Automatic injection filling equipment and filling process
By using synchronous circulation components and pressure regulating components in the injection automatic filling equipment, the automatic insertion and adjustment of the injection tube is achieved by using magnetic force and electromagnetic attraction, the problems of filling time and high energy consumption are solved, and the filling efficiency is improved And expanded the scope of application.
Patent Information
- Application Number
- CN202411705163.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing automatic injection filling equipment consumes time and consumes high energy during the filling process, and cannot adjust the position of the injection tube and the spacing of the container conveyor channels according to the container volume, which affects the filling efficiency and scope of application.
An injection automatic filling device is designed, using synchronous circulation components and pressure regulating components to automatically insert and adjust the injection tube through magnetic force and electromagnetic attraction, and synchronous movement of the container is achieved in combination with the conveying components, which is suitable for different sizes and heights. container.
It improves filling efficiency, reduces energy consumption, expands the scope of application of equipment, and realizes continuous filling of multiple containers and the applicability of different container sizes.
Smart Images

Figure CN119176513A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of medicine production, and in particular to automatic injection filling equipment and a filling process. Background Art
[0002] Medicines are substances or preparations used to prevent, treat or diagnose diseases in humans and livestock. Medicines can prevent disease, treat disease, reduce suffering, promote health, or enhance the body's resistance to disease or help diagnose disease. In drug production, high requirements are placed on the mechanization and automation of equipment, and a large number of instruments and equipment are used in the production process. The production equipment has strong versatility. After the production of liquid drugs, automatic filling equipment is generally required to seal the injection liquid in the filling bottle to facilitate the sealing and protection of the drugs and subsequent transportation. For example, the existing public document CN115650145B-An Amino Acid Injection Filling Device discloses an automatic injection filling device; Although the existing disclosed automatic filling equipment for injection can realize automatic filling of injection, there are still certain shortcomings in actual use: first, when in use, the existing automatic filling equipment for injection drives the syringe to move and align with the container to fill the injection through a filling component or a driving device, and this method requires stopping the container transportation and refilling after the syringe is aligned with the container, which will increase the filling time and affect the filling efficiency. At the same time, the long-term operation of the driving device to drive the syringe to move will increase the equipment cost and increase energy consumption; secondly, when in use, the existing automatic filling equipment for injection uses an air pump to pressurize the injection raw material tank to realize injection filling, and when this method adjusts the injection filling speed, it is necessary to adjust the power of the air pump, thereby increasing the energy consumption of the air pump and causing waste; finally, when in use, the existing automatic filling equipment for injection fills a container of a certain size through a filling component, and this method cannot adjust the position of the syringe and the container conveying track spacing according to the volume of the container when filling the injection, affecting the scope of application of the filling equipment; therefore, it is necessary to improve the existing technology to solve the above technical problems. Summary of the invention
[0003] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0004] In view of the fact that the above-mentioned existing automatic filling equipment for injection liquid needs to stop transporting the container and then insert the syringe for filling during injection, which causes the filling to take a long time and have low filling efficiency. At the same time, the long-term operation of the driving device to drive the syringe to move will increase the equipment cost, an automatic filling equipment for injection liquid is proposed.
[0005] To solve the above technical problems, the present invention provides the following technical solutions: an automatic filling device for injection liquid, comprising a conveying frame, a lifting frame is arranged directly above the conveying frame, a mounting frame is installed behind the upper surface of the conveying frame, a liquid storage tank is installed on the top of the mounting frame, a conveying assembly is arranged inside the conveying frame, the conveying assembly comprises a first motor installed on the front end surface of the conveying frame and a first rotating shaft installed on the output shaft of the first motor through a coupling, the other end of the first rotating shaft passes through the bearing on the outer wall of the conveying frame and is connected with the bearing on the inner wall of the conveying frame, and driving sprockets are sleeved on both ends of the outer wall of the first rotating shaft; and a synchronous circulation assembly, comprising a second chain arranged inside the lifting frame and second auxiliary sprockets installed at four corners inside the second chain, and the outer wall of the second chain is evenly spaced along its driving direction. There is a second U-shaped frame, the outer end of the second U-shaped frame is fixedly connected to a liquid storage box, a sealing box is connected through the center of one end surface of the liquid storage box, an injection tube is arranged at the center of one end surface of the sealing box, a sliding plate is slidably connected to the inner wall of the sealing box, a pressure frame is sleeved on the outer side of the sealing box, a magnetic block is embedded on the upper inner wall of the pressure frame, telescopic rods are evenly installed on the end surface of one side of the pressure frame along the circumferential direction of the injection tube, and a spring is sleeved on the outer wall of the telescopic rod; wherein, the second auxiliary sprocket is rotatably connected to the inner wall of the lifting frame, a sealing plug is arranged at the center of one end surface of the sliding plate, and the sealing plug is inserted into the inside of the injection tube, the outer end of the injection tube passes through the through hole on the pressure frame, the magnetic block and the sliding plate are attracted by magnetic force, the other end of the telescopic rod is installed on one end surface of the liquid storage box, and the spring is located between the liquid storage box and the pressure frame.
[0006] As a preferred solution of an automatic filling device for injection liquid of the present invention, a first chain is sleeved on the outer wall of the driving sprocket, a first auxiliary sprocket is arranged on the other side of the first chain, the first auxiliary sprocket is rotatably connected to the inner wall of the conveying frame, a first U-shaped frame is evenly installed on the outer wall of the first chain along its movement direction, and a sliding frame is installed on the outer wall of the closed end of the first U-shaped frame.
