Straightening rolling guide and guard device for wear-resistant alloy steel straight and flat steel finished product outlet
By designing a straight rolling guide device at the output of the straight flat steel finished product, the straightening mechanism and driven rotating mechanism are used to realize the straightening and heating of the straight flat steel, the lifting problem is solved, the production efficiency is improved and energy consumption is reduced.
Patent Information
- Application Number
- CN202411435759.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2024-12-20
AI Technical Summary
The existing straight flat steel is prone to lift after hot rolling, while the existing guide device does not have the function of straightening, resulting in the need of external conveyor devices for correction, affecting production efficiency.
A straight flat steel finished product export straight rolling guide device of wear-resistant alloy steel is designed, and the straightening mechanism is adopted, including a frame, a first straightening roller, a second straightening roller, a straightening groove, a gear transmission structure, and a belt. The transmission structure and motor realize the rotation of the straightening roller through gear transmission and belt transmission, and combine the hydraulic cylinder and driven rotating mechanism for height adjustment and heating, improving the straightening efficiency and flexibility.
It effectively solves the problem of straight flat steel lifting, shortens the processing process, improves production efficiency, and reduces energy consumption through heating, expands the scope of application and flexibility of the device.
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Figure CN119158906A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of straight flat steel processing, in particular to an outlet straightening rolling guide device for finished straight flat steel products made of wear-resistant alloy steel. Background Art
[0002] Flat steel is a steel material with a rectangular interface, which can be regarded as a part of a long steel plate. Straight flat steel is a type of flat steel. Guide refers to a device installed before and after the roller hole during the steel rolling process to help the rolled piece to accurately and stably enter and exit the roller hole in a predetermined direction and state. Guide devices are needed in the processing of straight flat steel. After searching, it is found that the typical guide devices in the prior art are such as the hot-rolled angle steel exit guide device with publication number CN217964112U. It includes side plates, a top plate is provided at the top of the side plates, a row of conveying rollers is horizontally provided at the bottom of the side plates, a slide groove is provided at the rear side of the side plates, a slider is slidably connected in the slide groove, a rotating shaft is rotatably connected through the slider, a pair of guide wheels are relatively fixedly connected on the rotating shaft, a screw rod II is rotatably connected at the top of the slider, the top of the screw rod II is spirally connected to the top plate, the front end of the top plate is spirally connected to the screw rod I, the bottom of the screw rod I is rotatably connected to the U-shaped bracket, the bottom of the U-shaped bracket is rotatably connected to the roller, the top of the U-shaped bracket is fixedly connected to the sliding rod on both sides of the screw rod I, and the top of the sliding rod is slidably connected to the top plate. Its main features are that a row of conveying rollers are provided at the bottom of the guide device to reduce the wear of the guide device on the rolled piece; the spacing between the guide wheel and the conveying roller is adjusted by the screw rod, which is convenient for adjusting the guide wheel.
[0003] To sum up, the existing straight flat steel is prone to warping after hot rolling, and the existing guide device does not have the straightening function. Therefore, the straight flat steel products after hot rolling need to be guided to the straightening device with an external conveying device for correction, which affects the production efficiency of the straight flat steel products. In view of the above problems, the existing equipment needs to be improved. Summary of the invention
[0004] The purpose of the present invention is to provide an outlet straightening rolling guide device for finished straight and flat steel products made of wear-resistant alloy steel, so as to solve the problem proposed in the above background technology that the existing straight and flat steel products are prone to warping after hot rolling, and the existing guide device does not have the straightening function, so the finished straight and flat steel products after hot rolling need to be guided to the straightening device for correction in conjunction with an external conveying device, thereby affecting the production efficiency of the finished straight and flat steel products.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a rolling guide device for straightening finished products of wear-resistant alloy steel for export, comprising a bearing plate, a straightening mechanism is arranged on the top of the bearing plate, and the straightening mechanism comprises a frame, a first straightening roller, a second straightening roller, a straightening groove, a gear transmission structure, a belt transmission structure and a motor, the first straightening roller and the second straightening roller are both rotatably connected to the inner side of the frame, and the second straightening roller is provided with four groups of straightening grooves, and the first straightening roller is connected to the second straightening roller through a gear transmission structure, the first straightening roller and the second straightening roller are equidistantly distributed on the inner side of the frame, two adjacent groups of the first straightening rollers are connected through a belt transmission structure, and two adjacent groups of the second straightening rollers are connected through a belt transmission structure, and the second straightening roller is connected to the output end of the motor.
