Filter assembly cutting device
By designing a filter component cutting device including a cutting mechanism, a shaping mechanism and a driving mechanism, the problems of curling deformation at the cutting point, poor cutting stability, low cutting efficiency and waste of materials when cutting the filter net are solved, and a more efficient and stable cutting process is achieved.
Patent Information
- Application Number
- CN202411620866.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-11-14
AI Technical Summary
When cutting filters with traditional lasers, there are problems such as deformation at the cutting point, poor cutting stability, low cutting efficiency and waste of materials.
A filter assembly cutting device including a cutting mechanism, a shaping mechanism and a driving mechanism is designed. The device realizes synchronous movement of the laser knife through the sliding guide rail and the back-shaped frame, and performs secondary rolling shaping of the cutting position after cutting through the shaping mechanism.
It improves the cutting stability of the filter and the consistency of the cutting surface, reduces material waste, improves cutting efficiency, and expands the scope of application of the cutting device.
Smart Images

Figure CN119159257B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of filter component laser cutting, in particular to a filter component cutting device. Background Art
[0002] A filter is a device used to remove impurities from a fluid. The filter mesh, as an important component in the filter, is usually made of metal wire, plastic fiber, synthetic fiber and other materials. The filter mesh generally removes particulate impurities in the fluid by physical interception. In the prior art, the filter mesh is usually cut by laser cutting to facilitate subsequent secondary processing.
[0003] However, the traditional method of cutting the filter by laser has the following problems: 1. During the laser cutting of the filter, the necessary clamping limit is usually lacking near the cut portion of the filter, which causes the cut portion of the filter to easily warp and deform during the cutting process, resulting in poor stability and consistency of the cut surface when the filter is cut; 2. In the prior art, in order to avoid the loosening of the filter during the cutting process, usually only a single laser knife is used to gradually cut the entire filter. This cutting method results in a slow speed when cutting a larger area of the filter, resulting in a low efficiency in the overall cutting process of the filter; 3. In the prior art, the laser knife uses a high-temperature melting method to cut the filter, which easily causes the cut portion of the filter to curl and deform due to large temperature changes, resulting in the corners of the cut filter product being unable to be effectively processed and utilized later, resulting in a certain degree of material waste and an increase in the overall production cost. Summary of the invention
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a filter assembly cutting device, used for laser cutting a filter mesh, comprising an operating table, a fixing mechanism is symmetrically arranged on the upper side of the operating table, a cutting mechanism is arranged on the upper side of the operating table, and a shaping mechanism and a driving mechanism are arranged on the cutting mechanism.
[0005] The cutting mechanism comprises a sliding guide rail; the upper side of the operating table is fixedly provided with a sliding guide rail symmetrically front and back through a support, a transverse movement component is arranged on the sliding guide rail, and a cutting component is arranged on the transverse movement component.
[0006] The transverse movement assembly includes a return frame; a plurality of return frames that can move left and right are evenly arranged on the upper side of the front-to-back symmetrical sliding guide rails.
[0007] The shaping mechanism includes a fixed platform; a plurality of evenly distributed fixed platforms are symmetrically fixed on the inner side of the circular frame, each of the fixed platforms is provided with a matching component, a positioning component is provided on the side of the matching component away from the center of the circular frame, a driven component is provided on the matching component, and a shaping component is provided on the driven component.
[0008] The driving mechanism comprises a driving assembly and a transmission assembly; the driving assembly is symmetrically arranged on the upper side of the sliding guide rail, and the transmission assembly is commonly arranged on the symmetrical driving assemblies.
[0009] Preferably, the fixing mechanism includes studs, a clamping plate and a nut; a plurality of evenly distributed studs are symmetrically fixed on the upper side of the operating table in front and back, a clamping plate is slidably arranged on the surface of the stud, and a nut is threadedly connected to the surface of the stud above the clamping plate.
[0010] Preferably, the transverse movement assembly also includes an electric slider, a guide frame and a linear groove; the lower side of the circular frame is symmetrically fixed with an electric slider that slides in a one-to-one correspondence with the sliding guide rail, and the upper side of the circular frame is symmetrically fixed with a guide frame through a rod, and a linear groove is opened on the guide frame.