[0007] As a preferred solution of an automatic filling device for injection liquid of the present invention, wherein: a slider is slidably connected inside the sliding frame, the outer end of the slider is fixedly connected to a bracket, both sides of the front end surface of the lifting frame are fixedly connected to side plates, a pressurizing pipe is arranged on the top of the outer wall of one side of the liquid storage tank, a liquid outlet pipe is arranged at the bottom of the liquid storage tank, and the other end of the liquid outlet pipe is connected to the connecting pipe through a pipe joint.
[0008] As a preferred solution of an automatic filling device for injection liquid of the present invention, the other end of the connecting tube is connected to the liquid inlet tube through a pipe joint, the other end of the liquid inlet tube is rotatably connected to the inside of the hollow shaft, the other end of the hollow shaft passes through the bearing on the first support plate and is connected to the rear end surface of the liquid separation plate, nozzles are evenly spaced on the outer wall of the liquid separation plate along its circumferential direction, the other end of the nozzles is arranged on the outer wall of the corresponding liquid storage box, and the bottom of the first support plate is fixed to the surface of the conveying frame.
[0009] The beneficial effects of the present invention are as follows: through the synchronous circulation component, the bottle mouth is inserted into the outer side of the corresponding inclined injection tube during the transportation of the filling bottle, and the pressure frame is pushed to move under the action of pressure, and the sliding plate is adjusted in conjunction with the magnetic block to open the sealing plug on the injection tube to achieve automatic injection. When the filling bottle is transported, the corresponding injection tube can be moved synchronously under the action of the second chain to achieve continuous filling of multiple containers without stopping the conveyor belt for injection, reducing the filling time to improve the filling efficiency. At the same time, there is no need for external drive equipment to operate to adjust the position of the injection tube, thereby reducing energy consumption.
[0010] In view of the fact that the existing automatic injection filling equipment needs to change the filling speed by adjusting the power of the air pump during use, which will increase the energy consumption and operating pressure of the air pump, a further improvement of the automatic injection filling equipment is proposed.
[0011] As a preferred solution of an automatic filling device for injection liquid of the present invention, it also includes a pressure regulating assembly arranged on one side of the mounting frame, the pressure regulating assembly includes a first electric push rod installed on the outer wall of the mounting frame and a movable frame installed on the telescopic end of the first electric push rod, a second motor is installed inside the movable frame, a driving gear disc is installed on the output shaft of the second motor, and a driven gear disc is arranged in an array from front to back on one side of the driving gear disc.
[0012] As a preferred solution of an automatic filling device for injection liquid of the present invention, a second rotating shaft is installed on the inner wall of a plurality of adjacent driven gear plates, the front end of the second rotating shaft passes through the bearing on the second support plate and is connected to the turntable, a connecting rod is movably connected at the edge of the end surface on the other side of the turntable, the other end of the connecting rod is movably connected to the bottom of the piston through a hinge, the piston is located inside the air cylinder, an air inlet pipe is arranged at the top center position of the air cylinder, and an air outlet pipe is arranged on the outer wall of one side of the air cylinder.
[0013] As a preferred solution of an automatic filling device for injection liquid of the present invention, wherein: a sliding frame is provided on one side of the air cylinder, the outer wall of the sliding frame is slidably connected to the inside of the fixed frame, and slide grooves are provided at the center positions of the outer walls on both sides of the sliding frame, and pressure regulating tubes are installed in an array from top to bottom inside the sliding frame, and an electromagnetic plate is embedded at the top center position inside the fixed frame; wherein the rack on the outer wall of the active gear disc is meshed with the rack on the outer wall of the driven gear disc, the second support plate and the bottom of the air cylinder are fixed to the upper surface of the conveying frame, and one-way valves are provided on the air inlet pipe and the air outlet pipe, and the other ends of the air outlet pipe and the pressurizing pipe are respectively slidably connected to the inside of adjacent slide grooves, and the electromagnetic plate is magnetically attracted to the top of the sliding frame, and one side of the fixed frame is fixed to the top of the liquid storage tank.
[0014] Another beneficial effect of the present invention is that by setting the pressure regulating component, the first electric push rod adjusts the position of the second motor so that the driving gear disc engages with the driven gear discs of different diameters, thereby changing the speed of the reciprocating motion of the piston. Without changing the power of the second motor, the gas speed in the extrusion cylinder is changed. At the same time, under the action of the electromagnetic plate, the positions of the sliding frame and the pressure regulating tubes of different diameters inside the sliding frame are adjusted to change the volume of gas introduced into the liquid storage tank at the same time, thereby changing the filling speed. The injection speed can be adjusted according to the size of the filling bottle.
[0015] In view of the problem that the existing automatic injection filling equipment cannot adjust the position of the injection tube and the container conveying channel spacing according to the volume of the container during filling, which affects the scope of application, a further improvement of the automatic injection filling equipment is proposed.
[0016] As a preferred solution of an automatic filling device for injection liquid of the present invention, it also includes an electromagnetic ring embedded in the inner walls on both sides of the conveying frame, a second electric push rod is installed at the bottom of the side plate, there is magnetic attraction between the electromagnetic ring and the bracket, and the bottom end of the second electric push rod is installed on the upper surface of the conveying frame.
