A red sandstone cutting wire saw device and its use method

By using guide wheels and wear-resistant clamping balls in the red sandstone cutting rope saw device to fix the diamond rope saw, and through high-pressure spray cooling technology, the problem of severe wear and frequent replacement of diamond rope saws is solved, achieving higher cutting accuracy and rope saw life.

CN119159687BActive Publication Date: 2025-04-15THE THIRD ENG CO LTD OF CCCC SECOND HIGHWAY ENG BUREAU +1
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Patent Information

Application Number
CN202411517229.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-04-15
Estimated Expiration
2044-10-29

AI Technical Summary

Technical Problem

In the prior art, diamond wire saws wear severely after long-term operation and need to be replaced frequently, resulting in increased operating costs.

Method used

A red sandstone cutting rope saw device was designed, and the diamond rope saw was fixed using guide wheels and wear-resistant clamping balls, and a small mist spray was formed through a coolant pipe, multiple sets of three-way catheter valves, pressure pipes, arc-shaped spray ends and high-pressure spray cores to maintain the moderate temperature of the diamond rope saw and extend its service life.

Benefits of technology

Effectively reduces the offset and wear of the rope saw, improves cutting accuracy and rope saw life, reduces dust generation, and keeps it working in optimal condition by precisely adjusting the angle and tension of the diamond rope saw.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a red sandstone cutting wire saw device and a use method thereof, and relates to the technical field of wire saw machines, comprising a wire saw machine body; the invention fixes an adjusting pulley seat and a fixing limiting frame in cooperation with a guide wheel, a wear-resistant clamping ball and a coolant pipe, and the coordinated use of the guide wheel and the wear-resistant clamping ball can effectively reduce the deviation and wear of the wire saw, improve the cutting accuracy and the life of the wire saw, and in the cutting process, the diamond wire saw is driven by a wire saw driving structure to cut the red sandstone along a preset track, and the coolant is continuously sprayed onto the diamond wire saw to keep its temperature moderate, prevent overheating damage, increase the service life of the diamond wire saw, and further reduce dust generation; at the same time, in cooperation with a wire saw adjusting component, the angle and tension of the diamond wire saw are adjusted, and the angle and tension of the diamond wire saw are accurately adjusted, so as to ensure that the diamond wire saw remains stable during the adjustment process and prevent deviation or damage.
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Description

Technical Field

[0001] The invention relates to the technical field of wire saw machines, in particular to a wire saw device for cutting red sandstone and a method for using the same. Background Art

[0002] Wire saw machine is a cutting equipment for large concrete structures and a mining and quarrying machine. It is mainly used for cutting and demolishing thick concrete and irregular concrete, such as reinforced concrete structures such as beams, supports, bridge piers, equipment foundations, and mining of stone materials. The wire saw of the wire saw machine is mostly made of diamond wire saw, so it is also called diamond wire saw machine and diamond bead wire saw machine. During the operation of the wire saw machine, the wire saw must be kept tensioned at all times so that the wire saw can contact the sawed object with appropriate force and cut the sawed object. As the sawing seam deepens, measures need to be taken to tension the wire saw, otherwise the wire saw will slip and the cutting cannot continue.

[0003] However, in the prior art, during the operation of the wire saw device, the diamond wire saw is worn out after a long period of operation and needs to be replaced after a certain period of time. In addition, the diamond wire saw is charged according to its length, so each replacement of the diamond wire saw will increase the overall operating cost. Therefore, it is necessary to propose a red sandstone cutting wire saw device and a method for using the same. Summary of the invention

