Rapid pugging equipment in ceramic process and use method of rapid pugging equipment

Abstract

The invention discloses rapid pugging equipment in a ceramic process and a using method thereof.The rapid pugging equipment comprises a pugging box, a smashing assembly is installed on the pugging box, a screen plate is fixedly installed in the pugging box, a vibration falling assembly is arranged on the pugging box, the vibration falling assembly is matched with the screen plate and connected with the smashing assembly, and the smashing assembly is connected with the screen plate. An upper hopper is installed in the pugging box, a blocking assembly is arranged on the upper hopper, and a weighing and dumping assembly is arranged below the upper hopper. According to the rapid pugging equipment in the ceramic process, the arranged smashing assembly can smash placed raw materials, it is guaranteed that prepared pug is fine, and the arranged vibration falling assembly can effectively prevent the pug from falling off. And the sieve plate is continuously knocked, so that the qualified crushed raw materials can continuously fall, and the problem that the sieve plate is blocked by larger raw materials is avoided.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic preparation, and in particular to a rapid clay kneading device in a ceramic process and a use method thereof. Background Art

[0002] Ceramics is a general term for pottery and porcelain, and is also a kind of arts and crafts in my country. As early as the Neolithic Age, my country already had rough and simple painted pottery and black pottery. In the preparation process of ceramics, ceramic clay training is required. Ceramic clay training is a very important step in the ceramic production process. It directly affects the subsequent molding and the quality of the finished product. The main purpose of clay training is to remove impurities and air in the clay, make the clay dense, and have uniform humidity to facilitate molding.

[0003] In the process of ceramic clay kneading, materials are selected first, and suitable oxide powders or clays are selected as raw materials, then crushed and mixed, and finally kneaded and exhausted to expel the bubbles in it, making the clay more uniform and compact. In traditional ceramic technology, the clay kneading steps are mostly done manually by staff. The speed of manual clay kneading is slow, and each step takes a lot of time, which affects the preparation speed of ceramics. Therefore, a fast clay kneading equipment in ceramic technology is proposed. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a rapid mud kneading device in a ceramic process and a method of using the same, which is used to solve the problem that in traditional ceramic processes, the mud kneading steps are mostly performed manually by staff, the speed of manual mud kneading is slow, and each step takes a long time, affecting the speed of ceramic preparation.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A rapid clay kneading device in a ceramic process comprises a clay kneading box, a crushing assembly is installed on the clay kneading box, a sieve plate is fixedly installed in the clay kneading box, a vibrating falling assembly is arranged on the clay kneading box, the vibrating falling assembly is matched with the sieve plate, the vibrating falling assembly is connected with the crushing assembly, an upper funnel is installed in the clay kneading box, a blocking assembly is arranged on the upper funnel, a weighing and dumping assembly is arranged below the upper funnel, and an extrusion and kneading assembly is arranged at the bottom of the clay kneading box.

[0007] Preferably, the crushing assembly includes a top bracket fixedly mounted on the top of the kneading box, a crushing motor is fixedly mounted on the top bracket, an output end of the crushing motor is connected to a crushing shaft, and a plurality of crushing knives are fixedly mounted on the crushing shaft.

[0008] Preferably, the vibrating falling assembly includes a mounting base fixedly mounted on the outside of the mud kneading box, a rotating shaft is rotatably mounted on the mounting base, a large impeller is fixedly mounted on the top of the rotating shaft, a small impeller is fixedly sleeved on the crushing shaft, and a rotating belt is sleeved between the large impeller and the small impeller.

[0009] Preferably, a first bevel gear is fixedly installed on the bottom end of the rotating shaft, a connecting shaft is rotatably installed on the mud kneading box, a second bevel gear is fixedly installed on the end of the connecting shaft, the first bevel gear and the second bevel gear are meshed, and a knocking cam is fixedly installed on one end of the connecting shaft, the knocking cam is adapted to the screen plate, and the knocking cam is a rubber wheel.

[0010] Preferably, the weighing and dumping assembly includes a stepper motor fixedly mounted on the side of the mud kneading box, the output end of the stepper motor is connected to a rotating shaft, the rotating shaft is located in the mud kneading box, a placing plate is fixedly sleeved on the rotating shaft, a weighing sensor is fixedly mounted on the top of the placing plate, and a placing box is mounted on the top of the weighing sensor.

[0011] Preferably, a water spray pipe is installed at the bottom of the placement plate, a water spray head is provided at the bottom of the water spray pipe, one side of the water spray pipe is connected to an external water pipe, one end of the external water pipe extends to the outside of the mud kneading box, and a lower funnel is fixedly installed in the mud kneading box, and the lower funnel is located below the placement plate.

