An improved centrifugal air compressor for textile use
By setting a rotating filter mesh belt and cleaning cotton in the air intake cylinder of the centrifugal air compressor, the problem of dust blockage of the filter mesh is solved, and the stable operation of the air compressor and efficient air supply are achieved, making it easy to use.
Patent Information
- Application Number
- CN202411492770.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-10-24
AI Technical Summary
The filter mesh of the existing centrifugal air compressor is fixed. After long-term use, the surface is prone to stick to dust and block the mesh. It requires manual replacement and cleaning, which is relatively inconvenient to use.
An improved centrifugal air compressor is designed, and a rotating filter mesh belt and cleaning cotton are provided in the air intake cylinder. When the impeller rotates to generate negative pressure to attract air into it, the filter mesh belt touches the end cover and causes dust to fall off. The cleaning cotton further cleans the filter mesh belt to avoid dust accumulation and blockage.
It effectively avoids the problem of dust accumulation and blockage of traditional filters, ensures stable operation of the air compressor and efficient gas supply. It also scrapes the filter belt when the deflector is reset after the air supply is completed, making it easy to use.
Smart Images

Figure CN119163613B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of centrifugal air compressors, in particular to an improved centrifugal air compressor for textile use. Background Art
[0002] The principle of centrifugal air compressor is that the impeller drives the gas to rotate at high speed, so that the gas generates centrifugal force. Due to the expansion pressure flow of the gas in the impeller, the flow rate and pressure of the gas after passing through the impeller are increased, and compressed air is continuously produced. It is usually used in weaving factories. There are multiple air jet looms in the loom workshop, and air compressors and peripheral equipment are installed in the compressor room. The air compressed by the air compressor is supplied to multiple main tanks and auxiliary tanks of the air jet loom through the air pipeline, and is used for the operation of the air jet loom.
[0003] For example, the patent with publication number CN219795706U discloses a centrifugal air compressor with an air intake filtering function, comprising: a device body, including an equipment body, one end of the equipment body is connected to a motor, the other end of the equipment body is connected to an air intake pipe, and one side of the air intake pipe is connected to an air outlet pipe; a filtering structure is embedded in the air intake pipe, including a first filter screen, one side of the first filter screen is connected to a connecting spring, the first filter screen and the second filter screen are used to perform layered filtration on dust and impurities mixed in the airflow, and the filter cotton between the first filter screen and the second filter screen performs secondary filtration on impurities that have not been filtered out by the first filter screen, thereby achieving a multi-layer filtration effect, avoiding dust and impurities mixed in the air from following the airflow into the centrifugal air compressor, causing dust and impurities to accumulate inside the centrifugal air compressor, affecting the normal use of the centrifugal air compressor. However, the existing centrifugal air compressor filter is more or less fixed, and is embedded at the air inlet port of the centrifugal air compressor. After long-term use, a large amount of dust is easily collected on its surface, causing mesh clogging, thereby affecting the air supply effect of the centrifugal air compressor. Therefore, it needs to be manually replaced and cleaned regularly, which is inconvenient to use.
[0004] Therefore, an improved centrifugal air compressor for textile use is introduced. Summary of the invention
[0005] The purpose of the present invention is to provide an improved centrifugal air compressor for textile use, aiming to solve the problem in the above-mentioned background technology that the filter screen of the existing centrifugal air compressor is fixed, dust easily adheres to the surface and clogs the mesh after long-term use, and requires manual regular replacement and cleaning, which is troublesome.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an improved centrifugal air compressor for textile use, comprising a base and an equipment body fixedly connected to the top of the base, a volute is fixedly connected to the outer wall at one end of the equipment body, an air outlet pipe is fixedly connected to the outer wall on one side of the volute, heat dissipation fins are evenly arranged on the side walls of the air outlet pipe and on the top of the equipment body, and a connected air intake cylinder is fixedly connected to the side wall at the end of the volute, a motor is fixedly connected to the outer wall of the equipment body away from the end of the volute, a transmission shaft is fixedly connected to the output end of the motor, the end of the transmission shaft passes through the equipment body and extends into the volute, an impeller is fixedly connected to the end of the transmission shaft in the volute, an end cover is arranged at the end of the air intake cylinder, an air inlet is opened on the side wall at the middle of the end cover, a first mounting groove is opened on the top of the inner cavity of the air intake cylinder inside the air inlet, and air intake cylinders between the inner walls on both sides of the first mounting groove and above the air inlet A first roller is movably arranged between the inner walls on both sides of the inner cavity, a wind wheel is movably arranged between the inner walls on both sides of the inner cavity of the air inlet cylinder at the bottom port of the first installation groove, pulleys are respectively arranged on the outer walls of the wind wheel and the shaft rod at the end of the first roller in the first installation groove, a transmission belt is sleeved on the outer wall of the pulley, and an installation cavity is arranged below the inner cavity of the air inlet cylinder, a fixing plate is fixedly connected on the side wall of the installation cavity and the lower end of the top plate, a second roller is movably arranged on the side wall of the installation cavity and the side wall of the fixing plate at the lower end of the top plate, a filter belt is sleeved on the outer wall of the first roller and the second roller in a mouth-shaped manner, one end of the filter belt close to the end cover is arranged in contact with the outer wall of the air inlet port, and compression strips are respectively fixedly connected on the inner walls of the end covers on both sides of the air inlet, the compression strips are arranged in contact with the outer walls of the filter belt edges on both sides of the air inlet, and guide plates are movably arranged at even intervals between the inner walls on both sides of the air inlet.
