Aqueous treating fluid, preparation method thereof, bio-based decorative material, bio-based environment-friendly cabin and automobile

By preparing aqueous treatment liquid with Ganoderma lucidum active ingredients to treat bio-based decorative materials, the shortcomings of bio-based decorative materials in the automotive industry are solved, and the sustainable development of bio-based materials and environmentally friendly and pollution-free application are achieved. .

CN119162254APending Publication Date: 2024-12-20CHINA FAW CO LTD
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Patent Information

Application Number
CN202411082349.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

Bio-based decorative materials lack solutions with good aging resistance and odor resistance in the automotive industry, and it is difficult to replace traditional petroleum-based materials.

Method used

Using a preparation method of an aqueous treatment solution, by mixing fruits and vegetables with water, pulverizing, filtering, adjusting the pH value and mixing it with citrate buffer solution, culturing Ganoderma lucidum bacteria species, obtaining an aqueous treatment solution with Ganoderma lucidum active ingredients for treatment Bio-based decorative material, forming a bio-based decorative material with the smell of Ganoderma lucidum.

Benefits of technology

The obtained bio-based decorative materials have good physical properties and odor, and have both Ganoderma lucidum active ingredients, which improves the dispersion characteristics of bio-based decorative materials, provides an environmentally friendly and pollution-free application solution, and meets the sustainable development needs of the automobile industry.

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Abstract

The invention relates to an aqueous treating fluid, a preparation method thereof, a bio-based decorative material, a bio-based environment-friendly cabin and an automobile. The preparation method of the aqueous treatment liquid comprises the following steps: mixing 20-40 parts by mass of vegetables and fruits with 50-100 parts by mass of water, crushing, filtering, adjusting the pH value of a transparent solution to 4.0-6.0, and mixing with a citrate buffer solution with the concentration of 50-100mM to obtain a culture solution with the pH value of 4.0-6.0; the method comprises the following steps: transplanting a lucid ganoderma strain into a culture solution for culturing, continuously injecting CO2 in the culture process, controlling the volume content of CO2 to be 5-15%, culturing at 23-35 DEG C for 2-7 days, stirring and crushing the obtained lucid ganoderma strain fermentation liquor, filtering the obtained mixed liquor, and washing with water to obtain filtrate. The aqueous treatment liquid enables the bio-based decorative base material to have good physical properties and odor.
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Description

Technical Field

[0001] The present invention relates to the field of material technology, and in particular to an aqueous treatment liquid and a preparation method thereof, a bio-based decorative material, and a bio-based environmentally friendly cabin and automobile. Background Art

[0002] Bio-based materials are low-carbon, environmentally friendly green materials with a wide range of downstream applications and growing demand. Bio-based materials refer to a new type of material that is manufactured using renewable biomass or raw materials obtained through biomanufacturing through biological, chemical, physical and other means, such as bio-based plastics, biodiesel, bio-based chemical fibers, bio-based rubber, coatings, additives, etc. For example, compared with petroleum-based plastics, bio-based plastics have the advantages of carbon reduction and renewability, and are used in all areas of industry and life. In the future, bio-based materials are expected to gradually replace traditional petroleum-based materials in some application areas, becoming the main path to green and low-carbon development and a highlight of low-carbon economic growth.

[0003] The automotive industry chain has a wide range of radiation and has become one of the key industries for carbon emission control. In the medium- and long-term development plan of the automotive industry, the optimization of the automotive industry structure, quality improvement, brand building, and green development have been taken as its important development goals. Many car companies have also released relevant sustainable and recyclable development strategies. Therefore, it is necessary to provide a bio-based decorative material with good physical properties such as aging resistance and good odor. Summary of the invention

[0004] Based on this, it is necessary to provide an aqueous treatment liquid and a preparation method thereof, wherein the aqueous treatment liquid can be applied to bio-based decorative materials to make the bio-based decorative materials have good physical properties and odor.

[0005] In addition, the present application also provides a bio-based decorative material with good physical properties and a bio-based environmentally friendly cabin and automobile.