[0012] Preferably, the blocking assembly comprises a drop hole provided on the upper funnel, two blocking plates are rotatably mounted in the drop hole, and a telescopic cylinder is rotatably mounted between the blocking plates and the inner wall of the mud kneading box.

[0013] Preferably, the extrusion kneading assembly includes a bottom plate placed at the bottom of the mud kneading box, a take-out hole is opened on one side of the mud kneading box, the bottom plate extends outside the take-out hole, four extrusion cylinders are fixedly installed on the top of the bottom plate, the four extrusion cylinders are arranged at four corners, and the output ends of the four extrusion cylinders are connected to the extrusion plate.

[0014] A method for using a rapid clay kneading device in a ceramic process, the method comprising:

[0015] Step 1: Place the raw materials to be kneaded in the kneading box, with the raw materials placed above the sieve plate, start the crushing motor on the crushing assembly to drive multiple crushing knives to crush the raw materials, and the crushed raw materials will be finer;

[0016] Step 2: During the crushing process, a vibrating drop assembly is set up, and the crushing shaft rotates to drive the rotating shaft to rotate, thereby driving the knocking cam to rotate, and the knocking cam continuously knocks the screen plate, so that the crushed raw materials can be quickly screened;

[0017] Step 3: The raw materials will pass through the upper funnel and enter the placement box. The weighing sensor at the bottom of the placement box will continuously weigh them. When the specified weight is reached, the telescopic cylinder on the blocking component will run, pushing the blocking plate to rotate and blocking the drop hole. At the same time, the stepper motor on the weighing and dumping component will run, driving the rotating shaft to rotate half a circle, and the raw materials in the placement box will fall. After falling, the placement box returns to its original position. At this time, the external water pipe will transport water, and the aqueous solution will be sprayed out through the sprinkler head to mix the falling raw materials. The transported aqueous solution is constant and is formulated according to the weighed amount to ensure that the moisture content in the mixed mud is moderate;

[0018] Step 4: Start the extrusion cylinders on the extrusion and kneading assembly. There are four extrusion cylinders. During the extrusion process, two corresponding extrusion cylinders run at the same time. The kneading effect is achieved by repeated back and forth extrusion.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. In the present invention, the rapid mud kneading equipment in the ceramic process is provided with a crushing component, which can crush the raw materials put in to ensure that the prepared mud is fine, and the vibrating falling component is provided, by continuously knocking the screen plate, the crushed qualified raw materials will continue to fall, avoiding the problem of large raw materials blocking the screen plate;

[0021] 2. In the present invention, the rapid mud kneading equipment in the ceramic process is provided with a weighing and pouring assembly, which can weigh the falling raw materials as they fall into the placement box. When the weighing reaches a certain weight, the blocking plate blocks the falling raw materials, the placement box pours out the falling raw materials, and finally the water spray head sprays a certain amount of water to achieve the mixing of the mud materials;

[0022] 3. In the present invention, the rapid clay kneading equipment in the ceramic process can achieve the mixing of clay materials by squeezing back and forth through the symmetrically moving extrusion plate, and achieve the kneading effect through repeated back and forth squeezing, so that the bubbles in the clay materials can be removed, making the clay materials more uniform and compact. The equipment can integrate the crushing, mixing and kneading of raw materials into one operation, avoiding the need for manual operation of staff in each link, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the structure of the present invention when viewed from the left side;

[0024] Figure 2 It is a schematic diagram of the structure of the present invention when observing the three-dimensional structure from the right side;

[0025] Figure 3 It is a schematic diagram of the structure of the vertical section of the present invention;

[0026] Figure 4 It is a schematic diagram of the structure of the side section of the present invention;

[0027] Figure 5 It is a schematic diagram of the structure of the flat section of the present invention;

[0028] Figure 6 For the present invention Figure 3 Schematic diagram of the structure of part A.

