Collar collapse prevention collar stitching machine

The collar-loop machine addresses the issues of collapsing and flying collars by processing unequal lengths for the upper and lower parts, creating a three-dimensional fit and reducing manual errors, enhancing production efficiency and product quality.

CN119162745APending Publication Date: 2024-12-20GUANGDONG LINKEDIN TECH CO LTD
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Patent Information

Application Number
CN202411538767.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

Existing shirt collars made with a uniform structure are prone to collapsing and flying, affecting comfort and appearance due to their rigidity and double-layer design.

Method used

A collar-loop machine that processes collars with unequal lengths for the upper and lower parts, utilizing a three-dimensional ring principle and steam to create a more fitted, three-dimensional shape, combined with a three-dimensional template sewing method to ensure stability and efficiency.

Benefits of technology

The machine produces collars that fit the neck better, preventing collapse and ensuring a consistent, elegant appearance by making the collar three-dimensional and reducing manual inconsistencies during production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a collar collapse prevention collar stitching machine, and relates to the technical field of collar stitching machines, the collar collapse prevention collar stitching machine comprises an operation table, a collar and a steam hole, the top of the operation table is provided with a mounting rack, and the top of the mounting rack is provided with a cylinder. When the collar-collapse-preventing collar circling machine is used, according to the principle of a three-dimensional circular ring, unequal-length treatment is conducted on the bottom collar, the inner collar and the outer collar of a collar, so that a paper pattern structure better conforms to the three-dimensional state when a human body wears the collar, the finished collar is three-dimensional, full and attached to the neck, the collar is supported by the top supporting lining of the door cylinder and does not stand down, and meanwhile through cooperation with the paper pattern structure, the collar cannot fall down. A three-dimensional template sewing method is adopted as an auxiliary technology, so that the stability of the finished product effect is ensured, the inconsistency in manual operation in production is reduced, the product quality is ensured, the production efficiency is improved, meanwhile, after the collar is formed, the collar is looped by using a collar looping machine, and the production efficiency is improved. The three-dimensional effect of the whole collar can be improved through hot steam generated by the steam holes in the fixed die holder, so that the whole collar is more three-dimensionally scarf.
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Description

Technical Field

[0001] The invention relates to the technical field of collar loop machines, in particular to a collar loop machine for preventing collar collapse. Background Art

[0002] The collar of a shirt is an important part of the shirt design. It not only affects the comfort of wearing, but also the overall image and style. After the shirt collar is processed, a collar machine is needed to perform the final processing on the shirt collar.

[0003] The existing shirt collar is generally made in such a way that the upper collar surface and the collar bottom are of the same height and length, and the lower collar is also the same. The shirt collar produced according to this paper pattern structure is rigid and stiff, and is prone to problems such as flying collars. At the same time, because the shirt collar has a double-layer structure and the collar has a lining, the weight of the collar itself will cause the collar to be pressed down after being put on, resulting in a collapsed collar problem. Summary of the invention

[0004] The object of the present invention is to provide a collar-loop machine for preventing the collar from collapsing, so as to solve the problems of flying collars, collapsed collars and the collar not surrounding the neck of shirts made according to the traditional structure and process proposed in the background art.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a collar-collar-proof machine, comprising: an operating table, a collar and a steam hole, a mounting frame is installed on the top of the operating table, a cylinder is installed on the top of the mounting frame, a movable frame is installed on the bottom of the cylinder through the mounting frame, an upper die is installed on the bottom of the movable frame, a fixed die seat is arranged at the bottom of the upper die, the collar is placed between the upper die and the fixed die seat, and the steam hole is opened on the surface of the fixed die seat;

[0006] The collar comprises a collar surface, a collar bottom, an upper collar, an outer lower collar and an inner lower collar, and the collar surface and the collar bottom are respectively placed between collar transport templates.

[0007] Preferably, the upper collar, the outer lower collar and the inner lower collar are placed between the lower level templates.

[0008] Preferably, the descending level template includes an upper level template, a middle level template and a lower level template.

[0009] Preferably, a fixing block is installed on the top of the operating table, and a clamping block is installed on the top of the fixing block through a groove.

[0010] Preferably, a movable spring is connected between one side of the clamping block and the groove of the fixed block, and a wedge block is installed on one side of the clamping block.

