irrigation pipe sludge removal device according to an embodiment of this application;

[0017] Figure 2 This is a cross-sectional structural schematic diagram of a winch-type sprinkler irrigation pipe sludge removal device according to another embodiment of this application;

[0018] Figure 3 for Figure 2 Enlarged structural diagram at point A;

[0019] Figure 4 This is a side cross-sectional view of the ratchet and pawl engagement structure of the water pipe sludge removal device for a winch-type sprinkler irrigation machine according to another embodiment of this application;

[0020] Figure 5This is a top cross-sectional view of the receiving cavity of the water pipe sludge removal device for a winch-type sprinkler irrigation machine according to another embodiment of this application;

[0021] Figure 6 This is a schematic diagram of the connection between the first disc body and the positioning ring of the winch-type sprinkler irrigation pipe sludge removal device according to another embodiment of this application;

[0022] Figure 7 This is a cross-sectional schematic diagram of the connection between the relative drive components of the winch-type sprinkler irrigation pipe sludge removal device and the two first discs according to another embodiment of this application.

[0023] As shown in the figure: 10. Housing; 11. Descaling chamber; 12. Positioning ring; 13. Opening; 21. Inlet pipe; 22. Outlet pipe; 30. Descaling mechanism; 31. Turntable assembly; 311. First disc; 3111. Receiving cavity; 312. Second disc; 3121. Annular groove; 313. Cleaning ring; 32. Relative drive assembly; 321. Motor; 322. Bevel gear; 323. Driven wheel; 324. Drive wheel; 325. Synchronous belt; 33. Through hole; 34. Support rod; 35. Descaling strip; 40. Adjusting component; 41. Gear; 42. Ratchet; 43. Pawl; 44. Shaft; 441. First torsion spring; 442. First knob; 45. Movable shaft; 451. Second torsion spring; 46. Control shaft; 461. Second knob. Detailed Implementation

[0024] Embodiments of this application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application. Rather, embodiments of this application include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.

[0025] The following description, in conjunction with the accompanying drawings, describes the winch-type sprinkler irrigation pipe mud removal device according to an embodiment of this application.

[0026] like Figures 1-7 As shown in the figure, the winch-type sprinkler irrigation pipe sludge removal device of this application embodiment may include a housing 10, an inlet / outlet water assembly, and a sludge removal mechanism 30.

[0027] The housing 10 is detachably mounted on the sprinkler irrigation machine. A mud removal chamber 11 is formed on one side of the housing 10. Two positioning rings 12 are arranged longitudinally inside the mud removal chamber 11. Openings 13 are provided on both symmetrical sides of the mud removal chamber 11.

[0028] It should be noted that the housing 10 described in this embodiment can be installed on the front side of the winch-type sprinkler irrigation machine that requires water pipe desludge removal, so that the water pipe passes through the housing 10, thereby enabling effective desludge removal operation on its outer surface during the unwinding process of the water pipe.

[0029] The water inlet and outlet assembly may include an inlet pipe 21 and an outlet pipe 22, wherein one end of the inlet pipe 21 is connected to the top of the sludge removal chamber 11; and one end of the outlet pipe 22 is connected to the bottom outlet of the sludge removal chamber 11.

[0030] It should be noted that the inlet end of the water inlet pipe 21 described in this embodiment can be connected to an external water source, so that the external water source can pump water into the water inlet pipe 21 and deliver water to the sludge removal chamber 11 through the water inlet pipe 21. Wastewater generated during the sludge removal process can be discharged from the sludge removal chamber 11 through the water outlet pipe 22.

[0031] The sludge removal mechanism 30 may include two turntable assemblies 31 and a relative drive assembly 32. The two turntable assemblies 31 are symmetrically arranged on both sides of the sludge removal chamber 11. A through hole 33 is provided in the middle of the turntable assembly 31, and one end of the cleaning ring 313 is plugged inside the through hole 33.