[0007] Furthermore, positioning rods are fixedly connected at both ends of the guide plate, and positioning holes are respectively opened on the inner walls on both sides of the air inlet corresponding to the guide plates. The ends of the positioning rods extend through the positioning holes, and a first clockwork spring is fixedly connected to the outer wall of the positioning rod in the positioning hole, and the outer end of the first clockwork spring is fixedly connected to the inner wall of the positioning hole.
[0008] Furthermore, the positioning rods on the outer walls at both ends of the guide plate are arranged above the horizontal center line of the guide plate. When the first spring maintains a normal relaxation state, the guide plates in the air inlet are fitted together at the upper and lower ends. At this time, the guide plate completely blocks the air inlet, and when the guide plate is tilted, its inclined lower end is fitted together with the outer wall of the filter belt at the air inlet.
[0009] Furthermore, a fixing rod is fixedly connected to the lower end of the installation cavity top plate, a limiting baffle is fixedly connected to the bottom of the fixing rod, the limiting baffle is horizontally close to and suspended above the filter mesh belt between the second rollers, and cleaning cotton is fixedly connected to the lower end of the installation cavity top plate on one side of the limiting baffle, and the cleaning cotton is suspended and distributed on both sides of the filter mesh belt on one side of the limiting baffle.
[0010] Furthermore, both ends of the second roller are respectively fixedly connected with positioning shafts, and the positioning shafts extend through and extend to the outside of the fixed plate, and the end of the positioning shaft outside the fixed plate is fixedly connected with a toggle bar, and a first connecting rod is movably connected to the side wall of the end of the toggle bar, and the end of the first connecting rod is movably connected to the fixing bar, and a mounting plate is fixedly connected to the bottom of the fixing bar, and the mounting plate is suspended parallel to below the filter belt between the second rollers, and auxiliary cleaning parts are fixedly connected to the top of the mounting plate at even intervals, and ash discharge holes are evenly spaced on the bottom plate of the mounting cavity below the mounting plate.
[0011] Furthermore, the auxiliary cleaning part includes an elastic air cushion fixedly connected to the top of the mounting plate at even intervals and a mounting head fixedly connected to the top of the elastic air cushion, a second mounting groove is provided on the top of the mounting head, a one-way air inlet nozzle is provided on the bottom plate at the middle of the second mounting groove, and one-way air outlet nozzles are evenly arranged on the bottom plate of the second mounting groove outside the one-way air inlet nozzle, the one-way air inlet nozzle and the one-way air outlet nozzle are both connected to the elastic air cushion, and an interception net is fixedly connected between the inner wall of the second mounting groove at the top of the one-way air inlet nozzle and the one-way air outlet nozzle, and the top of the interception net is flush with the top port of the second mounting groove.
[0012] Furthermore, when the end of the toggle bar is vertically located at the bottom of the second roller, the filter mesh belt between the mounting plate and the second roller maintains a maximum parallel spacing. At this time, the elastic air cushion remains in an expanded and inflated state, and the top of the interception net fits against the bottom of the filter mesh belt between the second rollers.
[0013] Furthermore, the compression strip includes a guide rod fixedly connected to the inner walls of the end covers on both sides of the air inlet and an L-shaped plate movably inserted into the outer wall of the guide rod, the end of the guide rod on the outer side of the L-shaped plate is fixedly connected to the side plate, an elastic component is wrapped around the outer wall of the guide rod between the side plate and the L-shaped plate, and a ball is evenly and movably embedded on the outer wall of the end of the L-shaped plate close to the air inlet, one end of the ball extends to the outside of the L-shaped plate, and when the ball is set in contact with the outer wall at the edge of the filter belt on both sides of the air inlet, the elastic component is in a compressed state.