[0017] Another beneficial effect of the present invention is that by setting an electromagnetic ring and a second electric push rod, magnetic attraction is generated between the electromagnetic ring and the corresponding bracket after being energized, and the position of the bracket is adjusted to adapt to filling bottles of different sizes. At the same time, the second electric push rod is used to drive the lifting frame to rise or fall, thereby changing the distance between the injection tube and the bottle mouth of the corresponding filling bottle to adapt to filling bottles of different heights, which is convenient for the staff to make corresponding adjustments according to the size and height of the filling bottle, and has a wide range of applications.
[0018] In addition, the present invention also provides the following technical solutions: an automatic injection filling process, an automatic injection filling device performs injection filling operations according to the following steps; S1: First, adjust the positions of the bracket and the lifting frame according to the size and height of the filling bottle to be filled, use two sets of electromagnetic rings to adjust the position of the corresponding bracket, and then adjust the height of the lifting frame through the second electric push rod to adjust the height of the injection tube; S2: Then, the meshing of the driving gear disc and the corresponding driven gear disc is adjusted according to the required gas speed, so as to adjust the speed of the gas in the extruder; S3: The position of the sliding frame can also be adjusted through the electromagnetic plate, so that the gas outlet pipe and the pressure pipe are connected with the pressure regulating pipes of different diameters, and the gas intake amount is adjusted at the same time to realize automatic filling speed regulation; S4: Then, the conveying assembly is used to transport the filled bottles placed on the bracket. During the transportation of multiple filled bottles, the mouths of the filled bottles are automatically plugged into the outside of the corresponding injection tubes. At this time, the pressure frame on the outside of the injection tube moves under the pressure of the filled bottles, and the magnetic block drives the sliding plate to move and open the sealing plug; S5: According to S4, the second motor is started to press the gas in the gas cylinder into the liquid storage tank. The gas pressure in the liquid storage tank increases, and the injection fluid inside it is pushed out, and then injected from the injection tube into the filling bottle to achieve automatic filling. During the transportation of the filling bottle, the injection tube will be driven to move synchronously under the action of the second chain to achieve continuous filling. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them: Figure 1 It is a schematic diagram of the overall structure of the automatic injection filling equipment of the present invention.
[0020] Figure 2 It is a vertical cross-sectional view of the automatic injection filling device of the present invention.
[0021] Figure 3 For the present invention Figure 2 Schematic diagram of the structure of the conveying component.
[0022] Figure 4 For the present invention Figure 3 Schematic diagram of the disassembly of the first U-shaped frame in the structure.
[0023] Figure 5 For the present invention Figure 1 Schematic diagram of the structure of the lifting frame and the second electric push rod.
[0024] Figure 6 For the present invention Figure 5Schematic diagram of the structure of the synchronous loop component in the structure.
[0025] Figure 7 For the present invention Figure 6 Vertical cross-section of the second U-shaped frame in the structure.
[0026] Figure 8 For the present invention Figure 8 Schematic diagram of the disassembly of the liquid storage box, sealing box and pressure frame in the structure.
[0027] Fig. 9 For the present invention Figure 1 Structural diagram of the mounting frame and fluid storage tank in the structure.
[0028] Fig.10 For the present invention Fig. 9 Vertical section view of the fluid storage tank in the structure.
[0029] Fig.11 For the present invention Figure 2 Structural schematic diagram of the voltage regulating component in the structure.
[0030] Fig.12 For the present invention Fig.11 Vertical cross-section of the gas cylinder in the structure.
[0031] Fig.13 For the present invention Fig.12 Structural schematic diagram of the sliding frame and fixed frame in the structure.
[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 100, conveying frame; 101, conveying assembly; 101a, first motor; 101b, first rotating shaft; 101c, driving sprocket; 101d, first auxiliary sprocket; 101e, first chain; 101f, first U-shaped frame; 101g, sliding frame; 101h, sliding block; 101i, bracket; 102, lifting frame; 102a, side plate; 103, mounting frame; 104, liquid storage tank; 104a, pressurizing pipe; 104b, liquid outlet pipe; 104c, connecting pipe; 104d, liquid inlet pipe; 105, first support plate; 106, liquid separation plate; 106a, hollow shaft; 107, nozzle; 200, synchronous circulation assembly; 201, second chain; 202, second auxiliary sprocket; 203, second U-shaped frame; 204, storage Liquid box; 205, sealing box; 205a, injection tube; 206, sliding plate; 206a, sealing plug; 207, pressure frame; 207a, magnetic block; 208, telescopic rod; 209, spring; 300, pressure regulating assembly; 301, first electric push rod; 302, moving frame; 303, second motor; 303a, driving gear disc; 304, second rotating shaft; 304a, driven gear disc; 304b, rotating disk; 304c, connecting rod; 304d, piston; 305, second support plate; 306, air cylinder; 306a, air inlet pipe; 306b, air outlet pipe; 307, sliding frame; 307a, slide groove; 307b, pressure regulating pipe; 308, fixed frame; 308a, electromagnetic plate; 400, electromagnetic ring; 500, second electric push rod. DETAILED DESCRIPTION
[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0034] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0035] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0036] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included. Example 1
[0037] Reference Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 , which is the first embodiment of the present invention, provides an automatic injection filling device, which automatically inserts the inclined injection tube 205a into the corresponding filling bottle mouth and realizes synchronous movement under the action of the second chain 201 to achieve the purpose of continuous filling of multiple filling bottles and improve the filling efficiency.
