A transformer production assembling device

Abstract

The present application relates to the technical field of transformer assembly, and specifically relates to a transformer production and assembly device, which comprises a bottom plate, first and second vertical plates are respectively installed on the top of both ends of the bottom plate, a movable plate is arranged between the first and second vertical plates through a horizontal rod, a side of the second vertical plate is connected with one end of the movable plate through a first telescopic piece, a fixed block is installed on the first vertical plate through a first driving piece and a rotating rod, a detachable winding roller is installed at one end of the fixed block, a second telescopic piece and an adjusting assembly are installed on the movable plate, a top pressing plate is installed at the bottom end of the second telescopic piece, two side pressing plates are installed at the bottom of the adjusting assembly, the adjusting assembly is used for adjusting the horizontal direction position of the side pressing plates and the distance between the two side pressing plates, a push plate is installed at the bottom of the movable plate, and the lower part of the push plate is connected with the winding roller through insertion and penetration, the device can assemble different transformers by replacing the winding roller, the winding can be limited by the top pressing plate and the side pressing plate during assembly, and the winding assembly is stable.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of transformer assembly, and particularly relates to a transformer production and assembly device. BACKGROUND

[0002] A transformer generally comprises a framework and a coil, the framework has the function of fixedly supporting the coil, and also provides convenience for assembly of the transformer. With the demand for more and more miniaturization of electronic components, the framework in the middle of the coil needs to be removed, and the coil is directly wound and fixed. The fixing mode is usually a gluing mode, the coil can be firmly glued, and the volume of the transformer is further reduced due to the small space occupied after the glue is glued.

[0003] In the prior art, the application number 201721869334.8 discloses a transformer assembly device, which comprises a winding mechanism and a fastening mechanism. The winding mechanism comprises a winding table, a winding shaft and a sleeve. The winding shaft is provided with a pushing device, the sleeve is fixed on the winding table, the winding shaft passes through the sleeve, and the pushing device controls the winding shaft to move forward and backward in the sleeve. The fastening mechanism comprises a fastening table, a fastening pipe and a pneumatic cylinder. The fastening pipe is fixed on the push rod of the pneumatic cylinder, and the pneumatic cylinder is fixed on the fastening table. The winding shaft, the sleeve and the fastening pipe are coaxial. The device has the advantages of convenient and fast assembly, and convenient and simple operation. However, the following problems are still found during use. The device cannot limit the winding position when winding, cannot guarantee the thickness and length of the winding, and the winding is prone to looseness, which affects the assembly of the transformer. In addition, the structure of the winding shaft is inconvenient to replace, and different sizes of transformers cannot be flexibly assembled. Therefore, the technical personnel in the field propose a transformer production and assembly device to solve the problems in the above background. SUMMARY

[0004] The present application aims to provide a transformer production and assembly device to solve the problems in the above background.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme:

[0006] The utility model provides a transformer production assembly equipment, including the bottom plate, and the top of both ends of bottom plate is equipped with first vertical board and second vertical board respectively, and the top of the side of mutual approach of first vertical board and second vertical board is connected with the both ends of horizontal pole respectively, and the movable plate is connected in the horizontal pole, and the top of second vertical board is equipped with first telescopic part on the side of mutual approach of first vertical board, and one end of first telescopic part is connected with one end of movable plate, and the middle part of the side of first vertical board is equipped with rotating rod, and the other side of first vertical board is equipped with first drive part, and the output of first drive part is connected with one end of rotating rod, and the other end of rotating rod is equipped with fixed block, and one end of fixed block is equipped with detachable winding roller, and the fixed block is used for fixing the winding roller of different size, and one end of movable plate is equipped with second telescopic part on the side of first vertical board, and the bottom end of second telescopic part extends to the below of movable plate and is connected with one end of top pressing plate, and the top pressing plate is parallel with winding roller, and the top pressing plate is located the directly above of winding roller, and the adjusting assembly is installed on movable plate, and the bottom of adjusting assembly is equipped with two side pressing plates, and the side pressing plate is located the both sides of winding roller, and the side pressing plate is perpendicular with winding roller, and the adjusting assembly is used for adjusting the horizontal direction position of side pressing plate and the distance between two side pressing plates, and the bottom of one end of movable plate is connected with push -plate, and the lower part of push -plate is connected with winding roller.