[0011] Preferably, a connecting rod is installed at the bottom of the wedge-shaped block, and a movable rod penetrating the fixed block is connected between the two groups of connecting rods.

[0012] Preferably, a screw rod is installed at the bottom of the movable rod, a fixing rod is sleeved on the outer side of the screw rod, and the fixing rod is installed between the two groups of fixing blocks.

[0013] Preferably, a guide block is installed on one side of the fixed mold base, and a threaded rod is connected through the middle of the guide block.

[0014] Preferably, one end of the threaded rod is connected to a movable block via a bearing, a limiting block is connected between the movable block and the groove of the fixed mold base, and a protrusion is inserted in the middle of the limiting block via a through hole.

[0015] Preferably, an insert block is installed at one end of the protrusion, one side of the insert block passes through the fixed mold base and is connected to a connecting block, and an electric push rod is installed at one end of the connecting block away from the insert block.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: when the collar-collar-proof loop collar machine is in use, based on the principle of a three-dimensional ring, the bottom collar and the inner and outer lower levels of the collar are processed to be of unequal lengths, so that the pattern structure is more in line with the three-dimensional state of the human body when worn. After the collar is finished, it is three-dimensional and full, fits the neck, and the top support lining of the door tube supports the collar to stand upright. At the same time, in conjunction with the pattern structure, the process is assisted by a three-dimensional template sewing method to ensure the stability of the finished product effect and reduce the inconsistency in manual operation during production, which not only ensures product quality but also improves production efficiency. At the same time, after the collar is formed, the collar-collaring machine is used to loop the collar. The hot steam generated by the steam holes in the fixed mold base can increase the three-dimensional effect of the entire collar, making the entire collar more three-dimensional. This is the use feature of the collar-collar-proof loop collar machine.

[0017] 1. The collar machine for preventing the collar from collapsing has an upper collar, an outer lower collar and an inner lower collar of different lengths, thus making the entire collar more three-dimensional. At the same time, the collar is sewn using a collar transport template and a drop-level template, thereby improving the manufacturing process of the entire collar. After sewing, the collar is steamed by the collar machine, making the collar more three-dimensional without the collar collapsing.

[0018] 2. When using the collar-loop machine for preventing the collar from collapsing, the sewn collar can be placed on the fixed die base, and the bottom of the collar can be moved into the groove of the fixed block. Then the screw rod can be rotated to drive the wedge block to move through the movable rod and the connecting rod. The movement of the wedge block will squeeze the clamping block through the inclined surface. At this time, the clamping block will clamp and limit the collar in the groove of the fixed block, thereby eliminating the need for manual pressing and fixing.

[0019] 3. When using the collar-looping machine for preventing the collar from collapsing, the threaded rod can be rotated according to the use requirements, so that the threaded rod drives the limit block to move through the movable block. At this time, the limit block is separated from the protrusion at one end of the insert block, and then the fixed die base can be quickly removed from one side of the connecting block, thereby facilitating the replacement of fixed die bases of different sizes, so that the collar-looping machine can loop collars of collars of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the main structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the left side cutaway structure of the fixed mold base of the present invention;

[0022] Figure 3 This is a schematic diagram of the front cutaway structure of the fixing block of the present invention;

[0023] Figure 4 It is a schematic diagram of the structure of the collar template of the present invention;

[0024] Figure 5 This is a schematic diagram of the structure of the fall-down template of the present invention.

[0025] Figure 6 It is a schematic diagram of the left structure of the movable block of the present invention.

[0026] In the figure: 1. operating table; 2. mounting frame; 3. cylinder; 4. movable frame; 5. upper die; 6. fixed die seat; 7. collar; 8. collar surface; 9. collar bottom; 10. upper collar; 11. outer lower collar; 12. inner lower collar; 13. collar transport template; 14. drop template; 15. template upper; 16. template middle; 17. template lower; 18. fixed block; 19. clamping block; 20. movable spring; 21. wedge block; 22. connecting rod; 23. movable rod; 24. screw; 25. fixed rod; 26. guide block; 27. threaded rod; 28. movable block; 29. ​​limit block; 30. bump; 31. plug block; 32. connecting block; 33. electric push rod; 34. steam hole. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1 and Figure 2The present invention provides a technical solution: a collar-collar-proof machine, comprising: an operating table 1, a collar 7 and a steam hole 34, a mounting frame 2 is installed on the top of the operating table 1, a cylinder 3 is installed on the top of the mounting frame 2, a movable frame 4 is installed on the bottom of the cylinder 3 through the mounting frame 2, an upper die 5 is installed on the bottom of the movable frame 4, a fixed die seat 6 is arranged on the bottom of the upper die 5, the collar 7 is placed between the upper die 5 and the fixed die seat 6, and the steam hole 34 is opened on the surface of the fixed die seat 6;