[0006] In a first aspect of the present application, a method for preparing an aqueous treatment liquid is provided, comprising the following steps:

[0007] Mix 20-40 parts by weight of fruits and vegetables with 50-100 parts by weight of water, grind them, filter them, remove the un-crushed pulp and lignin, and retain the transparent solution;

[0008] Adjusting the pH value of the transparent solution to a range of 4.0 to 6.0, and mixing with a citrate buffer solution having a concentration of 50 mM to 100 mM to obtain a culture solution having a pH value of 4.0 to 6.0;

[0009] Transplanting the Ganoderma lucidum strains into the culture solution for culturing, continuously injecting CO2 gas during the culturing process, controlling the volume content of the CO2 gas at 5% to 15%, controlling the temperature at 23° C. to 35° C., and culturing for 2 to 7 days to obtain a Ganoderma lucidum strain fermentation solution;

[0010] The fermented liquor of the ganoderma lucidum is stirred and crushed, the obtained mixed liquor is filtered, and the filtrate is washed with water to obtain an aqueous treated liquid containing the active ingredients of ganoderma lucidum.

[0011] In some of the embodiments, one or more of the following conditions are met:

[0012] (1) The species of the Ganoderma lucidum is selected from one or more of purple Ganoderma lucidum, red Ganoderma lucidum, yellow Ganoderma lucidum, white Ganoderma lucidum, green Ganoderma lucidum and pine Ganoderma lucidum;

[0013] (2) In the culturing step, the mass ratio of the Ganoderma lucidum strain to the culture solution is (0.2-0.8): (90-110);

[0014] (3) In the water washing step, the mass ratio of the Ganoderma lucidum strain to the water used for the water washing is (0.2-0.8): (15-25);

[0015] (4) The pH value of the culture medium is maintained at 4.0-6.0 during the culture process.

[0016] In a second aspect of the present application, an aqueous treatment liquid is provided, which is prepared by any of the above-mentioned methods for preparing an aqueous treatment liquid.

[0017] In a third aspect of the present application, a fabric treatment liquid is provided, which comprises, by weight, 10 to 20 parts of the above-mentioned aqueous treatment liquid, 5 to 10 parts of an oleophobic agent, 2 to 5 parts of an antibacterial agent and 2 to 5 parts of a cross-linking agent.

[0018] In a fourth aspect of the present application, a leather treatment liquid is provided, which comprises, by weight, 100 parts of aqueous polyurethane, 10 to 30 parts of the above-mentioned aqueous treatment liquid and 5 to 15 parts of a cross-linking agent.

[0019] In a fifth aspect, the present application provides a bio-based decorative material, which is obtained by treating a bio-based decorative substrate with the above-mentioned aqueous treatment liquid.

[0020] In a fifth aspect, the present application provides a bio-based decorative material, which is obtained by treating a bio-based fabric substrate with the above-mentioned fabric treatment liquid.

[0021] In a fifth aspect of the present application, a bio-based decorative material is provided, which is obtained by treating a bio-based leather substrate with the above-mentioned leather treatment liquid.

[0022] In some of the embodiments, the bio-based decorative material includes a bio-based leather substrate, a foaming layer, a dense layer and a top coating layer which are stacked, and the top coating layer is formed by using the leather treatment liquid mentioned above.

[0023] In some embodiments, the raw materials for preparing the dense layer include bio-based polyurethane resin, freeze-dried and crushed Ganoderma lucidum fruiting body powder, color powder, stabilizer, dispersant, foaming agent and flame retardant.

[0024] In a sixth aspect of the present application, a bio-based environmentally friendly cabin is provided, comprising the above-mentioned bio-based decorative material.

[0025] In a seventh aspect of the present application, a car is provided, comprising the above-mentioned bio-based decorative material, or the above-mentioned bio-based environmentally friendly cockpit.

[0026] The preparation method is simple in process, and multiple active ingredients of ganoderma lucidum such as ganoderma lucidum polysaccharide and ganoderma lucidum acid are retained in the preparation method. The prepared aqueous treatment liquid contains a high amount of active ingredients of ganoderma lucidum, and therefore, it can emit a light smell of ganoderma lucidum when further applied to bio-based decorative materials, and has the effect of health care, and at the same time, brings a comfortable and pleasant experience to users. In addition, the aqueous treatment liquid prepared by the preparation method is water-based, environmentally friendly, pollution-free, and very convenient to use.

[0027] The aqueous treatment liquid can be used to treat bio-based decorative substrates. Due to the use of Ganoderma lucidum components and bio-based components, the emission characteristics of the bio-based decorative substrate are greatly improved, so that the bio-based decorative substrate contains Ganoderma lucidum active ingredients, has the smell of Ganoderma lucidum and does not affect the physical properties of the bio-based decorative substrate, and can have both good physical properties and smell. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] FIG. 1 is a cross-sectional structural diagram of the bio-based PU leather prepared in Example 2. DETAILED DESCRIPTION

[0029] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. It should be understood that the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0031] In the description of the present invention, “plurality” means two or more than two, unless otherwise clearly and specifically defined.