[0038] Specifically, it includes a conveying frame 100, a lifting frame 102 is arranged directly above the conveying frame 100, a mounting frame 103 is installed at the rear of the upper surface of the conveying frame 100, a liquid storage tank 104 is installed on the top of the mounting frame 103, a conveying component 101 is arranged inside the conveying frame 100, the conveying component 101 includes a first motor 101a installed on the front end face of the conveying frame 100 and a first rotating shaft 101b installed on the output shaft of the first motor 101a through a coupling, the other end of the first rotating shaft 101b passes through the bearing on the outer wall of the conveying frame 100 and is connected with the bearing on the inner wall of the conveying frame 100, and both ends of the outer wall of the first rotating shaft 101b are sleeved with driving sprockets 101c; and a synchronous circulation component 200, including a second chain 201 arranged inside the lifting frame 102 and second auxiliary sprockets 202 installed at four corners inside the second chain 201, and second U-shaped frames 203 are evenly installed on the outer wall of the second chain 201 along its driving direction.
[0039] For details, please refer to Figure 6 , Figure 7 and Figure 8The outer end of the second U-shaped frame 203 is fixedly connected to a liquid storage box 204, and a sealing box 205 is connected to the center of one end surface of the liquid storage box 204. An injection tube 205a is arranged at the center of one end surface of the sealing box 205. A sliding plate 206 is slidably connected to the inner wall of the sealing box 205. A pressing frame 207 is sleeved on the outer side of the sealing box 205. A magnetic block 207a is embedded on the upper part of the inner wall of the pressing frame 207. Telescopic rods 208 are evenly spaced and installed on one end surface of the pressing frame 207 along the circumferential direction of the injection tube 205a. The telescopic rods 208 are arranged at regular intervals and are arranged on the inner wall of the pressing frame 207. A spring 209 is sleeved on the outer wall of 8; wherein, the second auxiliary sprocket 202 is rotatably connected to the inner wall of the lifting frame 102, a sealing plug 206a is provided at the center of one end surface of the sliding plate 206, and the sealing plug 206a is inserted into the inside of the injection tube 205a, the outer end of the injection tube 205a passes through the through hole on the pressing frame 207, the magnetic block 207a and the sliding plate 206 are attracted by magnetic force, the other end of the telescopic rod 208 is installed on one end surface of the liquid storage box 204, and the spring 209 is located between the liquid storage box 204 and the pressing frame 207; When the above arrangement is in use, the filling bottle is placed on the bracket 101i through the external conveying mechanism, wherein the bracket 101i is tilted, so the filling bottle is tilted and placed inside the bracket 101i, then the first motor 101a is started, and the output shaft of the first motor 101a rotates to drive the first rotating shaft 101b to rotate through the coupling, and the rotation of the first rotating shaft 101b drives the two sets of driving sprockets 101c on its outer wall to rotate, so that the two first chains 101e rotate with the assistance of the driving sprocket 101c and the first auxiliary sprocket 101d, thereby driving the bracket 101i and the filling bottle inside it to rotate synchronously. Movement, wherein an inverted trapezoidal lifting frame 102 and a second chain 201 are arranged above the conveying frame 100, and inclined injection tubes 205a are hung evenly at intervals on the outside of the second chain 201, so when the inclined filling bottle moves, its bottle mouth will be inserted into the outside of the corresponding inclined injection tube 205a, and under the influence of external force, the bottle mouth of the filling bottle will apply force to the pressure frame 207 outside the injection tube 205a, so that the pressure frame 207 moves along the outer wall of the sealing box 205 and squeezes the telescopic rod 208 and the spring 209, wherein a magnetic block 207a is embedded on the inner wall of the pressure frame 207, so when the pressure frame 207 moves, the pressure frame 207 is pressed. When the magnetic block 207a moves, the magnetic block 207a attracts and drives the sliding plate 206 in the sealing box 205 to move synchronously, so that the sealing plug 206a on the sliding plate 206 moves out of the injection tube 205a, so that the injection tube 205a is opened, and then the pressure regulating component 300 is used to pressurize the inside of the liquid storage tank 104, so that the air pressure inside the liquid storage tank 104 is increased, and the injection liquid inside is pressed out, and then the injection liquid is pressed into the liquid separation plate 106 through the liquid outlet pipe 104b, the connecting pipe 104c, and the liquid inlet pipe 104d, and then the injection liquid is injected into the corresponding liquid storage box 204 by the multiple nozzles 107, and finally The liquid is then discharged from the injection tube 205a and injected into the filling bottle. In the process of using the conveying component 101 to drive the filling bottle to move, it will drive the corresponding injection tube 205a, the liquid storage box 204, the second U-shaped frame 203, etc. to move synchronously, so that the second U-shaped frame 203 drives the second chain 201 to rotate synchronously under the action of the second auxiliary sprocket 202, thereby realizing the synchronous movement of the container while the injection liquid is filling, and can realize continuous filling of multiple containers without stopping the conveyor belt for injection, reducing the filling time to improve the filling efficiency, and at the same time, no external drive equipment is required to operate to adjust the position of the injection tube 205a, thereby reducing energy consumption.
[0040] Furthermore, the injection tube 205a is tilted, and the lifting frame 102 and the second chain 201 are both in an inverted trapezoidal shape, which is convenient for inserting the injection tube 205a into the corresponding filling bottle mouth. The sliding plate 206 can slide inside the sealing box 205 to adjust its position through the magnetic block 207a. The telescopic rod 208 limits the spring 209. The elastic performance of the spring 209 can drive the pressure frame 207 to move, and then the magnetic block 207a is used to move the sliding frame 307, so that the sealing plug 206a can be inserted into the injection tube 205a to achieve sealing.