[0006] Preferably, a sphere is provided at the bottom of the frame, and the sphere is arranged inside the limiting groove, and two opposite side surfaces of the frame are fixedly connected to the baffle on the bearing plate through a first hydraulic cylinder.
[0007] Preferably, the frame is slidably connected to the inside of the base, and a driven rotating mechanism is provided on the frame.
[0008] Preferably, the four groups of straightening grooves on the second straightening roller have increasing widths from left to right, and the four groups of straightening grooves on the second straightening roller have increasing depths from left to right.
[0009] Preferably, the driven rotating mechanism includes a fan blade assembly, a cover shell, a gas pipeline, an air storage box, a nozzle and a heat supply pipe, and the fan blade assembly is arranged inside the cover shell, the cover shell is connected to the air storage box through the gas pipeline, and the air storage box is provided with a nozzle, and the cover shell is connected to the external hot rolling equipment through the heat supply pipe.
[0010] Preferably, the driving shaft of the fan blade assembly passes through the cover and is installed on the first straightening roller and the second straightening roller, and the cover is connected to the outer wall of the frame through a bracket.
[0011] Preferably, two groups of air storage boxes are provided, one group of air storage boxes is provided on one side of the first straightening roller, and the other group of air storage boxes is provided on one side of the second straightening roller.
[0012] Preferably, the nozzles are distributed at equal intervals on the gas storage box, and both the gas delivery pipeline and the heat delivery pipe connected to the gas storage box are provided with a one-way valve.
[0013] Preferably, the limiting groove is provided on the top of the bearing plate, and the bottom of the top of the bearing plate is connected with a column and a second hydraulic cylinder, and the column is symmetrically arranged on the outside of the second hydraulic cylinder.
[0014] Preferably, a lifting frame is connected to the bottom of the column, and a roller is installed at the bottom of the lifting frame, and the lifting frame and the roller are both arranged inside the through groove, the through groove is symmetrically opened in the base, and the base is connected to the bearing plate through a second hydraulic cylinder, and the second hydraulic cylinder is installed inside the base.
[0015] Compared with the prior art, the invention has the following beneficial effects: the straightening rolling guide device for the finished straight and flat steel products of wear-resistant alloy steel is
[0016] (1) The present invention can effectively solve the problem that the existing straight flat steel is prone to warping after hot rolling through the coordinated use of the straightening mechanism and the first hydraulic cylinder, and the existing guide device does not have the straightening function, so it is necessary to guide the finished straight flat steel after hot rolling to the straightening device with the external conveying device for correction, thereby affecting the production efficiency of the finished straight flat steel. While the motor drives the second straightening roller to rotate, the second straightening roller drives the first straightening roller to rotate in the same direction through the gear transmission structure, so that the first straightening roller and the second straightening roller can be used to guide and straighten the straight flat steel in the straightening groove, thereby shortening the processing flow of the straight flat steel and improving the production efficiency of its finished products. In addition, the staff can adjust the positions of the second straightening roller and the first straightening roller by controlling the extension length of the first hydraulic cylinder, so as to facilitate the selective selection of straightening grooves of different depths and widths for guiding and straightening according to the actual processing requirements of the straight flat steel, thereby improving the flexibility of the device structure and expanding the scope of application of the device;
[0017] (2) The present invention can effectively solve the problem that the existing straightening device usually heats the straight flat steel during the straightening process to ensure the straightening effect and efficiency, thereby causing high energy consumption in the production process, through the coordinated use of the driven rotating mechanism and the straightening mechanism. The motor drives the first straightening roller and the second straightening roller to rotate to guide and straighten the rollers, and simultaneously drives the fan blade assembly connected to one side to rotate. When the fan blade assembly rotates, it extracts heat from the external hot rolling equipment through the heat delivery pipe, and discharges the extracted heat to the inside of the air storage box through the air pipeline. The heat entering the air storage box is sprayed to the upper and lower sides of the straight flat steel through the nozzle to heat it, thereby ensuring the straightening effect of the first straightening roller and the second straightening roller on the straight flat steel, and at the same time reducing the energy consumption generated by the straightening;