[0011] Preferably, the cutting assembly includes a connecting plate, an electric push rod, a laser knife, a trapezoidal block and a sliding shaft; a connecting plate that moves forward and backward is arranged between the guide frames above the circular frame, an electric push rod is fixedly arranged on the front end of the upper surface of the connecting plate, a laser knife is fixedly arranged on the telescopic end of the electric push rod, a trapezoidal block is symmetrically fixedly arranged on the connecting plate at the rear side of the laser knife, and a sliding shaft that slides with a corresponding linear groove is symmetrically fixedly arranged on the side of the trapezoidal block away from the connecting plate.
[0012] Preferably, the mating component includes a spring rod 1, a driven roller, a U-shaped frame and an oblique groove; a spring rod 1 is symmetrically and elastically slidably arranged on the fixed table, an ear seat is fixedly arranged on the upper ends of the symmetrical spring rods 1, a driven roller is rotatably arranged in the ear seat, a U-shaped frame is fixedly arranged on the lower ends of the symmetrical spring rods 1, and an oblique groove is symmetrically opened on the U-shaped frame.
[0013] Preferably, the positioning assembly includes a positioning plate, a positioning groove, a rotating frame, a positioning rod and a positioning shaft; a positioning plate is fixedly provided on the side of the U-shaped frame away from the center of the return-shaped frame, a positioning groove is provided on the side of the positioning plate away from the U-shaped frame, the positioning groove is composed of two asymmetric V-shaped grooves above and below and an oblique groove connecting the ends of the two V-shaped grooves, a rotating frame is fixedly provided on the lower side of the return-shaped frame on the side of the positioning plate away from the U-shaped frame, a positioning rod is rotatably provided on the side of the rotating frame close to the positioning plate, and a positioning shaft that slides with the positioning groove is fixedly provided on the upper end of the positioning rod.
[0014] Preferably, the driven component includes two spring rods, a driven frame and two straight grooves; two spring rods are elastically slidably arranged front and back symmetrically on the horizontal section of the U-shaped frame, and a driven frame is fixedly arranged at the lower ends of the two spring rods symmetrically front and back, and two straight grooves extending horizontally from left to right are symmetrically opened front and back on the driven frame.
[0015] Preferably, the shaping component includes a linkage frame, a guide rod, a driven shaft, a swivel seat and a shaping roller; a linkage frame that moves left and right is arranged on the lower side of the driven frame, a guide rod that is symmetrically fixed to the front and back and is slidably connected to the driven frame is arranged on the side of the linkage frame away from the center of the circular frame, driven shafts that slide with the oblique groove and the straight groove are symmetrically fixed to the front and back sides of the linkage frame, a swivel seat is fixed to one end of the lower side of the linkage frame close to the center of the circular frame through rod 2, and a shaping roller is rotatably arranged in the swivel seat.
[0016] Preferably, the driving assembly includes a fixed frame, a motor, a socket and a threaded rod; a fixed frame is fixedly provided at the end of the sliding guide rail on the front side, a motor is fixedly provided on the front side of the fixed frame, and a socket corresponding to the fixed frame is fixedly provided at the end of the sliding guide rail on the rear side, and a threaded rod fixedly connected to the driving end of the motor is jointly rotatably provided between the socket and the fixed frame.
[0017] Preferably, the transmission assembly includes a transmission plate, three linear grooves and two sliding shafts; the threaded rods symmetrically on the left and right are commonly threadedly connected with a transmission plate, the transmission plate is provided with three linear grooves extending horizontally from left to right, and the rear end of the connecting plate is symmetrically fixed with two sliding shafts slidingly matched with the three linear grooves through a plate member.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention cooperates with the cutting mechanism and the shaping mechanism. During the laser cutting process of the filter mesh, it can achieve fast and stable adaptive clamping and limiting near the cut point of the filter mesh following the cutting path of the laser knife, thereby avoiding the cut point of the filter mesh from warping and deformation, which affects the overall cutting process of the filter mesh, thereby greatly improving the overall cutting stability of the filter mesh and the consistency of the cut surface.