[0032] The weight of the relevant components mentioned in the description of the embodiments of the present invention may not only refer to the specific content of each component, but also indicate the weight ratio between the components. Therefore, as long as the content of the relevant components is proportionally enlarged or reduced according to the description of the embodiments of the present invention, it is within the scope disclosed in the description of the embodiments of the present invention. Specifically, the weight described in the description of the embodiments of the present invention may be a mass unit known in the chemical industry such as μg, mg, g, kg, etc.

[0033] In one aspect, the present application provides a method for preparing an aqueous treatment liquid, comprising the following steps S10 to S40:

[0034] S10, mixing 20-40 parts by weight of fruits and vegetables with 50-100 parts by weight of water, and crushing them, filtering them, removing un-crushed pulp and lignin, and retaining a transparent solution.

[0035] Furthermore, the mass proportions of fruits and vegetables can be 20, 25, 30, 35, or 40, or can be within the range consisting of any two of the above point values ​​as end values, and the following is similar; the mass proportions of water can be 50, 60, 70, 80, 90, or 100.

[0036] Furthermore, the fruits and vegetables may be waste fruits and vegetables, which do not need to undergo other manual processing.

[0037] S20, adjusting the pH value of the transparent solution to within the range of 4.0-6.0, and mixing with a citrate buffer solution having a concentration of 50 mM-100 mM to obtain a culture solution having a pH value of 4.0-6.0.

[0038] Further, the mass fraction of fruits and vegetables for preparing the transparent solution is 20 to 40 parts, and the mass fraction of the citrate buffer solution is 20 to 80 parts. As an example, the mass fraction of the citrate buffer solution can be 20, 25, 30, 35, 40, 50, 60, 70, 80 parts, and the concentration of the citrate buffer solution can be 50mM, 60mM, 80mM, 90mM, 100mM.

[0039] S30, transplanting the Ganoderma lucidum strains into the culture solution for culture, continuously injecting CO2 gas during the culture process, the concentration of CO2 gas is controlled at 5%-15%, the temperature is controlled at 23°C-35°C, the culture time is 2-7 days, and a Ganoderma lucidum strain fermentation liquid is obtained.

[0040] In some embodiments, in the culturing step of S30, the mass ratio of the Ganoderma lucidum strain to the culture solution is (0.2-0.8): (90-110); further, it can be (0.2-0.8): 100. As an example, 0.2-0.8 parts by mass of the Ganoderma lucidum strain is transplanted into 100 parts by mass of the culture solution for culturing.

[0041] As examples, the mass ratio may be 0.2:100, 0.4:100, 0.5:100, 0.6:100, 0.8:100.

[0042] In some embodiments, the species of the ganoderma lucidum in S30 is selected from one or more of purple ganoderma, red ganoderma, yellow ganoderma, white ganoderma, green ganoderma and pine ganoderma. In some examples, the species of the ganoderma lucidum in S30 is selected from a mixed strain of yellow ganoderma and white ganoderma.

[0043] In some of the embodiments, the Ganoderma lucidum strains are pre-screened according to their growth rate, and strains with a growth rate of more than 50% of the strains growing during the same period are selected for pre-screening.

[0044] Furthermore, the pH value of the culture solution is maintained at 4.0-6.0 during the culture process.

[0045] Furthermore, the mass fraction of the Ganoderma lucidum strain can be 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, or 0.8.

[0046] S40, stirring and crushing the Ganoderma lucidum fermentation liquid, filtering the obtained mixed liquid, washing the filtrate with water, and obtaining an aqueous treatment liquid containing Ganoderma lucidum active ingredients.

[0047] The preparation method is simple in process, and multiple active ingredients of ganoderma lucidum such as ganoderma lucidum polysaccharide and ganoderma lucidum acid are retained in the preparation method. The prepared aqueous treatment liquid contains a high amount of active ingredients of ganoderma lucidum, and therefore, it can emit a light smell of ganoderma lucidum when further applied to bio-based decorative materials, and has the effect of health care, and at the same time, brings a comfortable and pleasant experience to users. In addition, the aqueous treatment liquid prepared by the preparation method is water-based, environmentally friendly, pollution-free, and very convenient to use.