[0032] The turntable assembly 31 may include a first disc 311, a second disc 312, and a cleaning ring 313. One side of the first disc 311 is movably connected to a corresponding positioning ring 12 via multiple support rods 34 passing through an opening 13. The second disc 312, the first disc 311, and the positioning ring 12 are coaxially arranged. Both ends of the second disc 312 are movably disposed on the first disc 311 and inside the multiple support rods 34, respectively. An adjusting element 40 is provided between the first disc 311 and the second disc 312. Multiple circumferential mud-removing strips 35 are provided between the second disc 312 and the positioning ring 12.

[0033] It should be noted that the sludge removal strip 35 described in this embodiment has a certain plastic deformation capability. Its two ends are connected to the second disc 312 and the positioning ring 12, respectively. When the relevant personnel use the adjusting component 40 to adjust the rotation of the second disc 312, the second disc 312 can drive the sludge removal strip 35 connected to it to rotate, so that multiple sludge removal strips 35 can be deformed and twisted to a certain extent, thereby reducing the diameter of the inner side of the intersecting part of the sludge removal strip 35 until it fits the water pipe, thus adapting to water pipes of different diameters and improving the convenience of operation and work efficiency.

[0034] It should be noted that the multiple support rods 34 described in this embodiment are arranged circumferentially. The support rods 34 can connect the positioning ring 12 and the first disc 311, so that when the first disc 311 rotates, it can drive the positioning ring 12 connected to it to rotate synchronously.

[0035] The relative drive assembly 32 is disposed inside the housing 10 and is connected to the two first disk bodies 311 respectively.

[0036] It should be noted that the relative drive component 32 described in this embodiment can drive the two first discs 311 to rotate in opposite directions, so that the two turntable components 31 rotate synchronously in opposite directions, effectively performing the mud removal operation on the water pipe. This not only ensures the balance of force on the water pipe, but also significantly reduces the risk of accidental rotation or twisting of the water pipe due to uneven force.

[0037] Specifically, when it is necessary to remove mud from the water pipe of the winch sprinkler irrigation machine, the relevant personnel can first install the machine casing 10 at a suitable position on the front side of the winch sprinkler irrigation machine (for example, on the front beam of the winch sprinkler irrigation machine frame), and then the water pipe head end is longitudinally passed through the through hole 33 on one side and out through the through hole 33 on the other side. During the process, the water pipe passes through the inside of the two positioning rings 12 inside the mud removal pipe.

[0038] After the casing 10 is installed, connect the water inlet pipe 21 to the external water source and place the water outlet end of the water outlet pipe 22 in a suitable position.

[0039] Then, relevant personnel can perform mud removal operation on the water pipe during the winding process. First, the second disc 312 is driven to rotate by the adjusting component 40, so that the second disc 312 can drive the mud removal strip 35 connected to it to rotate until the mud removal strip 35 adheres to the outer wall of the water pipe. Then, the mud removal strip 35 on the other side is driven to adhere to the outer wall of the water pipe by another adjusting component 40.

[0040] Next, the relevant personnel start the relative drive component 32. After the relative drive component 32 is started, it drives the two first discs 311 to rotate in opposite directions, so that the mud removal hoses on both sides rotate synchronously in opposite directions, effectively performing the mud removal operation on the water pipe. This not only ensures the balance of force on the water pipe, but also significantly reduces the risk of accidental rotation or twisting of the water pipe due to uneven force.

[0041] In one embodiment of this application, such as Figures 2-5 As shown, a receiving cavity 3111 for accommodating an adjusting member 40 is provided on one side of the first disc body 311. The adjusting member 40 may include two meshing gears 41, a ratchet 42, and a pawl 43. One gear 41 is fitted into an annular groove 3121 on the outer side of the second disc body 312, and the other gear 41 is movably mounted on the first disc body 311 via a shaft 44. A first torsion spring 441 is provided between the shaft 44 and the second disc body 312. One end of the shaft 44 passes through the receiving cavity 3111 and is provided with a first knob 442.