[0041] Read in detail Figure 3 , Figure 4 , Figure 5 , Fig. 9 and Fig.10 As shown, a first chain 101e is sleeved on the outer wall of the driving sprocket 101c, a first auxiliary sprocket 101d is arranged on the other side of the first chain 101e, and the first auxiliary sprocket 101d is rotatably connected to the inner wall of the conveying frame 100, and first U-shaped frames 101f are evenly installed on the outer wall of the first chain 101e along its movement direction, and a sliding frame 101g is installed on the outer wall of the closed end of the first U-shaped frame 101f; a slider 101h is slidably connected inside the sliding frame 101g, and a bracket 101i is fixedly connected to the outer end of the slider 101h, and side plates 102a are fixedly connected to both sides of the front end surface of the lifting frame 102, and a top of the outer wall of one side of the liquid storage tank 104 is provided with The pressure tube 104a, a liquid outlet pipe 104b is provided at the bottom of the liquid storage tank 104, and the other end of the liquid outlet pipe 104b is connected to the connecting pipe 104c through a pipe joint; the other end of the connecting pipe 104c is connected to the liquid inlet pipe 104d through a pipe joint, and the other end of the liquid inlet pipe 104d is rotatably connected to the inside of the hollow shaft 106a, and the other end of the hollow shaft 106a passes through the bearing on the first support plate 105 and is connected to the rear end face of the liquid separation plate 106. The outer wall of the liquid separation plate 106 is evenly spaced along its circumferential direction. The other end of the nozzle 107 is arranged on the outer wall of the corresponding liquid storage box 204, and the bottom of the first support plate 105 is fixed to the surface of the conveying rack 100.
[0042] Furthermore, the first auxiliary sprocket 101d mainly assists the rotation of the first chain 101e, and the bracket 101i can move and adjust its position with the assistance of the slider 101h and the slide frame 101g, wherein the bracket 101i is provided with two groups, which support the bottom ends of the filling bottle, and the pipe joint serves as a pipeline connection. The liquid separation plate 106 can rotate under the action of the hollow shaft 106a, and a plurality of nozzles 107 are provided on the liquid separation plate 106, and the nozzles 107 are connected to the liquid storage box 204 in a one-to-one correspondence, wherein the liquid storage box 204 follows the injection tube 205a to drive the second chain 201 to rotate, and the liquid separation plate 106 will be driven to rotate through the nozzle 107, thereby avoiding the entanglement of the nozzle 107 when it rotates, and ensuring the normal use of the pipeline. Example 2
[0043] Reference Figure 2 , Fig.11 , Fig.12 and Fig.13 , which is the second embodiment of the present invention. This embodiment is based on the previous embodiment, but is different in that, in order to adjust the filling speed, the active toothed disc 303a is meshed with the driven toothed disc 304a of different diameters to change the reciprocating speed of the piston 304d, adjust the gas extrusion speed, and reduce energy consumption. At the same time, the electromagnetic plate 308a is used to adjust the position of the sliding frame 307, change the diameter of the connected pressure regulating pipe 307b, and change the volume of gas introduced into the liquid storage tank 104 at the same time, thereby changing the filling speed.
[0044] Specifically, it also includes a pressure regulating component 300 arranged on one side of the mounting frame 103, the pressure regulating component 300 includes a first electric push rod 301 installed on the outer wall of the mounting frame 103 and a movable frame 302 installed at the telescopic end of the first electric push rod 301, a second motor 303 is installed inside the movable frame 302, a driving gear disc 303a is installed on the output shaft of the second motor 303, and a driven gear disc 304a is arranged in an array from front to back on one side of the driving gear disc 303a; a second rotating shaft 304 is installed on the inner wall of a plurality of adjacent driven gear discs 304a, the front end of the second rotating shaft 304 passes through the bearing on the second support plate 305 and is connected to the rotating disk 304b, a connecting rod 304c is movably connected to the edge of the end surface of the other side of the rotating disk 304b, the other end of the connecting rod 304c is movably connected to the bottom of the piston 304d through a hinge, the piston 304d is located inside the air cylinder 306, and an air inlet pipe 306a is arranged at the top center of the air cylinder 306. An air outlet pipe 306b is provided on one side of the outer wall of the cylinder 306; a sliding frame 307 is provided on one side of the cylinder 306, and the outer wall of the sliding frame 307 is slidably connected to the inside of the fixed frame 308, and a sliding groove 307a is provided at the center of the outer wall of both sides of the sliding frame 307, and a pressure regulating tube 307b is installed in an array from top to bottom inside the sliding frame 307, and an electromagnetic plate 308a is embedded at the center of the top of the fixed frame 308; wherein, the rack on the outer wall of the active gear disc 303a The second support plate 305 and the bottom of the air cylinder 306 are both fixed to the upper surface of the conveying frame 100, and the air inlet pipe 306a and the air outlet pipe 306b are both provided with a one-way valve. The other ends of the air outlet pipe 306b and the pressurizing pipe 104a are respectively slidably connected to the inside of the adjacent slide groove 307a, and the electromagnetic plate 308a is magnetically attracted to the top of the sliding frame 307, and one side of the fixed frame 308 is fixed to the top of the liquid storage tank 104; When the above arrangement is in use, after the mouth of the filling bottle is inserted into the outside of the injection tube 205a, the second motor 303 is started, and the output shaft of the second motor 303 rotates to drive the