[0029] In the figure: 1. Clay kneading box; 2. Top bracket; 3. Crushing motor; 4. Crushing shaft; 5. Crushing knife; 6. Screen plate; 7. Mounting seat; 8. Rotating shaft; 9. Large wheel; 10. Small wheel; 11. Rotating belt; 12. Upper funnel; 13. Drop hole; 14. Telescopic cylinder; 15. Blocking plate; 16. Stepper motor; 17. Rotating shaft; 18. Placement plate; 19. Weighing sensor; 20. Placement box; 21. External water pipe; 22. Water pipe; 23. Water head; 24. First bevel gear; 25. Connecting shaft; 26. Second bevel gear; 27. Knocking cam; 28. Lower funnel; 29. ​​Bottom plate; 30. Take-out hole; 31. Extrusion cylinder; 32. Extrusion plate. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Example: Refer to Figure 1-6 A rapid mud kneading device in a ceramic process comprises a mud kneading box 1, a crushing assembly is installed on the mud kneading box 1, a sieve plate 6 is fixedly installed in the mud kneading box 1, the crushing assembly comprises a top bracket 2 fixedly installed on the top of the mud kneading box 1, a crushing motor 3 is fixedly installed on the top bracket 2, a crushing shaft 4 is connected to the output end of the crushing motor 3, and a plurality of crushing knives 5 are fixedly installed on the crushing shaft 4. The raw materials to be kneaded are placed in the mud kneading box 1, and the raw materials placed are located above the sieve plate 6. The crushing motor 3 on the crushing assembly is started to run, driving the crushing shaft 4 to rotate, thereby driving the plurality of crushing knives 5 to crush the raw materials, and the crushed raw materials will be finer.

[0032] As a technical optimization scheme of the present invention, a vibrating falling assembly is provided on the mud kneading box 1, the vibrating falling assembly is adapted to the screen plate 6, the vibrating falling assembly is connected to the crushing assembly, and the vibrating falling assembly includes a mounting seat 7 fixedly mounted on the outside of the mud kneading box 1, a rotating shaft 8 is rotatably mounted on the mounting seat 7, a large rotating wheel 9 is fixedly mounted on the top of the rotating shaft 8, a small rotating wheel 10 is fixedly sleeved on the crushing shaft 4, a rotating belt 11 is sleeved between the large rotating wheel 9 and the small rotating wheel 10, a first bevel gear 24 is fixedly mounted on the bottom end of the rotating shaft 8, a connecting rotating shaft 25 is rotatably mounted on the mud kneading box 1, and a second bevel gear 2 is fixedly mounted on the end of the connecting rotating shaft 25 6. The first bevel gear 24 and the second bevel gear 26 are meshed with each other. A knocking cam 27 is fixedly installed at one end of the connecting shaft 25. The knocking cam 27 is adapted to the sieve plate 6. The knocking cam 27 is a rubber wheel. During the crushing process, after the crushing shaft 4 rotates, the rotating shaft 8 is driven to rotate under the driving action of the rotating belt 11. Under the transmission action of the first bevel gear 24 and the second bevel gear 26, the connecting shaft 25 is driven to rotate, thereby driving the knocking cam 27 to rotate. After the knocking cam 27 rotates, it will continuously knock on the sieve plate 6, so that the crushed raw materials can be quickly screened, avoiding the problem that larger raw materials block the sieve plate 6 and the raw materials are not easy to fall.

[0033] As a technical optimization scheme of the present invention, an upper funnel 12 is installed in the mud kneading box 1, and a blocking assembly is arranged on the upper funnel 12. A weighing dumping assembly is arranged below the upper funnel 12, and the weighing dumping assembly includes a stepper motor 16 fixedly installed on the side of the mud kneading box 1, and the output end of the stepper motor 16 is connected with a rotating shaft 17, and the rotating shaft 17 is located in the mud kneading box 1, and a placing plate 18 is fixedly sleeved on the rotating shaft 17, and a weighing sensor 19 is fixedly installed on the top of the placing plate 18, and a placing box 20 is installed on the top of the weighing sensor 19, and a water spray pipe 22 is installed at the bottom of the placing plate 18, and a water spray head 23 is arranged at the bottom of the water spray pipe 22, and one side of the water spray pipe 22 is connected to an external water pipe 21, and one end of the external water pipe 21 extends to the outside of the mud kneading box 1, and a lower funnel 28 is fixedly installed in the mud kneading box 1, and the lower funnel 28 is located below the placing plate 18, and the blocking assembly includes a drop hole 13 opened on the upper funnel 12, and the lower Two blocking plates 15 are rotatably installed in the falling hole 13, and a telescopic cylinder 14 is rotatably installed between the blocking plate 15 and the inner wall of the mud kneading box 1. The raw materials that fall will pass through the upper funnel 12 and enter the placement box 20. The weighing sensor 19 at the bottom of the placement box 20 will continuously weigh. When the specified weight is weighed, the telescopic cylinder 14 on the blocking component runs to push the blocking plate 15 to rotate. The two blocking plates 15 will block the falling hole 13. At the same time, the stepper motor 16 on the weighing and dumping component runs to drive the rotating shaft 17 to rotate half a circle. The raw materials in the placement box 20 will fall and fall in the middle position of the bottom plate 29 under the guidance of the lower funnel 28. After falling, the stepper motor 16 rotates in the opposite direction and the placement box 20 returns to its original position. At this time, the external water pipe 21 will transport water, and the aqueous solution will be sprayed through the water spray head 23 to mix the falling raw materials. The transported aqueous solution is constant and is formulated according to the weighed amount to ensure that the moisture content in the mixed mud is appropriate.