[0014] Furthermore, a positioning ring is movably provided on the outer wall of the transmission shaft adjacent to the impeller, a second connecting rod is movably connected to the bottom of the positioning ring, a measuring mark rod is movably connected to the bottom of the second connecting rod, the lower end of the measuring mark rod passes through the volute bottom plate and extends to the outside thereof, a protrusion is fixedly connected to the outer wall of the measuring mark rod, a support spring is fixedly connected between the protrusion and the volute bottom plate, the support spring is arranged around the measuring mark rod, and an auxiliary measuring piece is fixedly connected to the bottom of the volute, and the auxiliary measuring piece is sleeved on the outside of the measuring mark rod.
[0015] Furthermore, the auxiliary measuring part includes a positioning cylinder fixedly connected to the bottom of the volute and arranged around a measuring benchmark, an arc-shaped opening is provided on one side outer wall of the connection above the bottom plate of the positioning cylinder, the measuring benchmark in the positioning cylinder is movably sleeved with an indicating needle, the end of the indicating needle passes through the arc-shaped opening and extends to the outside of the positioning cylinder, a sleeve is fixedly connected to the top of the fixed end of the indicating needle, the sleeve is sleeved on the outside of the measuring benchmark, and a second clockwork spring is fixedly connected to the outer wall of the sleeve, the outer end of the second clockwork spring is fixedly connected to the inner wall of the positioning cylinder, a limiting groove is provided on the inner wall of one side of the sleeve, and a slider is fixedly connected to the corresponding limiting groove on the outer wall of one side of the measuring benchmark.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The improved centrifugal air compressor for textile use proposed by the present invention has a motor driving an impeller to rotate at high speed in a volute through a transmission shaft, thereby creating negative pressure and continuously attracting external air into the volute from an air inlet. The impeller works on the gas to increase the gas pressure, thereby forming a high-pressure airflow that is led out from an air outlet pipe for use by textile equipment. During the air intake process, the impeller rotates to attract external airflow into the volute, thereby forming a stable and fast airflow in the air intake cylinder, which impacts the wind wheel to make it rotate. The wind wheel drives the first roller to rotate through a pulley, thereby driving the filter belt to move along the opening opened by the first roller and the second roller. The font rotates continuously, and the end of the filter belt close to the air inlet enters the installation cavity and touches the end cover, causing the dust on the surface to fall off. At the same time, the cleaning cotton in the installation cavity further cleans the filter belt to ensure its cleanliness, avoiding the traditional filter screen from clogging the mesh due to dust accumulation due to continuous fixed-point use, which affects the use effect of the air compressor. Moreover, after the air supply is completed, the guide plate can also scrape the outer wall of the filter belt in the air inlet when it is deflected and reset, which effectively solves the problem of easy clogging of the air intake filter of the traditional centrifugal air compressor and ensures the stable operation and efficient air supply of the centrifugal air compressor in textile production. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the volute and the air intake cylinder of the present invention;
[0020] Figure 3 It is a schematic cross-sectional view of the air intake cylinder of the present invention;
[0021] Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle;
[0022] Figure 5 It is a schematic diagram of the installation structure of the second rotating roller and the auxiliary cleaning member of the present invention;
[0023] Figure 6 It is a schematic diagram of the structure of the auxiliary cleaning member of the present invention;
[0024] Figure 7 It is a schematic diagram of the installation structure of the end cover and the guide plate of the present invention;
[0025] Figure 8 It is a schematic diagram of the structure of the compression strip of the present invention;
[0026] Fig. 9 It is a schematic diagram of the installation structure of the impeller, the measuring rod and the auxiliary measuring parts of the present invention;
[0027] Fig.10 This is a schematic diagram of the installation structure of the measuring pole and the auxiliary measuring piece of the present invention;
[0028] Fig.11 Schematic diagram of the auxiliary measuring part assembly structure of the present invention
[0029] In the figure: 1, base; 2, equipment body; 21, motor; 22, transmission shaft; 23, cooling fins; 3, volute; 31, air outlet pipe; 32, impeller; 33, positioning ring; 34, second connecting rod; 35, measuring benchmark; 36, support spring; 37, auxiliary measuring piece; 371, positioning cylinder; 372, arc-shaped mouth; 373, indicator needle; 374, sleeve; 375, second spring spring; 376, limit slide; 4, air intake cylinder; 41, air intake; 411, guide plate; 412, positioning rod; 413, first spring spring; 42, first mounting groove ; 43. First rotating roller; 44. Wind wheel; 45. Installation cavity; 451. Limit baffle; 452. Cleaning cotton; 453. Ash discharge hole; 46. Fixed plate; 47. Second rotating roller; 471. Toggle bar; 472. First connecting rod; 473. Fixed bar; 474. Installation plate; 5. Filter belt; 6. Pressing bar; 61. Guide rod; 62. L-shaped plate; 63. Elastic component; 64. Ball; 7. Auxiliary cleaning part; 71. Elastic air cushion; 72. Installation head; 73. Second installation slot; 74. One-way air inlet nozzle; 75. One-way air outlet nozzle; 76. Interception net. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] See also Figure 1 and Figure 2The invention discloses an improved centrifugal air compressor for textile use, which is mainly composed of important parts such as a base 1, a device body 2, a volute 3, an air outlet pipe 31, heat dissipation fins 23 and an air inlet cylinder 4. The top of the base 1 is fixedly connected with the device body 2, and the base 1 can fix the device body 2 inside a soundproof box for installation to ensure the silence of the device during operation. The outer wall of one end of the device body 2 is fixedly connected with a volute 3, and the outer wall of one side of the volute 3 is fixedly connected with an air outlet pipe 31. Heat dissipation fins 23 are evenly arranged on the side wall of the air outlet pipe 31 and on the top of the device body 2, respectively. A connected air inlet cylinder 4 is fixedly connected to the side wall at the end of the volute 3. After the air is taken in from the air inlet cylinder 4, it enters the volute 3 for centrifugal supercharging, so that the high-pressure airflow is led out from the air outlet pipe 31 for use by the textile equipment.