[0029] The collar 7 includes a collar surface 8, a collar bottom 9, an upper collar 10, an outer lower collar 11 and an inner lower collar 12. The collar surface 8 and the collar bottom 9 are placed between collar transport templates 13 respectively. The upper collar 10, the outer lower collar 11 and the inner lower collar 12 are placed between the falling-level templates 14. The falling-level template 14 includes an upper template 15, a middle template 16 and a lower template 17.

[0030] During specific implementation, the collar-collar-proof collar-loop machine first places the collar bottom 9 of the collar 7 to be processed on the bottom layer of the collar transport template 13 and fixes it, then flips the middle layer in the collar transport template 13 toward the collar bottom 9, and pads the collar tip and the middle position of the middle layer of the collar transport template 13 with a foam pad, then places the collar surface on the middle layer, and flips the top layer of the collar transport template 13 onto the middle layer, aligns the stitching position at the same time, and then puts it into the automatic machine for sewing the collar foot line. After sewing the foot line, place the outer lower-level collar 11 on the template lower level 17 of the falling-level template 14, then flip the template middle level 16 onto the template lower level 17, then place the upper-level collar 10 on the template middle level 16, and flip the template upper level 15 again so that the template upper level 15 is flipped to the top of the upper collar 10, finally place the inner lower-level collar 12 on the template upper level 15, cover it with a cover plate, and put it in Automatic machine sewing, after sewing is completed, a formed collar 7 can be obtained, and the formed collar 7 is placed in a collar coiling machine for coiling. The steam emitted by the steam hole 34 on the surface of the fixed mold base 6 can coil the collar 7. The collar coiling process is to pull the collar back. The collar 7 coiled by steam makes the collar shape of the entire collar 7 more three-dimensional. Due to the principle that the inner diameter of the three-dimensional torus is shorter than the outer diameter, by making adjustments on the pattern structure, the upper bottom collar and the inner and outer lower collars of the shirt collar are not of equal length. The height difference of the collar surface 8 piece is 0.3cm compared with the collar bottom 9 piece, the surface is larger and the bottom is smaller, the length difference of the inner and outer lower pieces is 0.8cm, the inner is shorter and the outer is longer, and an additional support lining is pasted on the door tube. At the same time, the collar 7 is coiled in cooperation with the collar coiling machine, so that after the finished product is completed, the collar is upright, the lower is a neck, the upper is naturally curved, and the collar does not fly, achieving an elegant and dignified wearing effect.

[0031] See also Figure 1 , Figure 2 , Figure 4 and Figure 5It can be seen that when in use, since the lengths of the upper collar 10, the outer lower collar 11 and the inner lower collar 12 of the collar 7 are not equal, and a structure of short inner length and long outer length is adopted, and the collar 7 is steam-collared with a collar coiling machine, the collar 7 is made more three-dimensional and the collar does not collapse.

[0032] A fixed block 18 is installed on the top of the operating table 1, and a clamping block 19 is installed on the top of the fixed block 18 through a groove. A movable spring 20 is connected between one side of the clamping block 19 and the groove of the fixed block 18. A wedge block 21 is installed on one side of the clamping block 19, and a connecting rod 22 is installed at the bottom of the wedge block 21. A movable rod 23 that passes through the fixed block 18 is connected between the two groups of connecting rods 22. A screw rod 24 is installed at the bottom of the movable rod 23, and a fixed rod 25 is sleeved on the outer side of the screw rod 24. The fixed rod 25 is installed between the two groups of fixed blocks 18, and the screw rod 24 and the fixed rod 25 are threadedly connected.