[0004] The object of the present invention is to provide a red sandstone cutting wire saw device and a method for using the same, so as to solve the problem that in the operation process of the wire saw device, the diamond wire saw is worn out after long-term operation and needs to be replaced after a certain period of time, and the diamond wire saw is charged according to the length, so each replacement of the diamond wire saw will increase the overall operation cost.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a red sandstone cutting wire saw device, comprising a wire saw body, a wire saw driving structure installed inside the wire saw body, two groups of rope wheels symmetrically arranged at the output end of the wire saw driving structure, diamond wire saws are wound around the outer circumference of the two groups of rope wheels, a fixed rope structure is installed on the outer circumference of the diamond wire saw, a guide wheel is installed inside the front end of the fixed rope structure, two groups of fixed columns are symmetrically installed on the inner side of the front end of the fixed rope structure, wear-resistant clamping balls are installed on the tops of the two groups of fixed columns, the inner parts of the guide wheels and the wear-resistant clamping balls are used to fix the diamond wire saw, so that the diamond wire saw can be cut easily. The diamond on the saw surface operates according to a preset trajectory, a first connecting ball joint is fastened to the surface of the frame of the fixed rope structure, a second connecting ball joint is connected inside the first connecting ball joint, a pipeline sleeve is fastened to the side end of the second connecting ball joint, a coolant pipe is inserted and connected inside the pipeline sleeve, a plurality of groups of three-way duct valves are equally installed on the outside of the side end of the coolant pipe, a plurality of groups of the three-way duct valves are connected to the side ends of pressure pipes, a plurality of groups of the pressure pipes are connected to the side ends of the arc spray ends, a plurality of groups of high-pressure spray cores are provided on the surface of the arc spray ends, and the side end of the coolant pipe is connected to a high-pressure coolant pump installed inside the rope saw body.

[0006] Preferably, the top of the first connecting ball joint is fastened with a connection fixing frame, and the left and right ends of the connection fixing frame are symmetrically mounted with rope saw adjustment components.

[0007] Preferably, the rope saw adjustment assembly includes an angle pressure steering column, a half gear is installed on the top of the angle pressure steering column, the side end of the half gear is meshed and connected with a propulsion rack, the side end of the propulsion rack is installed with a limiting position piece, and the back frame of the limiting position piece is fastened to the connecting fixing frame.

[0008] Preferably, the side end of the propulsion rack is hinged with a clamping adjustment piece, the side end of the clamping adjustment piece is hinged with a rope end pressure adjustment piece, the side end of the clamping adjustment piece is fastened with a vertical rod, the side end of the vertical rod is equipped with a pressure spring, the pressure spring is sleeved on the outside of the clamping adjustment piece and forms contact with the rope end pressure adjustment piece.

[0009] Preferably, a driving motor is installed at the bottom of the angle pressure steering column, and a rope supporting arc groove frame is fastened to the side of the connecting fixing frame.

[0010] Preferably, a recovery component is installed at the inner bottom end of the rope saw body, the recovery component includes an energy-saving motor, and a protective shell is installed at the bottom of the energy-saving motor.

[0011] Preferably, a pulley structure is connected to the bottom output end of the energy-saving motor, a rope winding column is installed inside the other side of the pulley structure, and a fixing ring is installed on the top of the rope winding column.

[0012] Preferably, the side end of the rope saw driving structure is slidably connected to a hinged movable cross rail, and the other side end of the rope saw driving structure is fastened to a sliding dovetail block, the hinged movable cross rail is installed on the inner wall surface of the rope saw body, and a dovetail groove is provided on the inner wall surface of the other side of the rope saw body, and the sliding dovetail block is located inside the dovetail groove and is slidably connected.

[0013] Preferably, an externally connected movable ground-fixed structure is installed at the bottom of the rope saw body, a fixed limiting frame is installed on the outer peripheral side of the second connecting ball joint, and the four ends of the fixed limiting frame are hinged with adjusting pulley seats, and a bolt hole is opened on the surface of the adjusting pulley seat.

[0014] A method for using a red sandstone cutting wire saw device comprises the following steps:

[0015] S1. When performing red sandstone cutting operations, the entire device is placed, and the diamond wire saw is fixed around the red sandstone. Synchronously, according to the placement of the diamond wire saw, the coolant pipe is placed according to the surrounding trajectory of the diamond wire saw;

[0016] S2. Next, the adjusting pulley seat and the fixed limiting frame drive the related structures carried by them to move and adjust on the diamond wire saw and the coolant pipe, and with the cooperation of the fixing bolt holes, according to the position adjustment, after drilling with a drilling machine, the adjusting pulley seat and the fixed limiting frame are fixed;

