Wall breaking device for production of ganoderma lucidum spore powder particles and preparation method of ganoderma lucidum spore powder particles

Abstract

The invention discloses a wall breaking device for ganoderma lucidum spore powder particle production and a preparation method thereof, and belongs to the field of health care products. The method comprises the following steps: S1, weighing; s2, sterilizing; s3, mixing; s4, sieving is carried out; s5, preparing a soft material; s6, performing granulation; s7, drying and sterilizing; s8, granulating; and S9, inner packaging. And S10, outer packaging, inspection and warehousing are conducted, and labeling is conducted. The micro-granulated oil-locking antioxidant wall-broken ganoderma lucidum spore powder particles produced by the invention are easily absorbed by a human body after being taken, the product is antioxidant, good in dispersity and easy to store, and the application effect of the particles is far superior to that of common wall-broken ganoderma lucidum spore powder.

Description

Technical Field

[0001] The invention relates to the field of health care products, in particular to a wall-breaking device for producing ganoderma lucidum spore powder particles and a preparation method thereof. Background Art

[0002] Health food is a type of food. It has the common characteristics of general food, can regulate the body's functions, and is suitable for specific groups of people, but it is not intended to treat diseases. Health food contains a certain amount of effective ingredients, can regulate the body's functions, has specific effects, and is suitable for specific groups of people. General food does not have specific functions and has no specific range of consumption for a specific group of people. Health food cannot be used directly to treat diseases. It is a human body mechanism regulator and nutritional supplement. There are many types of health care products, among which there are 27 types of adult health care products. There are those that are good for white skin, such as anti-oxidation to delay aging, improve skin moisture, remove chloasma and acne; there are those that are good for human organs, such as auxiliary protection of gastric mucosa and acid liver damage; there are also those that are beneficial to all aspects of the human body, such as improving sleep quality, reducing eyesight and mental fatigue, assisting in lowering blood pressure and lowering blood lipids, and helping to moisturize the intestines. Nutrient supplement health products are to supplement minerals and vitamins, prevent the occurrence of some diseases, and supplement the nutrients in the human diet.

[0003] The existing broken-wall Ganoderma lucidum spore powder products, because they have not undergone secondary processing of micro-granulation to lock in oil and aggregate the Ganoderma lucidum spore powder into micro-particles, not only have poor dispersibility and affected absorption effect, but also a large amount of Ganoderma lucidum spore oil, Ganoderma lucidum polysaccharides, Ganoderma lucidum triterpenes, germanium, selenium, peptides and other effective ingredients and bioactive substances are easily oxidized and deteriorated after the wall is broken. Their application effect is far inferior to that of micro-granulated, oil-locking, antioxidant broken-wall Ganoderma lucidum spore powder granules. Summary of the invention

[0004] In view of the existing problems, the purpose of the present invention is to provide a wall-breaking device for producing Ganoderma lucidum spore powder particles and a preparation method thereof, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A method for producing ganoderma lucidum spore powder particles, the method steps are as follows:

[0007] S1. Weighing: Accurately weigh 50-52% of broken wall Ganoderma lucidum spores, 24-25% of dextrin, 23.547-24.7375% of sorbitol, 0.22-0.25% of xanthan gum, and 0.011-0.0125% of vitamin C;

[0008] S2. Sterilization: Sterilize the weighed broken spore powder of Ganoderma lucidum in a drying oven at 60°C for 60 minutes;

[0009] S3, mixing: after mixing dextrin, sorbitol and vitamin C, mix them with the broken wall-wall Ganoderma lucidum spore powder by equal amount progressive addition method, mix forward and reverse for 20 minutes each and then discharge;

[0010] S4, sieving: in the crushing and sieving room, pass the mixed material through a 10-mesh sieve;

[0011] S5. Prepare soft material: weigh xanthan gum and purified water; soak xanthan gum in purified water and dissolve to make 0.5% glue solution: spray half of the glue solution into a trough mixer and mix with the materials for 10 minutes, stop the machine, mix the materials with a flat shovel, and then spray the remaining half of the glue solution into the mixer and mix for 20 minutes;

[0012] S6, granulation: the prepared soft material is granulated by a swing granulator using a 14-mesh nylon screen;

[0013] S7, Drying and sterilization: Place the tray containing the granules on a stainless steel frame cart and push it into a hot air circulation drying oven at 60°C for 120 minutes, then push it out to cool for 10-20 minutes and pack the granules into large bags; the moisture content should be controlled at 5%;

[0014] S8. Granulation: Weigh the dry granules and sieve them through No. 1 and No. 5 sieves with an oscillating sieve; unqualified materials ≤ 15%.

