A polishing device for the production of wind power generation blades

By designing the shift unit and unlocking unit of the polishing equipment for wind power blade production, the problems of debris scattering and complex operation caused by the position movement of the polishing equipment are solved, automatic polishing and simplified operation are realized, and processing efficiency is improved.

CN119159487BActive Publication Date: 2025-05-27NANJING VOCATIONAL UNIV OF IND TECH
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Patent Information

Application Number
CN202411650327.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-05-27
Estimated Expiration
2044-11-19

AI Technical Summary

Technical Problem

During the production process of wind power blades, the position of the polishing equipment needs to be constantly moved, resulting in the scattered polishing debris, complex collection and cumbersome operation, which affects processing efficiency.

Method used

A polishing device for the production of wind power blades is designed, including a support unit, a polishing unit, a shifting unit and an unlocking unit. The four transfer rollers and gear systems of the shift unit realize automatic switching of processing positions and the stationary state of the polishing disc to avoid debris flying randomly. The unlocking unit realizes automatic unlocking and unloading operations through the design of the clamp cover and swing arm.

Benefits of technology

Automatic polishing of different locations is realized, reducing the random flying of debris and collection complexity, simplifying the operation process and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a polishing device for producing wind power generation blades, which belongs to the technical field of wind power generation blade processing. The device comprises a supporting unit, a polishing unit, a shifting unit and an unlocking unit. Four transposition rollers of the shifting unit correspond to four processing stations. When a shifting motor drives a first half gear to rotate, the four transposition rollers complete position switching and change the processing position in the process of the first half gear meshing with a positioning gear ring. When the first half gear is not meshing with the positioning gear ring, the second half gear drives the positioning gear to rotate, drives the positioning gear located at the polishing position to rotate, the positioning gear drives the adjusting roller to rotate, and the adjusting roller drives the positioning plate and the processing plate to move downward. At this time, the polishing unit is stationary, and the processing plate is moved to achieve the operation of polishing different positions. Moreover, the polishing disc does not move, and the debris does not fly around, which is convenient for collecting the polishing debris. The problems of difficult collection of polishing debris and complicated plate fixing operation in the existing polishing equipment are solved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of wind power generation blade processing, and more specifically, relates to a polishing device for the production of wind power generation blades. Background Art

[0002] The blades of a wind turbine are an important part of the wind turbine. Their main function is to convert wind energy into mechanical energy and then convert the mechanical energy into electrical energy through a generator. The performance of the blades directly affects the power generation efficiency and capacity of the entire wind turbine. Therefore, for a wind turbine, the design and manufacture of the blades are crucial.

[0003] During the production process of wind power generation blades, a polishing operation is required. First, the plate for processing the wind power generation blades is installed on a multi-station fixture, and the polishing device is continuously moved to polish the surface of the plate. After polishing, it needs to be unlocked. However, it is found in actual use that during the processing, the polishing position needs to be continuously moved to polish different positions. As the polishing position moves, the polishing debris scatters outwards in each part, affecting the subsequent collection. The collection is relatively complicated, and after each processing is completed, the plate needs to be manually removed from the fixture, and the operation is relatively complicated, which is not conducive to improving the processing efficiency.

[0004] In view of this, the present invention is specifically proposed. Summary of the Invention

[0005] To solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0006] A polishing device for the production of wind power generation blades, comprising a support unit, a polishing unit, a displacement unit, and an unlocking unit.

[0007] The support unit includes a support base, a positioning table is installed on the support base, a guide ring is rotatably installed on the positioning table, and a vertical rod is installed on the guide ring.

[0008] The shifting unit includes a shifting motor and four commutation rollers installed on the inner wall of the guiding ring. A first half gear is installed at the output end of the shifting motor. A positioning toothed ring is meshed on the side wall of the first half gear. The positioning toothed ring is connected to the vertical rod. A second half gear is coaxially installed on the first half gear. A positioning gear is meshed on the second half gear. The rotation center of the positioning gear is connected to the commutation roller. An adjustment groove is formed on the commutation roller. A positioning plate is slidably arranged on the adjustment groove. The positioning plate is inserted into the guiding ring, and a processing plate is installed on the surface of the positioning plate. A positioning column is installed on the positioning table. A reset rack is installed on the positioning column. The reset rack is adapted to the positioning gear. The number of teeth of the second half gear is half of the number of teeth of the positioning gear, and the number of teeth of the positioning gear is the same as that of the reset rack;

[0009] The polishing unit includes a polishing motor. A polishing disc is installed at the output end of the polishing motor. The polishing disc corresponds to the processing plate;