active gear disc 303a to rotate, and the rack on the outer wall of the active gear disc 303a is meshed with the rack on the outer wall of the adjacent driven gear disc 304a, so when the active gear disc 303a rotates, it can drive the driven gear disc 304a to rotate, and the rotation of the driven gear disc 304a will synchronously rotate the second rotating shaft 304 and the rotating disk 304b thereon, and the outer wall of the rotating disk 304b is eccentrically movably connected with a connecting rod 304c, and the other end of the connecting rod 304c is connected by The hinge is movably connected to the piston 304d, so when the turntable 304b rotates, the piston 304d is driven to move up and down in the air cylinder 306 under the action of the connecting rod 304c, and the gas in the air cylinder 306 is continuously squeezed through the air inlet pipe 306a and the air outlet pipe 306b, and the squeezed gas enters the liquid storage tank 104 through the air outlet pipe 306b, the pressure regulating pipe 307b and the pressure increasing pipe 104a, thereby increasing the air pressure inside the liquid storage tank 104, so that the injection liquid inside can be squeezed out. When it is necessary to adjust the injection liquid ejection speed, the first electric push rod 301 is started first, and the first electric push rod 302 is started. The extension or contraction of the telescopic end of the rod 301 can drive the moving frame 302 and the second motor 303 to move synchronously, wherein the driven toothed discs 304a are provided with multiple groups, and the radius of each group of driven toothed discs 304a is different. By adjusting the position of the second motor 303, the active toothed disc 303a can be meshed with the driven toothed discs 304a of multiple different radii. Without changing the power of the second motor 303, the rotation speed of the second rotating shaft 304 and the rotating disc 304b can be adjusted by adjusting the radius of the driven toothed disc 304a, so as to achieve the purpose of adjusting the reciprocating speed of the piston 304d and the speed of the gas in the extrusion cylinder 306, thereby reducing the speed of the second rotating shaft 304 and the rotating disc 304b. Low energy consumption, and the electromagnetic plate 308a can be energized at the same time. After the electromagnetic plate 308a is energized, magnetic attraction is generated between the electromagnetic plate 308a and the sliding frame 307, and the sliding frame 307 can be moved inside the fixed frame 308 by adjusting the current size of the electromagnetic plate 308a, and the air outlet pipe 306b and the pressure tube 104a can be connected with the pressure regulating tube 307b of different diameters. By changing the diameter of the pressure regulating tube 307b, the volume of gas introduced into the liquid storage tank 104 at the same time can be changed, thereby changing the filling speed, and further changing the filling speed. The injection speed can be adjusted according to the size of the filling bottle, and the application range is wide.
[0045] Furthermore, there are multiple groups of driven toothed discs 304a with different diameters. The first electric push rod 301 can change the positions of the moving frame 302, the second motor 303 and the driving toothed disc 303a, so that the driving toothed disc 303a is engaged with the driven toothed discs 304a of different diameters, which is convenient for adjusting the rotation speed of the second rotating shaft 304 and the movement speed of the piston 304d. The driven toothed disc 304a and the rotating disc 304b are both located on the second rotating shaft 304 to achieve synchronous movement. The piston 304d performs upward or downward reciprocating motion in the air cylinder 306 under the action of the rotating disc 304b and the connecting rod 304c, so that the piston 304d can continuously squeeze the gas in the air cylinder 306. After the electromagnetic plate 308a is energized, it can absorb and adjust the position of the sliding frame 307. There are multiple pressure regulating tubes 307b, and each pressure regulating tube 307b has a different diameter. The one-way valves on the inlet pipe 306a and the outlet pipe 306b realize one-way entry and exit of the gas. Example 3
[0046] Reference Figure 1 and Figure 5 , which is the third embodiment of the present invention, is based on the above-mentioned embodiment 1, except that, in order to adapt to the injection of filling bottles of different sizes, the electromagnetic ring 400 is used to adjust the distance between the front and rear brackets 101i, and the height of the lifting frame 102 is adjusted by the second electric push rod 500, thereby increasing the scope of application.
[0047] Specifically, it also includes an electromagnetic ring 400 embedded in the inner walls of both sides of the conveying frame 100, and a second electric push rod 500 is installed at the bottom of the side plate 102a. The electromagnetic ring 400 and the bracket 101i are magnetically attracted, and the bottom end of the second electric push rod 500 is installed on the upper surface of the conveying frame 100; When the above arrangement is in use, when it is necessary to inject filling bottles of different sizes, the two groups of electromagnetic rings 400 in the conveying frame 100 are energized. After the electromagnetic rings 400 are energized, magnetic attraction is generated between the adjacent brackets 101i, and the current of the electromagnetic rings 400 is changed, so that the position of the bracket 101i is adjusted under the cooperation of the slider 101h and the slide frame 101g to adapt to filling bottles of different sizes. Then the second electric push rod 500 is started. The operation of the second electric push rod 500 can push the side plate 102a and the lifting frame 102 to rise or fall, thereby changing the distance between the injection tube 205a and the bottle mouth of the corresponding filling bottle to adapt to filling bottles of different heights. This is convenient for the staff to make corresponding adjustments according to the size and height of the filling bottle, and has a wide range of applications.