[0034] As a technical optimization scheme of the present invention, an extrusion and kneading assembly is provided at the bottom of the mud kneading box 1, and the extrusion and kneading assembly includes a bottom plate 29 placed at the bottom of the mud kneading box 1, a take-out hole 30 is opened on one side of the mud kneading box 1, and the bottom plate 29 extends outside the take-out hole 30, and four extrusion cylinders 31 are fixedly installed on the top of the bottom plate 29, and the four extrusion cylinders 31 are arranged at four corners, and the output ends of the four extrusion cylinders 31 are connected to the extrusion plates 32, and the extrusion cylinders 31 on the extrusion and kneading assembly are started to run. There are four extrusion cylinders 31, and during the extrusion process, the corresponding two extrusion cylinders 31 run at the same time, and the front and rear extrusion cylinders 31 run to drive the extrusion plates 32 to extrude the fallen raw materials. After the extrusion returns to the original position, the left and right extrusion cylinders 31 run to drive the left and right extrusion plates 32 to move, and the kneading effect is achieved through repeated back and forth extrusion, so that the bubbles in the mud can be eliminated, making the mud more uniform and compact, and the equipment can concentrate the crushing, mixing and kneading of the raw materials into one operation, avoiding the need for manual operation of the staff in each link, saving time and effort.

[0035] A method for using a rapid clay kneading device in a ceramic process, the method comprising:

[0036] Step 1: Place the raw materials to be kneaded in the kneading box 1, with the raw materials placed above the sieve plate 6, start the crushing motor 3 on the crushing assembly to drive multiple crushing knives 5 to crush the raw materials, and the crushed raw materials will be finer;

[0037] Step 2: During the crushing process, the vibration drop assembly is set, the crushing shaft 4 rotates to drive the rotating shaft 8 to rotate, thereby driving the knocking cam 27 to rotate, and the knocking cam 27 continuously knocks the screen plate 6, so that the crushed raw materials can be quickly screened;

[0038] Step 3: The raw materials after falling will pass through the upper funnel 12 and enter the placement box 20. The weighing sensor 19 at the bottom of the placement box 20 will continuously weigh. When the specified weight is weighed, the telescopic cylinder 14 on the blocking component will run, push the blocking plate 15 to rotate, and block the falling hole 13. At the same time, the stepper motor 16 on the weighing and dumping component will run, driving the rotating shaft 17 to rotate half a circle, and the raw materials in the placement box 20 will fall. After falling, the placement box 20 returns to its original position. At this time, the external water pipe 21 will transport water, and the aqueous solution will be sprayed through the water spray head 23 to mix the falling raw materials. The transported aqueous solution is constant and is formulated according to the weighed amount to ensure that the moisture content in the mixed mud is moderate;

[0039] Step 4: Start the extrusion cylinder 31 on the extrusion and kneading assembly. There are four extrusion cylinders 31. During the extrusion process, two corresponding extrusion cylinders 31 run at the same time, and the kneading effect is achieved through repeated back and forth extrusion.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rapid clay kneading device in a ceramic process, comprising a clay kneading box (1), characterized in that: The mud kneading box (1) is provided with a crushing assembly, a sieve plate (6) is fixedly installed in the mud kneading box (1), a vibrating and falling assembly is provided on the mud kneading box (1), the vibrating and falling assembly is matched with the sieve plate (6), and the vibrating and falling assembly is connected with the crushing assembly, an upper funnel (12) is provided in the mud kneading box (1), a blocking assembly is provided on the upper funnel (12), a weighing and dumping assembly is provided below the upper funnel (12), and an extrusion and kneading assembly is provided at the bottom of the mud kneading box (1).

2. The rapid clay kneading equipment in a ceramic process according to claim 1, characterized in that: The pulverizing assembly comprises a top bracket (2) fixedly mounted on the top of the clay kneading box (1), a pulverizing motor (3) fixedly mounted on the top bracket (2), a pulverizing shaft (4) connected to the output end of the pulverizing motor (3), and a plurality of pulverizing knives (5) fixedly mounted on the pulverizing shaft (4).