[0018] (3) The present invention can effectively solve the problem that the existing guide device has a fixed structure and cannot adjust its guide height according to actual needs through the coordinated use of the first hydraulic cylinder and the supporting plate. The first hydraulic cylinder pushes the supporting plate and the straightening mechanism on the top of it to move upward, so that the guide height of the device can be adjusted. When the height is adjusted, it means that the device has entered the use stage. At this time, the column at the bottom of the supporting plate pulls the lifting frame to move upward away from the ground, so that the base contacts the ground to support the device, preventing the device from accidentally moving during use and affecting normal operation. Conversely, when the device is used, the first hydraulic cylinder pulls the supporting plate to move down and reset. At this time, the column pushes the lifting frame to move down so that the roller contacts the ground, so that the roller can be used to move the device for storage, thereby improving the flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is an isometric view of the present invention;
[0020] Figure 2 is an isometric view of the present invention;
[0021] Figure 3 It is a schematic diagram of the overall structure of the connection relationship between the straightening mechanism and the driven rotating mechanism of the present invention;
[0022] Figure 4 It is a schematic diagram of the overall structure of the connection relationship between the second hydraulic cylinder, the column and the bearing plate of the present invention;
[0023] Figure 5 It is a schematic diagram of the overall structure of the connection relationship between the first straightening roller and the second straightening roller of the present invention;
[0024] Figure 6 It is a schematic diagram of the position distribution structure of the through grooves on the base of the present invention.
[0025] In the figure: 1. load-bearing plate; 2. straightening mechanism; 201. frame; 202. first straightening roller; 203. second straightening roller; 204. straightening groove; 205. gear transmission structure; 206. belt transmission structure; 207. motor; 3. driven rotating mechanism; 301. fan blade assembly; 302. cover; 303. gas pipeline; 304. gas storage box; 305. nozzle; 306. heat delivery pipe; 4. first hydraulic cylinder; 5. baffle; 6. base; 7. sphere; 8. limit groove; 9. column; 10. lifting frame; 11. roller; 12. second hydraulic cylinder; 13. through groove. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] See also Figure 1-6 The present invention provides a technical solution: a rolling guide device for straightening and guiding the finished straight and flat steel products of wear-resistant alloy steel at the outlet.
[0028] Embodiment 1
[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, a straightening mechanism 2 is arranged on the top of the supporting plate 1, and the straightening mechanism 2 includes a frame 201, a first straightening roller 202, a second straightening roller 203, a straightening groove 204, a gear transmission structure 205, a belt transmission structure 206 and a motor 207. The first straightening roller 202 and the second straightening roller 203 are both rotatably connected to the inner side of the frame 201, and four groups of straightening grooves 204 are opened on the second straightening roller 203. At the same time, the first straightening roller 202 is connected to the second straightening roller 203 through the gear transmission structure 205. The first straightening roller 202 and the second straightening roller 203 are evenly spaced on the inner side of the frame 201. Two adjacent groups of first straightening rollers 202 are connected through the belt transmission structure 206, and two adjacent groups of second straightening rollers 203 are connected through the belt transmission structure 206. At the same time, the second straightening roller 203 is connected to the output end of the motor 207.
[0030] In a further embodiment, a sphere 7 is provided at the bottom of the frame 201, and the sphere 7 is arranged inside a limiting groove 8. At the same time, the two opposite side surfaces of the frame 201 are fixedly connected to the baffle 5 on the supporting plate 1 through a first hydraulic cylinder 4. The sphere 7 and the limiting groove 8 provide support and limit for the movement of the frame 201 during its movement.
[0031] In a further embodiment, the frame 201 is slidably connected to the inside of the base 6 , and a driven rotating mechanism 3 is provided on the frame 201 .
[0032] In a further embodiment, the widths of the four groups of straightening grooves 204 on the second straightening roller 203 are increasing from left to right, and the depths of the four groups of straightening grooves 204 on the second straightening roller 203 are increasing from left to right.
[0033] In a further embodiment, the limiting groove 8 is provided on the top of the bearing plate 1 , and the bottom of the top of the bearing plate 1 is connected with the column 9 and the second hydraulic cylinder 12 , and the column 9 is symmetrically arranged on the outside of the second hydraulic cylinder 12 .