[0048] Furthermore, two groups of electromagnetic rings 400 are provided, which are respectively arranged on the outside of the corresponding brackets 101i. When the electromagnetic rings 400 are energized, they can generate magnetic attraction with the brackets 101i, thereby changing the positions of the two groups of brackets 101i. The second electric push rod 500 is used to change the position of the lifting frame 102 to achieve the purpose of changing the position of the synchronous circulation component 200. Example 4
[0049] This embodiment is the fourth embodiment of the present invention, and this embodiment provides an automatic filling process for injection, specifically, comprising the following steps: S1: First, adjust the positions of the bracket 101i and the lifting frame 102 according to the size and height of the filling bottle to be filled, and use two sets of electromagnetic rings 400 to absorb and adjust the position of the corresponding bracket 101i, and then adjust the height of the lifting frame 102 through the second electric push rod 500 to adjust the height of the injection tube 205a; S2: Then, the meshing of the driving toothed disc 303a and the corresponding driven toothed disc 304a is adjusted according to the required gas speed, so as to adjust the speed of the gas in the extrusion cylinder 306; S3: The position of the sliding frame 307 can also be adjusted through the electromagnetic plate 308a, so that the gas outlet pipe 306b and the pressure pipe 104a are connected with the pressure regulating pipe 307b of different diameters, and the gas intake amount is adjusted at the same time to realize automatic filling speed regulation; S4: Then, the conveying assembly 101 is used to transport the filled bottles placed on the bracket 101i. During the process of transporting multiple filled bottles in sequence, the bottle mouths of the filled bottles will automatically be plugged into the outer side of the corresponding injection tube 205a. At this time, the pressing frame 207 on the outer side of the injection tube 205a moves under the pressure of the filled bottles, and the sliding plate 206 is driven by the magnetic block 207a to move and open the sealing plug 206a. S5: According to S4, the second motor 303 is started to press the gas in the gas cylinder 306 into the liquid storage tank 104. The gas pressure in the liquid storage tank 104 increases, and the injection fluid inside it is forced out, and then injected into the filling bottle from the injection tube 205a to achieve automatic filling. During the transportation of the filling bottle, the injection tube 205a will be driven to move synchronously under the action of the second chain 201 to achieve continuous filling.
[0050] In addition, it should be noted that the components not described in detail in this article are prior art.
[0051] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of a plurality of parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to a variety of modifications that still fall within the scope of the appended claims.
[0052] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those features that are not relevant to implementing the invention).
[0053] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0054] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. An automatic filling device for injection, characterized in that: include, A conveying frame (100), wherein a lifting frame (102) is arranged directly above the conveying frame (100), a mounting frame (103) is installed behind the upper surface of the conveying frame (100), a liquid storage tank (104) is installed on the top of the mounting frame (103), a conveying assembly (101) is arranged inside the conveying frame (100), the conveying assembly (101) comprises a first motor (101a) installed on the front end surface of the conveying frame (100) and a first rotating shaft (101b) installed on the output shaft of the first motor (101a) through a coupling, the other end of the first rotating shaft (101b) passes through a bearing on the outer wall of the conveying frame (100) and is connected to a bearing on the inner wall of the conveying frame (100), and both ends of the outer wall of the first rotating shaft (101b) are sleeved with driving sprockets (101c); and, The synchronous circulation component (200) comprises a second chain (201) arranged inside the lifting frame (102) and second auxiliary sprockets (202) installed at four corners inside the second chain (201); second U-shaped frames (203) are evenly spaced and installed on the outer wall of the second chain (201) along its driving direction; the outer end of the second U-shaped frame (203) is fixedly connected to a liquid storage box (204); a sealing box (205) is connected through the center of one end surface of the liquid storage box (204); and the sealing box (205) is connected to the outer end of the second U-shaped frame (203); An injection tube (205a) is arranged at the center of one end surface of the sealing box (205); a sliding plate (206) is slidably connected to the inner wall of the sealing box (205); a pressing frame (207) is sleeved on the outer side of the sealing box (205); a magnetic block (207a) is embedded above the inner wall of the pressing frame (207); telescopic rods (208) are evenly spacedly installed on one end surface of the pressing frame (207) along the circumferential direction of the injection tube (205a); and a spring (209) is sleeved on the outer wall of the telescopic rod (208); The second auxiliary sprocket (202) is rotatably connected to the inner wall of the lifting frame (102), a sealing plug (206a) is provided at the center position of one end surface of the sliding plate (206), and the sealing plug (206a) is inserted into the inside of the injection tube (205a), the outer end of the injection tube (205a) passes through the through hole on the pressing frame (207), the magnetic block (207a) and the sliding plate (206) are magnetically attracted, the other end of the telescopic rod (208) is installed on one end surface of the liquid storage box (204), and the spring (209) is located between the liquid storage box (204) and the pressing frame (207).
2. The automatic injection filling device according to claim 1, characterized in that: A first chain (101e) is sleeved on the outer wall of the driving sprocket (101c); a first auxiliary sprocket (101d) is arranged on the other side of the first chain (101e); the first auxiliary sprocket (101d) is rotatably connected to the inner wall of the conveying frame (100); first U-shaped frames (101f) are evenly spacedly installed on the outer wall of the first chain (101e) along its moving direction; and a sliding frame (101g) is installed on the outer wall of the closed end of the first U-shaped frame (101f).
3. The automatic injection filling device according to claim 2, characterized in that: The sliding frame (101g) is slidably connected to a slider (101h) inside, the outer end of the slider (101h) is fixedly connected to a bracket (101i), the front end surface of the lifting frame (102) is fixedly connected to side plates (102a) on both sides, a pressurizing pipe (104a) is arranged on the top of the outer wall of one side of the liquid storage tank (104), and a liquid outlet pipe (104b) is arranged at the bottom of the liquid storage tank (104), and the other end of the liquid outlet pipe (104b) is connected to a connecting pipe (104c) via a pipe joint.
