Organic fertilizer processing equipment and organic fertilizer processing method

By designing organic fertilizer processing equipment with runway-shaped fixed plates and drive belts, the problem of difficult separation of liquid and solid organic fertilizer in the prior art is solved, efficient organic fertilizer processing is achieved, and production efficiency and fermentation effect are improved.

CN119161213AInactive Publication Date: 2024-12-20梁祖健
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Patent Information

Application Number
CN202411233644.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

It is difficult to efficiently separate and prepare liquid and solid organic fertilizers at the same time, which affects the production efficiency of fertilizers.

Method used

An organic fertilizer processing equipment including a fermentation chamber and a separation chamber was designed. By setting a symmetrical runway-shaped fixed plate and a driving belt in the fermentation chamber, the driving belt is used to drive the driving plate to push the organic fertilizer raw materials into the separation chamber, and the filter holes are used and The drain pipe separates liquid from solids, and the gears and racks are driven by the motor to achieve stirring and extrusion of organic fertilizer.

Benefits of technology

It realizes efficient separation and preparation of liquid and solid organic fertilizer, improves the production efficiency of fertilizers, and facilitates the fermentation and stirring of organic fertilizers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of organic fertilizers, in particular to organic fertilizer processing equipment and an organic fertilizer processing method.The equipment comprises a fermentation bin, two symmetrical fixing plates are welded to the interior of the fermentation bin, driving belts are slidably connected to the outer sides of the two fixing plates, a plurality of driving plates are welded to the outer sides of the driving belts, and a separation bin is fixedly connected to the interior of the fermentation bin; a plurality of filter holes are formed in the bottom of the separation bin, gaps are formed between the filter holes and the bottom of the fermentation bin, a liquid discharge pipe is welded to one side of the separation bin, and the tail end of the liquid discharge pipe is fixed to the outer side of the fermentation bin; the method comprises the following steps: S1, diluting a fermentation strain, and mixing with an organic fertilizer raw material; s2, putting the mixed raw materials into a fermentation bin, and sealing the fermentation bin; s3, extruding organic fertilizer liquid generated during fermentation into a separation bin through extrusion; s4, the solid organic fertilizer raw materials squeezed into the separation bin are discharged out of the separation bin; s5, the organic fertilizer raw materials are stirred, organic-organic fertilizer processing is completed, and the liquid organic fertilizer and the solid organic fertilizer are prepared in a separated mode.
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Description

Technical Field

[0001] The invention relates to the technical field of organic fertilizers, and more particularly to an organic fertilizer processing device and an organic fertilizer processing method. Background Art

[0002] Organic fertilizer processing equipment is an important pillar of modern agricultural circular economy. It integrates high efficiency, environmental protection and automation. It is specially used to convert organic resources such as agricultural waste and livestock and poultry manure into nutrient-rich organic fertilizers. It is divided into liquid organic fertilizer and solid organic fertilizer. Liquid organic fertilizer exists in liquid form, is rich in a variety of active nutrients and microorganisms, can be quickly absorbed and utilized by plants, is convenient for irrigation system application, can realize integrated water and fertilizer management, and improve the utilization efficiency of water resources and fertilizers; solid organic fertilizer is solid fertilizer made from organic waste after fermentation, composting and other processes. It has the characteristics of long-lasting fertilizer effect and comprehensive nutrients. The previous organic fertilizer processing equipment is not convenient for separating the liquid and solid organic fertilizers prepared at the same time, which affects the fertilizer production efficiency. Summary of the invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides an organic fertilizer processing device and an organic fertilizer processing method, which have the beneficial effect of separating and preparing liquid and solid organic fertilizers.

[0004] An organic fertilizer processing device includes a fermentation bin, two symmetrical track-shaped fixed plates are welded inside the fermentation bin, a driving belt is slidably connected to the outside of the two fixed plates, a plurality of driving plates are welded to the outside of the driving belt, a separation bin is fixedly connected to the inside of the fermentation bin by bolts, a plurality of filter holes are provided at the bottom of the separation bin, a gap is provided between the plurality of filter holes and the bottom of the fermentation bin, a drainage pipe is welded on one side of the separation bin, and the end of the drainage pipe is fixed to the outside of the fermentation bin through a notch provided at the bottom of the fermentation bin.

