Feeding system of water-based paint stirring equipment
By adopting the combination technology of lift seat and control valve in the water-based coating mixing equipment, the accurate and quantitative feeding of fluids is achieved, and the problem of high cost of automated fluid batching systems in the prior art is solved, reducing production costs and improving production efficiency.
Patent Information
- Application Number
- CN202411163848.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The procurement cost of the existing water-based coating mixing equipment is high, making it difficult to achieve a cost-controllable and accurate feed system.
A feeding system for water-based coating mixing equipment is designed, using a lift seat to drive the piston to lift and lower synchronously, combined with the first and second control valves, the servo cylinder controls the movement of the lift seat to achieve accurate fluid in and out, and the feeding die is quantitatively charged. The set is customized according to the ingredients ratio and measuring cylinder size, reducing the overall cost of the system.
It realizes accurate proportioning and quantitative feeding of fluid components, simplifies control methods, reduces system procurement and maintenance costs, and improves production efficiency.
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Figure CN119175044A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a coating production device, in particular to a feeding system of a water-based coating stirring device. Background Art
[0002] As an emerging type of paint, water-based paint is different from oil-based paint in that it mainly uses water as a solvent and does not contain harmful volatiles such as benzene, toluene, xylene, formaldehyde, etc. It is more friendly to the human body and the environment. No toxic gases will be released during the construction process, which will not affect the health of workers or pollute the air quality. In addition, the viscosity of water-based paint is moderate, the fluidity is good during the painting process, the operation is simple, and it is not easy to drip and bubble. In addition, the drying speed is fast, and the paint has good adhesion and hardness after drying, which improves the coating efficiency and saves construction time.
[0003] The main components of water-based paints are film-forming substances, pigments, fillers, additives and water, among which film-forming substances and water account for the largest proportion and are all fluids. These ingredients need to be mixed in a fixed ratio and the mixing process must be completed in a mixing device. In order to improve the level of automation in the production of water-based paints and ensure the accuracy of the ingredients, the existing mixing equipment is generally equipped with an automated batching system, which is mainly used for the automatic and accurate addition and feeding of fluid ingredients. The most critical part of the automated batching system is the pump and flow detection equipment. Each fluid raw material is independently equipped with at least one set of pumps and flow detection equipment. The more types of fluid raw materials, the more pumps and flow detection equipment are required. High-precision pumps and flow detection equipment are expensive, so the procurement cost of the automated batching system has remained high. In order to reduce the production cost of water-based paints, it is urgent to develop a set of cost-controllable, quantitatively accurate mixing equipment feeding system. Summary of the invention
[0004] The invention provides a feeding system for water-based paint stirring equipment, which solves the problem in the prior art that the purchase cost of an automated fluid batching system remains high.
[0005] The above technical problems of the present invention are mainly solved by the following technical solutions: a feeding system of a water-based paint stirring equipment, characterized in that it includes a fixed seat, a guide rod vertically fixed on the fixed seat and a lifting seat slidably matched with the guide rod, the fixed seat is provided with a servo electric cylinder for driving the lifting movement of the lifting seat; the feeding system also includes a plurality of quantitative feeding modules, the quantitative feeding modules include a barrel, a measuring cylinder fixed on the fixed seat, a piston arranged in the measuring cylinder, a connecting rod connected to the piston, a feed pipe and a discharge pipe, the other end of the connecting rod is fixedly connected to the lifting seat, the feed pipe and the discharge pipe are both connected to the bottom of the measuring cylinder, the other end of the feed pipe is connected to the barrel, the feed pipe is provided with a first control valve, the discharge pipe is provided with a second control valve, and the discharge pipe is connected to the paint stirring equipment;
[0006] All pistons rise and fall synchronously with the lifting seat and have the same lifting distance. When the piston rises, the second control valve is in a closed state and the first control valve is in an open state; when the piston descends, the second control valve is in an open state and the first control valve is in a closed state. By controlling the cross-sectional areas of different barrels, different fluid inflow and outflow amounts can be achieved under the premise of the same piston feed stroke.