[0010] The unlocking unit includes a clamping cover. The clamping cover is installed at the bottom of the positioning plate. A baffle is movably inserted at the bottom of the clamping cover. A plug rod is installed on the baffle. A sliding plate is installed on the plug rod. A pushing block is installed on the sliding plate. The pushing block is inserted into the clamping cover. A swing arm is rotatably installed inside the clamping cover. A friction plate is installed at one end of the swing arm, and the friction plate is attached to the side wall of the processing plate. A top block is installed at the other end of the swing arm. The top block is adapted to the pushing block. A rocker arm is installed at the rotation center of the swing arm. A synchronous plate is installed on the rocker arm. An unlocking rod is installed on the synchronous plate. Two unlocking protrusions are installed on the support seat. The height of the unlocking protrusion corresponding to the polishing disc is lower than the height of the other unlocking protrusion, and the unlocking rod corresponds to the unlocking protrusion.

[0011] As a preferred embodiment of the polishing device for wind power blade production described in the present invention, support legs are installed at the bottom of the support seat. Anti-slip pads are provided at the bottoms of the support legs. A blanking port is installed on the surface of the support seat. The blanking port corresponds to the unlocking protrusion with a higher height, and chamfers are made on both sides of the unlocking protrusion. The size of the blanking port corresponds to the processing plate.

[0012] As a preferred embodiment of the polishing device for wind power blade production described in the present invention, a support arm is installed on the support seat. A cross bar is installed on the support arm. A top plate is installed at the central position of the cross bar. The top plate is rotatably connected to the vertical rod. A guiding plate is installed on the surface of the guiding ring. The guiding plate is in a seven-shaped form. The positioning plate and the processing plate are movably inserted into the guiding plate.

[0013] As a preferred embodiment of the polishing equipment for the production of wind power generation blades of the present invention, a cross plate is installed on the support arm, bolts are screwed between the side wall of the cross plate and the side wall of the support arm, the surface of the cross plate is slidably connected to the outer shell of the polishing motor, and the polishing motor is in a horizontal state.

[0014] As a preferred embodiment of the polishing equipment for the production of wind power generation blades of the present invention, a synchronous shaft is installed between the first half gear and the second half gear, the tooth positions of the first half gear and the second half gear are opposite, a rotating shaft is installed at the rotation center of the positioning gear, the rotating shaft is connected to the transposition roller, and a fixed seat is installed on the side wall of the rotating shaft and the fixed seat is installed on the side wall of the guide ring.

[0015] As a preferred embodiment of the polishing equipment for the production of wind power generation blades of the present invention, a plurality of pairs of guide rollers are rotatably installed on the surface of the positioning plate, a connecting rod is installed on the positioning plate, a slider is installed on the connecting rod, the slider is slidably arranged on the adjustment groove, a limiting rod is movably inserted through the slider, and the limiting rod is installed on the guide ring.

[0016] As a preferred embodiment of the polishing equipment for the production of wind power generation blades of the present invention, a hollow inner cavity is opened in the clamping cover, and through holes are opened at the bottom of the hollow inner cavity, the baffle is placed in the through holes, and the processed plate is inserted into the hollow inner cavity.

[0017] As a preferred embodiment of the polishing equipment for the production of wind power generation blades of the present invention, a pair of guide rods are installed on the side wall of the clamping cover, a pressing plate is installed at the end of the guide rods, a sliding plate is inserted on the pair of guide rods, a return spring is sleeved on the pair of guide rods, one end of the return spring is clamped on the pressing plate, and the other end of the return spring is clamped on the sliding plate.

[0018] As a preferred embodiment of the polishing equipment for the production of wind power generation blades of the present invention, a clamping shaft is installed at the rotation center of the swing arm, the clamping shaft movably penetrates through the outer shell of the clamping cover, the end of the clamping shaft is connected to the rotation center of the rocker arm, a strip-shaped groove is opened on the rocker arm, a sliding rod is installed on the synchronous plate, and the sliding rod is slidably arranged in the strip-shaped groove.

[0019] As a preferred embodiment of the polishing equipment for the production of wind power generation blades of the present invention, a protective cover is installed on the clamping cover, the protective cover covers the synchronous plate and the rocker arm, a positioning rod is installed through the protective cover, a sliding seat is slidably arranged on the positioning rod, a compression spring is clamped between the sliding seat and the protective cover, and the compression spring is sleeved on the positioning rod, and the unlocking rod movably penetrates through the protective cover.