[0017] S3. Secondly, the guide wheel, fixed column and wear-resistant clamping ball can adjust the diamond wire saw firmly, and form a fine mist spray to the cutting area through the coolant pipe, multiple sets of three-way guide valves, pressure pipe, arc spray end and multiple sets of high-pressure spray cores to improve the cooling effect and ensure the service life of the diamond wire saw;

[0018] S4. Next, the diamond wire saw is pressure-tested and dynamically adjusted using the wire saw adjustment assembly to ensure the tension of the diamond wire saw during operation, thereby keeping the diamond wire saw in the best condition.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. In the present invention, the adjusting pulley seat and the fixed limiting frame drive the related structures carried by them to move and adjust on the diamond wire saw and the coolant pipe under the cooperation of the guide wheel and the wear-resistant clamping ball, the coolant pipe, multiple groups of three-way conduit valves, the pressure pipe, the arc spray end and multiple groups of high-pressure spray cores, and under the cooperation of the bolt hole, according to the position adjustment, after drilling by the drilling machine, the adjusting pulley seat and the fixed limiting frame are fixed, and the coordinated use of the guide wheel and the wear-resistant clamping ball can effectively reduce the deviation and wear of the wire saw, improve the cutting accuracy and the life of the wire saw, and then use the pipeline sleeve to make the coolant pipe synchronously according to the trajectory of the diamond wire saw, forming a synchronous sleeve on the outer peripheral side of the red sandstone, so that the wire saw driving structure is started, and the two groups of rope wheels are driven to rotate through the output end, which is beneficial to the wire saw driving structure. The rotation of the two sets of rope wheels causes the diamond wire saw wound thereon to move accordingly, thereby forming a cutting action. Then the high-pressure coolant pump is started to transport the coolant through the coolant pipe to multiple sets of three-way conduit valves. The three-way conduit valves are used to adjust the flow direction and flow rate of the coolant as needed, and the coolant is distributed to each pressure pipe, so that the pressure pipe transports the coolant to the arc-shaped spray end, so that the multiple sets of high-pressure spray cores on the arc-shaped spray end can spray the coolant onto the diamond wire saw in the form of high-pressure spray. That is, during the cutting process, the diamond wire saw is driven by the wire saw driving structure to cut the red sandstone along a preset trajectory, and the coolant is continuously sprayed onto the diamond wire saw to maintain its temperature at a moderate level, prevent overheating damage, increase the service life of the diamond wire saw, and further reduce dust generation.

[0021] 2. In the present invention, when the diamond wire saw is fixed by the guide wheel and the wear-resistant clamping ball under the cooperation of the wire saw adjustment component, the driving motor is started to drive the angle pressure steering column to rotate, and then the half gear on the top of the angle pressure steering column rotates accordingly, and the propulsion rack is pushed to move through the meshing relationship, so that the propulsion rack moves along the direction of the limiting position member under the push of the half gear, and the limiting position member is fixed on the connecting fixed frame to ensure the moving direction and range of the propulsion rack, so that when the propulsion rack moves, the clamping adjustment member and the rope end pressure adjustment member are linked to adjust the angle and tension of the diamond wire saw, so as to achieve precise adjustment of the angle and tension of the diamond wire saw, and the rope supporting arc groove frame is fastened to the side of the connecting fixed frame to support and guide the diamond wire saw, and ensure that the diamond wire saw remains stable during the adjustment process to prevent displacement or damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic structural diagram of the main view of a red sandstone cutting wire saw device of the present invention;

[0023] Figure 2 This is a schematic diagram of the internal structure of a main body in a red sandstone cutting wire saw device of the present invention;

[0024] Figure 3It is a structural schematic diagram of a recovery component in a red sandstone cutting wire saw device of the present invention;

[0025] Figure 4 It is a schematic diagram of the installation position structure of a rope wheel in a red sandstone cutting rope saw device of the present invention;

[0026] Figure 5 It is a schematic diagram of the installation position structure of an angle pressure steering column in a red sandstone cutting wire saw device of the present invention;

[0027] Figure 6 It is a schematic diagram of the installation position structure of the wear-resistant clamping ball and the guide wheel in a red sandstone cutting wire saw device of the present invention;

[0028] Figure 7 This is a schematic diagram of the installation position structure of a rope fixing structure in a red sandstone cutting rope saw device of the present invention;

[0029] Figure 8 A red sandstone cutting wire saw device according to the present invention Figure 6 A schematic diagram of the enlarged structure at A in the middle;

[0030] Fig. 9 The present invention is a schematic structural diagram of a wire saw adjusting assembly in a wire saw device for cutting red sandstone.