[0007] The present invention can customize the number of quantitative feeding modules and the size of the measuring cylinder according to the actual proportion of the ingredients of the water-based paint. For example, a water-based paint is composed of 80 parts of acrylic resin, 35 parts of water and the remaining ingredients. The remaining ingredients are non-fluid substances or fluid substances with too low content, which are not suitable for the automatic addition of the present invention. The present invention is mainly used for the automatic feeding of fluid substances that account for a large proportion of water-based paint. For this water-based paint, the present invention needs to prepare two sets of quantitative feeding modules, and the cross-sectional area ratio of the corresponding two measuring cylinders is 80:35. The measuring cylinder of the present invention is used for temporarily storing fluid. When the stirring device is in operation, the measuring cylinder can be filled by the present invention, the second control valve is closed, the first control valve is opened, the servo electric cylinder pushes the lifting seat to lift up at a uniform and stable speed, driving all pistons to rise synchronously, and the fluid in the barrel will be sucked into the measuring cylinder by the feed pipe, and the amount of fluid in the measuring cylinder can be controlled by controlling the lifting height of the lifting seat; when the stirring device needs to be loaded, the first control valve is closed, the second control valve is opened, the servo electric cylinder pushes the lifting seat to descend at a uniform and stable speed, driving all pistons to descend synchronously, and the fluid in the measuring cylinder will be discharged through the discharge pipe.
[0008] Therefore, compared with the prior art, the present invention has the following characteristics: 1. The present invention utilizes the lifting effect of the lifting seat to drive all pistons to lift synchronously, and with the opening and closing of the first control valve and the second control valve, different fluids can be sucked into the measuring cylinder or the fluid in the measuring cylinder can be discharged. The ratio of various fluid components is fixed and precise, and the quantitative amount of the fluid components is controlled by the stroke of the servo electric cylinder. The control method is simple and reliable, the overall cost is relatively low, and it is easy to maintain and debug. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Attached Figure 1 It is a structural schematic diagram of the present invention;
[0010] Attached Figure 2 Yes Figure 1 AA section view;
[0011] Attached Figure 3 It is a structural schematic diagram of the quantitative feeding module;
[0012] Attached Figure 4 Yes Figure 3 A magnified view of part B;
[0013] Attached Figure 5 This is the docking diagram of the connecting rod and the piston. DETAILED DESCRIPTION
[0014] The technical solution of the present invention is further specifically described below through embodiments and in conjunction with the accompanying drawings.
[0015] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0016] Example 1: See Figure 1 , Figure 2 and Figure 3A feeding system of a water-based paint stirring device includes a rectangular long fixed seat 100, four guide rods 110 vertically fixed on the fixed seat, and a lifting seat 200 slidably matched on the guide rods. The four guide rods are arranged in a matrix. A servo electric cylinder 300 for driving the lifting seat to move up and down is arranged on the fixed seat. Two servo electric cylinders are symmetrically arranged vertically on both sides of the lifting seat. The feeding system also includes three quantitative feeding modules 400, which are distributed along the length direction of the fixed seat. The quantitative feeding module includes a barrel 410, a material cylinder 410 fixed on The measuring cylinder 420 on the fixed seat, the piston 430 arranged in the measuring cylinder, the connecting rod 440 connected to the piston, the feed pipe 450 and the discharge pipe 460, the other end of the connecting rod is fixedly connected to the lifting seat, the axis lines of the telescopic ends of the two servo electric cylinders and the axis lines of all the connecting rods are located on the symmetric plane of the lifting seat to ensure that the lifting seat is evenly stressed, the feed pipe and the discharge pipe are both connected to the bottom of the measuring cylinder, the other end of the feed pipe is connected to the barrel, the feed pipe is provided with a first control valve 451, the discharge pipe is provided with a second control valve 461, and the discharge pipe is connected to the mixing device of the paint;
[0017] All pistons rise and fall synchronously with the lifting seat and the lifting distance is the same. When the piston rises, the second control valve is in a closed state and the first control valve is in an open state; when the piston descends, the second control valve is in an open state and the first control valve is in a closed state. By controlling the cross-sectional areas of different barrels, different fluid inflow and outflow amounts can be achieved under the premise of the same piston feed stroke.
[0018] See Figure 3 and Figure 4 The quantitative feeding module also includes a screw-in seat 120 arranged on the fixed seat, and the lower end of the measuring cylinder is provided with a screw-in tube 421 which is screwed in connection with the screw-in seat. The screw-in seat is connected with a tee piece 130, which is respectively connected with the screw-in tube, the feeding pipe and the discharge pipe.
