Battery conveying system capable of achieving automatic turning control
By designing an automatic directional control battery delivery system, and using components such as drive blocks and selection rods to achieve automated transmission, the problems of transmission delays and high thresholds are solved, transmission efficiency and system simplicity are improved, and maintenance costs are reduced.
Patent Information
- Application Number
- CN202411592863.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2044-11-08
AI Technical Summary
The existing battery transmission system is prone to material accumulation during the transmission process, resulting in delays in processing. The control system relies on a variety of sensors and complex parameter settings, which has high usage threshold and maintenance costs.
A battery conveying system that can be automatically controlled by changing direction is designed, including a conveyor rack and a transformer rack. It realizes automatic change direction through components such as drive blocks, select blocks, select rods and drive blocks, and uses a single sensor and select rod to control the change direction. Roller rotation reduces component data and operational complexity.
Automatic battery transmission is realized, reducing manual intervention and sensor dependence, improving transmission efficiency, reducing maintenance costs, and timely avoiding battery clogs and simplifying the control system.
Smart Images

Figure CN119176386A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of storage battery manufacturing and relates to a conveying technology, in particular to a battery conveying system capable of automatic direction change control. Background Art
[0002] During production, batteries generally need to go through the stages of plate manufacturing, lead parts processing, battery pack welding, battery cell configuration, assembly charging, testing and packaging. In different stages, materials or processed parts need to be transported via conveyor rollers to machines in different directions for processing or testing.
[0003] When existing batteries are transported to different locations, it is difficult to avoid insufficient power for transporting materials, resulting in different groups of battery structures being piled up at the same location, affecting subsequent processing progress. At this time, manual intervention in the transmission process or the control system taking relevant measures is generally required. The relevant measures taken by the control system also require operators to debug before use. Only through manual dredging of the transportation process, it is difficult to ensure that the stacking position can be discovered and handled in time, affecting the speed of subsequent processing; and judging and handling the stacking status through the control system requires relying on numerous sensors and other equipment to provide data, which is too dependent on electronic components, and the parameters that need to be set in the early debugging process are numerous and complex, with high usage thresholds and maintenance costs.
[0004] To this end, the present invention proposes a battery conveying system capable of automatic direction change control. Summary of the invention
[0005] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a battery conveying system with automatic direction change control, which solves the problem of delay or high threshold of use when the existing battery conveying system uses manual or electronic components to handle the battery conveying problem in processing.
[0006] To achieve the above object, an embodiment of the first aspect of the present invention provides a battery conveying system with automatic direction-changing control, comprising: a conveying frame and a direction-changing frame, wherein the conveying frame and the direction-changing frame are fixedly connected, and a plurality of conveying rollers and a plurality of direction-changing rollers are rotatably connected inside the conveying frame; the plurality of conveying rollers are divided into two groups and arranged on both sides of the plurality of direction-changing rollers, and a selection mechanism is arranged between the conveying frame and the direction-changing rollers, and the selection mechanism comprises:
[0007] A driving block and a selection block, wherein the driving block and the selection block are both slidably arranged on the surface of the conveying frame, the distance between the driving block and the selection block is equal to the length of the battery, a selection rod is slidably connected inside the selection block, the surfaces of the driving block and the selection rod are in contact with the surface of the battery, and the selection rod is arc-shaped on both sides of the battery;
[0008] A driving column, wherein the driving column is slidably connected to the surface of the conveying frame, an end of the driving column close to the conveying frame is rotatably connected to a transfer block, the transfer block is slidably connected to the surface of the conveying frame, a driving belt is fixedly connected between the driving column and the selection rod, a driving belt is slidably connected to the surface of the driving column, one end of the driving belt is fixedly connected to the surface of the driving block, and a transfer belt is fixedly connected to the lower side of the driving belt on the driving column;
[0009] A driving block is slidably connected to the inside of the conveying frame, the driving block is slidably connected to one end of the transfer belt, and a driving component for realizing the rotation of the changing roller in different directions is arranged between the driving block and the conveying frame; a proximity sensor is fixedly connected to the surface of the conveying frame.