[0007] As a further scheme of the utility model: the inside of fixed block is vertically and rotationally connected with a bidirectional threaded rod, a rotating handle is installed at the top end of the fixed block, the rotating handle is connected with the top end of the bidirectional threaded rod, two support plates are symmetrically and threadedly connected with the other end of the bidirectional threaded rod, a notch is arranged on the side of the fixed block away from the first vertical board, the other end of the support plates extends to the outside of the fixed block through the notch and is connected with a docking block, the docking block is arranged on the side of the two support plates away from each other, an insertion slot is arranged at one end of the winding roller, and the two side walls of the insertion slot are provided with a docking groove matched with the docking block.

[0008] As a further scheme of the utility model: a positioning rod is vertically arranged in the fixed block, and the other end of the support plates extends to the outside of the fixed block through the notch and is connected with a docking block.

[0009] As a further scheme of the utility model: the two corners of the docking block are provided with arc-shaped corners.

[0010] As a further embodiment of the present invention: the adjusting assembly includes a one-way threaded rod and a movable frame. The two ends of the one-way threaded rod are rotatably connected to two mounting plates respectively. The bottom end of the mounting plate is mounted on the top end of the movable plate. A second driving member is mounted on the side of one of the mounting plates. The output end of the second driving member is connected to one end of the one-way threaded rod. The bottom end of the movable plate extends to a sliding groove. The movable frame is slidably connected in the sliding groove. A movable slot is provided above the sliding groove. A slider is threadedly connected to the two-way threaded rod. The bottom end of the slider is slidably attached to the top end of the movable plate. The bottom end of the slider is connected to the top end of a connecting rod. The bottom end of the connecting rod passes through the movable slot and is connected to the top end of the movable frame. A third telescopic member is installed on both inner walls of the movable frame. The two adjacent ends of the third telescopic members are respectively connected to the top side walls of the two side pressure plates.

[0011] As a further embodiment of the present invention: the crossbars are configured as two symmetrically distributed about the movable plate, and the movable plate has cylindrical holes on both sides that cooperate with the crossbars.

[0012] The present invention has the following advantages: The device drives the winding roller to rotate through the cooperation of a first driving component, a rotating rod, and a fixed block, thereby realizing automatic winding assembly. The fixed block is equipped with a support plate to fix different winding rollers. Different transformers can be assembled by changing the winding rollers. During assembly, the position of the top pressure plate is adjusted by the second telescopic component, thereby adjusting the thickness of the wound coil. The position of the side pressure plate is adjusted by the adjustment component, thereby adjusting the length of the wound coil. The top pressure plate and the side pressure plate move in real time with the winding position during the winding process to ensure that the winding does not loosen and to ensure the stability of the transformer assembly. After the winding assembly is completed, the first telescopic component drives the movable plate and the push plate to move, thereby quickly pushing the assembled transformer coil from the winding roller to the collection frame below for collection. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall external structure of an embodiment of the present invention.

[0014] Figure 2 This is a front view of the overall internal structure of an embodiment of the present invention.

[0015] Figure 3 This is a side view of the internal structure of the movable plate in an embodiment of the present invention.

[0016] Figure 4 This is a front view of the internal structure of the fixing block and the winding roller in an embodiment of the present invention.