[0019] 2. The present invention cooperates with the cutting mechanism and the shaping mechanism to realize secondary rolling and shaping near the cut portion of the filter screen when the laser knife returns to the initial position, thereby solving the problem of curling and deformation at the cut portion of the filter screen due to large temperature changes, and further enabling the edges and corners of the finished filter screen to be effectively processed and utilized, reducing material waste in the production process and reducing the overall production cost.
[0020] 3. The present invention can realize synchronous driving of multiple laser cutters to cut the filter mesh quickly and stably through the cooperation of the cutting mechanism with the shaping mechanism and the driving mechanism, thereby greatly improving the speed of laser cutting of larger area filter mesh and the overall cutting processing efficiency of the filter mesh, and through the cooperation of the transverse movement component and the cutting component in the cutting mechanism, it can realize rapid adjustment of the spacing between the cutting routes of each laser cutter, so that the area of the finished filter mesh can be quickly and stably adaptively adjusted according to the subsequent processing needs, thereby improving the application scope of the cutting device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the present invention.
[0022] Figure 2 for Figure 1 Enlarged schematic diagram at point A in the middle.
[0023] Figure 3 It is a schematic diagram of the side cross-sectional structure of the present invention.
[0024] Figure 4 Schematic diagram of the shaping mechanism structure.
[0025] Figure 5 This is a schematic diagram of the positioning component structure.
[0026] Figure 6 for Figure 5 Enlarged schematic diagram of point B in the middle.
[0027] Figure 7 To match the schematic diagram of the component structure.
[0028] In the figure: 1. filter screen; 2. operating table; 3. fixing mechanism; 31. stud; 32. pressing plate; 33. nut; 4. cutting mechanism; 41. sliding guide rail; 42. transverse movement assembly; 421. return frame; 422. electric slider; 423. guide frame; 424. linear groove 1; 43. cutting assembly; 431. connecting plate; 432. electric push rod; 433. laser knife; 434. trapezoidal block; 435. sliding shaft 1; 5. shaping mechanism; 51. fixing table; 52. matching assembly; 521. spring rod 1; 522. driven roller; 523. U-shaped frame; 524. oblique groove; 53 , positioning assembly; 531, positioning plate; 532, positioning slot; 533, rotating frame; 534, positioning rod; 535, positioning shaft; 54, driven assembly; 541, spring rod two; 542, driven frame; 543, linear slot two; 55, shaping assembly; 551, linkage frame; 552, guide rod; 553, driven shaft; 554, swivel seat; 555, shaping roller; 6, driving mechanism; 61, driving assembly; 611, fixed frame; 612, motor; 613, receiving seat; 614, threaded rod; 62, transmission assembly; 621, transmission plate; 622, linear slot three; 623, sliding shaft two. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1 A filter assembly cutting device is used for laser cutting a filter screen 1, comprising an operating table 2, a fixing mechanism 3, a cutting mechanism 4, a shaping mechanism 5 and a driving mechanism 6. The portion of the operating table 2 supporting the filter screen 1 is honeycomb-shaped, the fixing mechanism 3 is symmetrically arranged on the upper side of the operating table 2, the cutting mechanism 4 is arranged on the upper side of the operating table 2, and the shaping mechanism 5 and the driving mechanism 6 are arranged on the cutting mechanism 4.
[0031] See also Figure 1 and Figure 2 The fixing mechanism 3 includes a stud 31, a clamping plate 32 and a nut 33; a plurality of evenly distributed studs 31 are symmetrically fixed on the upper side of the operating table 2, and a clamping plate 32 is slidably arranged on the surface of the stud 31. The surface of the stud 31 is located above the clamping plate 32 and is threadedly connected with a nut 33.
[0032] When the filter screen 1 is to be fixed on the operating table 2, the filter screen 1 is first placed on the operating table 2, and then the two clamping plates 32 are respectively pressed on the left and right edges of the filter screen 1, and the two ends of the clamping plates 32 are respectively sleeved on the surfaces of the studs 31 at the corresponding positions, and finally the nuts 33 are tightened on the corresponding studs 31 at the two ends of the clamping plates 32, so that the filter screen 1 is stably clamped and fixed on the operating table 2 through the clamping plates 32.