[0015] S9. Inner packaging: Use a granule packaging machine to collect composite film for granule packaging. The inner packaging material is composite film. The packaging material that directly contacts the product should comply with the requirements of "GB / T 28118-2011 Plastic and aluminum foil composite film and bags for food packaging".

[0016] Packaging specification: 4g / bag;

[0017] S10, outer packaging, inspection, and storage: labeling, etc.; each batch of products will be sampled for inspection according to the enterprise standard of this product, and the products will be stored after passing the inspection.

[0018] A device for producing ganoderma lucidum spore powder particles comprises a wall breaking machine, a high-speed wet mixer, a drying granulator, a high-speed crushing and granulating machine, a screening machine and a packaging machine.

[0019] A wall-breaking device for producing ganoderma lucidum spore powder particles comprises wall-breaking teeth arranged inside the wall-breaking device, wherein the wall-breaking teeth are made of soft plastic ethylene terephthalate to avoid damaging the inner core of the ganoderma lucidum spore powder particles.

[0020] Compared with the prior art, the invention has the following beneficial effects: the micro-granulated oil-locking antioxidant wall-broken Ganoderma lucidum spore powder particles produced by the invention are easily absorbed by the human body after taking, the product itself is antioxidant, has good dispersibility, and is easy to store, and its application effect is far superior to that of general wall-broken Ganoderma lucidum spore powder. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 The present invention is a schematic diagram of a wall-breaking device for producing ganoderma lucidum spore powder particles and a process for preparing the same. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] See also Figure 1 The raw material of the ganoderma lucidum spore powder granules is broken wall ganoderma lucidum spore powder, and the auxiliary materials are dextrin, sorbitol, xanthan gum and vitamin C.

[0024] The broken wall Ganoderma lucidum spore powder should comply with the raw material technical requirements of the "Health Food Raw Materials Catalog Broken Wall Ganoderma lucidum Spore Powder", dextrin should comply with the current "Pharmacopoeia of the People's Republic of China", and sorbitol should comply with the provisions of GB 1886.187

[0025] Xanthan gum should comply with the provisions of GB 1886.41, and vitamin C should comply with the provisions of GB14754.

[0026] A method for producing ganoderma lucidum spore powder particles, the method steps are as follows:

[0027] S1. Weighing: Accurately weigh 50% of broken wall Ganoderma lucidum spores, 25% of dextrin, 24.7375% of sorbitol, 0.22% of xanthan gum, and 0.0125% of vitamin C.

[0028] S2. Sterilization: Sterilize the weighed broken spore powder of Ganoderma lucidum in a drying oven at 60°C for 60 minutes.

[0029] S3, mixing: after mixing dextrin, sorbitol and vitamin C, mix them with the broken wall-wall Ganoderma lucidum spore powder by equal amount adding method, mix forward and reverse for 20 minutes each and then discharge the material.

[0030] S4. Screening: In the crushing and screening room, pass the mixed materials through a 10-mesh screen.

[0031] S5. Prepare soft material: weigh xanthan gum and purified water. Soak xanthan gum in purified water and dissolve to make 0.5% glue solution: spray half of the glue solution into a trough mixer and mix with the materials for 10 minutes, stop the machine, mix the materials with a flat shovel, and then spray the remaining half of the glue solution into the mixer and mix for 20 minutes.

[0032] S6. Granulation: The prepared soft material is granulated by a swing granulator using a 14-mesh nylon screen.

[0033] S7. Drying and sterilization: Place the tray containing the granules on a stainless steel frame cart and push it into a hot air circulation drying oven at 60°C for 120 minutes, then push it out to cool for 10-20 minutes and pack the granules into large bags. The moisture content should be controlled at 5%.

[0034] S8. Granulation: Weigh the dry granules and sieve them through No. 1 and No. 5 sieves with an oscillating sieve; unqualified materials ≤ 15%.

[0036] S9. Inner packaging: Use a granule packaging machine to collect composite film for granule packaging. The inner packaging material is composite film. The packaging material that directly contacts the product should comply with the requirements of "GB / T 28118-2011 Plastic and aluminum composite film bags for food packaging". Packaging specifications: 4g / bag.

[0037] S10, outer packaging, inspection, storage: labeling, etc. According to the enterprise standard of this product, each batch of products will be sampled for inspection and stored after passing the inspection.