[0020] The present invention has the following beneficial effects compared with the prior art:

[0021] A shift unit is provided, wherein four shifting rollers on the shift unit correspond to four processing stations, wherein in the process of the shift motor driving the first half gear to rotate, in the process of the first half gear being engaged with the positioning gear ring, the four shifting rollers complete the position switching and change the processing position, and when the first half gear is not engaged with the positioning gear ring, the second half gear at this time drives the positioning gear to rotate, and then drives the positioning gear located at the polishing position to rotate, and the positioning gear drives the adjusting roller to rotate, and the adjusting roller can drive the positioning plate and the processing plate to move downward, and the position of the polishing unit at this time is in a stationary state, and the moving processing plate achieves the operation of polishing different positions, and the polishing disk does not move, so that the debris will not fly around, and thus it is convenient to collect the polishing debris, and in the process of the rotation of the adjusting roller, the positioning gear on one of the adjusting rollers can re-engage with the reset rack to reset the positioning plate and clamp the new processing plate, so as to facilitate the polishing of the new workpiece.

[0022] When the positioning plate moves to the unlocking protrusion through the unlocking unit, the unlocking rod is lifted and moved upward, driving the synchronous plate to slide, driving the rocker arm on the synchronous plate to rotate, and the rocker arm rotates outward to drive the swing arm to rotate synchronously. The friction plate of the swing arm is separated from the processed plate, and the unlocking operation is completed. As the movement continues, the top block on the swing arm pushes the push block to move, and the push block drives the baffle to move through the insertion rod, so that the bottom of the clamping cover is opened, and the unloading operation can be completed by its own weight. When the positioning plate moves to the next shorter unlocking protrusion, the baffle is closed again, but the friction plate is open, which is convenient for putting in new workpieces and completing the clamping operation later, and the operation is simpler.

[0023] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 A schematic diagram of the three-dimensional structure of a polishing device for producing wind power blades according to the present invention;

[0026] Figure 2 It is a schematic diagram of the forward structure of the polishing equipment for producing wind power blades of the present invention;

[0027] Figure 3 It is a schematic diagram of the lateral structure of the polishing equipment for producing wind power blades of the present invention;

[0028] Figure 4 It is a partial structural schematic diagram (one) of the polishing equipment for the production of wind power generation blades of the present invention;

[0029] Figure 5 It is a partial structural schematic diagram (two) of the polishing equipment for the production of wind power generation blades of the present invention;

[0030] Figure 6 It is a partial structural schematic diagram (three) of the polishing equipment for the production of wind power generation blades of the present invention;

[0031] Figure 7 It is a three-dimensional view of the unlocking unit of the polishing equipment for the production of wind power generation blades of the present invention;

[0032] Figure 8 It is a sectional view of the clamping cover of the polishing equipment for the production of wind power generation blades of the present invention;

[0033] Figure 9 It is a sectional view of the protective cover of the polishing equipment for the production of wind power generation blades of the present invention.

[0034]

Description of main component symbols

[0035] 100, support unit; 101, support base; 1011, support leg; 1012, blanking port; 102, support arm; 1021, cross bar; 1022, top plate; 103, guide ring; 1031, vertical rod; 1032, guide plate; 1033, positioning table;

[0036] 200, polishing unit; 201, polishing motor; 2011, polishing disc; 202, cross plate; 2021, bolt;

[0037] 300, shifting unit; 301, shifting motor; 3011, first half gear; 3012, positioning tooth ring; 3013, synchronizing shaft; 3014, second half gear; 3015, positioning gear; 3016, reset rack; 3017, positioning column; 302, transposition roller; 3021, rotating shaft; 3022, fixed seat; 303, adjustment groove; 3031, slider; 3032, connecting rod; 3033, limiting rod; 304, positioning plate; 3041, guide roller;

[0038] 400, unlocking unit; 401, clamping cover; 4011, hollow inner cavity; 402, swing arm; 4021, friction plate; 4022, top block; 4023, clamping shaft; 403, baffle; 4031, insertion rod; 4032, slide plate; 4033, push block; 4034, guide rod; 4035, return spring; 4036, pressing plate; 404, rocker arm; 4041, strip groove; 4042, synchronous plate; 4043, slide rod; 405, slide seat; 4051, positioning rod; 4052, extrusion spring; 4053, unlocking rod; 4054, unlocking protrusion; 406, protective cover;

[0039] 500, processing plate. Specific implementation manner

[0040] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments in conjunction with the accompanying drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0041] Embodiment 1:

[0042] As Figures 1 to 9 shown, a polishing device for wind power generation blade production includes a support unit 100, a polishing unit 200, a displacement unit 300, and an unlocking unit 400. The support unit 100 includes a support seat 101. A positioning table 1033 is installed on the support seat 101. A guide ring 103 is rotatably installed on the positioning table 1033. A vertical rod 1031 is installed on the guide ring 103. The support seat 101 and the positioning table 1033 support the guide ring 103.