[0033] See also Figure 1 and Figure 3 The cutting mechanism 4 includes a sliding guide rail 41, a transverse movement component 42 and a cutting component 43; the upper side of the operating table 2 is fixedly provided with a sliding guide rail 41 symmetrically front and back through a support, the sliding guide rail 41 is provided with a transverse movement component 42, and the transverse movement component 42 is provided with a cutting component 43.
[0034] See also Figure 3 , Figure 4 and Figure 5 The transverse movement assembly 42 includes a return frame 421, an electric slider 422, a guide frame 423 and a linear groove 424; a plurality of return frames 421 that can move left and right are evenly arranged on the upper side of the front-to-back symmetrical sliding guide rail 41, and electric sliders 422 that slide in a one-to-one correspondence with the sliding guide rail 41 are fixedly arranged on the lower side of the return frame 421 in a front-to-back symmetrical manner, and a guide frame 423 is fixedly arranged on the upper side of the return frame 421 in a left-to-right symmetrical manner through a rod, and a linear groove 424 is opened on the guide frame 423.
[0035] See also Figure 1 , Figure 3 , Figure 4 and Figure 5 The cutting assembly 43 includes a connecting plate 431, an electric push rod 432, a laser knife 433, a trapezoidal block 434 and a sliding shaft 435; a connecting plate 431 that moves forward and backward is arranged between the guide frames 423 above the return frame 421, an electric push rod 432 is fixedly arranged at the front end of the upper surface of the connecting plate 431, and a laser knife 433 is fixedly arranged at the lower end of the telescopic end of the electric push rod 432, and a trapezoidal block 434 is fixedly arranged symmetrically on the left and right sides of the connecting plate 431 at the rear side of the laser knife 433, the lower sides of the two ends of the trapezoidal block 434 are symmetrical inclined surfaces, and the cross-section of the trapezoidal block 434 gradually decreases from top to bottom, and a sliding shaft 435 that slides with the corresponding straight line groove 424 is fixedly arranged symmetrically on the side of the trapezoidal block 434 away from the connecting plate 431.
[0036] When the filter 1 fixed on the operating table 2 is to be laser cut, the laser knife 433 is first driven downward to a suitable cutting height by the electric push rod 432, and then all the connecting plates 431 and the trapezoidal blocks 434 are driven forward along the straight groove 424 by the driving mechanism 6. All the laser knives 433 move forward synchronously and perform stable laser cutting on the filter 1. This operation method can realize fast, stable and synchronous cutting of the filter 1, thereby greatly improving the speed of laser cutting of a larger area filter 1 and the overall cutting processing efficiency of the filter 1.
[0037] See also Figure 4 The shaping mechanism 5 includes a fixed platform 51, a matching component 52, a positioning component 53, a driven component 54 and a shaping component 55; a plurality of evenly distributed fixed platforms 51 are symmetrically fixedly arranged on the inner side of the return frame 421, and the fixed platforms 51 are each provided with a matching component 52, a positioning component 53 is provided on the side of the matching component 52 away from the center of the return frame 421, a driven component 54 is provided on the matching component 52, and a shaping component 55 is provided on the driven component 54.
[0038] See also Figure 4 , Figure 5 and Figure 7 The mating assembly 52 comprises a spring rod 521, a driven roller 522, a U-shaped frame 523 and an oblique groove 524; a spring rod 521 is elastically and slidably arranged on the fixed platform 51 in a left-right symmetrical manner, an ear seat is fixedly arranged at the upper ends of the left-right symmetrical spring rods 521, a driven roller 522 is rotatably arranged in the ear seat, a U-shaped frame 523 is fixedly arranged at the lower ends of the left-right symmetrical spring rods 521, and an oblique groove 524 is symmetrically opened on the U-shaped frame 523 in a front-back symmetrical manner.
