Rotary hydraulic turntable

By designing a rotary hydraulic turntable in a wind turbine, using the cooperation of hydraulic drive mechanism and motor components, the problem of insufficient load-bearing capacity and stability in the assembly process of wind turbine in the prior art is solved. , achieving more efficient power transmission and lower energy consumption, significantly improving production efficiency.

CN119163554APending Publication Date: 2024-12-20NINGBO HENGGUAN MASCH MFG CO LTD
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Patent Information

Application Number
CN202411401894.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

During the assembly process of wind turbines, the existing rotary hydraulic turntable has poor load-bearing capacity and stability, and cannot accurately control the rotation angle of the fan hub, and has high energy consumption, which affects production efficiency.

Method used

A rotary hydraulic rotary table is designed. By providing a base mechanism below the hub body and a mounting fixing mechanism is set between the hub body and the base mechanism. The hydraulic drive mechanism is used to drive the hub body to rotate, combining with a motor, oil pipe, hydraulic motor, The mutual cooperation between the turbine and the worm achieves a more stable and efficient power transmission.

Benefits of technology

It improves the load-bearing capacity and stability of the hub body, provides uniform, accurate and controllable power, reduces energy consumption, and significantly improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of wind power generation instruments, in particular to a rotary hydraulic rotary table which comprises a hub body, a mounting and fixing mechanism composed of a positioning plate and a hydraulic rotary disc, a base mechanism used for bearing and fixing the hub body and a hydraulic driving mechanism used for providing power. The base mechanism is arranged below the hub body, then the hub body is borne and mounted, then the mounting and fixing mechanism is arranged between the hub body and the base mechanism, and under the action of the positioning plate, the connecting plate and the clamping plate, the hub body is positioned and mounted; and then a hydraulic driving mechanism is used for driving the mounting and fixing mechanism to rotate, then the hub body is driven to rotate, and when the hydraulic driving mechanism is used, a motor, an oil pipe, a hydraulic motor, a turbine ring and a worm are matched for use, a hydraulic rotating disc is driven to rotate, and then the hub body is driven to rotate.
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Description

Technical Field

[0001] The invention relates to a turntable, in particular to a rotary hydraulic turntable, belonging to the technical field of wind power generation equipment. Background Art

[0002] The fan hub is one of the key components of a wind turbine generator set. It plays an important role in supporting the fan blades and transmitting torque. It connects the root of the blades and the main shaft of the fan, and is responsible for transmitting the force generated by the blades to the main shaft, thereby driving the generator to generate electricity. The design and manufacture of the fan hub is a complex process involving many aspects of knowledge such as material science, mechanical analysis, manufacturing technology and optimization design. When assembling the fan hub, a turntable is usually required to receive and fix the fan hub to facilitate free angle changes during assembly.

[0003] The turntable can maintain the balance of the hub during the assembly process, which is crucial for subsequent dynamic testing and long-term operation. Secondly, the rotating base allows the hub to be quickly positioned at multiple angles, and the assembler can easily move around the turntable to different positions of the hub, which makes it more convenient to assemble and adjust, thereby speeding up the assembly speed and improving overall efficiency. However, the turntable in the prior art is usually a mechanical turntable or an electric turntable, both of which have poor high load-bearing capacity and stability, and the transmission of force is not uniform enough, and they cannot overcome large inertial deflection well, which makes the rotation angle of the fan hub not accurately controlled. At the same time, both of them have high energy consumption during operation, and their internal energy conversion efficiency is low, which has a low improvement in production efficiency.

[0004] Therefore, there is an urgent need to improve the rotary hydraulic turntable to solve the above-mentioned problems. Summary of the invention

[0005] The object of the present invention is to provide a rotary hydraulic turntable, which can support and install the wheel hub body by providing a base mechanism under the wheel hub body, and then provide an installation and fixing mechanism between the wheel hub body and the base mechanism, and under the action of the positioning plate, the connecting plate and the clamping plate, the wheel hub body is positioned and installed, and then the installation and fixing mechanism is driven to rotate by a hydraulic drive mechanism, which will drive the wheel hub body to rotate. When the hydraulic drive mechanism is in use, the hydraulic rotating disk is driven to rotate through the mutual cooperation of the motor, the oil pipe, the hydraulic motor, the turbine ring and the worm, and then the wheel hub body is driven to rotate. In this process, the hydraulic drive mechanism used drives the wheel hub body more stably. The hydraulic drive mechanism has high load-bearing capacity and stability when driving the wheel hub body, provides uniform, precise and controllable force, and has less loss during energy transfer, so that the rotary hydraulic turntable has lower energy consumption when in use, which significantly improves production efficiency.