[0043] The shifting unit 300 includes a shifting motor 301 and four commutation rollers 302 installed on the inner wall of the guiding ring 103. A first half gear 3011 is installed at the output end of the shifting motor 301. A positioning tooth ring 3012 is meshed on the side wall of the first half gear 3011. The positioning tooth ring 3012 is connected to the vertical rod 1031. A second half gear 3014 is coaxially installed on the first half gear 3011. A positioning gear 3015 is meshed on the second half gear 3014. The rotation center of the positioning gear 3015 is connected to the commutation roller 302. An adjustment groove 303 is formed on the commutation roller 302. A positioning plate 304 is slidably arranged on the adjustment groove 303. The positioning plate 304 is inserted into the guiding ring 103. A processing plate 500 is installed on the surface of the positioning plate 304. A positioning column 3017 is installed on the positioning table 1033. A reset rack 3016 is installed on the positioning column 3017. The reset rack 3016 is adapted to the positioning gear 3015. The number of teeth of the second half gear 3014 is half of the number of teeth of the positioning gear 3015. And the number of teeth of the positioning gear 3015 is the same as that of the reset rack 3016. The polishing unit 200 includes a polishing motor 201. A polishing disc 2011 is installed at the output end of the polishing motor 201. The polishing disc 2011 corresponds to the processing plate 500. Among them, the four commutation rollers on the shifting unit correspond to four processing stations. When the shifting motor drives the first half gear to rotate, during the meshing process of the first half gear and the positioning tooth ring, the four commutation rollers complete the position switching and change the processing position. And when the first half gear is not meshed with the positioning tooth ring, at this time, the second half gear drives the positioning gear to rotate, and then drives the positioning gear located at the polishing position to rotate. The positioning gear drives the adjustment roller to rotate. The adjustment roller can drive the positioning plate and the processing plate to move downward. And at this time, the position of the polishing unit is in a static state. Moving the processing plate achieves the operation of polishing different positions. And the polishing disc does not move, resulting in that the debris will not fly randomly, thus facilitating the collection of the polishing debris. And during the rotation process of the adjustment roller, the positioning gear on one of the adjustment rollers can be re-meshed with the reset rack, reset the positioning plate again, and clamp a new processing plate, facilitating the polishing of the new workpiece.

[0044] The unlocking unit 400 includes a clamping cover 401, which is mounted on the bottom of the positioning plate 304. A baffle 403 is movably inserted at the bottom of the clamping cover 401. A plug rod 4031 is installed on the baffle 403. A slide plate 4032 is installed on the plug rod 4031. A push block 4033 is installed on the slide plate 4032. The push block 4033 is inserted into the clamping cover 401. A swing arm 402 is rotatably installed inside the clamping cover 401. A friction plate 4021 is installed at one end of the swing arm 402, and the friction plate 4021 and the processing plate 5 are connected. 00 side wall is fitted, a top block 4022 is installed at the other end of the swing arm 402, the top block 4022 and the push block 4033 are adapted, a rocker arm 404 is installed at the rotation center of the swing arm 402, a synchronous plate 4042 is installed on the rocker arm 404, an unlocking rod 4053 is installed on the synchronous plate 4042, two unlocking protrusions 4054 are installed on the support seat 101, the height of the unlocking protrusion 4054 corresponding to the polishing disk 2011 is lower than the height of the other unlocking protrusion 4054, and the unlocking rod 4053 and the unlocking protrusion 4054 correspond to each other. When the positioning plate moves to the unlocking protrusion, the unlocking rod is lifted and moved upward, driving the synchronous plate to slide, driving the rocker arm on the synchronous plate to rotate, and the rocker arm rotates outward to drive the swing arm to rotate synchronously. The friction plate of the swing arm is separated from the processed plate, and the unlocking operation is completed. As the movement continues, the top block on the swing arm pushes the push block to move, and the push block drives the baffle to move through the plug rod, so that the bottom of the clamping cover is opened, and the unloading operation can be completed by its own weight. When the positioning plate moves to the next shorter unlocking protrusion, the baffle is closed again, but the friction plate is open, which is convenient for putting in new workpieces and completing the clamping operation later, and the operation is simpler.

[0045] like Figure 1 , Figure 2 and Figure 3 As shown, in a specific embodiment, a support leg 1011 is installed at the bottom of the support seat 101, and an anti-skid pad is arranged at the bottom of the support leg 1011. The support leg 1011 and the anti-skid pad improve the stability of the device. A feed opening 1012 is installed on the surface of the support seat 101. The feed opening 1012 corresponds to the unlocking protrusion 4054 with a high height, and both sides of the unlocking protrusion 4054 are chamfered. The size of the feed opening 1012 corresponds to the processed plate 500. The feed opening is convenient for discharging the processed plate 500 later.