[0017] In the figure: 1, bottom plate; 101, first vertical plate; 102, second vertical plate; 103, horizontal rod; 104, first telescopic part; 105, collecting frame; 2, first driving part; 201, rotating rod; 3, fixed block; 301, bidirectional threaded rod; 302, supporting plate; 303, butt joint block; 304, rotating handle; 305, positioning rod; 306, arc-shaped corner; 307, notch; 4, winding roller; 401, insertion groove; 402, butt joint groove; 5, movable plate; 501, second telescopic part; 502, sliding groove; 503, movable groove; 504, cylindrical hole; 505, push plate; 6, adjusting assembly; 601, mounting plate; 602, unidirectional threaded rod; 603, sliding block; 604, second driving part; 605, connecting rod; 606, movable frame; 607, third telescopic part; 7, top pressing plate; 8, side pressing plate. DETAILED DESCRIPTION

[0018] The technical solutions of the present application will be further described in detail below in combination with specific embodiments.

[0019] Example one: please refer to Figures 1 to 4The utility model provides a transformer production assembly equipment, including bottom plate 1, the top of both ends of bottom plate 1 is installed with first vertical board 101 and second vertical board 102 respectively, the top of the mutual close side of first vertical board 101 with second vertical board 102 is connected with the both ends of cross bar 103 respectively, the movable plate 5 is connected in the cross bar 103, the position of movable plate 5 on cross bar 103 is adjustable, the top of second vertical board 102 is installed with first telescopic part 104 on the side close to first vertical board 101, one end of first telescopic part 104 is connected with one end of movable plate 5, the middle part of the side of first vertical board 101 close to second vertical board 102 is installed with rotating rod 201, the other side of first vertical board 101 is installed with first drive part 2, the output of first drive part 2 is connected with one end of rotating rod 201, the other end of rotating rod 201 is installed with fixed block 3, one end of fixed block 3 is installed with detachable winding roller 4, fixed block 3 is used for fixing the winding roller 4 of different sizes, one end of movable plate 5 close to first vertical board 101 is installed with second telescopic part 501, the bottom end of second telescopic part 501 extends to the below of movable plate 5 and is connected with one end of top pressing plate 7, top pressing plate 7 is parallel with winding roller 4, top pressing plate 7 is located the directly above of winding roller 4, adjusting assembly 6 is installed on movable plate 5, the bottom of adjusting assembly 6 is installed with two side pressing plates 8, the side pressing plate 8 is located the both sides of winding roller 4, the side pressing plate 8 is perpendicular with winding roller 4, adjusting assembly 6 is used for adjusting the horizontal direction position of side pressing plate 8 and the distance between two side pressing plates 8, the bottom of one end of movable plate 5 close to first vertical board 101 is connected with push plate 505, the lower part of push plate 505 is connected with winding roller 4, the top end of push plate 505 is detachably installed to the bottom end of movable plate 5, push plate 505 is provided with through hole to be connected with winding roller 4, when replacing different winding roller 4, need to replace the push plate 505 with corresponding through hole, the top of bottom plate 1 is installed with collection frame 105, collection frame 105 is located the directly below of winding roller 4.

[0020] Please refer to Figure 1 、 Figure 2 、 Figure 4The inside of the fixed block 3 is vertically and rotatably connected with a bidirectional threaded rod 301, the top end of the fixed block 3 is installed with a rotating handle 304, the rotating handle 304 is connected with the top end of the bidirectional threaded rod 301, the bidirectional threaded rod 301 is symmetrically and threadedly connected with one end of two support plates 302 respectively, the side of the fixed block 3 away from the first vertical plate 101 is provided with a notch 307, the other end of the support plate 302 extends to the outside of the fixed block 3 through the notch 307 and is connected with a docking block 303, the docking block 303 is arranged on the sides of the two support plates 302 away from each other, one end of the winding roller 4 is provided with an insertion slot 401, the inner walls of the two sides of the insertion slot 401 are provided with a docking groove 402 matched with the docking block 303, in order to improve the moving stability of the support plate 302, a positioning rod 305 is vertically arranged in the fixed block 3, the positioning rod 305 is penetratingly and matchingly connected with one end of the support plate 302, in this embodiment, the width of the insertion slot 401 is the same as the sum of the thicknesses of the two docking blocks 303, when the two support plates 302 are combined and abutted with each other, the two docking blocks 303 can be inserted into the insertion slot 401, by rotating the rotating handle 304 to drive the bidirectional threaded rod 301 to rotate, the two support plates 302 are driven to approach or move away from each other, when the winding roller 4 is installed, first make the two support plates 302 combined and abutted, after the docking blocks 303 are inserted into the insertion slot 401, rotate the rotating handle 304 to drive the two support plates 302 to move away from each other, at this time, the two docking blocks 303 are respectively embedded into the two docking grooves 402, that is, the fixing of the support plate 302 to the winding roller 4 is completed, when winding is assembled, the rotating rod 201 is driven to rotate by the first driving part 2, the rotating rod 201 drives the fixed block 3 and the winding roller 4 to rotate, the two end corners of the docking block 303 are provided with arc corners 306, the arrangement of the arc corners 306 can avoid the collision damage of the docking block 303 at the corner when it is inserted and withdrawn.