[0032] In order to solve the problem that the existing centrifugal air compressor filter is fixed and easy to be clogged by dust after long-term use, it needs to be replaced and cleaned regularly, which is troublesome. Figure 1-Figure 4 and Figure 7-Figure 8 , provide the following preferred technical solutions:
[0033] A motor 21 is fixedly connected to the outer wall of the device body 2 away from the volute 3, and a transmission shaft 22 is fixedly connected to the output end of the motor 21. The end of the transmission shaft 22 passes through the device body 2 and extends into the volute 3. The end of the transmission shaft 22 in the volute 3 is fixedly connected to the impeller 32. An end cover is provided at the end of the air inlet cylinder 4. The end cover is detachably connected to the outer wall at the port of the air inlet cylinder 4 by bolts. A square air inlet 41 is opened on the side wall at the middle of the end cover. A first mounting groove 42 is opened at the top of the inner cavity of the air inlet cylinder 4 inside the air inlet 41. First rollers 43 are movably arranged between the inner walls on both sides of the first installation groove 42 and between the inner walls on both sides of the inner cavity of the air inlet cylinder 4 above the air inlet port 41. The first installation grooves 42 are arranged horizontally and parallelly. A wind wheel 44 is movably arranged between the inner walls on both sides of the inner cavity of the air inlet cylinder 4 at the bottom port of the first installation groove 42. The wind wheel 44 is located at the junction of the first installation groove 42 and the inner cavity of the air inlet cylinder 4. Pulleys are respectively arranged on the outer walls of the wind wheel 44 and the shaft rod at the end of the first roller 43 in the first installation groove 42. A transmission belt is sleeved on the outer wall of the pulley. The transmission ratio between the pulleys is adjusted to realize the slow rotation control of the first roller 43, and an installation cavity 45 is arranged below the inner cavity of the air inlet cylinder 4, and a fixing plate 46 is fixedly connected to the side wall of the installation cavity 45 and the lower end of the top plate, respectively, and a second roller 47 is movably arranged between the side wall of the installation cavity 45 and the side wall of the fixing plate 46 at the lower end of the top plate, and a filter mesh belt 5 is sleeved in a mouth shape on the outer wall of the first roller 43 and the second roller 47, and the width of the filter mesh belt 5 is greater than the width of the air inlet 41, and the end of the filter mesh belt 5 close to the end cover is in contact with the end of the air inlet 41. The air inlet 41 is provided with an outer wall thereof, and the inner walls of the end covers on both sides of the air inlet 41 are respectively fixedly connected with clamping strips 6, the clamping strips 6 are arranged in contact with the outer wall of the filter mesh belt 5 on both sides of the air inlet 41, and guide plates 411 are movably arranged at even intervals between the inner walls on both sides of the air inlet 41, and the upper and lower adjacent guide plates 411 are linked by movable strips, and the inner wall at the top of the end cover is provided with an electric telescopic rod movably connected to the uppermost guide plate 411, and the electric telescopic rod controls the deflection opening of the guide plate 411 by telescopic adjustment (prior art).