[0046] like Figure 1 , Figure 2 and Figure 3As shown in the figure, further, a support arm 102 is installed on the support base 101, a cross bar 1021 is installed on the support arm 102, a top plate 1022 is installed at the central position of the cross bar 1021, the top plate 1022 is rotatably connected to the vertical rod 1031, a guide plate 1032 is installed on the surface of the guide ring 103, the guide plate 1032 is in a seven-shaped form, and a positioning plate 304 and a processing plate member 500 are movably inserted into the guide plate 1032. The guide plate 1032 serves to limit the movement of the positioning plate 304 and the processing plate member 500.

[0047] Embodiment 2:

[0048] Differing from the above embodiment and this embodiment is that: As Figure 3 shown in the figure, a cross plate 202 is installed on the support arm 102, a bolt 2021 is screwed between the side wall of the cross plate 202 and the side wall of the support arm 102, the surface of the cross plate 202 and the outer shell of the polishing motor 201 are slidably connected through an electric slide rail, and the polishing motor 201 is in a horizontal state. The electric slide rail controls one end of the polishing motor 201 so that the polishing disc can contact the processing plate member 500.

[0049] As Figure 4 、 Figure 5 and Figure 6 shown in the figure, in the specific implementation manner, a synchronous shaft 3013 is installed between the first half gear 3011 and the second half gear 3014, the tooth positions of the first half gear 3011 and the second half gear 3014 are opposite, ensuring that only one gear can be meshed by the first half gear 3011 and the second half gear 3014 at the same time. A rotating shaft 3021 is installed at the rotation center of the positioning gear 3015, the rotating shaft 3021 is connected to the transposition roller 302, and a fixed seat 3022 is installed on the side wall of the rotating shaft 3021, and the fixed seat 3022 is installed on the side wall of the guide ring 103.

[0050] As Figure 4 、 Figure 5 and Figure 6 shown in the figure, further, a number of pairs of guide rollers 3041 are rotatably installed on the surface of the positioning plate 304, a connecting rod 3032 is installed on the positioning plate 304, a slider 3031 is installed on the connecting rod 3032, the slider 3031 is slidably arranged in the adjustment groove 303, and a limiting rod 3033 is movably penetrated through the slider 3031, and the limiting rod 3033 is installed on the guide ring 103. During the rotation of the transposition roller 302, the position of the adjustment groove 303 on the surface changes synchronously, so that the slider 3031 limited by the limiting rod 3033 moves downward, and the slider 3031 drives the positioning plate 304 on its surface to move downward through the connecting rod 3032, and the positioning plate 304 can drive the processing plate member 500 connected to its surface to move downward.

[0051] Embodiment 3:

[0052] Different from the above embodiments, this embodiment is as follows: As Figure 7 , Figure 8 and Figure 9 shown, a hollow inner cavity 4011 is formed inside the clamping cover 401, and a through hole is formed at the bottom of the hollow inner cavity 4011. The baffle 403 is placed in the through hole, and the processing plate 500 is inserted into the hollow inner cavity 4011. A pair of guide rods 4034 are installed on the side wall of the clamping cover 401, a pressing plate 4036 is installed at the end of the guide rods 4034, a sliding plate 4032 is inserted on the pair of guide rods 4034, a return spring 4035 is sleeved on the pair of guide rods 4034, one end of the return spring 4035 is clamped on the pressing plate 4036, and the other end of the return spring 4035 is clamped on the sliding plate 4032. During the rotation of the swing arm 402, the top block 4022 at the end of the swing arm 402 contacts the push block 4033, and the push block 4033 and the sliding plate 4032 move outward along the guide rod 4034. At this time, the distance between the push block 4033 and the pressing plate 4036 becomes smaller, so that the return spring 4035 can be compressed. After the return spring 4035 moves, the return spring 4035 is convenient for later reset. The movement of the sliding plate 4032 can drive the movement of the insertion rod 4031, and the insertion rod 4031 can pull the baffle 403 on the surface to move, so that the through hole at the bottom is opened. Then, the unlocked processing plate 500 can be discharged, and finally it can be discharged from the discharge port 1012.