[0010] Optionally, the driving assembly includes a driving cone wheel, which is rotatably connected to the inside of the conveying frame, and the surface of the driving block is rotatably connected to two reversing cone wheels, both of which can engage with the driving cone wheel, and the distance between the reversing cone wheels is greater than the diameter of the driving cone wheel.
[0011] Optionally, a moving ring is provided on a side of the reversing cone wheel away from the driving cone wheel, and a moving shaft is fixedly connected to one end of the driving block, and the moving shaft is adapted to the moving ring.
[0012] Optionally, an outer rod is fixedly connected to the surface of the reversing cone wheel close to the reversing roller, and an inner rod is fixedly connected to the side of the reversing cone wheel away from the reversing roller facing the reversing roller. The outer rod has a larger diameter than the inner rod, and the inner rod penetrates and extends to the surface of the outer rod.
[0013] Optionally, a locking column is fixedly connected to the surface of the outer rod, a locking gear is fixedly connected to the end of the inner rod close to the changing roller, a locking groove is opened on the surface of the changing roller, the cross-section of the locking groove is E-shaped, and a plurality of fixed teeth are fixedly connected to the side of the locking groove away from the locking column, and the plurality of fixed teeth are arranged in a ring array on the inner surface of the locking groove, and the fixed teeth are meshed with the locking gear.
[0014] Optionally, the surfaces of the direction-changing rollers are fixedly connected with transmission wheels, and adjacent transmission wheels are transmission-connected with transmission belts.
[0015] Optionally, a selection groove is provided on the surface of the selection block, the selection groove is adapted to the selection rod, and a selection spring is fixedly connected between the selection groove and the selection rod.
[0016] Optionally, a conveying rod is rotatably connected inside the conveying frame, a spiral groove is provided on the surface of the conveying rod, and a conveying shaft is fixedly connected inside the driving block, and the conveying shaft is adapted to the spiral groove.
[0017] Optionally, a reverse groove is provided inside the conveying frame, the diameter of the reverse groove is larger than the diameter of the conveying rod, and a coil spring is fixedly connected between the reverse groove and the conveying rod.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: in the actual application process, the battery conveying system with automatic direction change control is provided with a driving block and a selection block with a spacing equal to the length of the battery, and a sliding selection rod is provided inside the selection block, and the surfaces of the driving block and the selection rod are in contact with the surface of the battery. When the battery slides to the surface of the direction change roller, it will drive the driving block to move, and then the position of the driving block reaches the surface of the conveying roller on the other side, indicating that the battery slides to the surface of the conveying roller. If the battery does not move to the surface of the conveying roller on this side, the movement of the battery on the rear side will prompt the selection rod to move, and at this time, the driving block moves, and when the driving block moves, the battery on the rear side moves, which will prompt the selection rod to move. When the moving block is not in place, the driving assembly will cause the direction-changing roller to rotate. At this time, the moving block will move and the direction-changing roller will rotate in the opposite direction, which will cause the rear battery to move to the surface of the conveying roller and change direction again to drive the front battery to the specified position. The rotation direction of the direction-changing roller can be achieved through only a single sensor and the position of the selection lever. The batteries that have not reached the position during transportation and the batteries that are attached to them can be autonomously separated and the batteries that are not in place can be caused to slide to the position of the direction-changing rack. Fewer components and data need to be controlled, which is more convenient and can timely drive the batteries that have not reached the position of the direction-changing rack to move to the position of the direction-changing rack to avoid blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural stereogram of the present invention;
[0020] Figure 2 It is a three-dimensional structural cross-sectional view of the driving block of the present invention;
[0021] Figure 3 It is a three-dimensional structural cross-sectional view of the reversing cone wheel of the present invention;
[0022] Figure 4 It is a three-dimensional structural cross-sectional view of the locking gear of the present invention;
[0023] Figure 5 It is a three-dimensional structural cross-sectional view of the transmission wheel of the present invention;
[0024] Figure 6 For the present invention Figure 1 A magnified view of the local structure at point A in the middle;
[0025] Figure 7 For the present invention Figure 1 A magnified view of the local structure at B in the middle;
[0026] Figure 8 For the present invention Figure 3 A magnified view of the local structure at C in the middle;
[0027] Fig. 9For the present invention Figure 4 A magnified view of the local structure at D in the middle;
[0028] Fig.10 For the present invention Figure 5 Enlarged view of the local structure at point E in the middle.