[0034] Positioning rods 412 are fixedly connected to both ends of the guide plate 411, and positioning holes are respectively opened on the inner walls on both sides of the air inlet 41 corresponding to the guide plates 411. The ends of the positioning rods 412 extend through the positioning holes, and the outer walls of the positioning rods 412 in the positioning holes are fixedly connected to the first springs 413, and the outer ends of the first springs 413 are fixedly connected to the inner walls of the positioning holes; the positioning rods 412 on the outer walls at both ends of the guide plates 411 are both arranged above the horizontal center line of the guide plates 411. When the first springs 413 maintain a normal relaxed state, the guide plates 411 in the air inlet 41 are both fitted together at the upper and lower ends. At this time, the guide plates 411 completely block the air inlet 41, and when the guide plates 411 are tilted, their tilted lower ends are fitted together with the outer wall of the filter belt 5 at the air inlet 41.
[0035] A fixing rod is fixedly connected to the lower end of the top plate of the installation cavity 45, and a limiting baffle 451 is fixedly connected to the bottom of the fixing rod. The limiting baffle 451 is horizontally close to and suspended above the filter mesh belt 5 between the second rotating rollers 47. Cleaning cotton 452 is fixedly connected to the lower end of the top plate of the installation cavity 45 on one side of the limiting baffle 451. The cleaning cotton 452 is suspended and distributed on both sides of the filter mesh belt 5 on one side of the limiting baffle 451. The cleaning cotton 452 is used to wipe and clean the outer walls on both sides of the filter mesh belt 5.
[0036] The compression strip 6 includes a guide rod 61 fixedly connected to the inner walls of the end covers on both sides of the air inlet 41 and an L-shaped plate 62 movably inserted into the outer wall of the guide rod 61. The end of the guide rod 61 outside the L-shaped plate 62 is fixedly connected to a side plate, and an elastic component 63 is wrapped around the outer wall of the guide rod 61 between the side plate and the L-shaped plate 62, and a ball 64 is evenly and movably embedded on the outer wall of the end of the L-shaped plate 62 close to the air inlet 41. One end of the ball 64 extends to the outside of the L-shaped plate 62, and when the ball 64 is set in contact with the outer wall at the edge of the filter belt 5 on both sides of the air inlet 41, the elastic component 63 is in a compressed state.
[0037] Specifically, when the motor 21 drives the impeller 32 to rotate at a high speed in the volute 3 through the transmission shaft 22, negative pressure is created to continuously draw outside air from the air inlet 41 through the air inlet cylinder 4 into the volute 3. Due to the centrifugal force, the impeller 32 works on the gas to increase the gas pressure, and causes the gas in the volute 3 to form a high-pressure airflow that is continuously discharged from the outlet pipe 31 for use by the textile equipment. When the impeller 32 rotates to draw the outside airflow into the volute 3, a stable and fast airflow is formed in the air inlet cylinder 4. The airflow impacts the wind wheel 44 located at the lower part of the inner cavity of the air inlet cylinder 4 to rotate it. The wind wheel 44 drives the first roller 43 in the first mounting groove 42 to rotate by using a pulley, so that the first roller 43 drives the filter mesh belt 5 on its outer wall. The filter belt 5 continuously rotates along the U-shaped opening opened by the first roller 43 and the second roller 47, and the end of the filter belt 5 close to the air inlet 41 enters the installation cavity 45 from the inner cavity of the air inlet cylinder 4 and touches the side wall of the end cover. The dust attached to the surface of the filter belt 5 falls from the air inlet 41 through the rotational contact with the end cover, and at the same time, the cleaning cotton 452 in the installation cavity 45 is used to further clean the automatically rotating filter belt 5 to ensure the cleanliness of the filter belt 5 rotated to the air inlet 41, and to avoid the problem of dust adhesion and accumulation causing mesh clogging and affecting the use effect of the air compressor when the traditional filter is used continuously at a fixed point, and when the guide plate 411 is deflected and reset after the air supply is completed, the outer wall of the filter belt 5 in the air inlet 41 is scraped at the same time, which is convenient to use.
[0038] like Figure 3-Figure 6 As shown, in order to further ensure the cleanliness of the filter belt 5, thereby maintaining the efficient filtering and air supply effect of the air compressor, this embodiment provides the following technical solutions:
[0039] Both ends of the second roller 47 are fixedly connected with positioning shafts, which extend through and extend to the outside of the fixed plate 46. The end of the positioning shaft on the outside of the fixed plate 46 is fixedly connected with a toggle bar 471, and the end of the toggle bar 471 is movably connected with a first connecting rod 472 on the side wall, and the end of the first connecting rod 472 is movably connected with a fixing bar 473, and the bottom of the fixing bar 473 is fixedly connected with a mounting plate 474, which is suspended parallel to the filter belt 5 between the second rollers 47, and the top of the mounting plate 474 is fixedly connected with auxiliary cleaning parts 7 at uniform intervals, and dust discharge holes 453 are evenly spaced on the bottom plate of the mounting cavity 45 below the mounting plate 474.