[0021] Embodiment two: refer to Figures 1 to 3On the basis of embodiment one, the adjusting assembly 6 comprises a one-way threaded rod 602 and a movable frame 606, both ends of the one-way threaded rod 602 are rotatably connected with two mounting plates 601, the bottom end of the mounting plate 601 is mounted on the top end of the movable plate 5, one side of the mounting plate 601 is provided with a second driving member 604, the output end of the second driving member 604 is connected with one end of the one-way threaded rod 602, the bottom end of the movable plate 5 extends to a sliding groove 502, the movable frame 606 is slidably connected in the sliding groove 502, an active slot 503 is arranged above the sliding groove 502, the active slot 503 is consistent with the length of the sliding groove 502, a sliding block 603 is threadedly connected on the two-way threaded rod 301, the bottom end of the sliding block 603 is slidably connected with the top end of the movable plate 5, the bottom end of the sliding block 603 is connected with the top end of a connecting rod 605, the bottom end of the connecting rod 605 penetrates through the active slot 503 and is connected with the top end of the movable frame 606, a third telescopic member 607 is mounted on the inner wall of both sides of the movable frame 606, the mutually close ends of the two third telescopic members 607 are connected with the top side wall of the two side pressing plates 8 respectively.

[0022] Please refer to Figures 1 to 3 The horizontal rods 103 are arranged symmetrically about the movable plate 5, and the two sides of the movable plate 5 are provided with cylindrical holes 504 matched with the horizontal rods 103.

[0023] Working principle: when in use, the wire winding roller 4 to be used is installed first, the position of the movable plate 5 is adjusted through the first telescopic member 104, the push plate 505 is adjusted to move close to the first vertical plate 101 of the wire winding roller 4, the top pressing plate 7 is adjusted to be close to the top of the wire winding roller 4 through the second telescopic member 501, the one-way threaded rod 602 is driven to rotate by the second driving member 604, thereby driving the sliding block 603 to move, the sliding block 603 drives the movable frame 606 to move, the position of the movable frame 606 is adjusted to make the two side pressing plates 8 close to the push plate 505, the side pressing plate 8 is driven to move by the third telescopic member 607, so that the side of the side pressing plate 8 contacts with the outer wall of the wire winding roller 4, the wire winding starts between the position of the push plate 505 and the side pressing plate 8 on the wire winding roller 4, the rotating rod 201 is driven to rotate by the first driving member 2, thereby driving the wire winding roller 4 to rotate for wire winding, the top pressing plate 7 is gradually moved upward during wire winding, thereby ensuring the thickness of a certain length of the wire winding, the side pressing plate 8 is gradually adjusted to move away from the push plate 505, so as to further improve the wire winding length, the length and thickness of the wire coil after winding assembly are ensured to meet the specified requirements through the position adjustment of the top pressing plate 7 and the side pressing plate 8, after the wire winding assembly is completed, the movable plate 5 is driven to move by the first telescopic member 104, thereby driving the push plate 505 to move and pushing the wire coil out of the wire winding roller 4, then the wire coil falls into the collecting frame 105 below to complete the collection.