[0053] As Figure 7 , Figure 8 and Figure 9As shown, in the specific implementation, a clamping shaft 4023 is installed at the rotation center of the swing arm 402. The clamping shaft 4023 movably penetrates through the outer shell of the clamping cover 401. The end of the clamping shaft 4023 is connected to the rotation center of the rocker arm 404. A strip-shaped groove 4041 is formed in the rocker arm 404. A sliding rod 4043 is installed on the synchronizing plate 4042, and the sliding rod 4043 is slidably arranged in the strip-shaped groove 4041. A protective cover 406 is installed on the clamping cover 401. The protective cover 406 covers the synchronizing plate 4042 and the rocker arm 404. A positioning rod 4051 is installed through the protective cover 406. A sliding seat 405 is slidably arranged on the positioning rod 4051. A compression spring 4052 is clamped between the sliding seat 405 and the protective cover 406, and the compression spring 4052 is sleeved on the positioning rod 4051. The unlocking rod 4053 movably penetrates through the protective cover 406. The unlocking rod 4053 will slide onto the unlocking protrusion 4054. Through the unlocking protrusion 4054, the unlocking rod 4053 and the synchronizing plate 4042 can be lifted upward. The sliding seat 405 on the synchronizing plate 4042 slides on the positioning rod 4051 and compresses the compression spring 4052. The compressed compression spring 4052 is convenient for later reset operation. When the synchronizing plate 4042 moves upward, the sliding rod 4043 on the synchronizing plate 4042 slides on the strip-shaped groove 4041 of the rocker arm 404, and finally the clamping shaft 4023 installed with the rocker arm 404 can be rotated.

[0054] The implementation principle of a polishing device for wind power generation blade production in this embodiment is as follows:

[0055] This figure is a schematic diagram of the overall internal structure of the polishing device. The outer shell of the device is not drawn in the figure.

[0056] First, this device has four processing stations, namely a polishing station, a discharging station, a feeding station, and a lifting station. As shown in the attached figure, the positioning plate 304 close to the polishing unit 200 is the polishing station, and the remaining stations are distributed counterclockwise in sequence. Figure 6 As shown, the positioning plate 304 close to the polishing unit 200 is the polishing station, and the remaining stations are distributed counterclockwise in sequence.

[0057] Take Figure 6Taking [benchmark], the shifting motor 301 is started at this time. The shifting motor 301 can drive the first half gear 3011 to rotate. At this time, the first half gear 3011 and the positioning gear ring 3012 are not in a meshed state. Thus, the positioning gear ring 3012, the vertical rod 1031, and the guide ring 103 are in a stationary state. Therefore, the processing station will not be changed at this time. However, during the rotation of the first half gear 3011, the synchronous shaft 3013 at the bottom of the first half gear 3011 drives the second half gear 3014 to rotate. At this time, the second half gear 3014 is exactly meshed with the positioning gear 3015. Thus, it can drive the positioning gear 3015 to rotate half a circle, driving the coaxial connected rotating shaft 3021 to rotate half a circle. The rotating shaft 3021 can drive the commutation roller 302 to rotate synchronously by half a circle.

[0058] During the rotation of the commutation roller 302, the position of the adjustment groove 303 on the surface changes synchronously. Thus, the slider 3031 limited by the limiting rod 3033 moves downward. The slider 3031 drives the positioning plate 304 on the surface to move downward through the connecting rod 3032. The positioning plate 304 can drive the processing plate member 500 connected to the surface to move downward. At this time, the polishing motor 201 in the polishing unit 200 drives the polishing disc 2011 to rotate. The polishing disc 2011 can contact the moving processing plate member 500. Thus, the processing plate member 500 can be polished. After the polishing is completed, the polishing disc 2011 and the processing plate member 500 are separated by the electric slide rail.

[0059] At this time, the second half gear 3014 and the positioning gear 3015 are separated, and the first half gear 3011 and the positioning gear ring 3012 are in a meshed state. Thus, the positioning gear ring 3012 starts to rotate at this time. The positioning gear ring 3012 drives the processed plate member 500 that has been polished to move to the discharging station.

[0060] During the movement, the unlocking rod 4053 will slide onto the unlocking protrusion 4054. The unlocking protrusion 4054 can lift the unlocking rod 4053 and the synchronous plate 4042 upward. The sliding seat 405 on the synchronous plate 4042 slides on the positioning rod 4051 and compresses the compression spring 4052. The compressed compression spring 4052 facilitates the later reset operation. When the synchronous plate 4042 moves upward, the sliding rod 4043 on the synchronous plate 4042 slides in the strip-shaped groove 4041 of the rocker arm 404. Finally, it can drive the clamping shaft 4023 installed with the rocker arm 404 to rotate. At this time, the clamping shaft 4023 can drive the swing arm 402 on the surface to rotate. The friction plate 4021 on the swing arm 402 is first separated from the processing plate member 500, completing the unlocking operation of the processing plate member 500.