[0029] In the figure: 1. conveying frame; 2. direction-changing frame; 3. conveying roller; 4. direction-changing roller;
[0030] 51. driving block; 52. selecting block; 53. selecting rod; 54. driving column; 55. transfer block; 56. driving belt; 57. driving belt; 58. transfer belt; 59. driving block;
[0031] 61. driving cone wheel; 62. reversing cone wheel; 63. moving ring; 64. moving shaft;
[0032] 71. outer rod; 72. inner rod; 73. fastening column; 74. fastening gear; 75. fastening groove; 76. fixed tooth; 77. transmission wheel; 78. transmission belt;
[0033] 81. Select the slot; 82. Select the spring;
[0034] 91. Conveying rod; 92. Spiral groove; 93. Conveying shaft; 94. Reverse groove; 95. Spiral spring. DETAILED DESCRIPTION
[0035] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] like Figure 1-10 As shown, a battery conveying system capable of automatic direction change control comprises a conveying frame 1 and a direction change frame 2, wherein the conveying frame 1 and the direction change frame 2 are fixedly connected;
[0037] It should be noted that the direction-changing frame 2 is located at the rear side of the conveying frame 1 in the battery conveying direction, and a driving structure (not shown in the figure) for driving the battery to move is arranged inside the direction-changing frame 2;
[0038] The conveying frame 1 is internally rotatably connected with a plurality of conveying rollers 3 and a plurality of direction-changing rollers 4;
[0039] It should be noted that the plurality of conveying rollers 3 are divided into two groups and arranged on both sides of the plurality of direction-changing rollers 4. The plurality of conveying rollers 3 and the plurality of direction-changing rollers 4 are arranged in a linear array on the surface of the conveying frame 1, and the direction-changing rollers 4 are located in the middle of the conveying frame 1.
[0040] It should be noted that the conveying roller 3 rotates intermittently;
[0041] A selection mechanism is provided between the conveying frame 1 and the direction-changing roller 4, and the selection mechanism comprises:
[0042] A driving block 51 and a selection block 52, both of which are slidably arranged on the surface of the conveying frame 1, and the distance between the driving block 51 and the selection block 52 is equal to the length of the battery. A selection rod 53 is slidably connected inside the selection block 52, and the surfaces of the driving block 51 and the selection rod 53 are in contact with the surface of the battery, and the cross-section of the selection rod 53 decreases in size toward the battery direction and is arc-shaped toward the battery direction;
[0043] A driving column 54, wherein the driving column 54 is slidably connected to the surface of the conveying frame 1, and a transfer block 55 is rotatably connected to one end of the driving column 54 close to the conveying frame 1, and the transfer block 55 is slidably connected to the surface of the conveying frame 1, and a driving belt 56 is fixedly connected between the driving column 54 and the selection rod 53, and a driving belt 57 is slidably connected to the surface of the driving column 54, and one end of the driving belt 57 is fixedly connected to the surface of the driving block 51, and a transfer belt 58 is fixedly connected to the lower side of the driving belt 56 on the driving column 54;
[0044] It should be noted that the driving belt 56 between the driving column 54 and the selection rod 53 is made of a rigid soft material, that is, when the selection rod 53 moves toward the driving column 54, the driving belt 56 will move toward the driving block 51, and the middle part of the driving belt 56 will not be loose; and a mutually adapted protruding structure (not shown in the figure) is provided between the driving belt 56 and the driving column 54, that is, the movement of the driving belt 56 can drive the driving column 54 to rotate;
[0045] It should be noted that the transfer block 55 has a single hole (not shown) on its surface adapted to the driving belt 57, through which the driving belt 57 passes and is fixed to the surface of the driving column 54, that is, the rotation of the driving column 54 causes the driving belt 57 to be wound around the surface of the driving column 54;
[0046] A driving block 59, wherein the driving block 59 is slidably connected to the inside of the conveying frame 1, and the driving block 59 is slidably connected to one end of the transfer belt 58. A driving assembly for realizing the rotation of the direction-changing roller 4 in different directions is arranged between the driving block 59 and the conveying frame 1; a proximity sensor is fixedly connected to the surface of the conveying frame 1, and the proximity sensor is electrically connected to the components in the driving assembly;
[0047] It should be noted that proximity sensors can detect the presence or position of an object without contacting it. Common proximity sensors include inductive, capacitive and magnetic types, which determine the position of the object by detecting the change in the electromagnetic field between the object and the sensor and start the motor when necessary.