[0024] It will be obvious to a person skilled in the art that the application is not limited to the details of the foregoing exemplary embodiments and can be implemented in other concrete forms without departing from the spirit or essential characteristics of the application. The embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims to the identity of the reference signs therein.

[0025] Furthermore, it should be understood that although the description is made on the basis of the embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A transformer production assembly apparatus comprising a base plate, characterised in that, The top of the two ends of the bottom plate is respectively provided with a first vertical plate and a second vertical plate, the top of the side close to each other of the first vertical plate and the second vertical plate is respectively connected with the two ends of a horizontal rod, the horizontal rod is connected with a movable plate through insertion and cooperation, the top of the side close to the first vertical plate of the second vertical plate is provided with a first telescopic piece, one end of the first telescopic piece is connected with one end of the movable plate, the middle of the side close to the second vertical plate of the first vertical plate is provided with a rotating rod, the other side of the first vertical plate is provided with a first driving piece, the output end of the first driving piece is connected with one end of the rotating rod, the other end of the rotating rod is provided with a fixed block, one end of the fixed block is provided with a detachable winding roller, the fixed block is used for fixing winding rollers of different sizes, one end of the movable plate close to the first vertical plate is provided with a second telescopic piece, the bottom end of the second telescopic piece extends to the lower side of the movable plate and is connected with one end of a top pressing plate, the top pressing plate is parallel to the winding roller, the top pressing plate is located directly above the winding roller, the movable plate is provided with an adjusting assembly, the bottom of the adjusting assembly is provided with two side pressing plates, the side pressing plates are located on the two sides of the winding roller, the side pressing plates are perpendicular to the winding roller, the adjusting assembly is used for adjusting the horizontal position of the side pressing plates and the distance between the two side pressing plates, one end of the movable plate close to the first vertical plate is connected with a push plate, the lower part of the push plate is connected with the winding roller through insertion and cooperation.

2. A transformer production assembly apparatus according to claim 1, wherein, The inside of the fixed block is vertically and rotationally connected with a bidirectional threaded rod, the top end of the fixed block is provided with a rotating handle, the rotating handle is connected with the top end of the bidirectional threaded rod, the bidirectional threaded rod is symmetrically and threadedly connected with one end of two supporting plates, the side away from the first vertical plate of the fixed block is provided with a notch, the other end of the supporting plate extends to the outside of the fixed block through the notch and is connected with a butt joint block, the butt joint block is arranged on the side away from each other of the two supporting plates, one end of the winding roller is provided with an insertion slot, the inner walls of the two sides of the insertion slot are provided with butt joint grooves matched with the butt joint blocks.

3. A transformer production assembly apparatus according to claim 2, wherein, The inside of the fixed block is vertically provided with a positioning rod, the positioning rod is connected with one end of the supporting plate through insertion and cooperation.

4. A transformer production assembly apparatus according to claim 2, wherein The two end corners of the butt joint block are provided with arc-shaped corners.

5. The transformer production assembly apparatus of claim 2, wherein, The adjusting assembly comprises a one-way threaded rod and a movable frame, two ends of the one-way threaded rod are rotationally connected with two mounting plates respectively, bottom ends of the mounting plates are mounted on top ends of the movable plate, one side of one of the mounting plates is mounted with a second driving member, an output end of the second driving member is connected with one end of the one-way threaded rod, the bottom end of the movable plate extends to a sliding groove, the movable frame is slidingly connected in the sliding groove, an active slot is arranged above the sliding groove, a sliding block is threadedly and matchingly connected on the two-way threaded rod, the bottom end of the sliding block is slidingly attached to the top end of the movable plate, the bottom end of the sliding block is connected with a top end of a connecting rod, the connecting rod penetrates through the active slot and is connected with the top end of the movable frame, third telescopic members are mounted on the two side inner walls of the movable frame, and the mutually close ends of the two third telescopic members are connected with the top side walls of two side pressing plates respectively.

6. The transformer production assembly apparatus of claim 1, wherein, The cross rods are arranged symmetrically about the movable plate, and the movable plate is provided with cylindrical holes matched with the cross rods.

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