[0031] In the figure: 1. Wire saw body; 2. Hinged moving rail; 3. Wire saw driving structure; 4. Diamond wire saw; 5. Recovery assembly; 501. Energy-saving motor; 502. Protective shell; 503. Pulley structure; 504. Rope winding column; 505. Fixed ring; 6. Rope pulley; 7. Coolant pipe; 8. Three-way conduit valve; 9. Pressure pipe; 10. Arc spray end; 11. High-pressure spray core; 12. Fixed limit frame; 13. Adjust pulley seat; 14. Fixed rope Structure; 15, rope saw adjustment assembly; 150, angle pressure steering column; 151, half gear; 152, propulsion rack; 153, position limiter; 154, clamping adjustment member; 155, rope end pressure adjustment member; 156, vertical rod; 157, pressure spring; 158, rope arc groove frame; 16, pipeline sleeve; 17, second connecting ball joint; 18, fixing column; 19, wear-resistant clamping ball; 20, guide wheel; 21, first connecting ball joint. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] In the present invention, reference is made to Figure 1-Figure 9 As shown: a red sandstone cutting wire saw device, comprising a wire saw body 1, a wire saw driving structure 3 is installed inside the wire saw body 1, two groups of rope wheels 6 are symmetrically arranged at the output end of the wire saw driving structure 3, a diamond wire saw 4 is wound around the outer circumference of the two groups of rope wheels 6, a wire fixing structure 14 is installed on the outer circumference of the diamond wire saw 4, a guide wheel 20 is installed inside the front end of the wire fixing structure 14, two groups of fixing columns 18 are symmetrically installed on the inner side of the front end of the wire fixing structure 14, wear-resistant clamping balls 19 are installed on the top of the two groups of fixing columns 18, the inner parts of the guide wheels 20 and the wear-resistant clamping balls 19 are used to fix the diamond wire saw 4, so that the diamond wire saw 4 on the surface of the diamond wire saw 4 is The stone operates according to a preset trajectory. A first connecting ball joint 21 is fastened to the surface of the frame of the fixed rope structure 14. The interior of the first connecting ball joint 21 is connected to a second connecting ball joint 17. The side end of the second connecting ball joint 17 is fastened to a pipeline sleeve 16. The interior of the pipeline sleeve 16 is inserted and connected with a coolant pipe 7. A plurality of groups of three-way conduit valves 8 are equally installed on the side end of the coolant pipe 7. The side ends of the plurality of groups of three-way conduit valves 8 are connected to pressure pipes 9. The side ends of the pressure pipes 9 are connected to arc-shaped spray ends 10. A plurality of groups of high-pressure spray cores 11 are provided on the surface of the arc-shaped spray ends 10. The side end of the coolant pipe 7 is connected to a high-pressure coolant pump installed inside the rope saw body 1.