[0042] The ratchet 42 and the pawl 43 are configured to cooperate. The ratchet 42 is sleeved on the outside of the shaft 44. One end of the pawl 43 is rotatably mounted on the movable shaft 45 on the first disc 311. A second torsion spring 451 is provided between the pawl 43 and the movable shaft 45. A reset member for controlling the rotation of the pawl 43 is provided in the receiving cavity 3111.

[0043] It should be noted that the reset member described in this embodiment can control the rotation of the pawl 43, thereby adjusting the engagement state of the pawl 43 with the ratchet 42.

[0044] Specifically, when relevant personnel need to adjust the descaling strip 35 to rotate and fit against the inner wall of the water pipe, they use the first knob 442 to rotate the shaft 44, causing the shaft 44 to drive the gear 41 on it to rotate synchronously, thereby driving the other gear 41 meshing with it to rotate, which in turn drives the second disc 312 to rotate relative to the first disc 311. The second disc 312 can drive the descaling strip 35 connected to it to rotate to fit against the inner wall of the water pipe.

[0045] When the water pipe needs to be pulled out longitudinally from the housing 10, the mud removal strip 35 will create some resistance to the water pipe because it is attached to the outer wall of the water pipe. At the same time, in order to facilitate the next use, the pawl 43 needs to be driven to rotate by the reset component so that the pawl 43 can disengage from the ratchet 42. Then the ratchet 42 will rotate and reset under the action of the first spring, so that the mud removal strip 35 is reset.

[0046] To further clarify the above embodiment, in one embodiment of this application, as follows: Figure 4 and Figure 5 As shown, the reset component may include a control shaft 46, wherein one end of the control shaft 46 slides against the pawl 43, and the other end of the control shaft 46 moves through the receiving cavity 3111 and is connected to the second knob 461. The control shaft 46 and the receiving cavity 3111 are connected by damping.

[0047] Specifically, relevant personnel can use the second knob 461 to control the rotation of the control shaft 46, so that the rotation of the control shaft 46 abuts against the pawl 43 and drives the pawl 43 to rotate, thereby adjusting the meshing state of the pawl 43 and the ratchet 42.

[0048] In one embodiment of this application, such as Figure 7As shown, the relative drive assembly 32 may include a motor 321 and two symmetrically arranged rotating components. Each rotating component may include two meshing bevel gears 322. One bevel gear 322 is fitted onto the first disc body 311, and the central shaft of the other bevel gear 322 movably passes through the housing 10 and is provided with a driven wheel 323. The output end of the motor 321 is connected to a drive wheel 324. One side of the drive wheel 324 is connected to one driven wheel 323 via a synchronous belt 325, and the other side of the drive wheel 324 is meshed with the other driven wheel 323.

[0049] Specifically, when relevant personnel need to drive the two first discs 311 to rotate in opposite directions via the relative drive assembly 32, the motor 321 is started first. After the motor 321 starts, it drives the drive wheel 324 to rotate. The drive wheel 324 rotates and drives a driven wheel 323 to rotate via the synchronous belt 325. At the same time, it can drive another driven wheel 323 meshing with it to rotate in the opposite direction. During the process, the two driven wheels 323 rotate in opposite directions. The two driven wheels 323 can drive the corresponding first discs 311 to rotate via the corresponding two meshing bevel gears 322, so that the two first discs 311 rotate in opposite directions. This causes the mud removal hoses on both sides to rotate synchronously in opposite directions, effectively performing mud removal operations on the water pipe. This not only ensures the balance of force on the water pipe, but also significantly reduces the risk of accidental rotation or twisting of the water pipe due to uneven force.

[0050] In one embodiment of this application, a brush layer (not shown in the figure) is provided on the outer side of the mud removal strip 35. It is understood that the brush layer facilitates efficient rotational cleaning and mud removal of the outer wall of the water pipe.

[0051] In summary, the winch-type sprinkler irrigation pipe mud removal device of this application embodiment can perform efficient water pipe mud removal operation through the opposite rotation of the two first discs, and ensure the balance of force on the water pipe. In addition, the relative position between the first disc and the second disc can be rotated and adjusted, thereby adapting to water pipes of different diameters and improving the convenience of operation and work efficiency.