[0034] In a further embodiment, a lifting frame 10 is connected to the bottom of the column 9, and a roller 11 is installed at the bottom of the lifting frame 10. At the same time, the lifting frame 10 and the roller 11 are both arranged inside the through groove 13. The through groove 13 is symmetrically opened in the base 6, and the base 6 is connected to the supporting plate 1 through the second hydraulic cylinder 12. At the same time, the second hydraulic cylinder 12 is installed inside the base 6.
[0035] Specifically, in the actual working process, the power supply is connected to start the device, and the first hydraulic cylinder 4 pushes the load-bearing plate 1 and the straightening mechanism 2 on the top thereof to move upward until the height reaches the required position. During the upward movement of the load-bearing plate 1, the column 9 at the bottom pulls the roller 11 on the lifting frame 10 to move upward and away from the ground synchronously, so that the base 6 contacts the ground to support the device, thereby preventing the roller 11 from being damaged due to long-term support. Then, the staff can adjust the position of the second straightening roller 203 and the first straightening roller 202 by controlling the extension length of the first hydraulic cylinder 4, that is, selectively select straightening grooves 204 of different depths and widths for guiding and straightening according to the actual processing requirements of the straight flat steel. After the adjustment is completed, the straight flat steel product after hot rolling enters the straightening groove 204, and the internal motor 207 drives the second straightening roller 203 to rotate. At the same time, the second straightening roller 203 drives the first straightening roller 202 to rotate in the same direction through the gear transmission structure 205, so that the first straightening roller 202 and the second straightening roller 203 can be used to guide the straight flat steel in the straightening groove 204 and straighten it at the same time. The driven rotating mechanism 3 heats the straight flat steel product during the straightening process. After the device is used, the first hydraulic cylinder 4 is controlled to pull the load plate 1 down and reset. At this time, the column 9 pushes the lifting frame 10 to move down so that the roller 11 contacts the ground, so that the roller 11 can be used to move the device to the desired position.
[0036] Embodiment 2
[0037] This embodiment is a further description of the above embodiment. It should be understood that this embodiment includes all the aforementioned technical features and is further described in detail.
[0038] like Figure 1 , Figure 2 and Figure 3As shown, in a further embodiment, the driven rotating mechanism 3 includes a fan blade assembly 301, a cover 302, a gas pipeline 303, a gas storage box 304, a nozzle 305 and a heat supply pipe 306, and the fan blade assembly 301 is arranged inside the cover 302, the cover 302 is connected to the gas storage box 304 through the gas pipeline 303, and the gas storage box 304 is provided with a nozzle 305, and the cover 302 is connected to the external hot rolling equipment through the heat supply pipe 306.
[0039] In a further embodiment, the driving shaft of the fan assembly 301 passes through the cover 302 and is installed on the first straightening roller 202 and the second straightening roller 203, and the cover 302 is connected to the outer wall of the frame 201 through a bracket.
[0040] In a further embodiment, two groups of air storage boxes 304 are provided, one group of air storage boxes 304 is provided on one side of the first straightening roller 202 , and the other group of air storage boxes 304 is provided on one side of the second straightening roller 203 .
[0041] In a further embodiment, the nozzles 305 are evenly spaced on the gas storage box 304, and a one-way valve is provided on the gas pipeline 303 and the heat delivery pipe 306 connected to the gas storage box 304. The one-way valve prevents the backflow of heat inside the gas pipeline 303 and the heat delivery pipe 306, thereby improving the rationality of the device structure.
[0042] Specifically, the motor 207 drives the multiple groups of first straightening rollers 202 and second straightening rollers 203 to rotate for guiding and straightening, and simultaneously drives the fan blade assembly 301 connected to one side thereof to rotate. When the fan blade assembly 301 rotates, the heat of the external hot rolling equipment is extracted through the heat delivery pipe 306, and the extracted heat is discharged to the inside of the gas storage box 304 through the gas pipeline 303. The heat entering the gas storage box 304 is sprayed to the upper and lower sides of the straight flat steel through the nozzle 305 to heat it, thereby ensuring the straightening effect of the straight flat steel entering between the first straightening roller 202 and the second straightening roller 203 for straightening.