[0034] In a specific scheme, when the diamond wire saw 4 is sleeved on the outer peripheral surface of the red sandstone, the fixed rope structure 14 fixes the diamond wire saw 4 through the guide wheel 20 and the wear-resistant clamping ball 19 inside the front end to ensure that it operates according to the preset trajectory, and the adjusting pulley seat 13 and the fixed limiting frame 12 drive the related structures they carry to move and adjust on the diamond wire saw 4 and the coolant pipe 7, and with the cooperation of the fixed bolt hole, according to the position adjustment, after drilling with the drilling machine, the adjusting pulley seat 13 and the fixed limiting frame 12 are fixed, and the coordinated use of the guide wheel 20 and the wear-resistant clamping ball 19 can effectively reduce the deviation and wear of the wire saw, improve the cutting accuracy and the life of the wire saw, and then use the pipeline sleeve 16 to make the coolant pipe 7 synchronously sleeved on the outer peripheral side of the red sandstone according to the trajectory of the sleeved diamond wire saw 4, so that the wire saw driving structure 3 is started, and the wire saw driving structure 3 is started. The output end drives two groups of rope wheels 6 to rotate, and the rotation of the two groups of rope wheels 6 makes the diamond wire saw 4 wound thereon move accordingly to form a cutting action. Then the high-pressure coolant pump is started to transport the coolant to multiple groups of three-way conduit valves 8 through the coolant pipe 7. The three-way conduit valve 8 is used to adjust the flow direction and flow rate of the coolant as needed, and the coolant is distributed to each pressure pipe 9, so that the pressure pipe 9 transports the coolant to the arc-shaped spray end 10, so that the multiple groups of high-pressure spray cores 11 on the arc-shaped spray end 10 spray the coolant onto the diamond wire saw 4 in the form of high-pressure spray, that is, during the cutting process, the diamond wire saw 4 is driven by the wire saw driving structure 3 to cut the red sandstone along the preset trajectory, and the coolant is continuously sprayed onto the diamond wire saw 4 to keep its temperature moderate, prevent overheating damage, increase the service life of the diamond wire saw 4, and further reduce dust generation.

[0035] In the present invention, according to Figure 5-Figure 9 As shown, the top of the first connecting ball joint 21 is fastened with a connecting fixing frame, and the left and right ends of the connecting fixing frame are symmetrically installed with rope saw adjustment components 15.

[0036] The rope saw adjustment assembly 15 includes an angle pressure steering column 150, a half gear 151 is installed on the top of the angle pressure steering column 150, the side end of the half gear 151 is meshed with a propulsion rack 152, and a limiting position member 153 is installed on the side end of the propulsion rack 152. The back side frame of the limiting position member 153 is fastened to the connecting fixed frame.

[0037] The side end of the propulsion rack 152 is hinged with a clamping adjustment piece 154, and the side end of the clamping adjustment piece 154 is hinged with a rope end pressure adjustment piece 155. The side end of the clamping adjustment piece 154 is fastened with a vertical rod 156, and the side end of the vertical rod 156 is installed with a pressure spring 157. The pressure spring 157 is sleeved on the outside of the clamping adjustment piece 154 and forms contact with the rope end pressure adjustment piece 155.

[0038] A driving motor is installed at the bottom of the angle pressure steering column 150, and a rope supporting arc groove frame 158 is fastened to the side of the connecting fixing frame.

[0039] In a specific solution, when the diamond wire saw 4 is fixed by the guide wheel 20 and the wear-resistant clamping ball 19, the driving motor is started to drive the angle pressure steering column 150 to rotate, and then the half gear 151 on the top of the angle pressure steering column 150 rotates accordingly, and the propulsion rack 152 is pushed to move through the meshing relationship, so that the propulsion rack 152 moves along the direction of the limiting position member 153 under the push of the half gear 151, and the limiting position member 153 is fixed on the connecting fixed frame to ensure the moving direction and range of the propulsion rack 152, so that when the propulsion rack 152 moves, the clamping adjustment member 154 and the rope end pressure adjustment member 155 are linked to adjust the angle and tension of the diamond wire saw 4, so as to achieve precise adjustment of the angle and tension of the diamond wire saw 4, and the rope arc groove frame 158 is fastened to the side of the connecting fixed frame to support and guide the diamond wire saw 4, and ensure that the diamond wire saw 4 remains stable during the adjustment process to prevent displacement or damage.

[0040] In the present invention, according to Figure 1-Figure 3 As shown, a recovery component 5 is installed at the bottom of the inner part of the rope saw body 1 . The recovery component 5 includes an energy-saving motor 501 . A protective shell 502 is installed at the bottom of the energy-saving motor 501 .

[0041] The bottom output end of the energy-saving motor 501 is connected to a pulley structure 503 , a rope winding column 504 is installed inside the other side of the pulley structure 503 , and a fixing ring 505 is installed on the top of the rope winding column 504 .