[0005] Furthermore, a driving groove is opened between the two fixed plates, a rack is fixedly connected inside the driving belt, the rack is slidably connected in the driving groove, a positioning ring is welded on one of the fixed plates, a driving shaft is rotatably connected inside the positioning ring, a gear is welded at one end of the driving shaft, the gear is meshed with the rack, and a motor for driving the driving shaft to rotate is fixedly connected to the fermentation bin by bolts.

[0006] Furthermore, side plates are welded on both sides of the separation bin.

[0007] An organic fertilizer processing method comprises the following steps:

[0008] S1: dilute the fermentation bacteria and mix them with raw materials such as animal manure, plant straw, and kitchen waste;

[0009] S2: The mixed raw materials are placed in a fermentation chamber, and the fermentation chamber is sealed;

[0010] S3: squeeze the organic fertilizer liquid produced during fermentation into the separation bin by squeezing the organic fertilizer raw materials;

[0011] S4: discharging the solid organic fertilizer raw materials squeezed into the separation bin out of the separation bin;

[0012] S5: During the fermentation process, the organic fertilizer raw materials are stirred to complete the organic fertilizer processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0014] Figure 1 It is a structural schematic diagram of the organic fertilizer processing equipment in the present invention;

[0015] Figure 2 It is a cross-sectional view of the organic fertilizer processing equipment in the present invention;

[0016] Figure 3 It is a structural schematic diagram of the fermentation bin in the present invention;

[0017] Figure 4 is a cross-sectional view of a fermentation bin in the present invention;

[0018] Figure 5 It is a schematic diagram of the connection structure between the partition plate and the separation bin in the present invention;

[0019] Figure 6 It is a schematic diagram of the connection structure between the baffle and the separation bin in the present invention;

[0020] Figure 7 It is a schematic diagram of the structure of the separation bin in the present invention;

[0021] Figure 8 is a cross-sectional view of the separation bin in the present invention;

[0022] Fig. 9 It is a structural schematic diagram of the baffle in the present invention;

[0023] Fig.10 It is a schematic diagram of the structure of the driving belt in the present invention;

[0024] Fig.11 It is a schematic diagram of the structure of the drive shaft in the present invention;

[0025] Fig.12 It is a structural schematic diagram of the partition in the present invention;

[0026] Fig.13 It is a schematic diagram of the structure of the partition in another direction of the present invention;

[0027] Fig.14 It is a schematic diagram of the process of the organic fertilizer processing method of the present invention.

[0028] In the figure: fermentation bin 101; material pipe 102; fixed plate 103; driving groove 104; hydraulic cylinder 105; positioning ring 106; motor 107;

[0029] Separation chamber 201; filter hole 202; side plate 203; drain pipe 204; seal 205; discharge window 206; positioning groove 207; card slot 208;

[0030] Baffle 301; Sliding rod 302; Card plate 303;

[0031] Driving belt 401; driving plate 402; rack 403;

[0032] Drive shaft 501; Gear 502;

[0033] Connecting rod 601; partition plate 602; material chute 603; guide groove 604. DETAILED DESCRIPTION

[0034] like Figure 1-8 As shown in , 10 and 14, this example can achieve the effect of separating and preparing liquid and solid organic fertilizers.

[0035] The organic fertilizer processing equipment includes a fermentation bin 101, two symmetrical track-shaped fixed plates 103 are welded inside the fermentation bin 101, driving belts 401 are slidably connected to the outside of the two fixed plates 103, and a plurality of driving plates 402 are welded to the outside of the driving belts 401, a separation bin 201 is fixedly connected to the inside of the fermentation bin 101 by bolts, a plurality of filter holes 202 are provided at the bottom of the separation bin 201, and gaps are provided between the plurality of filter holes 202 and the bottom of the fermentation bin 101, a drainage pipe 204 is welded to one side of the separation bin 201, and the end of the drainage pipe 204 is fixed to the outside of the fermentation bin 101 through a notch provided at the bottom of the fermentation bin 101; the raw materials of the organic fertilizer are put into the fermentation bin 101, and then fermented in the fermentation bin 101, and the organic fertilizer is fermented. The liquid organic fertilizer produced during fermentation is mixed with the solid organic fertilizer. At this time, the driving belt 401 is driven to rotate around the fixed plate 103 at the same time, thereby driving the multiple driving plates 402 to rotate, thereby pushing the organic fertilizer raw materials inside the fermentation bin 101 to one side, thereby being able to push most of the organic fertilizer raw materials on this side to the gap between the bottom of the separation bin 201 and the fermentation bin 101, and then through the extrusion between the separation bin 201 and the fermentation bin 101 and the thrust of the driving plate 402, the liquid organic fertilizer mixed with the solid organic fertilizer is squeezed into the separation bin 201 through the filter hole 202, thereby achieving separation of the liquid and solid organic fertilizers, and the separated liquid organic fertilizer is discharged through the drain pipe 204, thereby achieving the effect of separating and preparing the liquid and solid organic fertilizers.