[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A rolling guide device for straightening finished flat steel products of wear-resistant alloy steel at the outlet, comprising a bearing plate (1), characterized in that: A straightening mechanism (2) is arranged on the top of the carrier plate (1), and the straightening mechanism (2) comprises a frame (201), a first straightening roller (202), a second straightening roller (203), a straightening groove (204), a gear transmission structure (205), a belt transmission structure (206) and a motor (207), wherein the first straightening roller (202) and the second straightening roller (203) are both rotatably connected to the inner side of the frame (201), and the second straightening roller (203) is provided with four groups of straightening grooves (204), and the first straightening roller (202) and the second straightening roller (203) are provided with four groups of straightening grooves (204). A straightening roller (202) is connected to a second straightening roller (203) via a gear transmission structure (205); the first straightening roller (202) and the second straightening roller (203) are evenly spaced and distributed on the inner side of a frame (201); two adjacent groups of the first straightening rollers (202) are connected via a belt transmission structure (206); two adjacent groups of the second straightening rollers (203) are connected via a belt transmission structure (206); and the second straightening roller (203) is connected to an output end of a motor (207).
2. The roller guide device for straightening and guiding the finished straight and flat steel products of wear-resistant alloy steel according to claim 1 is characterized in that: A sphere (7) is provided at the bottom of the frame (201), and the sphere (7) is arranged inside the limiting groove (8), and two opposite side surfaces of the frame (201) are fixedly connected to the baffle (5) on the bearing plate (1) through a first hydraulic cylinder (4).
3. The roller guide device for straightening and guiding finished straight and flat steel products of wear-resistant alloy steel according to claim 1, characterized in that: The frame (201) is slidably connected to the inside of the base (6), and a driven rotating mechanism (3) is provided on the frame (201).
4. The roller guide device for straightening and guiding the finished straight and flat steel products of wear-resistant alloy steel at the outlet according to claim 1, characterized in that: The widths of the four groups of straightening grooves (204) on the second straightening roller (203) are increasing from left to right, and the depths of the four groups of straightening grooves (204) on the second straightening roller (203) are increasing from left to right.
5. The roller guide device for straightening and guiding the finished straight and flat steel products of wear-resistant alloy steel at the outlet according to claim 3, characterized in that: The driven rotating mechanism (3) comprises a fan blade assembly (301), a cover (302), an air pipeline (303), an air storage box (304), a nozzle (305) and a heat supply pipe (306), wherein the fan blade assembly (301) is arranged inside the cover (302), the cover (302) is connected to the air storage box (304) via the air pipeline (303), and the air storage box (304) is provided with a nozzle (305), and the cover (302) is connected to an external hot rolling device via the heat supply pipe (306).
6. The roller guide device for straightening and guiding the finished straight and flat steel products of wear-resistant alloy steel at the outlet according to claim 5, characterized in that: The driving shaft of the fan blade assembly (301) passes through the cover shell (302) and is installed on the first straightening roller (202) and the second straightening roller (203), and the cover shell (302) is connected to the outer wall of the frame (201) through a bracket.
7. The roller guide device for straightening and guiding the finished straight and flat steel products of wear-resistant alloy steel at the outlet according to claim 5, characterized in that: The air storage boxes (304) are provided in two groups, one group of air storage boxes (304) is provided on one side of the first straightening roller (202), and the other group of air storage boxes (304) is provided on one side of the second straightening roller (203).
8. The roller guide device for straightening and guiding the finished straight and flat steel products of wear-resistant alloy steel at the outlet according to claim 5, characterized in that: The nozzles (305) are distributed at equal intervals on the gas storage box (304), and both the gas delivery pipeline (303) and the heat delivery pipe (306) connected to the gas storage box (304) are provided with one-way valves.
9. The roller guide device for straightening and guiding the finished straight and flat steel products of wear-resistant alloy steel at the outlet according to claim 2, characterized in that: The limiting groove (8) is provided on the top of the bearing plate (1), and the bottom of the top of the bearing plate (1) is connected to a column (9) and a second hydraulic cylinder (12), and the column (9) is symmetrically arranged on the outside of the second hydraulic cylinder (12).
10. The roller guide device for straightening and guiding the finished straight and flat steel products of wear-resistant alloy steel at the outlet according to claim 9, characterized in that: The bottom of the column (9) is connected to a lifting frame (10), and the bottom of the lifting frame (10) is installed with a roller (11), and the lifting frame (10) and the roller (11) are both arranged inside a through groove (13), and the through groove (13) is symmetrically opened in the base (6), and the base (6) is connected to the bearing plate (1) through a second hydraulic cylinder (12), and the second hydraulic cylinder (12) is installed inside the base (6).
Citation Information
Patent Citations
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