[0019] See Figure 5 The piston includes a piston body, four sealing rubber rings 431 sleeved on the outer wall of the piston body, and a docking seat 432 arranged on the upper side of the piston body. A docking column 433 is coaxially arranged in the middle of the docking seat. A screw-on sleeve 434 is coaxially sleeved on the docking column. A limiting cap 435 is arranged at the end of the docking column to limit the screw-on sleeve from coming out. The connecting rod and the screw-on sleeve are screwed together. Through the arrangement of the above technical solution, the piston can be separated from the connecting rod, and the measuring cylinder can be separated from the base, so that the measuring cylinder can be replaced at any time.
[0020] See Figure 4 A limiting step 121 is formed inside the screw-on seat, and a rubber gasket 122 is provided on the limiting step. The screw-on tube and the rubber gasket are sealed and abutted to ensure the airtightness of the screw-on tube and the screw-on seat. The airtightness of the measuring cylinder determines the quantitative accuracy of this embodiment.
[0021] The measuring cylinder of the present embodiment is used for temporarily storing fluid. When the stirring device is in operation, the measuring cylinder can be filled by the present embodiment. The second control valve is closed and the first control valve is opened. The servo electric cylinder pushes the lifting seat to lift up at a uniform and stable speed, driving all pistons to rise synchronously. The fluid in the barrel will be sucked into the measuring cylinder by the feed pipe. The amount of fluid in the measuring cylinder can be controlled by controlling the lifting height of the lifting seat. When the stirring device needs to be loaded, the first control valve is closed and the second control valve is opened. The servo electric cylinder pushes the lifting seat to descend at a uniform and stable speed, driving all pistons to descend synchronously, and the fluid in the measuring cylinder will be discharged through the discharge pipe.
[0022] The present invention can be modified in various ways which are obvious to those skilled in the art, and such modifications are not considered to depart from the scope of the present invention. All such modifications which are obvious to those skilled in the art are intended to be included within the scope of the present claims.
Claims
1. A feeding system for a water-based paint stirring device, characterized in that: It includes a fixed seat, a guide rod vertically fixed on the fixed seat, and a lifting seat slidably matched on the guide rod, and the fixed seat is provided with a servo electric cylinder for driving the lifting seat to move up and down; the feeding system also includes a plurality of quantitative feeding modules, the quantitative feeding modules include a barrel, a measuring cylinder fixed on the fixed seat, a piston arranged in the measuring cylinder, a connecting rod connected to the piston, a feeding pipe and a discharging pipe, the other end of the connecting rod is fixedly connected to the lifting seat, the feeding pipe and the discharging pipe are both connected to the bottom of the measuring cylinder, the other end of the feeding pipe is connected to the barrel, the feeding pipe is provided with a first control valve, and the discharging pipe is provided with a second control valve; All pistons rise and fall synchronously with the lifting seat and have the same lifting distance. When the piston rises, the second control valve is in a closed state and the first control valve is in an open state; when the piston descends, the second control valve is in an open state and the first control valve is in a closed state.
2. The feeding system of the water-based paint stirring equipment according to claim 1 is characterized in that: The quantitative feeding module also includes a screw-on seat arranged on the fixed seat, the lower end of the measuring cylinder is provided with a screw-on tube that is screwed to the screw-on seat, the screw-on seat is connected to a tee, and the tee is respectively connected to the screw-on tube, the feed pipe, and the discharge pipe.
3. The feeding system of the water-based paint stirring equipment according to claim 1 or 2, characterized in that: The piston includes a piston body, a plurality of sealing rubber rings sleeved on the outer wall of the piston body and a docking seat arranged on the upper side of the piston body. A docking column is coaxially arranged in the middle of the docking seat, a screw-on sleeve is coaxially arranged on the docking column, a limiting cap is arranged at the end of the docking column to limit the screw-on sleeve from coming out, and a connecting rod is screwed together with the screw-on sleeve.
4. The feeding system of the water-based paint stirring equipment according to claim 2 is characterized in that: A limiting step is formed inside the rotation seat, a rubber gasket is arranged on the limiting step, and the rotation tube is in sealing contact with the rubber gasket.
5. The feeding system of the water-based paint stirring equipment according to claim 1 is characterized in that: There are four guide rods distributed in a matrix, there are two servo electric cylinders symmetrically and vertically arranged on both sides of the lifting seat, and the axis lines of the telescopic ends of the two servo electric cylinders and the axis lines of all the connecting rods are located on the symmetry plane of the lifting seat.
Citation Information
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