[0042] The side end of the rope saw driving structure 3 is slidably connected with a hinged movable cross rail 2, and the other side end of the rope saw driving structure 3 is fastened with a sliding dovetail block. The hinged movable cross rail 2 is installed on the inner wall surface of the rope saw body 1, and a dovetail groove is provided on the inner wall surface of the other side of the rope saw body 1, and the sliding dovetail block is slidably connected inside the dovetail groove.

[0043] An external movable ground-fixed structure is installed at the bottom of the rope saw body 1, and a fixed limiting frame 12 is installed on the outer peripheral side of the second connecting ball joint 17. The four ends of the fixed limiting frame 12 are hinged with an adjusting pulley seat 13, and a bolt hole is opened on the surface of the adjusting pulley seat 13.

[0044] In a specific solution, before or after the end of the operation, the energy-saving motor 501 is started, and the pulley structure 503 is driven to rotate through the bottom output end, and a rope winding column 504 is installed inside the other side of the pulley structure 503, so that the rope winding column 504 rotates accordingly and starts to wind or release the diamond wire saw 4. Secondly, the side end of the wire saw driving structure 3 is slidably connected to the hinged movable rail 2, and the other side end is tightly connected to the sliding dovetail block. By using the hinged movable rail 2 and the sliding dovetail block, the wire saw driving structure 3 can be located inside the wire saw body 1 for adjustment to adjust the working range and angle of the diamond wire saw 4, and then adjusted according to the tightness of the diamond wire saw 4. Secondly, an external mobile fixed structure is installed at the bottom of the wire saw body 1 to facilitate the overall movement and fixation of the equipment. The mobile fixed structure can be a roller with a locking function or other mobile device to facilitate the transfer and positioning of the equipment between different work sites. By adjusting the fixation of the pulley seat 13, the angle and tension of the diamond wire saw 4 can be fine-tuned to ensure the stability and accuracy of the cutting process.

[0045] The wiring diagram of the hinged movable cross rail 2, the energy-saving motor 501, the angle pressure steering column 150 and the rope end pressure adjusting member 155 in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring arrangement of the hinged movable cross rail 2, the energy-saving motor 501, the angle pressure steering column 150 and the rope end pressure adjusting member 155 will not be explained in detail.