[0036] At the same time, when the driving plate 402 pushes the organic fertilizer to one side of the fermentation bin 101, the organic fertilizer on the other side is brought out, and then the organic fertilizer inside the fermentation bin 101 is stirred, thereby achieving the effect of stirring the organic fertilizer raw materials, and facilitating the fermentation of the organic fertilizer.

[0037] like Figure 1-8 As shown in Figures 10-11, this example can achieve the effect of driving the belt 401 to rotate.

[0038] Since a driving groove 104 is provided between the two fixed plates 103, a bendable rack 403 is fixedly connected inside the driving belt 401, and the rack 403 is slidably connected in the driving groove 104. A positioning ring 106 is welded on one of the fixed plates 103, and a driving shaft 501 is rotatably connected in the positioning ring 106. A gear 502 is welded at one end of the driving shaft 501, and the gear 502 is meshed with the rack 403. A motor 107 for driving the driving shaft 501 to rotate is fixedly connected to the fermentation bin 101 by bolts; after starting the motor 107, the motor 107 drives the driving shaft 501 to rotate. When the driving shaft 501 rotates, the position of the driving shaft 501 is fixed by the positioning ring 106. At the same time, the rotation of the driving shaft 501 drives the gear 502 to rotate, thereby driving the rack 403 to rotate, and then driving the driving belt 401 to rotate, thereby achieving the effect of the driving belt 401 rotating around the fixed plate 103.

[0039] like Figure 1-8 As shown, this example can achieve the effect of facilitating the extrusion of organic fertilizer.

[0040] Since side plates 203 are welded on both sides of the separation bin 201, when the driving plate 402 pushes the organic fertilizer raw materials in the fermentation bin 101 to move to one side, the side plate 203 can guide the organic fertilizer raw materials pushed to the side to enter the bottom of the separation bin 201, thereby facilitating the extrusion of the organic fertilizer raw materials through the separation bin 201 and the fermentation bin 101, thereby achieving the effect of facilitating the extrusion of organic fertilizer.

[0041] At the same time, the side plate 203 on the other side can guide the squeezed organic fertilizer raw material to move along the side plate 203, so that the organic fertilizer raw material is driven by the driving plate 402 to be repeatedly stirred, thereby facilitating the stirring of the organic fertilizer raw material.

[0042] like Figure 1-8 As shown in 10-13, this example can achieve the effect of discharging liquid organic fertilizer.

[0043] Since the separation bin 201 is slidably connected with a partition 602, a connecting rod 601 is welded on the outside of the partition 602, and the connecting rod 601 can slide in the drainage pipe 204, and a hydraulic cylinder 105 for driving the connecting rod 601 to move is fixedly connected to the fermentation bin 101 by bolts; the connecting rod 601 is driven to slide in the drainage pipe 204 by the hydraulic cylinder 105, and then the partition 602 is driven to slide in the separation bin 201, and then the liquid organic fertilizer in the separation bin 201 is pushed to the drainage pipe 204 through the partition 602, and then the liquid organic fertilizer in the separation bin 201 is discharged through the drainage pipe 204, thereby achieving the effect of discharging the liquid organic fertilizer.

[0044] like Figure 1-8 As shown in 10-13, this example can achieve the effect of secondary separation of solid organic fertilizer.