[0061] During the continuous rotation of the swing arm 402, the top block 4022 at the end of the swing arm 402 contacts the push block 4033, and the push block 4033 and the slide plate 4032 move outward along the guide rod 4034. At this time, the distance between the push block 4033 and the pressure plate 4036 becomes smaller, and thus the return spring 4035 can be compressed. After the return spring 4035 moves, the return spring 4035 at this time is convenient for later reset. The movement of the slide plate 4032 can drive the movement of the insertion rod 4031, and the insertion rod 4031 can pull the baffle plate 403 on the surface, so that the through hole at the bottom is opened. Then, the unlocked processed plate 500 can be discharged, and finally it can be discharged from the discharge port 1012.

[0062] When the discharging is completed, at this time, the first half gear 3011 and the positioning tooth ring 3012 move the raw material at the discharging station to the feeding station. At this time, the unlocking rod 4053 moves onto the unlocking protrusion 4054, but the height of the unlocking protrusion 4054 at this position is relatively low. Therefore, the swinging amplitude of the swing arm 402 is not that large. So at this time, the rotation of the swing arm 402 can only drive the unlocking of the friction plate 4021 and cannot open the baffle plate 403. Then, the operator can convey the processed plate 500 into it;

[0063] After the feeding is completed, at this time, the first half gear 3011 and the positioning tooth ring 3012 convey the raw material at the feeding station to the lifting station. During the movement, the positioning gear 3015 at this position meshes with the return rack 3016, and thus the positioning gear 3015 can be driven to rotate, and the positioning plate 304 and the processed plate 500 are lifted upward again.

[0064] And finally, it is conveyed to the polishing station through the first half gear 3011 and the positioning tooth ring 3012 to complete a cycle of circulation.

[0065] The above is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. A polishing device for producing wind turbine blades, comprising a support unit (100), a polishing unit (200), a shifting unit (300) and an unlocking unit (400), characterized in that: The support unit (100) comprises a support base (101), a positioning platform (1033) is mounted on the support base (101), a guide ring (103) is rotatably mounted on the positioning base (1033), and a vertical rod (1031) is mounted on the guide ring (103); The shift unit (300) comprises a shift motor (301) and four transposition rollers (302) mounted on the inner wall of a guide ring (103); a first half gear (3011) is mounted on the output end of the shift motor (301); a positioning gear ring (3012) is meshedly arranged on the side wall of the first half gear (3011); the positioning gear ring (3012) and the vertical rod (1031) are connected to each other; a second half gear (3014) is coaxially mounted on the first half gear (3011); a positioning gear (3015) is meshedly arranged on the second half gear (3014); a rotation center of the positioning gear (3015) and the transposition roller (302) are connected to each other; and the transposition roller (302) is provided with an adjustment groove (303), a positioning plate (304) is slidably provided on the adjustment groove (303), the positioning plate (304) and the guide ring (103) are plugged into each other, and a processing plate (500) is installed on the surface of the positioning plate (304), a positioning column (3017) is installed on the positioning platform (1033), a reset rack (3016) is installed on the positioning column (3017), the reset rack (3016) and the positioning gear (3015) are adapted, the number of teeth of the second half gear (3014) is half of the number of teeth of the positioning gear (3015), and the number of teeth of the positioning gear (3015) and the reset rack (3016) are the same; The polishing unit (200) comprises a polishing motor (201), a polishing disc (211) being mounted on the output end of the polishing motor (201), and the polishing disc (211) corresponds to the processed plate (500); The unlocking unit (400) comprises a clamping cover (401), the clamping cover (401) is mounted on the bottom of the positioning plate (304), a baffle (403) is movably plugged into the bottom of the clamping cover (401), an insertion rod (4031) is mounted on the baffle (403), a slide plate (4032) is mounted on the insertion rod (4031), a push block (4033) is mounted on the slide plate (4032), the push block (4033) is plugged into the inside of the clamping cover (401), a swing arm (402) is rotatably mounted inside the clamping cover (401), a friction plate (4021) is mounted on one end of the swing arm (402), and the friction plate (4021) and the processed plate part are connected to each other. (500) is fitted with the side wall, a top block (4022) is installed at the other end of the swing arm (402), the top block (4022) and the push block (4033) are adapted, a rocker arm (404) is installed at the rotation center of the swing arm (402), a synchronous plate (4042) is installed on the rocker arm (404), an unlocking rod (4053) is installed on the synchronous plate (4042), two unlocking protrusions (4054) are installed on the support seat (101), the height of the unlocking protrusion (4054) corresponding to the polishing disc (2011) is lower than the height of the other unlocking protrusion (4054), and the unlocking rod (4053) and the unlocking protrusion (4054) correspond to each other.