[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the present invention include: a rotary hydraulic turntable, including: a hub body, the hub body is provided with a mounting portion and a cavity located inside the hub; a mounting and fixing mechanism, the mounting mechanism is composed of a positioning plate and a hydraulic rotating disk, one end of the mounting and fixing mechanism corresponds to the mounting portion of the hub body and can be bolted; a base mechanism, the hub body is connected to the base mechanism through the mounting and fixing mechanism, the base mechanism is used to support and fix the hub body, the base mechanism is provided with a rotating part, and the rotating part is connected to the mounting and fixing mechanism; a hydraulic drive mechanism, the hydraulic drive mechanism is connected to the base mechanism, the hydraulic drive mechanism provides power input for the rotation of the rotating part, and the rotating part and the mounting and fixing mechanism are driven to rotate by the hydraulic drive mechanism, thereby driving the hub body to rotate.

[0007] Preferably, the positioning plate is provided with a plurality of positioning mounting holes 1 corresponding to the mounting portion of the hub body, and the hub body is connected to the positioning mounting holes 1 by bolts, thereby mounting the hub body on the positioning plate.

[0008] Preferably, the hydraulic rotating disk is composed of a connecting plate and a clamping plate, the connecting plate is connected to the clamping plate through a supporting plate, and the connecting plate is provided with a plurality of positioning mounting holes 2 corresponding to the positioning mounting holes 1 on the positioning plate.

[0009] Preferably, a circular slot one is provided inside the connecting plate, a circular slot two is provided on the clamping plate, the circular slot one is connected with the circular slot two, and the center line of the circular slot one is colinear with the center line of the circular slot two.

[0010] Preferably, there are a plurality of support plates, and the plurality of support plates are equidistantly arranged around the central axis of the clamping plate, and one end of the plurality of support plates close to the central axis of the clamping plate corresponds to the side of the second circular slot.

[0011] Preferably, the base mechanism includes a base platform, the rotating member includes a clamping disk, the clamping disk is connected to the base platform, a slot corresponding to the clamping plate is provided on the clamping disk, and the clamping plate is installed on the clamping disk through the slot.

[0012] Preferably, the base platform is provided with an inclined portion, the clamping plate is connected to the inclined portion, and the inclined portion is a table surface that is inclined from one side of the base platform to the other side.

[0013] Preferably, the hydraulic drive mechanism includes a bearing connected to the clamping plate and a motor connected to the base platform, one end of the bearing extends into the circular slot one and the circular slot two, the output end of the motor is connected to an oil pump, the output end of the oil pump is connected to an oil pipe, and the output end of the oil pipe extends to the inside of the base platform.

[0014] Preferably, the hydraulic drive mechanism further comprises a hydraulic motor, the hydraulic motor is connected to the output end of the oil pipe, an oil outlet pipe is connected to the hydraulic motor, and the output end of the hydraulic motor is connected to a gear assembly.

[0015] Preferably, the gear assembly includes a turbine ring and a worm, the worm is connected to the output end of the hydraulic motor, the worm is screwed together with the turbine ring, and the turbine ring is connected to the bearing.

[0016] The present invention has at least the following beneficial effects:

[0017] 1. A base mechanism is provided under the wheel hub body to receive and install the wheel hub body, and then an installation and fixing mechanism is provided between the wheel hub body and the base mechanism. Under the action of the positioning plate, the connecting plate and the clamping plate, the wheel hub body is positioned and installed, and then a hydraulic drive mechanism is used to drive the installation and fixing mechanism to rotate, thereby driving the wheel hub body to rotate. When the hydraulic drive mechanism is in use, the motor, oil pipe, hydraulic motor, turbine ring and worm are used in coordination with each other to drive the hydraulic rotating disk to rotate, thereby driving the wheel hub body to rotate. In this process, the hydraulic drive mechanism used drives the wheel hub body more stably. The hydraulic drive mechanism has a higher load-bearing capacity and stability when driving the wheel hub body, provides uniform, precise and controllable force, and has less loss during energy transfer, thereby making the rotary hydraulic turntable consume less energy when in use, which significantly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0019] Figure 1 A schematic diagram of the three-dimensional structure provided by the present invention;