[0048] In some embodiments, in the step of washing in S40, the mass ratio of the ganoderma lucidum strain to the water used for washing is (0.2-0.8): (15-25); further, it can be (0.2-0.8): 20. As an example, the mass ratio can be 0.2: 20, 0.4: 20, 0.5: 20, 0.6: 20, 0.8: 20. The mass ratio is controlled so that the aqueous treatment liquid further contains a higher amount of ganoderma lucidum active ingredients.

[0049] On the other hand, the present application provides an aqueous treatment liquid prepared by any of the above-mentioned methods for preparing the aqueous treatment liquid.

[0050] The preparation method retains multiple active ingredients of Ganoderma lucidum such as Ganoderma lucidum polysaccharide and Ganoderma lucidum acid, and the prepared aqueous treatment liquid contains a high level of active ingredients of Ganoderma lucidum.

[0051] On the other hand, the present application provides a bio-based decorative material, which is obtained by treating a bio-based decorative substrate with the above-mentioned aqueous treatment liquid.

[0052] The aqueous treatment liquid can be used to treat bio-based decorative substrates. Due to the use of Ganoderma lucidum components and bio-based components, the emission characteristics of the bio-based decorative substrate are greatly improved, so that the bio-based decorative substrate contains Ganoderma lucidum active ingredients, has the smell of Ganoderma lucidum and does not affect the physical properties of the bio-based decorative substrate, and can have both good physical properties and smell.

[0053] In some embodiments, the bio-based decorative substrate includes but is not limited to at least one of a bio-based fabric substrate and a bio-based leather substrate. The bio-based decorative substrate can be used as, but is not limited to, automotive decoration.

[0054] Exemplarily, the bio-based fabric substrate can be used for, including but not limited to, vehicle roof panels, pillar side panels, and sun visor panels, and the covering materials used for these parts are all fabrics.

[0055] Exemplarily, the bio-based leather substrate can be used in applications including, but not limited to, instrument panel skins, door panel skins, seat covers, and armrest cover.

[0056] On the other hand, the present application provides a fabric treatment liquid, which comprises, by mass, 10 to 20 parts of the above-mentioned aqueous treatment liquid, 5 to 10 parts of oleophobic agent, 2 to 5 parts of antibacterial agent and 2 to 5 parts of cross-linking agent.

[0057] The fabric treatment liquid can be used for finishing the fabric substrate, so that the fabric substrate contains ganoderma lucidum active ingredients and has ganoderma lucidum odor without affecting the physical properties of the fabric substrate.

[0058] In some embodiments, the pH value of the fabric treatment liquid is 6-7, and as an example, it can be 6, 6.5, or 7. Further, based on the above, the pH value of the fabric treatment liquid can be adjusted to 6-7 by adding water.

[0059] Furthermore, in the fabric treatment liquid, the mass fraction of the above-mentioned aqueous treatment liquid can be 10, 12, 14, 15, 18, or 20 parts, or can be within the range formed by any two of the above-mentioned point values ​​as end values; the mass fraction of the oleophobic agent can be 5, 6, 8, or 10 parts; the mass fraction of the antibacterial agent can be 2, 3, 4, or 5 parts; and the mass fraction of the cross-linking agent can be 2, 3, 4, or 5 parts.

[0060] Furthermore, the oleophobic agent includes one or more of perfluorooctyl triethoxysiloxane, lithium perfluorooctane sulfonate, and perfluorodecyl-modified polysilsesquioxane.

[0061] Further, the antibacterial agent includes one or more of hygroscopic silver fiber, nano zinc oxide, vanillin, ethyl vanillin, and pentachlorophenol. In some examples, the antibacterial agent includes nano zinc oxide and vanillin, and further the mass ratio of the nano zinc oxide and vanillin can be 1:1.

[0062] Furthermore, the crosslinking agent is a reactive silicone crosslinking agent.

[0063] In some embodiments, the fabric treatment liquid includes, by weight, 15 parts of the above-mentioned aqueous treatment liquid, 6 parts of oleophobic agent, 3 parts of antibacterial agent and 3 parts of cross-linking agent. Further, the antibacterial agent is specifically 1.5 parts of nano zinc oxide and 1.5 parts of vanillin; the oleophobic agent is specifically perfluorooctyl triethoxysiloxane.

[0064] On the other hand, the present application provides a bio-based decorative material, which is obtained by treating a bio-based fabric substrate with the above-mentioned fabric treatment liquid. The bio-based decorative material is a bio-based fabric decorative material.