[0033] In specific implementation, when the collar 7 needs to be clamped and fixed, the collar 7 can be placed on the fixed mold base 6, and the two ends of the collar 7 can fall into the grooves of the fixed block 18, and then the screw 24 can be rotated. Since the screw 24 and the fixed rod 25 are threadedly connected, and the screw 24 is connected to the movable rod 23 through a bearing, the rotation of the screw 24 will be guided by the groove of the fixed block 18 to drive the connecting rod 22 to move upward, and the upward movement of the connecting rod 22 will drive the wedge block 21 to move upward. Since the ends of the wedge block 21 and the clamping block 19 that are close to each other are both inclined structures, the upward movement of the wedge block 21 will be The clamping block 19 is squeezed so that the clamping block 19 slides along the groove of the fixed block 18. At this time, the movable spring 20 will be in a stretched state, and the clamping block 19 can clamp and fix the collar 7 in the groove of the fixed block 18, thereby preventing the collar 7 from loosening. On the contrary, it is only necessary to rotate the screw rod 24 in the opposite direction so that the screw rod 24 drives the wedge block 21 to move downward through the movable rod 23 and the connecting rod 22. Then, the clamping block 19 is not squeezed by the wedge block 21, and will shrink into the groove of the fixed block 18 through the resetting effect of the movable spring 20. At this time, the clamping block 19 does not clamp the collar 7, thereby facilitating and quickly removing the collar 7.

[0034] See also Figure 1 , Figure 2 and Figure 3 It can be seen that when in use, the bottom of the collar 7 can be moved into the groove of the fixed block 18 according to the use requirements, and then the movable rod 23 and the connecting rod 22 can be driven to move upward by rotating the screw 24. The upward movement of the connecting rod 22 will cooperate with the wedge block 21 to squeeze the clamping block 19, so that the clamping block 19 can clamp and limit the collar 7, and there is no need to manually fix the collar 7, which is convenient and quick to circle the collar 7.

[0035] A guide block 26 is installed on one side of the fixed mold base 6, and a threaded rod 27 is connected to the middle of the guide block 26, and one end of the threaded rod 27 is connected to a movable block 28 through a bearing, and a limiting block 29 is connected between the movable block 28 and the groove of the fixed mold base 6, and a protrusion 30 is inserted through a through hole in the middle of the limiting block 29, and an insert block 31 is installed at one end of the protrusion 30, and one side of the insert block 31 passes through the fixed mold base 6 and is connected to a connecting block 32, and an electric push rod 33 is installed at the end of the connecting block 32 away from the insert block 31, and the side of the electric push rod 33 away from the connecting block 32 is installed on one side of the mounting frame 2.

[0036] During specific implementation, when the collar-collaring machine for preventing the collar from collapsing needs to collar collars 7 of different sizes, the threaded rod 27 on the side of the fixed die base 6 can be rotated. Since the threaded rod 27 is threadedly connected to the guide block 26, and the threaded rod 27 is connected to the movable block 28 through a bearing, rotating the threaded rod 27 will drive the movable block 28 to move, so that the movable block 28 drives the limit block 29 to move in the direction away from the protrusion 30. At this time, the limit block 29 will move out from the outside of the protrusion 30, so that the limit block 29 does not limit the insertion block 31 through the protrusion 30. The insertion block 31 is installed on one side of the connecting block 32, and the connecting block 32 is installed on one side of the electric push rod 33. When the limit block 29 does not limit the insertion block 31 through the protrusion 30, the fixed die base 6 can be quickly disassembled from one side of the connecting block 32, thereby facilitating the replacement of fixed die bases 6 of different sizes.

[0037] When installing the fixed mold base 6, it is only necessary to connect the fixed mold base 6 to one side of the connecting block 32, and make the plug block 31 on one side of the connecting block 32 plug into the groove of the fixed mold base 6, and then rotate the threaded rod 27 in the opposite direction, so that the threaded rod 27 drives the limit block 29 to move in the direction of the protrusion 30 through the movable block 28. At this time, the limit block 29 will be sleeved on the outer side of the protrusion 30 at one end of the plug block 31. Through the cooperation between the limit block 29 and the protrusion 30, the fixed mold base 6 can be quickly fixedly installed on one side of the connecting block 32, thereby facilitating the replacement of fixed mold bases 6 of different sizes. By replacing fixed mold bases 6 of different sizes, collars 7 of different sizes can be collared to meet the different usage requirements of users.