[0020] Figure 2 The present invention provides Figure 1 Schematic diagram of the explosion structure;

[0021] Figure 3 A schematic diagram of the hub body and positioning plate structure provided by the present invention;

[0022] Figure 4 A schematic diagram of the structure of the installation and fixing mechanism provided by the present invention;

[0023] Figure 5 A schematic diagram of the structure of the hydraulic rotating disk provided by the present invention;

[0024] Figure 6 A schematic diagram of the structure of the hydraulic rotating disk, the base platform and the rotating member provided by the present invention;

[0025] Figure 7 The present invention provides Figure 2 Schematic diagram of the structure of the middle part;

[0026] Figure 8 This is a partial structural schematic diagram of the hydraulic drive mechanism provided by the present invention.

[0027] In the figure, 1. hub body; 2. mounting part; 3. cavity; 4. mounting and fixing mechanism; 401. positioning plate; 4011. positioning and mounting hole 1; 402. hydraulic rotating disk; 4021. connecting plate; 4022. snap-in plate; 4023. support plate; 4024. positioning and mounting hole 2; 4025. circular slot hole 1; 4026. circular slot hole 2; 5. base mechanism; 501. base platform; 6. rotating part; 601. snap-in disk; 602. slot; 7. hydraulic drive mechanism; 8. tilting part; 9. motor; 10. oil pump; 11. oil pipe; 12. hydraulic motor; 13. turbine ring; 14. worm; 15. bearing. DETAILED DESCRIPTION

[0028] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0029] like Figure 1-Figure 8As shown, the rotary hydraulic turntable provided in this embodiment includes a hub body 1, on which a mounting portion 2 and a cavity 3 located inside the hub are provided; a mounting and fixing mechanism 4, which is composed of a positioning plate 401 and a hydraulic rotating disk 402, one end of which corresponds to the mounting portion 2 of the hub body 1 and can be bolted; a base mechanism 5, on which the hub body 1 is connected through the mounting and fixing mechanism 4, and the base mechanism 5 is used to receive and fix the hub body 1, and a rotating member 6 is provided on the base mechanism 5, and the rotating member 6 is connected to the mounting and fixing mechanism 4; a hydraulic drive mechanism 7, which is connected to the base mechanism 5, and the hydraulic drive mechanism 7 provides power input for the rotation of the rotating member 6 The hydraulic drive mechanism 7 drives the rotating part 6 and the installation and fixing mechanism 4 to rotate, thereby driving the hub body 1 to rotate. When in use, the installation and fixing mechanism 4 is first installed on the base mechanism 5. During the connection process, the installation and fixing mechanism 4 is connected to the base mechanism 5 with bolts, and then the hub body 1 is connected to the end of the installation and fixing mechanism 4 away from the base mechanism 5. Finally, when the hub body 1 is assembled, the hydraulic drive mechanism 7 is used. Through the operation of the hydraulic drive mechanism 7, the installation and fixing mechanism 4 on the base mechanism 5 is driven to rotate, and then the hub body 1 connected to the installation and fixing mechanism 4 is driven to rotate, so as to facilitate the hub body 1 to rotate freely during assembly.

[0030] When the above structure is in use, compared with the prior art structure that uses a mechanical turntable or an electric turntable, the hydraulic drive mechanism 7 used in the technical solution of the present invention drives the hub body 1 more stably. The hydraulic drive mechanism 7 has a higher load-bearing capacity and stability when driving the hub body 1, and provides uniform and controllable force. The driving method in the hydraulic drive mechanism 7 has a higher efficiency in energy conversion efficiency and less loss during energy transfer, which means that the hub body 1 is more efficient and energy-saving during rotation. The hydraulic drive method in the hydraulic drive mechanism 7 can achieve fine speed and position control, which is particularly important for the hub body 1 in the assembly that requires high-precision positioning. Therefore, in the technical solution of the invention, the hydraulic drive mechanism 7 used can maintain precise rotational motion under various load conditions.

[0031] Among them, Figure 2 as well as Figure 4 As shown, the positioning plate 401 is provided with a plurality of positioning mounting holes 4011 corresponding to the mounting portion 2 of the hub body 1 , and the hub body 1 is connected to the positioning mounting holes 4011 by bolts, thereby mounting the hub body 1 on the positioning plate 401 .