[0048] It should be noted that a driving spring is fixedly connected between the driving block 59 and the conveying frame 1;
[0049] In actual application, the battery conveying system capable of automatic direction change control is provided with a driving block 51 and a selection block 52 whose spacing is equal to the length of the battery, and a sliding selection rod 53 is provided inside the selection block 52. The surfaces of the driving block 51 and the selection rod 53 are in contact with the surface of the battery. When the battery slides to the surface of the direction change roller 4, the driving block 51 is driven to move, and then the position of the driving block 51 reaches the surface of the conveying roller 3 on the other side, indicating that the battery slides to the surface of the conveying roller 3. If the battery does not move to the surface of the conveying roller 3 on this side, the movement of the battery on the rear side will prompt the selection rod 53 to move, and at this time, the driving block 59 is driven to move, and at the driving block 5 When the battery 1 is not in place, the driving assembly will cause the reversing roller 4 to rotate. At this time, the block 59 will be moved, and the reversing roller 4 will rotate in the opposite direction, which will cause the rear battery to move to the surface of the conveying roller 3 and change direction again to drive the front battery to move to the specified position. Then, the rotation direction of the reversing roller 4 can be realized only by a single sensor and the position of the selection rod 53, and the battery that has not reached the position during transportation and the battery that is attached to it can be autonomously separated and the battery that has not reached the position can be caused to slide to the position of the reversing frame 2. Fewer components and data need to be controlled, which is more convenient, and the battery that has not reached the position of the reversing frame 2 can be driven to move to the position of the reversing frame 2 in time to avoid blockage.
[0050] In some specific embodiments, the driving assembly includes a driving cone wheel 61, and the driving cone wheel 61 is rotatably connected to the inside of the conveying frame 1;
[0051] It should be noted that a motor is fixedly connected inside the conveying frame 1, and the motor is electrically connected to an external power supply. One end of the motor output shaft is fixedly connected to a coupling (not shown in the figure), and the coupling (not shown in the figure) is fixedly connected to one end of the driving cone wheel 61;
[0052] The driving block 59 is rotatably connected to two reversing cone wheels 62, and both of the reversing cone wheels 62 can be meshed with the driving cone wheel 61, and the distance between the reversing cone wheels 62 is greater than the diameter of the driving cone wheel 61;
[0053] In a further embodiment, a moving ring 63 is provided on the side of the reversing cone wheel 62 away from the driving cone wheel 61, and a moving shaft 64 is fixedly connected to one end of the driving block 59, and the moving shaft 64 is adapted to the moving ring 63;
[0054] In a further embodiment, an outer rod 71 is fixedly connected to the surface of the reversing cone wheel 62 close to the reversing roller 4, and an inner rod 72 is fixedly connected to the side of the reversing cone wheel 62 facing the reversing roller 4 away from the reversing roller 4, wherein the outer rod 71 has a larger diameter than the inner rod 72, and the inner rod 72 penetrates and extends to the surface of the outer rod 71;
[0055] In a further embodiment, a fastening column 73 is fixedly connected to the surface of the outer rod 71, a fastening gear 74 is fixedly connected to the end of the inner rod 72 close to the direction-changing roller 4, a fastening groove 75 is opened on the surface of the direction-changing roller 4, and the cross-section of the fastening groove 75 is E-shaped, wherein the protruding fastening groove 75 is adapted to the fastening column 73, and a plurality of fixed teeth 76 are fixedly connected to the side of the fastening groove 75 away from the fastening column 73, and the plurality of fixed teeth 76 are arranged in a ring array on the inner surface of the fastening groove 75, and the fixed teeth 76 are meshed with the fastening gear 74;
[0056] It should be noted that if the locking gear 74 is meshed with the fixed tooth 76 , the locking column 73 is located at a position where the locking groove 75 is not extended;
[0057] In a further embodiment, the surfaces of the direction-changing rollers 4 are fixedly connected with transmission wheels 77, and transmission belts 78 are connected between adjacent transmission wheels 77;