[0040] The auxiliary cleaning part 7 includes an elastic air cushion 71 fixedly connected to the top of the mounting plate 474 at uniform intervals and a mounting head 72 fixedly connected to the top of the elastic air cushion 71, a second mounting groove 73 is provided on the top of the mounting head 72, a one-way air inlet nozzle 74 is provided on the bottom plate at the middle of the second mounting groove 73, and one-way air outlet nozzles 75 are evenly arranged on the bottom plate of the second mounting groove 73 outside the one-way air inlet nozzle 74, the one-way air inlet nozzle 74 and the one-way air outlet nozzle 75 are both connected to the elastic air cushion 71, and an interception net 76 is fixedly connected between the inner wall of the second mounting groove 73 at the top of the one-way air inlet nozzle 74 and the one-way air outlet nozzle 75, and the top of the interception net 76 is flush with the top port of the second mounting groove 73.
[0041] When the end of the toggle bar 471 is vertically located at the bottom of the second roller 47, the mounting plate 474 and the filter mesh belt 5 between the second roller 47 maintain the maximum parallel distance. At this time, the elastic air cushion 71 remains inflated and the top of the interception net 76 fits against the bottom of the filter mesh belt 5 between the second rollers 47.
[0042] Specifically, when the wind wheel 44 drives the first roller 43 to rotate, the first roller 43 drives the filter mesh belt 5 to rotate by cooperating with it, and the filter mesh belt 5 synchronously drives the remaining first rollers 43 and second rollers 47 to rotate, so that when the filter mesh belt 5 rotates in a square shape, the second roller 47 drives the toggle bar 471 to rotate by using the positioning shaft at the end, and the toggle bar 471 drives the first connecting rod 472 to rotate when rotating, so as to cooperate with the fixing bar 473 and the mounting plate 474 to squeeze the filter mesh belt 5 between the second rollers 47 up and down to squeeze the auxiliary cleaning part 7. When the mounting plate 474 moves up, it pushes the elastic air cushion 71 to squeeze the filter mesh belt 5 for compression, and the gas inside the elastic air cushion 71 is exhausted through the one-way After the nozzle 75 sprays out, it impacts the filter belt 5 through the intercepting net 76, so that the dust attached to the bottom of the filter belt 5 flies outward from the gap between the filter belt 5 and the intercepting net 76, and then falls into the dust discharge hole 453 on the bottom plate of the installation cavity 45 and is discharged. When the installation plate 474 moves downward, the elastic air cushion 71 is squeezed and automatically expands under the action of elastic deformation recovery, and is inflated by the one-way air inlet nozzle 74. When the one-way air inlet nozzle 74 inhales air, it provides suction to the bottom of the filter belt 5, and sucks off the dust firmly adhered to the bottom of the filter belt 5, thereby completing the super cleaning of the rotating filter belt 5, effectively ensuring the filtering and ventilation effect of the filter belt 5 at the air inlet 41, and is easy to use.
[0043] like Figure 2 and Figure 9-11 As shown, in order to avoid surge caused by the tilting and jumping of the transmission shaft 22 when the bearing is worn, this embodiment provides the following technical solutions:
[0044] A positioning ring 33 is movably sleeved on the outer wall of the transmission shaft 22 adjacent to the impeller 32, and a second connecting rod 34 is movably connected to the bottom of the positioning ring 33, and a measuring mark rod 35 is movably connected to the bottom of the second connecting rod 34, and the initial end of the scale line of the measuring mark rod 35 is located at the lower part, and a camera is fixedly connected to the top of the base 1 corresponding to the measuring mark rod 35, which is used to record the length of the downward movement and inclination of the measuring mark rod 35, and feedback the degree of bearing wear based on the length. The lower end of the measuring mark rod 35 passes through the bottom plate of the volute 3 and extends to the outside thereof, and a protrusion is fixedly connected to the outer wall of the measuring mark rod 35, and a support spring 36 is fixedly connected between the protrusion and the bottom plate of the volute 3, and the support spring 36 is arranged around the measuring mark rod 35, and an auxiliary measuring piece 37 is fixedly connected to the bottom of the volute 3, and the auxiliary measuring piece 37 is sleeved on the outside of the measuring mark rod 35.