[0032] Further, such as Figure 4 as well as Figure 5As shown, the hydraulic rotating disk 402 is composed of a connecting plate 4021 and a clamping plate 4022. The connecting plate 4021 is connected to the clamping plate 4022 through a supporting plate 4023. The connecting plate 4021 is provided with a plurality of positioning and mounting holes 4024 corresponding to the positioning and mounting holes 4011 on the positioning plate 401. A circular slot 1 4025 is provided inside the connecting plate 4021. A circular slot 2 4026 is provided on the clamping plate 4022. The circular slot 1 4025 is connected to the circular slot 2 4026, and the center line of the circular slot 1 4025 is collinear with the center line of the circular slot 2 4026.

[0033] Furthermore, Figure 4 as well as Figure 5 As shown, there are a plurality of support plates 4023, and the plurality of support plates 4023 are equidistantly arranged around the central axis of the clamping plate 4022, and one end of the plurality of support plates 4023 close to the central axis of the clamping plate 4022 corresponds to the side of the circular slot 2 4026. When the hub body 1 is connected to the hydraulic rotating disk 402, the plurality of support plates 4023 can well and evenly transfer the weight transmitted by the hub body 1 from the connecting plate 4021 to the clamping plate 4022.

[0034] Going further, Figure 6 as well as Figure 7 As shown, the base mechanism 5 includes a base platform 501, and the rotating member 6 includes a clamping disk 601, which is connected to the base platform 501. The clamping disk 601 is provided with a slot 602 corresponding to the clamping plate 4022. The clamping plate 4022 is installed on the clamping disk 601 through the slot 602. The slot 602 can limit the clamping plate 4022 when it is installed, so that the clamping plate 4022 is more stable and convenient to install.

[0035] Further, such as Figure 7 as well as Figure 8 As shown, the base platform 501 is provided with an inclined portion 8, and the clamping plate 601 is connected to the inclined portion 8. The inclined portion 8 is a table surface that is inclined from one side of the base platform 501 to the other side. When the hub body 1 is installed on the mounting and fixing mechanism 4, because the mounting and fixing mechanism 4 is installed on the base mechanism 5,

[0036] The hydraulic drive mechanism 7 includes a bearing 15 connected to the clamping plate 601 and a motor 9 connected to the base platform 501. One end of the bearing 15 extends into the circular slot 1 4025 and the circular slot 2 4026. The output end of the motor 9 is connected to the oil pump 10. The output end of the oil pump 10 is connected to the oil pipe 11. The output end of the oil pipe 11 extends to the inside of the base platform 501.

[0037] The hydraulic drive mechanism 7 also includes a hydraulic motor 12, which is connected to the output end of the oil pipe 11. The hydraulic motor 12 is connected to the oil outlet pipe 11. The output end of the hydraulic motor 12 is connected to a gear assembly. The gear assembly includes a turbine ring 13 and a worm 14. The worm 14 is connected to the output end of the hydraulic motor 12. The worm 14 is screwed together with the turbine ring 13. The turbine ring 13 is connected to a bearing 15. The hydraulic motor 12 is a prior art device, which is mainly driven by hydraulic oil and will not be elaborated in detail. The combination of the motor 9, the oil pump 10 and the oil pipe 11 provides power input for the operation of the hydraulic motor 12.

[0038] When the above structure is in use, a base mechanism 5 is provided under the wheel hub body 1 to support and install the wheel hub body 1, and then an installation and fixing mechanism 4 is provided between the wheel hub body 1 and the base mechanism 5. Under the action of the positioning plate 401, the connecting plate 4021 and the clamping plate 4022, the wheel hub body 1 is positioned and installed, and then the installation and fixing mechanism 4 is driven to rotate by the hydraulic drive mechanism 7, which will drive the wheel hub body 1 to rotate. When the hydraulic drive mechanism 7 is in use, the hydraulic rotating disk 402 is driven to rotate by the mutual cooperation of the motor 9, the oil pipe 11, the hydraulic motor 12, the turbine ring 13 and the worm 14, thereby driving the wheel hub body 1 to rotate. In this process, the hydraulic drive mechanism 7 used drives the wheel hub body 1 more stably. When the hydraulic drive mechanism 7 drives the wheel hub body 1, it has a higher load-bearing capacity and stability, provides uniform, precise and controllable force, and has less loss during energy transfer, so that the rotary hydraulic turntable has lower energy consumption when in use, which significantly improves production efficiency.

[0039] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.