[0058] In some specific implementation schemes, a selection groove 81 is provided on the surface of the selection block 52, the selection groove 81 is adapted to the selection rod 53, and a selection spring 82 is fixedly connected between the selection groove 81 and the selection rod 53;
[0059] In some specific embodiments, a conveying rod 91 is rotatably connected inside the conveying frame 1, a spiral groove 92 is provided on the surface of the conveying rod 91, and a conveying shaft 93 is fixedly connected inside the driving block 51, and the conveying shaft 93 is adapted to the spiral groove 92;
[0060] In a further embodiment, a reverse groove 94 is provided inside the conveying frame 1, the diameter of the reverse groove 94 is larger than the diameter of the conveying rod 91, and a coil spring 95 is fixedly connected between the reverse groove 94 and the conveying rod 91;
[0061] The working principle of the present invention is as follows: the battery is transported to the position of the driving block 51 and moves again, which will drive the driving block 51 to move, and then the conveying rod 91 rotates. The movement of the driving block 51 prompts the driving column 54 to move and drives the selection block 52 and the selection rod 53 to move. If one end of the battery cannot reach the surface of the conveying roller 3 on the other side, the driving block 51 has not moved to the specified position, and the proximity sensor driving motor is started, driving the driving cone wheel 61 to rotate, prompting the reversing cone wheel 62 on one side to rotate, and then driving the reversing roller 4 to rotate, prompting the battery to move toward the conveying roller 3 on that side again; if a battery approaches the battery during the movement, the rear battery will prompt the selection rod 53 to slide, and then the driving belt 56 will prompt the selection column to rotate, driving the belt 57 to wind, and the reversing cone wheel 62 will slide under the action of the driving block 59. At this time, the reversing cone wheel 62 on the other side is meshed with the driving cone wheel 61, and the reversing roller reverses, prompting the battery to move in the opposite direction to the target direction, until the rear battery is separated from the reversing roller 4, the selection rod 53 is reset, and the front battery continues to move to the position of the reversing frame 2.
[0062] The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.
Claims
1. A battery conveying system capable of automatic direction change control, characterized in that: include: A conveying frame (1) and a direction-changing frame (2), wherein the conveying frame (1) and the direction-changing frame (2) are fixedly connected, and a plurality of conveying rollers (3) and a plurality of direction-changing rollers (4) are rotatably connected inside the conveying frame (1); the plurality of conveying rollers (3) are divided into two groups and arranged on both sides of the plurality of direction-changing rollers (4), and a selection mechanism is arranged between the conveying frame (1) and the direction-changing rollers (4), and the selection mechanism comprises: A driving block (51) and a selection block (52), wherein the driving block (51) and the selection block (52) are both slidably arranged on the surface of the conveying frame (1), the distance between the driving block (51) and the selection block (52) is equal to the length of the battery, a selection rod (53) is slidably connected inside the selection block (52), the surfaces of the driving block (51) and the selection rod (53) are in contact with the surface of the battery, and the selection rod (53) is arc-shaped on both sides facing the battery; A driving column (54), wherein the driving column (54) is slidably connected to the surface of the conveying frame (1), a transfer block (55) is rotatably connected to one end of the driving column (54) close to the conveying frame (1), and the transfer block (55) is slidably connected to the surface of the conveying frame (1), a driving belt (56) is fixedly connected between the driving column (54) and the selection rod (53), a driving belt (57) is slidably connected to the surface of the driving column (54), one end of the driving belt (57) is fixedly connected to the surface of the driving block (51), and a transfer belt (58) is fixedly connected to the lower side of the driving belt (56) on the driving column (54); A driving block (59), wherein the driving block (59) is slidably connected to the inside of the conveying frame (1), the driving block (59) is slidably connected to one end of the transfer belt (58), and a driving component for realizing the rotation of the change-direction roller (4) in different directions is arranged between the driving block (59) and the conveying frame (1); and a proximity sensor is fixedly connected to the surface of the conveying frame (1).