[0046] The method of use and working principle of the device: First, when the diamond wire saw 4 is sleeved on the outer peripheral surface of the red sandstone, the rope fixing structure 14 fixes the diamond wire saw 4 through the guide wheel 20 and the wear-resistant clamping ball 19 inside the front end to ensure that it operates according to the preset trajectory, and the adjusting pulley seat 13 and the fixed limiting frame 12 drive the related structures they carry to move and adjust on the diamond wire saw 4 and the coolant pipe 7, and with the cooperation of the fixed bolt hole, according to the position adjustment, after drilling with the drilling machine, the adjusting pulley seat 13 and the fixed limiting frame 12 are fixed. By fixing the adjusting pulley seat 13, the angle and tension of the diamond wire saw 4 can be fine-tuned to ensure the stability and accuracy of the cutting process, and the coordinated use of the guide wheel 20 and the wear-resistant clamping ball 19 can The deviation and wear of the wire saw are effectively reduced, and the cutting accuracy and life of the wire saw are improved. Then, the pipeline sleeve 16 is used to synchronize the coolant pipe 7 according to the trajectory of the diamond wire saw 4, so that the coolant pipe 7 is synchronously sleeved on the outer peripheral side of the red sandstone, so that the wire saw driving structure 3 is started, and the two sets of rope wheels 6 are driven to rotate through the output end. The rotation of the two sets of rope wheels 6 makes the diamond wire saw 4 wound thereon move accordingly, forming a cutting action. Then, the high-pressure coolant pump is started, and the coolant is transported to multiple sets of three-way conduit valves 8 through the coolant pipe 7. The three-way conduit valve 8 is used to adjust the flow direction and flow rate of the coolant as needed, and the coolant is distributed to each pressure pipe 9, so that the pressure pipe 9 transports the coolant to the arc-shaped spray end 10, which is convenient for multiple sets of high-pressure spray cores 1 on the arc-shaped spray end 10. 1 The coolant is sprayed onto the diamond wire saw 4 in the form of high-pressure spray, that is, during the cutting process, the diamond wire saw 4 is driven by the wire saw driving structure 3 to cut the red sandstone along the preset trajectory, and the coolant is continuously sprayed onto the diamond wire saw 4 to maintain its temperature at a moderate level, prevent overheating damage, increase the service life of the diamond wire saw 4, and further reduce dust generation. When the diamond wire saw 4 is fixed by the guide wheel 20 and the wear-resistant clamping ball 19, the driving motor is started to drive the angle pressure steering column 150 to rotate, and then the half gear 151 on the top of the angle pressure steering column 150 rotates accordingly, and the propulsion rack 152 is pushed to move through the meshing relationship, so that the propulsion rack 152 is pushed by the half gear 151 along the limiting position member 153 The limiting position member 153 is fixed on the connecting fixed frame to ensure the moving direction and range of the propulsion rack 152, so that when the propulsion rack 152 moves, the clamping adjustment member 154 and the rope end pressure adjustment member 155 are linked to adjust the angle and tension of the diamond wire saw 4, so as to achieve precise adjustment of the angle and tension of the diamond wire saw 4, and the rope arc groove frame 158 is fastened to the side of the connecting fixed frame to support and guide the diamond wire saw 4 and ensure that the diamond wire saw 4 remains stable during the adjustment process to prevent displacement or damage. After the operation is completed, the energy-saving motor 501 is started to drive the pulley structure 503 to rotate through the bottom output end, and a rope winding column 504 is installed inside the other side of the pulley structure 503.The rope winding column 504 rotates accordingly and starts to wind and recycle the diamond rope saw 4. Secondly, the side end of the rope saw driving structure 3 is slidably connected to the hinged movable rail 2, and the other side end is tightly connected to the sliding dovetail block. By using the hinged movable rail 2 and the sliding dovetail block, the rope saw driving structure 3 can be located inside the rope saw body 1 for adjustment to adjust the working range and angle of the diamond rope saw 4, and then adjust according to the tightness of the diamond rope saw 4. Secondly, an external mobile fixed structure is installed at the bottom of the rope saw body 1 to facilitate the overall movement and fixation of the equipment. The mobile fixed structure can be a roller with a locking function or other mobile device to facilitate the transfer and positioning of the equipment between different work sites.

[0047] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A red sandstone cutting wire saw device, characterized in that: The invention comprises a wire saw body (1), wherein a wire saw driving structure (3) is installed inside the wire saw body (1), two groups of rope wheels (6) are symmetrically arranged at the output end of the wire saw driving structure (3), a diamond wire saw (4) is wound around the outer circumference of the two groups of rope wheels (6), a wire fixing structure (14) is installed on the outer circumference of the diamond wire saw (4), a guide wheel (20) is installed inside the front end of the wire fixing structure (14), two groups of fixing columns (18) are symmetrically installed on the inner side of the front end of the wire fixing structure (14), wear-resistant clamping balls (19) are installed on the top ends of the two groups of fixing columns (18), and the inner parts of the guide wheels (20) and the wear-resistant clamping balls (19) are used to fix the diamond wire saw (4), so that the diamond on the surface of the diamond wire saw (4) moves along a preset trajectory. The rope-fixing structure (14) is operated, a first connecting ball joint (21) is fastened to the frame surface of the rope-fixing structure (14), a second connecting ball joint (17) is connected to the inside of the first connecting ball joint (21), a side end of the second connecting ball joint (17) is fastened to a pipeline sleeve (16), a coolant pipe (7) is inserted and connected to the inside of the pipeline sleeve (16), a plurality of groups of three-way conduit valves (8) are equally installed on the side end of the coolant pipe (7), the side ends of the plurality of groups of three-way conduit valves (8) are connected to pressure pipes (9), the side ends of the pressure pipes (9) are connected to arc-shaped spray ends (10), a plurality of groups of high-pressure spray cores (11) are provided on the surface of the arc-shaped spray ends (10), and the side end of the coolant pipe (7) is connected to a high-pressure coolant pump installed inside the rope saw body (1); The top of the first connecting ball joint (21) is fastened with a connection fixing frame, and the left and right ends of the connection fixing frame are symmetrically mounted with rope saw adjustment components (15); The rope saw adjustment assembly (15) comprises an angle pressure steering column (150), a half gear (151) is installed on the top of the angle pressure steering column (150), a side end of the half gear (151) is meshedly connected with a propulsion rack (152), a side end of the propulsion rack (152) is installed with a limiting position member (153), and a back frame of the limiting position member (153) is tightly connected to a connecting fixing frame; The side end of the propulsion rack (152) is hinged with a clamping adjustment piece (154), the side end of the clamping adjustment piece (154) is hinged with a rope end pressure adjustment piece (155), the side end of the clamping adjustment piece (154) is fastened with a vertical rod (156), the side end of the vertical rod (156) is installed with a pressure spring (157), the pressure spring (157) is sleeved on the outside of the clamping adjustment piece (154) and forms contact with the rope end pressure adjustment piece (155); A driving motor is installed at the bottom of the angle pressure steering column (150), and a rope supporting arc groove frame (158) is tightly connected to the side of the connecting fixing frame.