3. The rapid clay kneading equipment in a ceramic process according to claim 2, characterized in that: The vibrating drop assembly comprises a mounting seat (7) fixedly mounted on the outside of the mud kneading box (1), a rotating shaft (8) rotatably mounted on the mounting seat (7), a large rotating wheel (9) fixedly mounted on the top of the rotating shaft (8), a small rotating wheel (10) fixedly sleeved on the crushing shaft (4), and a rotating belt (11) sleeved between the large rotating wheel (9) and the small rotating wheel (10).

4. The rapid clay kneading equipment in a ceramic process according to claim 3, characterized in that: A first bevel gear (24) is fixedly mounted on the bottom end of the rotating shaft (8); a connecting shaft (25) is rotatably mounted on the clay kneading box (1); a second bevel gear (26) is fixedly mounted on the end of the connecting shaft (25); the first bevel gear (24) and the second bevel gear (26) are meshed with each other; a knocking cam (27) is fixedly mounted on one end of the connecting shaft (25); the knocking cam (27) is matched with the sieve plate (6), and the knocking cam (27) is a rubber wheel.

5. The rapid clay kneading equipment in a ceramic process according to claim 1, characterized in that: The weighing and dumping assembly comprises a stepping motor (16) fixedly mounted on the side of the clay kneading box (1), the output end of the stepping motor (16) is connected to a rotating shaft (17), the rotating shaft (17) is located in the clay kneading box (1), a placement plate (18) is fixedly sleeved on the rotating shaft (17), a weighing sensor (19) is fixedly mounted on the top of the placement plate (18), and a placement box (20) is mounted on the top of the weighing sensor (19).

6. The rapid clay kneading equipment in a ceramic process according to claim 5, characterized in that: A water spray pipe (22) is installed at the bottom of the placement plate (18), a water spray head (23) is arranged at the bottom of the water spray pipe (22), one side of the water spray pipe (22) is connected to an external water pipe (21), one end of the external water pipe (21) extends to the outside of the mud kneading box (1), and a lower funnel (28) is fixedly installed in the mud kneading box (1), and the lower funnel (28) is located below the placement plate (18).

7. The rapid clay kneading equipment in a ceramic process according to claim 1, characterized in that: The blocking assembly comprises a drop hole (13) formed on the upper funnel (12), two blocking plates (15) are rotatably mounted in the drop hole (13), and a telescopic cylinder (14) is rotatably mounted between the blocking plates (15) and the inner wall of the mud kneading box (1).

8. The rapid clay kneading equipment in a ceramic process according to claim 1, characterized in that: The extrusion and kneading assembly comprises a bottom plate (29) placed at the bottom of the clay kneading box (1); a take-out hole (30) is opened on one side of the clay kneading box (1); the bottom plate (29) extends outside the take-out hole (30); four extrusion cylinders (31) are fixedly mounted on the top of the bottom plate (29); the four extrusion cylinders (31) are arranged at four corners; and the output ends of the four extrusion cylinders (31) are connected to an extrusion plate (32).

9. A method for using a rapid clay kneading device in a ceramic process according to any one of claims 1 to 8, the method comprising: Step 1: placing the raw materials to be kneaded into a kneading box (1), with the raw materials placed above the sieve plate (6), starting the pulverizing motor (3) on the pulverizing assembly to drive a plurality of pulverizing knives (5) to pulverize the raw materials, and the pulverized raw materials will be finer; Step 2: During the crushing process, a vibrating drop assembly is provided, the crushing shaft (4) rotates to drive the rotating shaft (8) to rotate, thereby driving the knocking cam (27) to rotate, and the knocking cam (27) continuously knocks the screen plate (6), so that the crushed raw materials can be quickly screened; Step 3: The raw materials that have fallen will pass through the upper funnel (12) and enter the placement box (20). The weighing sensor (19) at the bottom of the placement box (20) will continuously weigh them. When the weight reaches the specified weight, the telescopic cylinder (14) on the blocking component will operate to push the blocking plate (15) to rotate and block the falling hole (13). At the same time, the stepping motor (16) on the weighing and dumping component will operate to drive the rotating shaft (17) to rotate half a circle. The raw materials in the placement box (20) will fall. After falling, the placement box (20) will return to its original position. At this time, the external water pipe (21) will transport water and spray the aqueous solution through the water spray head (23) to mix the falling raw materials. The transported aqueous solution is constant and is formulated according to the weighed amount to ensure that the moisture content of the mixed mud is moderate. Step 4: Start the extrusion cylinders (31) on the extrusion and kneading assembly. There are four extrusion cylinders (31). During the extrusion process, two corresponding extrusion cylinders (31) are operated simultaneously. The kneading effect is achieved by repeated back and forth extrusion.

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