[0038] See also Figure 2 and Figure 6 It can be seen that when in use, the threaded rod 27 can be rotated according to the use requirements, so that the threaded rod 27 drives the limit block 29 to move through the movable block 28, and the limit block 29 is separated from the protrusion 30, and then the fixed mold base 6 can be quickly removed from one side of the connecting block 32, so as to facilitate the replacement of fixed mold bases 6 of different sizes and facilitate the collaring of collars 7 of different sizes.

[0039] To sum up: when the anti-collar collar looping machine is in use, the collar surface 8 and the collar bottom 9 required for the collar 7 can be fixed by the collar transport template 13, and then sewing is carried out. After the sewing is completed, the upper collar 10, the outer lower collar 11 and the inner lower collar 12 are fixed by the drop template 14, and then sewing is carried out. At this time, the formed collar 7 can be obtained, and then the collar 7 is placed on the fixed mold base 6, and the cylinder 3 is started, so that the cylinder 3 pushes the upper die 5 downward through the movable frame 4. With the cooperation of the upper die 5 and the fixed mold base 6, the collar 7 can be looped, and the bottom of the fixed mold base 6 is connected to the steam generator through a hose, so that the steam holes 34 on the surface of the fixed mold base 6 generate hot steam, so that the collar 7 can be looped by steam, so that the effect of looping the collar is better. This is the use feature of the anti-collar collar looping machine. The content not described in detail in this description belongs to the existing technology known to professional and technical personnel in this field.

[0040] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A collar machine to prevent the collar from collapsing. include: An operating table (1), a collar (7) and a steam hole (34), characterized in that: a mounting frame (2) is installed on the top of the operating table (1), a cylinder (3) is installed on the top of the mounting frame (2), a movable frame (4) is installed on the bottom of the cylinder (3) through the mounting frame (2), an upper die (5) is installed on the bottom of the movable frame (4), a fixed die seat (6) is arranged at the bottom of the upper die (5), the collar (7) is placed between the upper die (5) and the fixed die seat (6), and the steam hole (34) is opened on the surface of the fixed die seat (6); The collar (7) comprises a collar surface (8), a collar bottom (9), an upper collar (10), an outer lower collar (11) and an inner lower collar (12); the collar surface (8) and the collar bottom (9) are respectively placed between collar transport templates (13).

2. The collar-collar-proof machine according to claim 1, Features: The upper collar (10), the outer lower collar (11) and the inner lower collar (12) are placed between the lower level templates (14).

3. The collar-collar-proof machine according to claim 2, Features: The falling-level template (14) comprises an upper-level template (15), a middle-level template (16) and a lower-level template (17).

4. The collar-collar-proof machine according to claim 1, Features: A fixing block (18) is installed on the top of the operating table (1), and a clamping block (19) is installed on the top of the fixing block (18) via a groove.

5. The collar-collar-proof machine according to claim 4, Features: A movable spring (20) is connected between one side of the clamping block (19) and the groove of the fixed block (18), and a wedge block (21) is installed on one side of the clamping block (19).

6. The collar-collar-proof machine according to claim 5, Features: A connecting rod (22) is installed at the bottom of the wedge block (21), and a movable rod (23) penetrating the fixed block (18) is connected between two groups of the connecting rods (22).

7. The collar-collar-proof machine according to claim 6, Features: A screw rod (24) is installed at the bottom of the movable rod (23), a fixed rod (25) is sleeved on the outer side of the screw rod (24), and the fixed rod (25) is installed between the two groups of fixed blocks (18).

8. The collar-collar-proof machine according to claim 1, Features: A guide block (26) is installed on one side of the fixed mold base (6), and a threaded rod (27) is connected through the middle of the guide block (26).

9. The collar-collar-proof machine according to claim 8, Features: One end of the threaded rod (27) is connected to a movable block (28) via a bearing, a limiting block (29) is connected between the movable block (28) and the groove of the fixed mold base (6), and a convex block (30) is inserted in the middle of the limiting block (29) via a through hole.

10. The collar-collar-proof machine according to claim 9, Features: An insert block (31) is installed at one end of the protrusion (30), one side of the insert block (31) passes through the fixed mold base (6) and is connected to a connecting block (32), and an electric push rod (33) is installed at one end of the connecting block (32) away from the insert block (31).