[0065] In some of the embodiments, the bio-based fabric substrate includes, but is not limited to, bio-based polyester PEF fiber fabric and bio-based nylon fabric.

[0066] In some of the embodiments, the thickness of the coating formed by treating the bio-based fabric substrate with the above-mentioned fabric treatment liquid is 1μm~100μm; specifically, it can be 1μm, 10μm, 20μm, 30μm, 40μm, 50μm, 60μm, 70μm, 80μm, 90μm, 100μm.

[0067] In some embodiments, the fabric treating liquid is placed in a squeeze tank, squeezed by rollers, and then dried at 80°C-100°C and baked at 140°C-160°C.

[0068] In some of the embodiments, after the bio-based fabric substrate is treated with the above-mentioned fabric treatment liquid, it is further treated with a three-proofing agent and an antibacterial agent in sequence.

[0069] In a fourth aspect of the present application, a leather treatment liquid is provided, which comprises, by weight, 100 parts of aqueous polyurethane, 10 to 30 parts of the above-mentioned aqueous treatment liquid and 5 to 15 parts of a cross-linking agent.

[0070] In some of the embodiments, the pH value of the leather treatment liquid is 6-7; for example, it can be 6, 6.5, or 7.

[0071] In some of the embodiments, the leather treatment liquid, when containing 100 parts of waterborne polyurethane, further contains 2 to 10 parts of a hand feeling agent, 1 to 5 parts of an antibacterial agent, 1 to 5 parts of a mildewproof agent, and 2 to 8 parts of a matting agent by weight. It is understood that the cross-linking agent, the hand feeling agent, the antibacterial agent, and the matting agent can be agents commonly used in the art.

[0072] Furthermore, the leather treatment liquid, calculated by weight, for 100 parts of aqueous polyurethane, the weight of the aqueous treatment liquid can be 10, 15, 20, 25, or 30 parts; the weight of the cross-linking agent can be 5, 7, 10, 12, or 15 parts; the weight of the hand feeling agent can be 2, 3, 5, 8, or 10 parts; the weight of the antibacterial agent can be 1, 2, 2.5, 3, 4, or 5 parts; the weight of the antifungal agent can be 1, 1.5, 2, 3, 4, or 5 parts; and the weight of the matting agent can be 2, 3, 4, 5, 6, 7, or 8 parts.

[0073] In some of the embodiments, the leather treatment liquid includes, by mass, 100 parts of water-based bio-based polyurethane, 15 parts of the above-mentioned water-based treatment liquid, 7 parts of a cross-linking agent, 3 parts of a hand feeling agent, 2.5 parts of an antibacterial agent, 1.5 parts of a mildewproof agent, and 4 parts of a matting agent.

[0074] In a fifth aspect of the present application, a bio-based decorative material is provided, which is obtained by treating a bio-based leather substrate with the above-mentioned leather treatment liquid. The bio-based decorative material is a bio-based leather decorative material.

[0075] Furthermore, the material of the bio-based leather substrate includes but is not limited to one or more of PVC, PU, ​​and microfiber.

[0076] In some of the embodiments, the bio-based decorative material includes a bio-based leather substrate, a foaming layer, a dense layer and a top coating layer which are stacked, and the top coating layer is formed by using the leather treatment liquid mentioned above.

[0077] Furthermore, the polyol material used in the foaming layer of the PU material is a bio-based polyol.

[0078] In some embodiments, the raw materials for preparing the dense layer include bio-based polyurethane resin, freeze-dried and crushed Ganoderma lucidum fruiting body powder, color powder, stabilizer, dispersant, foaming agent and flame retardant.

[0079] Furthermore, the volume average particle size Dv50 of the Ganoderma lucidum fruiting body powder is ≤10 μm. Specifically, the preparation method of the dense layer may include: adding 5 to 10 parts of freeze-dried and crushed Ganoderma lucidum fruiting body powder to 100 parts of the components of the dense layer, and the components of the dense layer include bio-based resins, stabilizers, dispersants, flame retardants and pigments. If the bio-based leather substrate is PU leather, the polyol material used in the foaming layer is a bio-based polyol. If the bio-based leather substrate is PVC leather, the components of the dense layer also include a bio-based plasticizer.

[0080] Furthermore, the top coating layer is formed by coating the above-mentioned leather treatment liquid on the surface of the dense layer.