[0039] See also Figure 5 and Figure 6 The positioning assembly 53 includes a positioning plate 531, a positioning groove 532, a rotating frame 533, a positioning rod 534 and a positioning shaft 535; a positioning plate 531 is fixedly provided on the side of the U-shaped frame 523 away from the center of the return frame 421, a positioning groove 532 is provided on the side of the positioning plate 531 away from the U-shaped frame 523, the positioning groove 532 is composed of two asymmetric V-shaped grooves above and below and an oblique groove connecting the ends of the two V-shaped grooves, a rotating frame 533 is fixedly provided on the lower side of the return frame 421, located on the side of the positioning plate 531 away from the U-shaped frame 523, a positioning rod 534 is rotatably provided on the side of the rotating frame 533 close to the positioning plate 531, and a positioning shaft 535 slidably matched with the positioning groove 532 is fixedly provided on the upper end of the positioning rod 534.
[0040] When the driven roller 522 is at the initial highest position, the spring rod 1 521 always applies an upward elastic force to the driven roller 522 and the U-shaped frame 523 at the highest position, and under the action of the spring rod 1 521, the positioning plate 531 also keeps an upward movement trend synchronously with the U-shaped frame 523, and at the same time, the positioning shaft 535 at the upper end of the positioning rod 534 can also be stably engaged with the lowest point of the lower V-shaped groove in the positioning groove 532 (such as Figure 5 As shown in the front side), the U-shaped frame 523 and the positioning plate 531 can be stably located at the current position through the cooperation between the positioning rod 534 and the spring rod 521.
[0041] When the laser knife 433 on the connecting plate 431 is driven forward by the driving mechanism 6 to cut the filter screen 1, the trapezoidal blocks 434 on both sides of the connecting plate 431 move forward synchronously, and the inclined surface of the front end is rolled in contact with the adjacent driven roller 522 at the initial highest position of the front side, so that the driven roller 522 is continuously pressed downward until it contacts the lower surface of the trapezoidal block 434, and the driven roller 522 drives the U-shaped frame 523 and the positioning plate 531 to move downward to the lowest position synchronously through the spring rod 1 521. At this time, the positioning shaft 535 synchronously slides to the end of the front side of the upper V-shaped groove in the positioning groove 532 (such as Figure 5 As shown in the middle, during the continuous forward movement of the trapezoidal block 434, the lower surface of the trapezoidal block 434 can simultaneously press and limit the two adjacent driven rollers 522 to the lowest position.
[0042] As the trapezoidal block 434 continues to move forward, the driven roller 522 pressed to the lowest position begins to contact the inclined surface of the rear end of the trapezoidal block 434. Under the action of the spring rod 1 521, the driven roller 522 and the U-shaped frame 523 gradually move upward and return to a specific position below the initial highest position. At this time, the positioning shaft 535 slides to the lowest point of the upper V-shaped groove in the positioning groove 532 and is stably engaged with it (such as Figure 5 As shown in the rear side, the U-shaped frame 523 and the positioning plate 531 can be stably located at the current position through the cooperation between the positioning rod 534 and the spring rod 1 521.
[0043] When the laser knife 433 and the trapezoidal block 434 on the connecting plate 431 are driven by the driving mechanism 6 to move backward and reset, the trapezoidal block 434 will press the driven roller 522 at the specific position downward to the lowest point again. At this time, the positioning shaft 535 synchronously slides to the end of the rear side of the upper V-shaped groove in the positioning groove 532 until the trapezoidal block 434 and the driven roller 522 are disengaged again. At this time, the positioning shaft 535 slides again to the lowest point of the lower V-shaped groove in the positioning groove 532 and is stably engaged with it, so that the driven roller 522 and the U-shaped frame 523 can be reset to the initial highest position.
[0044] See also Figure 4and Figure 7 The driven component 54 includes a spring rod 541, a driven frame 542 and a straight groove 543; the horizontal section of the U-shaped frame 523 is symmetrically and elastically slidably provided with a spring rod 541, and the lower ends of the symmetrical spring rods 541 are fixedly provided with a driven frame 542, and the driven frame 542 is symmetrically provided with a straight groove 543 extending horizontally from left to right.