[0045] The auxiliary measuring member 37 includes a positioning cylinder 371 fixedly connected to the bottom of the volute 3 and arranged around the measuring mark rod 35. An arc-shaped opening 372 is provided on the outer wall of one side of the connecting part above the bottom plate of the positioning cylinder 371. The measuring mark rod 35 in the positioning cylinder 371 is movably sleeved with an indicating needle 373. The end of the indicating needle 373 passes through the arc-shaped opening 372 and extends to the outside of the positioning cylinder 371. The top of the fixed end of the indicating needle 373 is fixedly connected with a sleeve 374. The sleeve 374 is sleeved around the outside of the measuring mark rod 35. A second clockwork spring 375 is fixedly connected to the outer wall of the sleeve 374, the outer end of the second clockwork spring 375 is fixedly connected to the inner wall of the positioning tube 371, a limiting groove 376 is provided on the inner wall of one side of the sleeve 374, and a slider is fixedly connected to the corresponding limiting groove 376 on the outer wall of one side of the measuring benchmark 35. When the second clockwork spring 375 maintains a normal relaxation state, the indicating needle 373 is parallel to the transmission shaft 22, and the slider is located at the edge of the bottom port of the limiting groove 376.
[0046] Specifically, when the bearing rotor is worn, the transmission shaft 22 automatically deflects and tilts downward under the action of gravity. After the transmission shaft 22 tilts, the positioning ring 33 cooperates with the second connecting rod 34 to squeeze the measuring mark rod 35 downward. The lower end of the measuring mark rod 35 moves downward and pushes the protruding compression support spring 36, so that the lower end of the measuring mark rod 35 extends out of the volute 3, thereby displaying the degree of inclination of the bearing rotor of the transmission shaft 22 after wear according to the moving scale data. The bearing can be replaced in time according to the data feedback to avoid excessive damage to the transmission shaft 22 and surging during operation of the air compressor equipment. After the measuring mark rod 35 moves downward, the protrusion on its outer wall slides out of the bottom port of the upper limit slide groove 376 on the inner wall of the measuring mark rod 35, and the sleeve 374 restricts it. Therefore, under the action of the second spring spring 375, the indicator needle 373 automatically rotates 90 degrees in the arc-shaped opening 372, so that the end of the indicator needle 373 is suspended on one side of the volute 3, staggered with the intake pipe 4, and convenient for observing the indicator needle 373, which is simple and effective.
[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An improved centrifugal air compressor for textile use, comprising a base (1) and an equipment body (2) fixedly connected to the top of the base (1), a volute (3) fixedly connected to the outer wall of one end of the equipment body (2), an air outlet pipe (31) fixedly connected to the outer wall of one side of the volute (3), heat dissipation fins (23) are evenly arranged on the side wall of the air outlet pipe (31) and on the top of the equipment body (2), and a connected air inlet cylinder (4) is fixedly connected to the side wall of the end of the volute (3), characterized in that: A motor (21) is fixedly connected to the outer wall of the device body (2) at one end away from the volute (3), a transmission shaft (22) is fixedly connected to the output end of the motor (21), the end of the transmission shaft (22) passes through the device body (2) and extends into the volute (3), the end of the transmission shaft (22) in the volute (3) is fixedly connected to the impeller (32), an end cover is provided at the end of the air inlet cylinder (4), an air inlet (41) is provided on the side wall at the middle of the end cover, a first mounting groove (42) is provided at the top of the inner cavity of the air inlet cylinder (4) inside the air inlet (41), first rotating rollers (43) are movably provided between the inner walls on both sides of the first mounting groove (42) and between the inner walls on both sides of the inner cavity of the air inlet cylinder (4) above the air inlet (41), a wind wheel (44) is movably provided between the inner walls on both sides of the inner cavity of the air inlet cylinder (4) at the bottom end of the first mounting groove (42), the wind wheel (44) and the first mounting groove (42) are provided at the bottom end of the first mounting groove (42). A pulley is arranged on the outer wall of the shaft rod at the end of a roller (43), a transmission belt is sleeved on the outer wall of the pulley, and a mounting cavity (45) is arranged below the inner cavity of the air intake cylinder (4), a fixing plate (46) is fixedly connected to the side wall of the mounting cavity (45) and the lower end of the top plate, and a second roller (47) is movably arranged between the side wall of the mounting cavity (45) and the side wall of the fixing plate (46) at the lower end of the top plate, and the first roller (43) and the second roller (47) are arranged to move relative to each other. ) is provided with a filter mesh belt (5) in a mouth-shaped sleeve on the outer wall, the end of the filter mesh belt (5) close to the end cover is arranged in contact with the outer wall of the air inlet (41), and the inner walls of the end covers on both sides of the air inlet (41) are respectively fixedly connected with compression strips (6), the compression strips (6) are arranged in contact with the outer wall of the filter mesh belt (5) at the edges of the filter mesh belt (5) on