[0081] On the other hand, the present application provides a bio-based environmentally friendly cabin, including the above-mentioned bio-based decorative material.

[0082] The bio-based environmentally friendly cabin includes a coating material, and the coating material includes the above-mentioned bio-based decorative material. Further, in the coating material, the mass content of the above-mentioned bio-based decorative material is greater than 15%. Since the aqueous treatment liquid with Ganoderma lucidum active ingredients retains active ingredients such as Ganoderma lucidum polysaccharides and Ganoderma lucidum acid, a faint Ganoderma lucidum smell will be emitted in the cabin, which has the effect of health care, and at the same time, brings a comfortable and pleasant cabin experience to users, and also meets the environmental protection value concept and the health needs of the car cabin.

[0083] On the other hand, the present application provides a car, comprising the above-mentioned bio-based decorative material, or the above-mentioned bio-based environmentally friendly cabin.

[0084] In order to make the purpose, technical solutions and advantages of the present invention more concise and clear, the present invention is described with the following specific embodiments, but the present invention is by no means limited to these embodiments. The embodiments described below are only preferred embodiments of the present invention, which can be used to describe the present invention and cannot be understood as limiting the scope of the present invention. It should be pointed out that any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

[0085] In order to better illustrate the present invention, the present invention is further described below in conjunction with the embodiments. The following are specific embodiments.

[0086] Example 1

[0087] (1) A method for preparing an aqueous treatment solution containing Ganoderma lucidum active ingredients:

[0088] Step 1: 20 parts by weight of the collected discarded fruits and vegetables that have not been artificially processed and 70 parts by weight of deionized water are crushed in a wall-breaking machine, and the mixture is sieved to filter out the excess pulp and lignin that cannot be crushed, leaving only the transparent solution as the nutrient solution;

[0089] Step 2: Adjust the pH value of the filtered nutrient solution to be within the range of 4.0 to 6.0, and mix it with 40 parts by mass of a 60 mM citrate buffer solution to obtain a culture solution with a pH value of 4.0 to 6.0; and maintain the pH value of the culture solution in the range of 4.0 to 6.0 during the culture process.

[0090] Step 3: Transplant 0.3 parts by mass of the pre-screened Ganoderma lucidum strain into 100 parts by mass of nutrient-containing culture medium for cultivation. The variety is purple Ganoderma lucidum. CO2 gas needs to be continuously injected during the cultivation process, and its concentration is controlled at 7.5%. The temperature is controlled at 25℃~27℃, and the cultivation time is 3 days.

[0091] Step 4: The cultured Ganoderma lucidum fermentation liquid is rapidly stirred and crushed, the obtained mixed liquid is filtered, and washed with 20 portions of deionized water for 3 times, and the filtrate is taken to finally obtain an aqueous treatment liquid with Ganoderma lucidum active ingredients.

[0092] (2) Preparation of fabric treatment solution

[0093] By weight, 15 parts of the aqueous treatment liquid having Ganoderma lucidum active ingredients prepared above, 6 parts of oleophobic agent perfluorooctyl triethoxysiloxane, 1.5 parts of nano zinc oxide, 1.5 parts of vanillin, 3 parts of crosslinking agent and 50 parts of water were stirred and mixed to obtain a fabric treatment liquid.

[0094] (3) Preparation of bio-based fabrics

[0095] 100 parts of the above fabric treatment solution are taken by weight and added to the fabric pressing tank, and the pH value is adjusted to 6-7. The bio-based polyester PEF fiber is put on a weaving table for weaving, dyeing and cleaning to obtain a bio-based polyester PEF fiber fabric substrate. After the bio-based polyester PEF fiber fabric substrate passes through the above fabric pressing tank, it is quickly squeezed by a roller, and then dried at 80°C and baked at 150°C to obtain a bio-based fabric containing Ganoderma lucidum.

[0096] Comparative Example 1

[0097] Comparative Example 1 is substantially the same as Example 1, except that the pH value of the culture solution is in the range of 2.0 to 3.0 and the pH value of the culture solution is maintained in the range of 2.0 to 3.0 during the culture process.