[0038] A device for producing ganoderma lucidum spore powder particles comprises a wall breaking machine, a high-speed wet mixer, a drying granulator, a high-speed crushing and granulating machine, a screening machine and a packaging machine.

[0039] A wall-breaking device for producing ganoderma lucidum spore powder particles comprises wall-breaking teeth arranged inside the wall-breaking device, wherein the wall-breaking teeth are made of soft plastic ethylene terephthalate to avoid damaging the inner core of the ganoderma lucidum spore powder particles.

[0040] The production environment and management of this product meet the requirements of GMP. Please refer to the production process diagram of this product for specific production environment cleanliness requirements.

[0041] Critical Control Points:

[0042] 1. Raw materials and auxiliary materials: Request production license, business license, qualified inspection report, bills

[0043] 2. Weighing: Strictly follow the recipe requirements and weigh accurately. Mix the raw and auxiliary materials and pass them through a 10-mesh sieve.

[0044] 3. Mixing: First use the equal amount addition method for initial mixing, and then use a trough mixer to mix for 20 minutes each time.

[0045] 4. Mixing (for making soft materials): Spray about half of the glue into a trough mixer and mix with the materials for 10 minutes. Use a flat shovel to mix the materials. Then spray the remaining glue into the mixer and mix for 20 minutes.

[0046] 5. Drying: moisture should be controlled at ≤5%

[0047] 6. Packaging: The weight of each bag should not exceed ±5%, and the sealing should be 100%

[0048] 7. Net weight of finished bag is 4g±5% / bag, moisture content is ≤5%.

[0049] The micro-granulated oil-locking, antioxidant, wall-broken Ganoderma lucidum spore powder particles produced by the invention are easily absorbed by the human body after being taken, the product itself is antioxidant, has good dispersibility, is easy to store, and has an application effect far superior to that of general wall-broken Ganoderma lucidum spore powder.

[0050] In addition, it should be understood that although the present specification is described in accordance with implementation methods, not every implementation method includes only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A method for producing ganoderma lucidum spore powder particles, characterized in that: The method steps are as follows: S1. Weighing: Accurately weigh 50-52% of broken wall Ganoderma lucidum spores, 24-25% of dextrin, 23.547-24.7375% of sorbitol, 0.22-0.25% of xanthan gum, and 0.011-0.0125% of vitamin C; S2. Sterilization: Sterilize the weighed broken spore powder of Ganoderma lucidum in a drying oven at 60°C for 60 minutes; S3, mixing: after mixing dextrin, sorbitol and vitamin C, mix them with the broken wall-wall Ganoderma lucidum spore powder by equal amount progressive addition method, mix forward and reverse for 20 minutes each and then discharge; S4, sieving: in the crushing and sieving room, pass the mixed material through a 10-mesh sieve; S5. Prepare soft material: weigh xanthan gum and purified water; soak xanthan gum in purified water and dissolve to make 0.5% glue solution: spray half of the glue solution into a trough mixer and mix with the materials for 10 minutes, stop the machine, mix the materials with a flat shovel, and then spray the remaining half of the glue solution into the mixer and mix for 20 minutes; S6, granulation: the prepared soft material is granulated by a swing granulator using a 14-mesh nylon screen; S7, Drying and sterilization: Place the tray containing the granules on a stainless steel frame cart and push it into a hot air circulation drying oven at 60°C for 120 minutes, then push it out to cool for 10-20 minutes and pack the granules into large bags; the moisture content should be controlled at 5%; S8. Granulation: Weigh the dry granules and sieve them through No. 1 and No. 5 sieves with an oscillating sieve; unqualified materials ≤ 15%. S9. Inner packaging: Use a granule packaging machine to collect composite film for granule packaging. The inner packaging material is composite film. The packaging material that directly contacts the product should comply with the requirements of "GB / T 28118-2011 Plastic and aluminum foil composite film and bag for food packaging". Packaging specification: 4g / bag; S10, outer packaging, inspection, warehousing: labeling; Each batch of products is sampled for inspection according to the enterprise standard of this product, and they are put into storage after passing the inspection.

2. The device used in the method for producing Ganoderma lucidum spore powder particles according to claim 1, characterized in that: It includes wall breaking machine, high-speed wet mixer, dry granulator, high-speed crushing and granulating machine, screening machine and packaging machine.

3. The device used in the method for producing Ganoderma lucidum spore powder particles according to claim 1, characterized in that: It includes wall breaking teeth arranged inside the wall breaking machine, and the wall breaking teeth are made of soft plastic polyethylene terephthalate.

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