4. The automatic injection filling device according to claim 3, characterized in that: The other end of the connecting pipe (104c) is connected to the liquid inlet pipe (104d) via a pipe joint, the other end of the liquid inlet pipe (104d) is rotatably connected to the inside of the hollow shaft (106a), the other end of the hollow shaft (106a) passes through the bearing on the first support plate (105) and is connected to the rear end surface of the liquid separation plate (106), the outer wall of the liquid separation plate (106) is provided with nozzles (107) evenly spaced along its circumferential direction, the other end of the nozzles (107) is provided on the outer wall corresponding to the liquid storage box (204), and the bottom of the first support plate (105) is fixed to the surface of the conveying frame (100).
5. The automatic injection filling device according to claim 3, characterized in that: The invention also comprises a voltage regulating assembly (300) arranged on one side of the mounting frame (103), the voltage regulating assembly (300) comprising a first electric push rod (301) mounted on the outer wall of the mounting frame (103) and a movable frame (302) mounted on the telescopic end of the first electric push rod (301), a second motor (303) being mounted inside the movable frame (302), a driving gear disc (303a) being mounted on the output shaft of the second motor (303), and driven gear discs (304a) being arranged in an array from front to back on one side of the driving gear disc (303a).
6. The automatic injection filling device according to claim 5, characterized in that: A second rotating shaft (304) is installed on the inner wall of a plurality of adjacent driven gear plates (304a), the front end of the second rotating shaft (304) passes through the bearing on the second support plate (305) and is connected to the rotating disk (304b), a connecting rod (304c) is movably connected to the edge of the end surface on the other side of the rotating disk (304b), the other end of the connecting rod (304c) is movably connected to the bottom of the piston (304d) through a hinge, the piston (304d) is located inside the air cylinder (306), an air inlet pipe (306a) is arranged at the top center of the air cylinder (306), and an air outlet pipe (306b) is arranged on one side of the outer wall of the air cylinder (306).
7. The automatic injection filling device according to claim 6, characterized in that: A sliding frame (307) is provided on one side of the gas cylinder (306); the outer wall of the sliding frame (307) is slidably connected to the inside of the fixed frame (308); sliding grooves (307a) are provided at the center positions of the outer walls on both sides of the sliding frame (307); pressure regulating tubes (307b) are installed in an array from top to bottom inside the sliding frame (307); and an electromagnetic plate (308a) is embedded at the center position of the top end inside the fixed frame (308); The rack on the outer wall of the active gear disc (303a) meshes with the rack on the outer wall of the driven gear disc (304a); the second support plate (305) and the bottom of the air cylinder (306) are fixed to the upper surface of the conveying frame (100); the air inlet pipe (306a) and the air outlet pipe (306b) are provided with a one-way valve; the other ends of the air outlet pipe (306b) and the pressurizing pipe (104a) are respectively slidably connected to the inside of the adjacent slide groove (307a); the electromagnetic plate (308a) is magnetically attracted to the top of the sliding frame (307); and one side of the fixed frame (308) is fixed to the top of the liquid storage tank (104).
8. The automatic injection filling device according to claim 3, characterized in that: It also includes an electromagnetic ring (400) embedded in the inner walls of both sides of the conveying frame (100), a second electric push rod (500) is installed at the bottom of the side plate (102a), there is magnetic attraction between the electromagnetic ring (400) and the bracket (101i), and the bottom end of the second electric push rod (500) is installed on the upper surface of the conveying frame (100).
9. An automatic filling process for injection, characterized in that: The automatic injection filling equipment according to any one of claims 6 to 8 performs injection filling operation according to the following steps; S1: First, according to the size and height of the filling bottle to be filled, the positions of the bracket (101i) and the lifting frame (102) are adjusted, and the positions of the corresponding brackets (101i) are adjusted by adsorption using two sets of electromagnetic rings (400), and then the height of the lifting frame (102) is adjusted by the second electric push rod (500) to adjust the height of the injection tube (205a); S2: Then, the meshing of the driving toothed disc (303a) and the corresponding driven toothed disc (304a) is adjusted according to the required gas speed, so as to adjust the speed of the gas in the extrusion cylinder (306); S3: The position of the sliding frame (307) can also be adjusted through the electromagnetic plate (308a) so that the gas outlet pipe (306b) and the pressure pipe (104a) are connected to the pressure regulating pipe (307b) of different diameters, and the gas intake amount is adjusted at the same time to achieve automatic filling speed regulation; S4: Then, the filling bottles placed on the bracket (101i) are transported by the conveying assembly (101). During the process of transporting the multiple filling bottles in sequence, the mouths of the filling bottles are automatically plugged into the outside of the corresponding injection tubes (205a). At this time, the pressure frame (207) outside the injection tube (205a) moves under the pressure of the filling bottles, and the magnetic block (207a) drives the sliding plate (206) to move and open the sealing plug (206a). S5: According to S4, the second motor (303) is started to pressurize the gas in the gas cylinder (306) into the liquid storage tank (104). The gas pressure in the liquid storage tank (104) increases, and the injection fluid inside is forced out, and then injected into the filling bottle from the injection tube (205a), thereby realizing automatic filling. During the transportation of the filling bottle, the injection tube (205a) will be driven to move synchronously under the action of the second chain (201), thereby realizing continuous filling.
Citation Information
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