A poultry wing tip cutting machine

Abstract

The present application discloses a poultry wing tip cutting machine, comprising a frame, the frame is mounted to a conveying mechanism, a lifting frame is vertically slidably connected to the frame, a vertical push rod drives the lifting frame to move up and down, an operating table is arranged at the bottom of the lifting frame, a poultry body guide frame and a chicken wing guide frame are mounted on the operating table, the poultry body guide frame is used to guide the moving position of the poultry body; the chicken wing guide frame is used to guide, bend and position the middle and wing tips of the chicken wings, and cutting mechanisms are mounted on the operating tables on both sides of the poultry body guide frame, and the cutting mechanism is used to cut the connection between the middle and wing tips. The frame is fixed to the conveying mechanism, and the lifting frame can adjust the overall height of the cutting mechanism and the guide frame to adapt to the overall height of the current conveying mechanism, thereby improving the scope of application; after the conveying mechanism conveys the semi-finished product to the place, the chicken wings are guided, bent and limited under the action of the guide frame, and guided to the cutting mechanism for cutting the wing tips, thereby realizing fully automated cutting of the wing tips.

Description

Technical Field

[0001] The present application belongs to the field of poultry food processing, and in particular to a poultry wing tip cutting machine. Background Art

[0002] White-feathered chicken is a poultry breed with high growth rate, high feed conversion rate and excellent meat production. my country's annual output is in the billions. Due to the excessive output, the cutting efficiency of white-feathered chicken is particularly important.

[0003] In the white-feathered chicken cutting line, it is usually necessary to set up several workstations to cut various parts of the poultry one by one, and the cutting process is mostly done manually, which is relatively dangerous. The traditional automatic cutting mechanism equipment is complicated and cannot be adjusted for cutting poultry of various sizes. Especially for the cutting of poultry wing tips, it is difficult to locate the wing tips because they are in a free state during the transportation process. As a result, the traditional cutting device cannot complete the automatic cutting and can only cut the chicken wings manually after cutting them as a whole.

[0004] Therefore, a wing tip cutting machine for poultry is needed to solve the above problems. Summary of the invention

[0005] In order to solve the deficiencies of the prior art, the present application provides a wing tip cutting machine for poultry, which can realize automatic cutting of the wing tips of white-feathered chickens, thereby greatly improving the cutting efficiency.

[0006] The technical effects to be achieved by this application are achieved through the following solutions:

[0007] According to a first aspect of the present application, a poultry wing tip cutting machine is provided, comprising a frame, the frame being mounted to a conveying mechanism, a lifting frame being vertically slidably connected to the frame, a vertical push rod driving the lifting frame to move up and down, an operating table being arranged at the bottom of the lifting frame, a poultry body guide frame and a chicken wing guide frame being mounted on the operating table, the poultry body guide frame being used for guiding the moving position of the poultry body; the chicken wing guide frame being used for guiding, bending and positioning the middle and wing tips of the chicken wings, a cutting mechanism being mounted on the operating tables on both sides of the poultry body guide frame, the cutting mechanism being used for cutting the connection between the middle and wing tips.

[0008] Through this solution, the frame is fixed to the conveying mechanism, and the lifting frame can adjust the overall height of the cutting mechanism and the guide frame to adapt to the overall height of the current conveying mechanism, thereby improving the scope of application; after the conveying mechanism conveys the semi-finished product to this place, the chicken wings are guided, bent and limited under the action of the guide frame, and guided to the cutting mechanism for cutting of the wing tips, thereby realizing fully automated cutting of the wing tips.

[0009] Preferably, there are two groups of chicken wing guide frames distributed on both sides of the poultry body guide frame, and the chicken wing guide frame includes an upper guide frame and a lower guide frame, the upper guide frame is used to fold the wing root and the wing center, and the lower guide frame is used to fold the wing center and the wing tip.

[0010] Through this solution, after the wing root, wing middle and wing tip are folded during the guiding process, the shape of the chicken wing can be fixed, thereby facilitating positioning and cutting, avoiding swinging during operation, and facilitating automatic cutting.