2. The polishing equipment for producing wind turbine blades according to claim 1, characterized in that: A support leg (1011) is installed at the bottom of the support seat (101), and an anti-slip pad is arranged at the bottom of the support leg (1011). A feed opening (1012) is installed on the surface of the support seat (101), and the feed opening (1012) corresponds to a high unlocking protrusion (4054), and both sides of the unlocking protrusion (4054) are chamfered, and the size of the feed opening (1012) corresponds to the processed plate (500).

3. The polishing equipment for producing wind turbine blades according to claim 1, characterized in that: A support arm (102) is mounted on the support seat (101), a cross bar (1021) is mounted on the support arm (102), a top plate (1022) is mounted at the center of the cross bar (1021), the top plate (1022) and the vertical bar (1031) are rotatably connected, a guide plate (1032) is mounted on the surface of the guide ring (103), the guide plate (1032) is in a seven-shaped shape, and a positioning plate (304) and a processing plate (500) are movably inserted inside the guide plate (1032).

4. The polishing equipment for producing wind turbine blades according to claim 3, characterized in that: A transverse plate (202) is mounted on the support arm (102), bolts (2021) are screwed between the side wall of the transverse plate (202) and the side wall of the support arm (102), the surface of the transverse plate (202) is slidably connected to the outer shell of the polishing motor (201), and the polishing motor (201) is in a horizontal state.

5. The polishing equipment for producing wind turbine blades according to claim 1, characterized in that: A synchronization shaft (3013) is installed between the first half gear (3011) and the second half gear (3014); the teeth of the first half gear (3011) and the second half gear (3014) are in opposite positions; a rotating shaft (3021) is installed at the rotation center of the positioning gear (3015); the rotating shaft (3021) and the transposition roller (302) are connected to each other; a fixing seat (3022) is installed on the side wall of the rotating shaft (3021); and the fixing seat (3022) is installed on the side wall of the guide ring (103).

6. The polishing equipment for producing wind turbine blades according to claim 1, characterized in that: A plurality of pairs of guide rollers (3041) are rotatably mounted on the surface of the positioning plate (304); a connecting rod (3032) is mounted on the positioning plate (304); a slider (3031) is mounted on the connecting rod (3032); the slider (3031) is slidably mounted on the adjustment groove (303); a limit rod (3033) is movably mounted inside the slider (3031); and the limit rod (3033) is mounted on the guide ring (103).

7. The polishing equipment for producing wind turbine blades according to claim 1, characterized in that: A hollow inner cavity (4011) is provided inside the clamping cover (401), and a through hole is provided at the bottom of the hollow inner cavity (4011). The baffle (403) is placed in the through hole, and the processing plate (500) is inserted into the hollow inner cavity (4011).

8. The polishing equipment for producing wind turbine blades according to claim 1, characterized in that: A pair of guide rods (4034) are installed on the side wall of the clamping cover (401), a pressure plate (4036) is installed at the end of the guide rods (4034), a slide plate (4032) is inserted on the pair of guide rods (4034), and a return spring (4035) is sleeved on the pair of guide rods (4034), one end of the return spring (4035) is clamped on the pressure plate (4036), and the other end of the return spring (4035) is clamped on the slide plate (4032).

9. The polishing equipment for producing wind turbine blades according to claim 1, characterized in that: A clamping shaft (4023) is installed at the rotation center of the swing arm (402), the clamping shaft (4023) movably penetrates the outer shell of the clamping cover (401), the end of the clamping shaft (4023) and the rotation center of the swing arm (404) are connected to each other, a strip groove (4041) is opened on the swing arm (404), a sliding rod (4043) is installed on the synchronization plate (4042), and the sliding rod (4043) is slidably set in the strip groove (4041).

10. The polishing equipment for producing wind turbine blades according to claim 1, characterized in that: A protective cover (406) is installed on the clamping cover (401), and the protective cover (406) covers the synchronous plate (4042) and the rocker arm (404). A positioning rod (4051) is installed inside the protective cover (406) and penetrates therethrough. A sliding seat (405) is slidably arranged on the positioning rod (4051), and an extrusion spring (4052) is clamped between the sliding seat (405) and the protective cover (406), and the extrusion spring (4052) is sleeved on the positioning rod (4051). The unlocking rod (4053) movably penetrates the protective cover (406).

Citation Information

Patent Citations

  • Aluminum plastic plate edge grinding machine

    CN108972206A

  • Cast pipe fitting inner wall polishing device

    CN115157094A