[0045] See also Figure 4 and Figure 7 The shaping component 55 includes a linkage frame 551, a guide rod 552, a driven shaft 553, a swivel seat 554 and a shaping roller 555; a linkage frame 551 that moves left and right is arranged at the lower side of the driven frame 542, and a guide rod 552 that is slidably connected to the driven frame 542 is symmetrically fixed front and back on one side of the linkage frame 551 away from the center of the return frame 421, and a driven shaft 553 that slides with the oblique groove 524 and the second straight groove 543 is symmetrically fixed on the front and rear sides of the linkage frame 551, and a swivel seat 554 is fixed at one end of the lower side of the linkage frame 551 close to the center of the return frame 421 through rod member 2, and a shaping roller 555 is rotatably arranged in the swivel seat 554.
[0046] In the process that the driven roller 522 is pressed from the initial highest position to the lowest position by the trapezoidal block 434, the driven roller 522 first drives the U-shaped frame 523 and the driven frame 542 to move downward synchronously through the spring rod 1 521, and the driven frame 542 then drives the linkage frame 551 and the shaping roller 555 to move downward synchronously until the shaping roller 555 contacts and presses the upper surface of the filter screen 1. At this time, the driven frame 542 and the linkage frame 551 can no longer move downward. 22 continues to move downward until it reaches the lowest position, the U-shaped frame 523 moves downward along the spring rod 2 541 and drives the driven shaft 553 to move along the straight groove 2 543 toward the end close to the laser knife 433 through the oblique groove 524, and the driven shaft 553 drives the connecting frame 551 and the shaping roller 555 to move synchronously to the end of the straight groove 2 543 close to the laser knife 433, thereby driving the shaping rollers 555 symmetrically distributed on the left and right to move synchronously toward each other in the direction close to the laser knife 433.
[0047] When the driven roller 522 detaches from the trapezoidal block 434 and resets to a specific position below the initial highest position, the U-shaped frame 523 synchronously moves upward to reset to a specific distance and cooperates with the driven shaft 553 through the oblique groove 524 to drive the shaping roller 555 to move horizontally and reset to the end of the straight groove 2 543 away from the laser knife 433. At this time, the shaping roller 555 still maintains a tight limit on the upper surface of the filter screen 1.
[0048] When the driven roller 522 at a specific position is pressed to the lowest point again by the trapezoidal block 434 that moves backward and resets, the U-shaped frame 523 then cooperates with the driven shaft 553 through the oblique groove 524 to drive the shaping roller 555 to move again to the end of the straight groove 2 543 close to the laser knife 433 until the trapezoidal block 434 and the driven roller 522 are separated again. At this time, the U-shaped frame 523 then drives the shaping roller 555 to move and reset to the initial height position.
[0049] See also Figure 3 The driving mechanism 6 includes a driving assembly 61 and a transmission assembly 62; the driving assembly 61 is symmetrically arranged on the upper side of the sliding guide rail 41, and the transmission assembly 62 is commonly arranged on the symmetrical driving assembly 61.
[0050] See also Figure 1 and Figure 3 The driving assembly 61 includes a fixing frame 611, a motor 612, a receiving seat 613 and a threaded rod 614; a fixing frame 611 is fixedly provided at the end of the front side of the sliding guide rail 41, a motor 612 is fixedly provided at the front side of the fixing frame 611, and a receiving seat 613 corresponding to the fixing frame 611 is fixedly provided at the end of the rear side of the sliding guide rail 41, and a threaded rod 614 fixedly connected to the driving end of the motor 612 is rotated between the receiving seat 613 and the fixing frame 611.
[0051] See also Figure 3 and Figure 4 The transmission assembly 62 includes a transmission plate 621, a linear groove three 622 and a sliding shaft two 623; the threaded rods 614 are symmetrical on the left and right, and the transmission plate 621 is threadedly connected together. The transmission plate 621 is provided with a linear groove three 622 extending horizontally from left to right. The rear end of the connecting plate 431 is fixed with a sliding shaft two 623 that slides with the linear groove three 622 through a plate one, and the cross-section of the sliding shaft two 623 is stepped.