[0011] Preferably, the upper guide frame includes a wing root guide plate and an upper wing middle guide plate, the wing root guide plate is horizontally arranged, and the upper wing middle guide plate is perpendicular to the wing root guide plate to form an upper folding area; the lower guide frame includes a lower wing middle guide plate and a wing tip guide plate, the lower wing middle guide plate is inclinedly arranged, and the wing tip guide plate is horizontally fixed to the bottom of the lower wing middle guide plate to form a lower folding area.

[0012] Through this solution, the wing root guide plate can position the extension angle of the wing root to avoid opening or closing; the upper wing guide plate and the lower wing guide plate work together to limit the wing to a vertical state, and the wing tip guide plate guides the folding direction of the wing tip, thereby achieving the folding positioning of the chicken wings.

[0013] Preferably, a wing root guide portion is provided at the front end of the wing root guide plate, and the wing root guide portion is arc-shaped and arranged horizontally.

[0014] Through this solution, the initial position of the wing root is guided to ensure that the chicken wings can smoothly enter the upper folding area and the lower folding area.

[0015] Preferably, the cutting mechanism is arranged obliquely, and comprises a power motor and a blade, wherein the blade is fixed to a rotating shaft of the power motor, and the blade is arranged facing the lower folding area.

[0016] Through this solution, the inclined cutting mechanism can accurately extend to the wing tip joint, and its position can be easily adjusted to improve cutting accuracy.

[0017] Preferably, the power motor is mounted on an adjustment frame, the bottom of the adjustment frame is slidably connected to the operating table, an adjustment mechanism is provided on the operating table perpendicular to the poultry body guide frame, and the adjustment frame is connected to the adjustment mechanism to make the cutting mechanism approach or move away from the lower folding area.

[0018] Through this solution, the adjusting mechanism can adjust the position of the cutting mechanism so that it can adapt to poultry of different sizes and specifications, thereby improving its adaptability.

[0019] Preferably, the adjustment mechanism includes a double-headed screw and a rotating wheel, the double-headed screw is rotatably connected to the operating table, the adjustment frame is threadedly connected to the double-headed screw, and one end of the double-headed screw extends out of the operating table and is fixed to the rotating wheel.

[0020] Through this solution, the double-headed screw can make the two cutting mechanisms adjust synchronously, which is not only convenient for adjustment but also ensures consistent cutting effect of the wing tips.

[0021] Preferably, the front end of the poultry body guide frame is bent downward by 30° to form a poultry body guide portion, and the poultry body guide portion cooperates with the wing root guide portion to position the wing root.

[0022] Through this solution, the chicken body is tilted 30° and then stabilized with the help of a guide frame before cutting. The purpose of tilting 30° is to eliminate the difference in wing tip positioning effect caused by the different sizes of chicken bodies as much as possible.

[0023] Preferably, an auxiliary blade is coaxially connected to the blade, and the auxiliary blade is crescent-shaped and arranged horizontally with the blade.

[0024] Through this solution, the auxiliary blade is crescent-shaped, and can produce an effect similar to scissor shearing when combined with the circular blade, which can reduce the cutting force and ensure the yield of wing tip cutting.

[0025] Preferably, the frame includes a vertically arranged sliding frame and a mounting frame horizontally fixed to the top of the sliding frame, the top of the mounting frame is provided with a mounting lug, the inner side of the sliding frame is provided with a guide rail, the lifting frame is provided with pulleys arranged opposite to each other, the pulleys clamp the guide rails, one end of the vertical push rod is fixed to the mounting frame, and the other end is connected to the top of the lifting frame.

[0026] Through this solution, the mounting frame is fixedly connected to the conveying mechanism through the mounting lugs, and the sliding frame is used to install and adjust the lifting frame; the arrangement of the guide rails and the pulleys guides and stabilizes the vertical movement of the lifting frame to ensure the accuracy of its position; the vertical push rod is, for example, an electric push cylinder, which can perform fine adjustments in height to adapt to the cutting of poultry of different types and sizes.