[0098] Example 2

[0099] (1) A method for preparing an aqueous treatment solution containing Ganoderma lucidum active ingredients:

[0100] Step 1: 35 parts by weight of the collected discarded fruits and vegetables that have not been artificially processed and 90 parts by weight of deionized water are crushed in a wall-breaking machine, and the mixture is sieved to filter out excess pulp and lignin that cannot be crushed, leaving only the transparent solution as a nutrient solution;

[0101] Step 2: Adjust the pH value of the filtered nutrient solution to be within the range of 4.0 to 6.0, and mix it with 60 parts by mass of a 100 mM citrate buffer solution to obtain a culture solution with a pH value of 4.0 to 6.0; and maintain the pH value of the culture solution in the range of 4.0 to 6.0 during the culture process.

[0102] Step 3: Transplant 0.5 parts by weight of pre-screened Ganoderma lucidum strains into 100 parts by weight of nutrient-containing culture medium for cultivation. The mixed strains of yellow Ganoderma lucidum and white Ganoderma lucidum need to be continuously injected with CO2 gas during the cultivation process, and its concentration is controlled at 10%. The temperature is controlled at 23°C ~ 25°C, and the cultivation time is 5 days.

[0103] Step 4: The cultured Ganoderma lucidum fermentation liquid is rapidly stirred and crushed, the obtained mixed liquid is filtered, and washed with 20 portions of deionized water for 3 times, and the filtrate is taken to finally obtain an aqueous treatment liquid with Ganoderma lucidum active ingredients.

[0104] (2) Preparation of leather treatment solution

[0105] In parts by mass, 15 parts of the aqueous treatment liquid with Ganoderma lucidum active ingredients prepared above, 100 parts of aqueous bio-based polyurethane, 7 parts of a cross-linking agent, 3 parts of a hand feeling agent, 2.5 parts of an antibacterial agent, 1.5 parts of a mildewproof agent and 4 parts of a matting agent are mixed, and an appropriate amount of water is added to adjust the pH value to 6-7.

[0106] (3) Preparation of bio-based PU leather

[0107] Please refer to FIG. 1 , the bio-based PU leather 10 includes a bio-based fabric layer 11 , a foaming layer 12 , a dense layer 13 and a top coating layer 14 stacked in sequence from bottom to top, and the production process is a dry method (coating method).

[0108] Preparation of the dense layer 13: by weight, 7.5 parts of freeze-dried and crushed Ganoderma lucidum fruiting body powder, 10 parts of color powder, and 30 parts of bio-based polyurethane resin are mixed, ground, and sieved until the color paste is in a uniform slurry state without particles inside. Then, the mixture is put into a blender with 100 parts of bio-based polyurethane resin, stabilizer, dispersant, foaming agent, and flame retardant, and stirred evenly at a stirring temperature of 130° C. for 40 minutes to obtain a modified resin; the modified resin is applied on the surface of the foaming layer 12 of the bio-based fabric layer 11, and solidified to form a dense layer 13.

[0109] Preparation of the top coating layer 14: The surface of the dense layer 13 is treated with the leather treatment solution and subjected to two layers of coating treatment, and then cured to form the top coating layer 14, thereby obtaining the bio-based PU leather containing Ganoderma lucidum.

[0110] Comparative Example 2

[0111] Comparative Example 2 is substantially the same as Example 2, except that the bio-based PU leather is not provided with a top coating layer.

[0112] The following is a performance test.

[0113] (I) The odor scores and VOC (volatile organic compounds) concentration tests were performed on the bio-based fabrics prepared in Example 1 and Comparative Example 1. The results are shown in Table 1 below.

[0114] Table 1

[0115]

[0116] The odor intensity score is 6 points in total, and the higher the score, the greater the odor intensity. As can be seen from Table 1, the odor intensity score of the bio-based fabric prepared in Example 1 is low, indicating that its odor intensity is low and the user experience is better.

[0117] The VOC concentration includes the concentration of each organic matter in Table 1, and ND means not detected. As can be seen from Table 1, the VOC content of the bio-based fabric prepared in Example 1 is reduced.

[0118] (ii) The bio-based leathers prepared in Example 1 and Comparative Example 1 were subjected to light resistance test, heat resistance test and wear resistance test.

[0119] Lightfastness test conditions: According to GB / T 32088-2015, the test time is 210h, and the sample requirements of bio-based leather are: color fastness ≥ level 4;

[0120] Heat resistance test conditions: set the oven to 100°C, test time is 168h, bio-based leather sample requirements: color fastness ≥ level 4;

[0121] Abrasion resistance test conditions: Test according to QB / T 2726-2005 standard. Sample requirements for bio-based leather: color fastness ≥ level 4, no damage at the seams, and no wear to the foam layer or base fabric layer.