[0045] Since a guide groove 604 is provided on the outer side of the partition 602 and a plurality of feeding grooves 603 are provided on the bottom of the partition 602, when the organic fertilizer raw material is squeezed between the separation bin 201 and the fermentation bin 101, part of the solid organic fertilizer will enter the separation bin 201 through the filter hole 202, and the solid organic fertilizer entering the separation bin 201 can be concentrated by the partition 602 sliding inside the separation bin 201. At the same time, the solid organic fertilizer on one side of the guide groove 604 in the separation bin 201 can be guided to the feeding groove 603 through the vertical guide groove 604, and then when the partition 602 moves toward the discharge pipe 204, the solid organic fertilizer on this side enters the other side of the partition 602 through the feeding groove 603, thereby avoiding the solid organic fertilizer from being mixed in the discharged liquid organic fertilizer, thereby achieving the effect of secondary separation of the solid organic fertilizer.

[0046] like Figure 1-8 As shown in 10-13, this example can achieve the effect of discharging the solid organic fertilizer in the separation bin 201.

[0047] Since a plurality of seals 205 are welded on the inner side of the separation bin 201, the plurality of seals 205 correspond to the plurality of feeding slots 603 one by one, a discharge window 206 is provided on the top of the separation bin 201, and positioning grooves 207 are provided around the discharge window 206, and a slide bar 302 is slidably connected in each positioning groove 207, and a baffle 301 is welded on the top of the four slide bars 302; when the partition 602 moves toward the discharge pipe 204, the solid organic fertilizer between the partition 602 and the discharge window 206 is pushed to move, and when the partition 602 moves, the solid organic fertilizer between the partition 602 and the discharge window 206 is pushed to move. When it moves to the seal 205, the seal 205 blocks the feed chute 603, thereby sealing the solid organic fertilizer between the partition 602 and the separation bin 201. Under the continuous push of the partition 602, the solid organic fertilizer on this side is squeezed, thereby generating a thrust on the baffle 301 at the discharge window 206, thereby pushing the baffle 301 to move, and then the solid organic fertilizer inside the separation bin 201 is discharged from the separation bin 201 through the discharge window 206, thereby achieving the effect of discharging the solid organic fertilizer in the separation bin 201.

[0048] The position of the baffle 301 is fixed by the slide bar 302 and the positioning groove 207, thereby preventing the baffle 301 from being deflected when the driving plate 402 pushes and stirs the organic fertilizer raw materials inside the fermentation bin 101, causing the discharge window 206 to open.

[0049] like Figure 1-13 As shown, this example can achieve the effect of preventing the baffle 301 from being detached.

[0050] Since a card plate 303 is welded to the bottom of each slide bar 302, a card slot 208 is opened on the inner side of each positioning groove 207, and multiple card plates 303 are slidably connected in the card slot 208, and the diameters of multiple card slots 208 are larger than the diameter of the positioning groove 207, and the diameters of multiple card plates 303 are larger than the diameter of the slide bar 302; when the baffle plate 301 is squeezed and moved, it drives the slide bar 302 to slide inside the positioning groove 207, and then drives the card plate 303 to slide in the card slot 208. When the card plate 303 moves to the intersection of the card slot 208 and the positioning groove 207, since the diameter of the card plate 303 is larger than the diameter of the positioning groove 207, the card plate 303 is blocked from continuing to move through the positioning groove 207, thereby preventing the slide bar 302 from moving, and then preventing the baffle plate 301 from continuing to move, thereby preventing the baffle plate 301 from detaching, thereby achieving the effect of preventing the baffle plate 301 from detaching.

[0051] At the same time, after the solid organic fertilizer inside the separation bin 201 is discharged, the partition 602 moves in the reverse direction, and then the baffle 301 is squeezed by the organic fertilizer raw materials inside the fermentation bin 101 and moves in the reverse direction to re-close the discharge window 206, thereby achieving the effect of closing the separation bin 201.

[0052] like Figure 1-4 As shown, this example can achieve the effect of adding and discharging organic fertilizer.

[0053] Since a material pipe 102 is welded on the top of the fermentation bin 101, the organic fertilizer raw material is added through the material pipe 102, and during fermentation, the material pipe 102 is closed. At the same time, after the organic fertilizer fermentation is completed, the fermented organic fertilizer can be discharged through the material pipe 102, thereby achieving the effect of adding and discharging organic fertilizer.