both sides of the air inlet (41), and guide plates (411) are movably arranged at even intervals between the inner walls on both sides of the air inlet (41); The two ends of the second rotating roller (47) are respectively fixedly connected with positioning shafts, and the positioning shafts extend through and extend to the outside of the fixed plate (46). The end of the positioning shaft outside the fixed plate (46) is fixedly connected with a toggle bar (471), and the end of the toggle bar (471) is movably connected with a first connecting rod (472) on the side wall, and the end of the first connecting rod (472) is movably connected with a fixing bar (473), and the bottom of the fixing bar (473) is fixedly connected with a mounting plate (474), and the mounting plate (474) is suspended in parallel below the filter belt (5) between the second rotating rollers (47), and the top of the mounting plate (474) is evenly spaced and fixedly connected with auxiliary cleaning parts (7), and the bottom plate of the mounting cavity (45) below the mounting plate (474) is evenly spaced and provided with ash discharge holes (453); The auxiliary cleaning member (7) comprises an elastic air cushion (71) fixedly connected to the top of the mounting plate (474) at uniform intervals and a mounting head (72) fixedly connected to the top of the elastic air cushion (71); a second mounting groove (73) is provided on the top of the mounting head (72); a one-way air inlet nozzle (74) is provided on the bottom plate at the middle of the second mounting groove (73); one-way air outlet nozzles (75) are evenly arranged on the bottom plate of the second mounting groove (73) outside the one-way air inlet nozzle (74); the one-way air inlet nozzle (74) and the one-way air outlet nozzle (75) are both connected to the elastic air cushion (71), and the one-way air inlet nozzle (74) and the one-way air outlet nozzle (75) are connected to the elastic air cushion (71). An interception net (76) is fixedly connected between the inner wall of the second mounting groove (73) at the top of the air inlet nozzle (74) and the one-way air outlet nozzle (75), and the top of the interception net (76) is flush with the top port of the second mounting groove (73); when the end of the toggle bar (471) is vertically located at the bottom of the second rotating roller (47), the filter mesh belt (5) between the mounting plate (474) and the second rotating roller (47) maintains a maximum parallel spacing, at this time, the elastic air cushion (71) remains in an expanded and inflated state, and the top of the interception net (76) is in contact with the bottom of the filter mesh belt (5) between the second rotating roller (47).
2. An improved centrifugal air compressor for textile use as claimed in claim 1, characterized in that: The two ends of the guide plate (411) are respectively fixedly connected with positioning rods (412), and positioning holes are respectively opened on the inner walls of the two sides of the air inlet (41) corresponding to the guide plates (411), and the ends of the positioning rods (412) extend through the positioning holes, and the outer walls of the positioning rods (412) in the positioning holes are fixedly connected with a first spring (413), and the outer ends of the first spring (413) are fixedly connected to the inner walls of the positioning holes.
3. An improved centrifugal air compressor for textile use as claimed in claim 2, characterized in that: The positioning rods (412) on the outer walls at both ends of the guide plate (411) are both arranged above the horizontal center line of the guide plate (411). When the first spring (413) maintains a normal relaxation state, the guide plate (411) in the air inlet (41) is both closed and fitted together. At this time, the guide plate (411) completely blocks the air inlet (41), and when the guide plate (411) is tilted, its tilted lower end is arranged to fit the outer wall of the filter belt (5) at the air inlet (41).
4. An improved centrifugal air compressor for textile use as claimed in claim 1, characterized in that: The lower end of the top plate of the installation cavity (45) is fixedly connected to a fixing rod, the bottom of the fixing rod is fixedly connected to a limiting baffle (451), the limiting baffle (451) is horizontally close to and suspended above the filter mesh belt (5) between the second rotating rollers (47), and the lower end of the top plate of the installation cavity (45) on one side of the limiting baffle (451) is fixedly connected to cleaning cotton (452), and the cleaning cotton (452) is suspended and distributed on both sides of the filter mesh belt (5) on one side of the limiting baffle (451).
5. The improved centrifugal air compressor for textile use as claimed in claim 1, characterized in that: The compression strip (6) comprises a guide rod (61) fixedly connected to the inner wall of the end cover on both sides of the air inlet (41) and an L-shaped plate (62) movably inserted into the outer wall of the guide rod (61); the end of the guide rod (61) outside the L-shaped plate (62) is fixedly connected to a side plate; an elastic component (63) is wound around the outer wall of the guide rod (61) between the side plate and the L-shaped plate (62); and a ball (64) is evenly and movably embedded on the outer wall of the end of the L-shaped plate (62) close to the air inlet (41); one end of the ball (64) extends to the outside of the L-shaped plate (62); and when the ball (64) is arranged to fit the outer wall at the edge of the filter mesh belt (5) on both sides of the air inlet (41), the elastic component (63) is in a compressed state.
Citation Information
Patent Citations
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