[0122] Table 2

[0123]

[0124] It can be seen from Table 2 that the bio-based leather prepared in Example 2 has better light resistance, heat resistance and wear resistance.

[0125] As can be seen from the above, it can be seen from Table 1 that the bio-based fabric prepared by the embodiment of the present application, which is a bio-based decorative material, has a good smell and a lower VOC, that is, it has a good smell.

[0126] It can be seen from Table 2 that the bio-based leather, a bio-based decorative material, prepared by the embodiment of the present application has good light resistance, heat resistance and wear resistance, that is, has good aging resistance.

[0127] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0128] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the invention patent. It should be pointed out that for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims, and the description and drawings can be used to interpret the content of the claims.

Claims

1. A method for preparing an aqueous treatment liquid, characterized in that: The steps include: Mix 20-40 parts by weight of fruits and vegetables with 50-100 parts by weight of water, grind them, filter them, remove the un-crushed pulp and lignin, and retain the transparent solution; Adjusting the pH value of the transparent solution to a range of 4.0 to 6.0, and mixing with a citrate buffer solution having a concentration of 50 mM to 100 mM to obtain a culture solution having a pH value of 4.0 to 6.0; Transplanting the Ganoderma lucidum strains into the culture solution for culturing, continuously injecting CO2 gas during the culturing process, controlling the volume content of the CO2 gas at 5% to 15%, controlling the temperature at 23° C. to 35° C., and culturing for 2 to 7 days to obtain a Ganoderma lucidum strain fermentation solution; and The fermented liquor of the ganoderma lucidum is stirred and crushed, the obtained mixed liquor is filtered, and the filtrate is washed with water to obtain an aqueous treated liquid containing the active ingredients of ganoderma lucidum.

2. The method for preparing an aqueous treatment liquid according to claim 1, characterized in that: Satisfy one or more of the following conditions; (1) The species of the Ganoderma lucidum is selected from one or more of purple Ganoderma lucidum, red Ganoderma lucidum, yellow Ganoderma lucidum, white Ganoderma lucidum, green Ganoderma lucidum and pine Ganoderma lucidum; (2) In the culturing step, the mass ratio of the Ganoderma lucidum strain to the culture solution is (0.2-0.8): (90-110); (3) In the water washing step, the mass ratio of the Ganoderma lucidum strain to the water used for the water washing is (0.2-0.8): (15-25); (4) The pH value of the culture medium is maintained at 4.0-6.0 during the culture process.

3. An aqueous treatment liquid, characterized in that The aqueous treatment liquid is prepared by the method for preparing the aqueous treatment liquid according to any one of claims 1 to 2.

4. A fabric treatment liquid, characterized in that The composition comprises, by weight, 10 to 20 parts of the aqueous treatment liquid as claimed in claim 3, 5 to 10 parts of an oleophobic agent, 2 to 5 parts of an antibacterial agent and 2 to 5 parts of a cross-linking agent.

5. A leather treatment liquid, characterized in that: The method comprises, by weight, 100 parts of waterborne polyurethane, 10 to 30 parts of the waterborne treatment liquid as claimed in claim 3 and 5 to 15 parts of a crosslinking agent.

6. A bio-based decorative material, characterized in that: The bio-based decorative substrate is treated with the aqueous treatment liquid described in claim 3 to obtain the product.

7. A bio-based decorative material, characterized in that: The bio-based fabric substrate is treated with the fabric treating liquid according to claim 4 to obtain the fabric.

8. A bio-based decorative material, characterized in that: The leather treatment liquid according to claim 5 is used to treat a bio-based leather substrate to obtain the leather.

9. The bio-based decorative material according to claim 8, characterized in that: The bio-based decorative material comprises a bio-based leather substrate, a foaming layer, a dense layer and a top coating layer which are stacked, and the top coating layer is formed by the leather treating liquid according to claim 5.

10. The bio-based decorative material according to claim 9, characterized in that: The raw materials for preparing the dense layer include bio-based polyurethane resin, freeze-dried and crushed ganoderma lucidum fruiting body powder, color powder, stabilizer, dispersant, foaming agent and flame retardant.

11. A bio-based environmentally friendly cabin, characterized in that: The bio-based decorative material comprises the bio-based decorative material according to any one of claims 6 to 10.

12. A car, characterized in that: It includes the bio-based decorative material according to any one of claims 6 to 10, or the bio-based environmentally friendly cabin according to claim 11.