[0052] When the laser knife 433 is driven to move forward to cut the filter 1, the electric push rod 432 is used to drive the laser knife 433 to move downward to a suitable cutting height, and then the motor 612 is used to drive the threaded rod 614 to rotate. The threaded rod 614 then drives the transmission plate 621 to move forward through the spiral transmission. The transmission plate 621 then drives the laser knife 433 on the connecting plate 431 to move forward through the sliding shaft 623 and laser cut the filter 1. At the same time, the trapezoidal block 434 that moves forward synchronously with the connecting plate 431 can press the driven roller 522 adjacent to the rear side of the laser knife 433 downward to the lowest point, so that the two left-right symmetrical shaping rollers 555 adjacent to the rear side of the laser knife 433 can always follow the cutting trajectory of the laser knife 433, first pressing down on the passing The surface of the filter 1 is then rolled toward each other to tighten the left and right symmetrical cut surfaces. This operation method can achieve fast and stable adaptive pressing and limiting of the filter 1 near the cut point along the cutting route of the laser knife 433, thereby avoiding the cut point of the filter 1 from warping and deformation and affecting the overall cutting process of the filter 1, thereby greatly improving the overall cutting stability of the filter 1 and the consistency of the cut surface. At the same time, through the cooperation of the positioning shaft 535 and the positioning groove 532, during the cutting process of the filter 1, all the shaping rollers 555 on the rear side of the laser knife 433 can always maintain the pressing and positioning near the cut point of the filter 1, thereby avoiding the cut part of the filter 1 from loosening due to pressing and affecting the overall cutting quality of the filter 1.
[0053] When the laser knife 433 and the trapezoidal block 434 are to be moved backward and reset, the laser knife 433 is first driven by the electric push rod 432 to move upward and reset to the initial position, thereby avoiding obstruction when the laser knife 433 moves backward, and then the motor 612 is reversed, thereby driving the connecting plate 431 to move backward and reset through the transmission plate 621, and the trapezoidal block 434 presses all the driven rollers 522 at specific positions to the lowest point again, so that all the left and right symmetrically distributed shaping rollers 555 move synchronously toward each other again in the direction close to the laser knife 433 and perform secondary rolling shaping near the cut-off point of the filter screen 1. This operation method solves the problem of curling deformation at the cut-off point of the filter screen 1 due to large temperature changes, so that the edges and corners of the finished product of the filter screen 1 can be effectively processed and utilized, reducing material waste in the production process and reducing the overall production cost.
[0054] When it is necessary to adjust the spacing between the cutting paths of each laser knife 433, the electric sliders 422 at both ends of the return frame 421 can drive the return frame 421 and the laser knife 433 to move horizontally synchronously and adjust to a suitable position, thereby adjusting the spacing between the cutting paths of each laser knife 433. The straight groove 424 can slide with the sliding shaft 435 to ensure that the connecting plate 431 can be stably adjusted horizontally. This operation method can quickly and stably adapt the area of the filter screen cut product according to subsequent processing needs, thereby improving the application range of the cutting device.
[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A filter assembly cutting device for laser cutting a filter screen, comprising an operating table, characterized in that: A fixing mechanism is symmetrically arranged on the upper side of the operating table, a cutting mechanism is arranged on the upper side of the operating table, and a shaping mechanism and a driving mechanism are arranged on the cutting mechanism; The cutting mechanism includes a sliding guide rail; the upper side of the operating table is symmetrically fixed with a sliding guide rail through a support, a transverse movement component is provided on the sliding guide rail, and a cutting component is provided on the transverse movement component; The transverse moving assembly includes a return frame; a plurality of return frames that move left and right are evenly arranged on the upper side of the front-to-back symmetrical sliding guide rails; The shaping mechanism includes a fixed platform; a plurality of evenly distributed fixed platforms are symmetrically fixed on the inner side of the circular frame, each fixed platform is provided with a matching component, a positioning component is provided on the side of the matching component away from the center of the circular frame, a driven component is provided on the matching component, and a shaping component is provided on the driven component; The driving mechanism includes a driving assembly and a transmission assembly; the driving assemblies are symmetrically arranged on the upper side of the sliding guide rail, and the transmission assembly is commonly arranged on the symmetrical driving assemblies; The transverse movement assembly also includes an electric slider, a guide frame and a linear