[0027] According to one embodiment of the present application, the beneficial effect of using the poultry wing tip slitting machine of the present application is that it can be installed on a poultry conveyor line to achieve fully automatic poultry wing tip slitting. Compared with the traditional whole wing cutting followed by wing tip slitting, the cutting efficiency and degree of automation are higher; the height of the lifting frame is adjustable, which can adapt to the installation positions of poultry of different sizes and different production lines, thereby improving the scope of application of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present application or the existing technical solutions, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0029] Figure 1 This is a schematic structural diagram of a poultry wing tip cutting machine in one embodiment of the present application;

[0030] Figure 2 for Figure 1 A schematic diagram of the side view of the structure of a poultry wing tip cutting machine;

[0031] Figure 3 for Figure 1 A schematic diagram of the main structure of a poultry wing tip cutting machine;

[0032] Figure 4 for Figure 1 A schematic diagram of the top view of the structure of a poultry wing tip cutting machine;

[0033] Figure 5 for Figure 1 The structural diagram of the middle operating console;

[0034] Figure 6 for Figure 5 Schematic diagram of the position structure of the upper guide frame and the lower guide frame;

[0035] Figure 7 for Figure 5 Schematic diagram of the structure of the middle blade. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0037] like Figures 1 to 7As shown, a poultry wing tip cutting machine in an embodiment of the present application includes a frame, which is installed at a conveying mechanism. A lifting frame 130 is vertically slidably connected to the frame. A vertical push rod drives the lifting frame 130 to move up and down. An operating table 131 is provided at the bottom of the lifting frame 130. A poultry body guide frame 200 and a chicken wing guide frame 300 are installed on the operating table 131. The poultry body guide frame 200 is used to guide the moving position of the poultry body; the chicken wing guide frame 300 is used to guide, bend and position the middle and wing tips of the chicken wings. Cutting mechanisms 400 are installed on the operating tables 131 on both sides of the poultry body guide frame 200. The cutting mechanisms 400 are used to cut the connection between the middle and wing tips.

[0038] Through the scheme of this embodiment, the frame is fixed to the conveying mechanism, and the lifting frame 130 can adjust the overall height of the cutting mechanism 400 and the guide frame to adapt to the overall height of the current conveying mechanism, thereby improving the scope of application; after the conveying mechanism conveys the semi-finished product to this place, the chicken wings are guided, bent and limited under the action of the guide frame, and guided to the cutting mechanism 400 for cutting of the wing tips, thereby realizing fully automated cutting of the wing tips.

[0039] A hopper 150 is provided at the bottom of the operating table 131, which can guide the cut and fallen wing tips to fall to the same position for easy collection and transportation.

[0040] In one embodiment of the present application, there are two groups of chicken wing guide frames 300 distributed on both sides of the poultry body guide frame 200. The chicken wing guide frame 300 includes an upper guide frame 310 and a lower guide frame 320. The upper guide frame 310 is used to fold the wing root and the wing middle, and the lower guide frame 320 is used to fold the wing middle and the wing tip. After the wing root, the wing middle and the wing tip are folded during the guiding process, the shape of the chicken wing can be fixed, so as to facilitate positioning and cutting, avoid swinging during operation, and facilitate automatic cutting.

[0041] In this embodiment, the upper guide frame 310 includes a wing root guide plate 311 and an upper wing middle guide plate 312. The wing root guide plate 311 is horizontally arranged, and the upper wing middle guide plate 312 is perpendicular to the wing root guide plate 311 to form an upper folding area; the lower guide frame 320 includes a lower wing middle guide plate 321 and a wing tip guide plate 322. The front end of the lower wing middle guide plate 321 is tilted, and the wing tip guide plate 322 is horizontally fixed to the bottom of the lower wing middle guide plate 321 to form a lower folding area.

[0042] The wing root guide plate 311 can position the extension angle of the wing root to avoid opening or closing; the upper wing guide plate 312 and the lower wing guide plate 321 work together to limit the wing to a vertical state, and the wing tip guide plate 322 guides the folding direction of the wing tip, thereby achieving the folding positioning of the chicken wings.

[0043] In this embodiment, a wing root guide portion 313 is provided at the front end of the wing root guide plate 311, and the wing root guide portion 313 is arc-shaped and arranged horizontally. The initial position of the wing root is guided to ensure that the chicken wings can smoothly enter the upper folding area and the lower folding area.

[0044] In one embodiment of the present application, the cutting mechanism 400 is arranged at an angle, and the cutting mechanism 400 includes a power motor 410 and a blade 420, and the blade 420 is fixed to the rotating shaft of the power motor 410, and the blade 420 is arranged directly opposite the lower folding area. The inclined cutting mechanism 400 can accurately extend to the wing tip joint, and is convenient for position adjustment to improve cutting accuracy.