2. The red sandstone cutting wire saw device according to claim 1, characterized in that: A recovery component (5) is installed at the bottom end of the rope saw body (1), the recovery component (5) comprises an energy-saving motor (501), and a protective shell (502) is installed at the bottom of the energy-saving motor (501).

3. The red sandstone cutting wire saw device according to claim 2, characterized in that: The bottom output end of the energy-saving motor (501) is connected to a pulley structure (503), a rope winding column (504) is installed inside the other side of the pulley structure (503), and a fixing ring (505) is installed on the top of the rope winding column (504).

4. The red sandstone cutting wire saw device according to claim 3, characterized in that: The side end of the rope saw driving structure (3) is slidably connected to a hinged movable cross rail (2), and the other side end of the rope saw driving structure (3) is fastened to a sliding dovetail block, the hinged movable cross rail (2) is installed on the inner wall surface of the rope saw body (1), and the other side inner wall surface of the rope saw body (1) is provided with a dovetail groove, and the sliding dovetail block is located inside the dovetail groove and is slidably connected.

5. The red sandstone cutting wire saw device according to claim 4, characterized in that: An external movable ground-fixed structure is installed at the bottom of the rope saw body (1), and a fixed limiting frame (12) is installed on the outer peripheral side of the second connecting ball joint (17). The four ends of the fixed limiting frame (12) are hinged with an adjusting pulley seat (13), and a bolt hole is opened on the surface of the adjusting pulley seat (13).

6. A method for using a red sandstone cutting wire saw device, characterized in that: The red sandstone cutting wire saw device according to claim 5 is used, comprising the following steps: S1. When performing a red sandstone cutting operation, the entire device is placed, and the diamond wire saw (4) is fixed around the red sandstone. Synchronously, according to the placement of the diamond wire saw (4), the coolant pipe (7) is placed according to the surrounding trajectory of the diamond wire saw (4); S2, then, the adjusting pulley seat (13) and the fixed limiting frame (12) drive the related structures carried by them to move and adjust on the diamond wire saw (4) and the coolant pipe (7), and with the cooperation of the fixing bolt hole, according to the position adjustment, after drilling with a drilling machine, the adjusting pulley seat (13) and the fixed limiting frame (12) are fixed; S3. Secondly, the guide wheel (20), the fixed column (18) and the wear-resistant clamping ball (19) are used to adjust and stabilize the diamond wire saw (4), and a fine mist is formed and sprayed to the cutting area through the coolant pipe (7), multiple groups of three-way guide valves (8), the pressure pipe (9), the arc-shaped spray end (10) and multiple groups of high-pressure spray cores (11), so as to improve the cooling effect and ensure the service life of the diamond wire saw (4); S4. Next, the diamond wire saw (4) is pressure-detected and dynamically adjusted using the wire saw adjustment assembly (15) to ensure the tension of the diamond wire saw (4) during operation, thereby ensuring that the diamond wire saw (4) is used in the best condition.

Citation Information

Patent Citations

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