[0054] An organic fertilizer processing method comprises the following steps:

[0055] S1: dilute the fermentation bacteria and mix them with raw materials such as animal manure, plant straw, and kitchen waste;

[0056] S2: The mixed raw materials are placed in the fermentation chamber 101, and the fermentation chamber 101 is sealed;

[0057] S3: squeezing the organic fertilizer raw material to squeeze the organic fertilizer liquid produced during fermentation into the separation chamber 201;

[0058] S4: discharging the solid organic fertilizer raw material squeezed into the separation bin 201 out of the separation bin 201;

[0059] S5: During the fermentation process, the organic fertilizer raw materials are stirred to complete the organic fertilizer processing.

Claims

1. An organic fertilizer processing equipment, characterized in that: The invention comprises a fermentation bin (101), wherein two symmetrical racetrack-shaped fixed plates (103) are arranged inside the fermentation bin (101), a driving belt (401) is slidably connected to the outside of the two fixed plates (103), a plurality of driving plates (402) are fixedly connected to the outside of the driving belt (401), a separation bin (201) is fixedly connected inside the fermentation bin (101), a plurality of filter holes (202) are arranged at the bottom of the separation bin (201), a gap is arranged between the plurality of filter holes (202) and the bottom of the fermentation bin (101), a drainage pipe (204) is fixedly connected to one side of the separation bin (201), and a terminal end of the drainage pipe (204) is fixed to the outside of the fermentation bin (101) through a notch arranged at the bottom of the fermentation bin (101).

2. An organic fertilizer processing equipment according to claim 1, characterized in that: A driving groove (104) is provided between the two fixed plates (103), a bendable rack (403) is fixedly connected inside the driving belt (401), and the rack (403) is slidably connected in the driving groove (104), a positioning ring (106) is fixedly connected to one of the fixed plates (103), a driving shaft (501) is rotatably connected inside the positioning ring (106), a gear (502) is fixedly connected to one end of the driving shaft (501), the gear (502) is meshed with the rack (403), and a motor (107) for driving the driving shaft (501) to rotate is fixedly connected to the fermentation bin (101).

3. An organic fertilizer processing equipment according to claim 1, characterized in that: Side plates (203) are fixedly connected to both sides of the separation bin (201).

4. An organic fertilizer processing equipment according to claim 3, characterized in that: The separation chamber (201) is slidably connected to a partition (602) inside, a connecting rod (601) is fixedly connected to the outside of the partition (602), the connecting rod (601) can slide in the discharge pipe (204), and a hydraulic cylinder (105) for driving the connecting rod (601) to move is fixedly connected to the fermentation chamber (101).

5. An organic fertilizer processing equipment according to claim 4, characterized in that: A guide groove (604) is arranged on the outer side of the partition (602), and a plurality of material passing grooves (603) are arranged on the bottom of the partition (602).

6. An organic fertilizer processing equipment according to claim 5, characterized in that: A plurality of seals (205) are fixedly connected to the inner side of the separation bin (201), and the plurality of seals (205) correspond one-to-one to the plurality of material transfer troughs (603).

7. An organic fertilizer processing equipment according to claim 6, characterized in that: The separation bin (201) is provided with a discharge window (206) at the top, and positioning grooves (207) are provided around the discharge window (206). A sliding rod (302) is slidably connected in each positioning groove (207), and baffles (301) are fixedly connected to the tops of the four sliding rods (302).

8. An organic fertilizer processing equipment according to claim 7, characterized in that: A clamping plate (303) is fixedly connected to the bottom of each slide bar (302), a clamping groove (208) is arranged inside each positioning groove (207), a plurality of clamping plates (303) are slidably connected in the clamping grooves (208), the diameters of the plurality of clamping grooves (208) are all larger than the diameter of the positioning grooves (207), and the diameters of the plurality of clamping plates (303) are all larger than the diameter of the slide bar (302).

9. The organic fertilizer processing equipment according to claim 1, characterized in that: A material pipe (102) is fixedly connected to the top of the fermentation bin (101).

10. The method for processing organic fertilizer by using an organic fertilizer processing device according to any one of claims 1 to 9, characterized in that: The method comprises the following steps: S1: diluting the fermentation bacteria and mixing it with the organic fertilizer raw material; S2: The mixed raw materials are placed in and sealed in a fermentation chamber (101); S3: squeeze the fermented organic fertilizer liquid into the separation chamber (201); S4: discharging the solid organic fertilizer raw material squeezed into the separation bin (201); S5: Stirring is performed during the fermentation process to complete the organic fertilizer processing.