[0045] In one embodiment of the present application, the power motor 410 is installed on the adjustment frame 430, the bottom of the adjustment frame 430 is slidably connected to the operating table 131, and an adjustment mechanism 140 is arranged on the operating table 131 perpendicular to the poultry body guide frame 200. The adjustment frame 430 is connected to the adjustment mechanism 140 to make the cutting mechanism 400 close to or away from the lower folding area.

[0046] The adjusting mechanism 140 can adjust the position of the cutting mechanism 400 so that it can adapt to poultry of different sizes and specifications, thereby improving its adaptability.

[0047] In one embodiment of the present application, the adjustment mechanism 140 includes a double-headed screw 141 and a rotating wheel 142. The double-headed screw 141 is rotatably connected to the operating table 131, and the adjustment frame 430 is threadedly connected to the double-headed screw 141. One end of the double-headed screw 141 extends out of the operating table 131 and is fixed to the rotating wheel 142. The double-headed screw 141 can make the two cutting mechanisms 400 synchronously adjusted, which is not only convenient for adjustment, but also ensures consistent cutting effects of the wing tips.

[0048] At least two polished rods are arranged in parallel with the double-headed screw rod 141, and the adjustment frame 430 is slidably connected to the polished rods to maintain the stability of the adjustment frame 430 during movement to avoid tilting and shaking to the left and right.

[0049] In one embodiment of the present application, the front end of the poultry body guide frame 200 is bent downward by 30° to form a poultry body guide portion, and the poultry body guide portion cooperates with the wing root guide portion 313 to position the wing root. Before cutting, the chicken body is tilted 30° with the help of the guide frame 310 and then stabilized. The purpose of tilting 30° is to eliminate the difference in wing tip positioning effect caused by the different sizes of the chicken bodies as much as possible.

[0050] In one embodiment of the present application, an auxiliary blade 421 is concentrically connected to the blade 420, and the auxiliary blade 421 is crescent-shaped and arranged horizontally with the blade 420. The auxiliary blade 421 is crescent-shaped, and can produce a shearing effect similar to that of scissors when combined with the circular blade 420, which can reduce the cutting force and ensure the yield rate of wing tip cutting.

[0051] The blade 420 is made of high-quality stainless steel alloy material. The blade 420 is sharp and durable and is used to cut the wing tip to achieve precise cutting and ensure the slitting of the cutting body in the next step.

[0052] In one embodiment of the present application, the frame includes a vertically arranged sliding frame 110 and a mounting frame 120 horizontally fixed to the top of the sliding frame 110, and a mounting lug 121 is provided on the top of the mounting frame 120. The mounting frame 120 is fixedly connected to the conveying mechanism through the mounting lug 121, and the sliding frame 110 is used to install and adjust the lifting frame 130. The setting of the mounting lug 121 can flexibly and safely fix the installation position and fixed position of the equipment, and uniformly adjust the corresponding position size of each monomer cutting part.

[0053] A guide rail 111 is provided inside the sliding frame 110, and the lifting frame 130 is slidably connected to the guide rail 111. One end of a vertical push rod 112 is fixed to the mounting frame 120, and the other end is connected to the top of the lifting frame 130. The vertical push rod 112 guides and stabilizes the vertical movement of the lifting frame 130 to ensure the accuracy of its position. The vertical push rod 112 is, for example, an electric push cylinder, which can be finely adjusted in height to adapt to the cutting of poultry of different types and sizes.

[0054] The lifting frame 130 is provided with pulleys 132 arranged opposite to each other, and the pulleys 132 are arranged to clamp the guide rails 111. The lifting frame 130 can reduce wear and increase service life through the rolling connection of the pulleys 132. The level of the operating table 131 can be adjusted by the clamping degree of the upper and lower pulleys 132, thereby realizing the cutting height adjustment of the two cutting mechanisms 400.

[0055] When the device is in use, the poultry body is transported to the device by the conveying mechanism, and the poultry body guide frame 200 guides the movement trajectory of the poultry body so that it is stable after being straightened to avoid swinging back and forth or left and right; the chicken wings are folded under the joint guidance of the upper guide frame 310 and the lower guide frame 320, and the shape is stable, and the wing tip is cut during the movement along the upper guide frame 310 and the lower guide frame 320.