2. The battery conveying system capable of automatic direction change control according to claim 1, characterized in that: The driving assembly comprises a driving cone wheel (61), the driving cone wheel (61) is rotatably connected to the inside of the conveying frame (1), and the surface of the driving block (59) is rotatably connected to two reversing cone wheels (62), both of which can mesh with the driving cone wheel (61), and the distance between the reversing cone wheels (62) is greater than the diameter of the driving cone wheel (61).
3. The battery conveying system capable of automatic direction change control according to claim 2, characterized in that: A moving ring (63) is provided on the side of the reversing cone wheel (62) away from the driving cone wheel (61), and a moving shaft (64) is fixedly connected to one end of the driving block (59), and the moving shaft (64) is adapted to the moving ring (63).
4. The battery conveying system capable of automatic direction change control according to claim 2, characterized in that: An outer rod (71) is fixedly connected to the surface of the reversing cone wheel (62) close to the reversing roller (4), and an inner rod (72) is fixedly connected to the side of the reversing cone wheel (62) facing the reversing roller (4) away from the reversing roller (4); the outer rod (71) has a larger diameter than the inner rod (72), and the inner rod (72) penetrates and extends to the surface of the outer rod (71).
5. The battery conveying system capable of automatic direction change control according to claim 4, characterized in that: A locking column (73) is fixedly connected to the surface of the outer rod (71); a locking gear (74) is fixedly connected to one end of the inner rod (72) close to the direction-changing roller (4); a locking groove (75) is provided on the surface of the direction-changing roller (4); the cross section of the locking groove (75) is E-shaped; a plurality of fixed teeth (76) are fixedly connected to the side of the locking groove (75) away from the locking column (73); the plurality of fixed teeth (76) are arranged in a ring array on the inner surface of the locking groove (75); and the fixed teeth (76) are meshed with the locking gear (74).
6. The battery conveying system capable of automatic direction change control according to claim 1, characterized in that: The surfaces of the direction-changing rollers (4) are fixedly connected with transmission wheels (77), and transmission belts (78) are transmission-connected between adjacent transmission wheels (77).
7. The battery conveying system capable of automatic direction change control according to claim 1, characterized in that: A selection groove (81) is provided on the surface of the selection block (52), the selection groove (81) is adapted to the selection rod (53), and a selection spring (82) is fixedly connected between the selection groove (81) and the selection rod (53).
8. The battery conveying system capable of automatic direction change control according to claim 1, characterized in that: A conveying rod (91) is rotatably connected inside the conveying frame (1), a spiral groove (92) is provided on the surface of the conveying rod (91), and a conveying shaft (93) is fixedly connected inside the driving block (51), and the conveying shaft (93) is adapted to the spiral groove (92).
9. The battery conveying system capable of automatic direction change control according to claim 8, characterized in that: A reverse groove (94) is provided inside the conveying frame (1); the diameter of the reverse groove (94) is larger than the diameter of the conveying rod (91); and a coil spring (95) is fixedly connected between the reverse groove (94) and the conveying rod (91).
Citation Information
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