[0052] In the description of this specification, and in the description of this application, "a plurality of" means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.

[0053] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0054] Although embodiments of this application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this application. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this application.

Claims

1. A mud removal device for a winch-type sprinkler irrigation machine's water pipe, characterized in that, Includes a casing (10), inlet and outlet water assemblies, and a sludge removal mechanism (30), wherein, The housing (10) is detachably mounted on the sprinkler. A mud removal chamber (11) is formed on one side of the housing (10). Two positioning rings (12) are arranged longitudinally inside the mud removal chamber (11). Openings (13) are provided on both symmetrical sides of the mud removal chamber (11). The water inlet and outlet assembly includes an inlet pipe (21) and an outlet pipe (22), wherein one end of the inlet pipe (21) is connected to the top of the sludge removal chamber (11); and one end of the outlet pipe (22) is connected to the bottom outlet of the sludge removal chamber (11). The sludge removal mechanism (30) includes two rotary table assemblies (31) and a relative drive assembly (32), wherein, Two rotary table assemblies (31) are symmetrically arranged on both sides of the desludge chamber (11). A through hole (33) is provided in the middle of the rotary table assembly (31). The rotary table assembly (31) includes a first disc body (311), a second disc body (312), and a cleaning ring (313). One side of the first disc body (311) is movably connected to the opening (13) and the corresponding positioning ring (12) through multiple support rods (34). The two ends of the second disc body (312) are respectively movably arranged on the first disc body (311) and inside the multiple support rods (34). An adjusting member (40) is provided between the first disc body (311) and the second disc body (312). Multiple desludge strips (35) are circumferentially arranged between the second disc body (312) and the positioning ring (12). One end of the cleaning ring (313) is plugged inside the through hole (33). The relative drive assembly (32) is disposed inside the housing (10) and is connected to the two first disk bodies (311) respectively.

2. The winch-type sprinkler irrigation pipe sludge removal device according to claim 1, characterized in that, The first disc body (311) has a receiving cavity (3111) on one side to accommodate the adjusting member (40). The adjusting member (40) includes two meshing gears (41), a ratchet (42), and a pawl (43). One gear (41) is fitted into an annular groove (3121) on the outside of the second disc (312), and the other gear (41) is movably mounted on the first disc (311) via a shaft (44). A first torsion spring (441) is provided between the shaft (44) and the second disc (312). One end of the shaft (44) passes through the receiving cavity (3111) and is provided with a first knob (442). The ratchet (42) and the pawl (43) are configured to cooperate, wherein the ratchet (42) is sleeved on the outside of the shaft (44); one end of the pawl (43) is rotatably mounted on the movable shaft (45) on the first disc (311), and a second torsion spring (451) is provided between the pawl (43) and the movable shaft (45); and a reset member for controlling the rotation of the pawl (43) is provided in the receiving cavity (3111).

3. The winch-type sprinkler irrigation pipe sludge removal device according to claim 2, characterized in that, The reset component includes a control shaft (46), one end of which slides against the pawl (43), and the other end of which moves through the receiving cavity (3111) and is connected to the second knob (461). The control shaft (46) and the receiving cavity (3111) are connected by damping.

4. The winch-type sprinkler irrigation pipe sludge removal device according to claim 1, characterized in that, The relative drive assembly (32) includes a motor (321) and two symmetrically arranged rotating parts, wherein, The rotating component includes two meshing bevel gears (322), one of which is sleeved on the first disc (311), and the other bevel gear (322) has its central axis movably passing through the housing (10) and is provided with a driven wheel (323). The output end of the motor (321) is connected to a drive wheel (324). One side of the drive wheel (324) is connected to a driven wheel (323) via a synchronous belt (325), and the other side of the drive wheel (324) is engaged with another driven wheel (323).

5. The winch-type sprinkler irrigation pipe sludge removal device according to claim 1, characterized in that, The outer side of the mud-removing soft strip (35) is provided with a brush layer.

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