groove; the lower side of the return frame is symmetrically fixed with an electric slider that slides in a one-to-one correspondence with the sliding guide rail, and the upper side of the return frame is symmetrically fixed with a guide frame through a rod, and a linear groove is opened on the guide frame; The cutting assembly includes a connecting plate, an electric push rod, a laser knife, a trapezoidal block and a sliding shaft; a connecting plate that moves forward and backward is provided between the guide frames above the return frame, an electric push rod is fixed on the front end of the upper surface of the connecting plate, a laser knife is fixed on the telescopic end of the electric push rod, a trapezoidal block is fixed symmetrically on the left and right side of the connecting plate at the rear side of the laser knife, and a sliding shaft that slides with a corresponding linear groove is fixed symmetrically on the side of the trapezoidal block away from the connecting plate; The matching components include a spring rod, a driven roller, a U-shaped frame and an oblique groove; the fixed platform is provided with a spring rod that is elastically slidably symmetrically on the left and right sides, an ear seat is fixedly provided at the upper end of the symmetrical spring rod, a driven roller is rotatably provided in the ear seat, a U-shaped frame is fixedly provided at the lower end of the symmetrical spring rod, and an oblique groove is symmetrically provided on the U-shaped frame; The positioning assembly includes a positioning plate, a positioning groove, a rotating frame, a positioning rod and a positioning shaft; a positioning plate is fixedly provided on the side of the U-shaped frame away from the center of the return-shaped frame, a positioning groove is opened on the side of the positioning plate away from the U-shaped frame, the positioning groove is composed of two asymmetric V-shaped grooves above and below and an oblique groove connecting the ends of the two V-shaped grooves, a rotating frame is fixedly provided on the lower side of the return-shaped frame on the side of the positioning plate away from the U-shaped frame, a positioning rod is rotatably provided on the side of the rotating frame close to the positioning plate, and a positioning shaft is fixedly provided on the upper end of the positioning rod which slides with the positioning groove.
2. A filter assembly cutting device according to claim 1, characterized in that: The fixing mechanism includes studs, a clamping plate and a nut; a plurality of evenly distributed studs are fixedly provided on the upper side of the operating table in a front-to-back symmetrical manner, a clamping plate is slidably provided on the surface of the studs, and a nut is threadedly connected to the surface of the studs located above the clamping plate.
3. A filter assembly cutting device according to claim 1, characterized in that: The driven component includes two spring rods, a driven frame and two linear grooves; two spring rods are elastically slidably provided on the horizontal section of the U-shaped frame in a front-to-back symmetrical manner, and a driven frame is fixedly provided at the lower ends of the two spring rods symmetrically in a front-to-back manner, and two linear grooves extending horizontally from left to right are symmetrically provided on the driven frame in a front-to-back symmetrical manner.
4. A filter assembly cutting device according to claim 3, characterized in that: The shaping component includes a linkage frame, a guide rod, a driven shaft, a swivel seat and a shaping roller; a linkage frame that moves left and right is provided on the lower side of the driven frame, a guide rod that is symmetrically fixed to the side of the linkage frame away from the center of the circular frame and is slidably connected to the driven frame, and driven shafts that slide with the oblique groove and the linear groove are symmetrically fixed to the front and rear sides of the linkage frame, and a swivel seat is fixed to one end of the lower side of the linkage frame close to the center of the circular frame through a rod member 2, and a shaping roller is rotatably provided in the swivel seat.
5. A filter assembly cutting device according to claim 1, characterized in that: The driving assembly includes a fixed frame, a motor, a socket and a threaded rod; a fixed frame is fixedly provided at the end of the sliding guide rail on the front side, a motor is fixedly provided on the front side of the fixed frame, and a socket corresponding to the fixed frame is fixedly provided at the end of the sliding guide rail on the rear side, and a threaded rod fixedly connected to the driving end of the motor is provided between the socket and the fixed frame for common rotation.
6. A filter assembly cutting device according to claim 5, characterized in that: The transmission assembly includes a transmission plate, three linear grooves and two sliding shafts; the transmission plate is threadedly connected to the threaded rods which are symmetrical on the left and right, and the transmission plate is provided with three linear grooves extending horizontally from left to right. The rear end of the connecting plate is fixed with two sliding shafts which are slidably matched with the three linear grooves through a plate member which is symmetrical on the left and right.
Citation Information
Patent Citations
High-precision laser cutting mechanism
CN113843534A