[0056] According to one embodiment of the present application, the beneficial effect of using the poultry wing tip slitting machine of the present application is that it can be installed on a poultry conveyor line to achieve fully automatic poultry wing tip slitting, and due to the setting of the guide frame, the cutting accuracy is higher; the height of the lifting frame is adjustable, which can adapt to the installation position of poultry of different sizes and different production lines, thereby improving the scope of application of the device.

[0057] It should be noted that the above detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the present application belongs.

[0058] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0059] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0060] In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units that are not explicitly listed or inherent to these processes, methods, products, or apparatuses.

[0061] For ease of description, spatially relative terms, such as "above", "above", "on the upper surface of", "above", etc., may be used herein to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, such as rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.

[0062] In the above detailed description, reference is made to the accompanying drawings, which form a part of this document. In the accompanying drawings, similar symbols typically identify similar components unless the context indicates otherwise. The illustrated embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be used, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein.

[0063] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A poultry wing tip cutting machine, comprising a frame, the frame being mounted to a conveying mechanism, characterized in that: The frame is vertically slidably connected with a lifting frame, and a vertical push rod drives the lifting frame to move up and down. An operating table is arranged at the bottom of the lifting frame, and a poultry body guide frame and a chicken wing guide frame are installed on the operating table. The poultry body guide frame is used to guide the moving position of the poultry body; the chicken wing guide frame is used to guide the bending and positioning of the middle and wing tips of the chicken wings, and cutting mechanisms are installed on the operating tables on both sides of the poultry body guide frame, and the cutting mechanisms are used to cut the connection between the middle and wing tips of the wing; The chicken wing guide frame has two groups and is distributed on both sides of the poultry body guide frame. The chicken wing guide frame includes an upper guide frame and a lower guide frame. The upper guide frame is used to fold the wing root and the wing middle, and the lower guide frame is used to fold the wing middle and the wing tip. The upper guide frame includes a wing root guide plate and a wing middle upper guide plate, the wing root guide plate is arranged horizontally, and the wing middle upper guide plate is perpendicular to the wing root guide plate to form an upper folding area; the lower guide frame includes a wing middle lower guide plate and a wing tip guide plate, the wing middle lower guide plate is arranged obliquely, and the wing tip guide plate is horizontally fixed to the bottom of the wing middle lower guide plate to form a lower folding area; A wing root guide portion is provided at the front end of the wing root guide plate, and the wing root guide portion is arc-shaped and arranged horizontally; the cutting mechanism is arranged obliquely, and the cutting mechanism includes a power motor and a blade, and the blade is fixed to the rotating shaft of the power motor, and the blade is arranged opposite to the lower folding area.

2. The poultry wing tip cutting machine according to claim 1, characterized in that: The power motor is installed on the adjustment frame, the bottom of the adjustment frame is slidably connected to the operating table, an adjustment mechanism is arranged on the operating table perpendicular to the poultry body guide frame, and the adjustment frame is connected to the adjustment mechanism to make the cutting mechanism close to or away from the lower folding area.

3. The poultry wing tip cutting machine according to claim 2, characterized in that: The adjustment mechanism includes a double-headed screw and a rotating wheel. The double-headed screw is rotatably connected to the operating table, the adjustment frame is threadedly connected to the double-headed screw, and one end of the double-headed screw extends out of the operating table and is fixed to the rotating wheel.

4. The poultry wing tip cutting machine according to claim 1, characterized in that: The front end of the poultry body guide frame is bent downward by 30° to form a poultry body guide portion, and the poultry body guide portion cooperates with the wing root guide portion to position the wing root.

5. The poultry wing tip cutting machine according to claim 1, characterized in that: An auxiliary blade is coaxially connected to the blade. The auxiliary blade is crescent-shaped and arranged horizontally with the blade.

6. The poultry wing tip cutting machine according to claim 1, characterized in that: The frame includes a vertically arranged sliding frame and a mounting frame horizontally fixed to the top of the sliding frame, a mounting lug is arranged on the top of the mounting frame, a guide rail is arranged on the inner side of the sliding frame, and pulleys arranged oppositely are arranged on the lifting frame, and the pulleys clamp the guide rails, one end of the vertical push rod is fixed to the mounting frame, and the other end is connected to the top of the lifting frame.

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