[0040] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0041] The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. Changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.

Claims

1. Rotary hydraulic turntable, characterized by: include: A wheel hub body (1), wherein the wheel hub body (1) is provided with a mounting portion (2) and a cavity (3) located inside the wheel hub; A mounting fixing mechanism (4), the mounting mechanism being composed of a positioning plate (401) and a hydraulic rotating disk (402), one end of the mounting fixing mechanism (4) corresponding to the mounting portion (2) of the hub body (1) and capable of being bolted; a base mechanism (5), the hub body (1) being connected to the base mechanism (5) via the mounting and fixing mechanism (4), the base mechanism (5) being used to receive and fix the hub body (1), the base mechanism (5) being provided with a rotating member (6), the rotating member (6) being connected to the mounting and fixing mechanism (4); A hydraulic drive mechanism (7), the hydraulic drive mechanism (7) being connected to the base mechanism (5), the hydraulic drive mechanism (7) providing power input for the rotation of the rotating member (6), and the rotating member (6) and the mounting and fixing mechanism (4) being driven to rotate by the hydraulic drive mechanism (7), thereby driving the wheel hub body (1) to rotate.

2. The rotary hydraulic turntable according to claim 1, characterized in that: The positioning plate (401) is provided with a plurality of positioning mounting holes (4011) corresponding to the mounting portion (2) of the hub body (1); the hub body (1) is connected to the positioning mounting holes (4011) via bolts, thereby mounting the hub body (1) on the positioning plate (401).

3. The rotary hydraulic turntable according to claim 2, characterized in that: The hydraulic rotating disk (402) is composed of a connecting plate (4021) and a clamping plate (4022); the connecting plate (4021) is connected to the clamping plate (4022) via a supporting plate (4023); and the connecting plate (4021) is provided with a plurality of second positioning mounting holes (4024) corresponding to the first positioning mounting holes (4011) on the positioning plate (401).

4. The rotary hydraulic turntable according to claim 3, characterized in that: A circular slot one (4025) is provided inside the connecting plate (4021), and a circular slot two (4026) is provided on the clamping plate (4022); the circular slot one (4025) is connected to the circular slot two (4026), and the center line of the circular slot one (4025) is collinear with the center line of the circular slot two (4026).

5. The rotary hydraulic turntable according to claim 4, characterized in that: There are a plurality of support plates (4023), and the plurality of support plates (4023) are equidistantly arranged around the central axis of the clamping plate (4022), and one end of the plurality of support plates (4023) close to the central axis of the clamping plate (4022) corresponds to the side of the second circular slot hole (4026).

6. The rotary hydraulic turntable according to claim 3, characterized in that: The base mechanism (5) comprises a base platform (501), and the rotating member (6) comprises a clamping disk (601), the clamping disk (601) being connected to the base platform (501), the clamping disk (601) being provided with a slot (602) corresponding to the clamping plate (4022), and the clamping plate (4022) being mounted on the clamping disk (601) via the slot (602).

7. The rotary hydraulic turntable according to claim 6, characterized in that: The base platform (501) is provided with an inclined portion (8), the clamping plate (601) is connected to the inclined portion (8), and the inclined portion (8) is a table surface that is inclined from one side of the base platform (501) to the other side.

8. The rotary hydraulic turntable according to claim 4, characterized in that: The hydraulic drive mechanism (7) comprises a bearing (15) connected to a clamping plate (601) and a motor (9) connected to a base platform (501); one end of the bearing (15) extends into the circular slot hole 1 (4025) and the circular slot hole 2 (4026); the output end of the motor (9) is connected to an oil pump (10); the output end of the oil pump (10) is connected to an oil pipe (11); the output end of the oil pipe (11) extends into the interior of the base platform (501).

9. The rotary hydraulic turntable according to claim 8, characterized in that: The hydraulic drive mechanism (7) further comprises a hydraulic motor (12), wherein the hydraulic motor (12) is connected to the output end of the oil pipe (11), the hydraulic motor (12) is connected to the oil outlet pipe (11), and the output end of the hydraulic motor (12) is connected to a gear assembly.

10. The rotary hydraulic turntable according to claim 9, characterized in that: The gear assembly comprises a turbine ring (13) and a worm (14); the worm (14) is connected to the output end of the hydraulic motor (12); the worm (14) is screwed together with the turbine ring (13); and the turbine ring (13) is connected to the bearing (15).