A wire heat treatment tempering device and its usage method

By designing a steel wire heat treatment tempering device containing multiple synergistic mechanisms, the problems of liquid alkali removal, alkali residue, carbide residue and water waste during the steel wire tempering process are solved, and the efficient cleaning, drying and tempering effect of the steel wire is improved.

CN119177336BActive Publication Date: 2025-06-27JIAXING FENGCHENG HARDWARE CO LTD
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Patent Information

Application Number
CN202411211693.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-27
Estimated Expiration
2044-08-30

AI Technical Summary

Technical Problem

During the tempering process, existing wire tempering devices have problems such as alkali, alkali residue, carbide residue and waste of water resources in the steel wire belt, which affects the production environment and quality of the steel wire.

Method used

A steel wire heat treatment tempering device is designed, including a stirring mechanism, a reciprocating strike mechanism, a grinding mechanism, a pushing mechanism, a cooling mechanism and an extrusion jet mechanism. Through the synergistic effect of these mechanisms, efficient heating, cooling, cleaning, grinding and water removal of the steel wire is achieved.

Benefits of technology

This device can effectively clean the moisture and alkali liquid on the surface of the steel wire, remove carbide residues, improve the cleaning and drying effect of the steel wire, reduce waste of water resources, and improve the tempering effect and surface quality of the steel wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of wire heat treatment tempering equipment, and specifically relates to a wire heat treatment tempering device and its usage method, which includes a support base. A tempering furnace is fixedly connected to the top of the support base. A support frame is fixedly connected to the outer surface of the tempering furnace. A rotating rod is rotatably connected to the side wall of the support frame. In the present invention, the wire body passes through from the bottom of the annular limiting frame, so that the wire body enters below the water level of the cooling water to cool the heated wire body. The temperature of the wire body raises the temperature of the cooling water. When the rotating rod rotates, the rotating rod drives the arc-shaped stirring plate to stir the cooling water. Stirring can make the heated liquid heat more evenly, accelerate evaporation, and at the same time can also accelerate the cooling of the liquid. Because stirring can make the liquid dissipate heat more easily, it prevents the cooling water temperature from being too high and affecting the wire tempering effect, improves the uniformity of heat distribution in the cooling water, facilitates the cooling water to absorb the heat on the wire, and improves the wire tempering effect.
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Description

Technical Field

[0001] The present invention relates to the technical field of wire heat treatment and tempering equipment, and specifically relates to a wire heat treatment and tempering device and its use method. Background Technique

[0002] During the wire production process, it needs to go through four processes: rough drawing, heat treatment, fine drawing, and tempering and copper plating. When drawing, as the deformation amount of the wire increases, grain fragmentation will cause work hardening, and residual stress inside the wire will also appear. Therefore, a tempering device is needed to perform tempering treatment on the bead wire, organize recrystallization or recovery, and obtain good plasticity indexes on the basis of the original work hardening. The main purpose of tempering is to reduce or avoid internal stress in quenched steel parts, or reduce their hardness and strength to improve their ductility or toughness. Tempering is a metal heat treatment process in which a workpiece that has been quenched is reheated to a temperature higher than the lower critical temperature, held for a period of time, and then heated in air or media such as water or oil, or the quenched alloy workpiece is cooled to the required temperature, held for a certain period of time, and then slowly or quickly heated, generally to reduce or avoid internal stress in quenched steel parts, or reduce their hardness and strength to improve their ductility or toughness. Tempering is a kind of heat treatment.

[0003] As an ideal alternative, alkaline bath tempering still has problems such as a large amount of liquid alkali being carried out by the wire when walking, and alkali residues on the wire surface. At the same time, when the wire is annealed, it becomes black and dull, with carbide residues on the surface, and impurities remain on the wire after the wire tempering is completed. In the prior art, after the wire tempering is completed, there is still water remaining on the wire. When the wire moves, the water droplets on the wire not only cause waste of water resources, but also affect the wire production environment. Summary of the Invention

[0004] The purpose of the present invention is to provide a wire heat treatment and tempering device and its use method to solve the problems raised in the above background technique.

[0005] To solve the above technical problems, the present invention is realized through the following technical solutions:

[0006] The present invention is a wire heat treatment and tempering device and its use method, including a support base. A tempering furnace is fixedly connected to the top of the support base. A support frame is fixedly connected to the outer surface of the tempering furnace. A rotating rod is rotatably connected to the side wall of the support frame. A transport roller is fixedly connected to the side wall of the rotating rod. The side wall of the transport roller is in contact with a wire body. One end of the wire body penetrates through the outer surface of the tempering furnace and extends to the inside. A protective outer box is fixedly connected to the inner wall of the tempering furnace. A heating spiral coil is fixedly connected to the inner wall of the protective outer box. An extrusion spray U-shaped box is fixedly connected to the inner wall of the tempering furnace. It further includes:

[0007] Stirring mechanism, the stirring mechanism includes a fixing plate fixedly connected to the outer surface of the tempering furnace. A servo motor is fixedly connected to the side wall of the fixing plate. The output end of the servo motor is fixedly connected to a rotating rod. One end of the rotating rod away from the servo motor penetrates the side wall of the tempering furnace and extends to the outside. An arc-shaped stirring plate is fixedly connected to the side wall of the rotating rod. A circular limiting frame is fixedly connected to the inner wall of the tempering furnace;

[0008] Reciprocating knocking mechanism, the reciprocating knocking mechanism includes a water-drop-shaped pushing plate fixedly connected to the side wall of the rotating rod. An arc-shaped moving plate is in contact with the outer surface of the water-drop-shaped pushing plate. A connecting rod is fixedly connected to the side wall of the arc-shaped moving plate. One end of the connecting rod away from the arc-shaped moving plate is fixedly connected to a knocking plate.

[0009] Further, a sliding rod is slidably connected to the side wall of the knocking plate. One end of the sliding rod away from the knocking plate is fixedly connected to the inner wall of the tempering furnace. A reciprocating spring is fixedly connected to the side wall of the knocking plate. One end of the reciprocating spring away from the knocking plate is fixedly connected to the inner wall of the tempering furnace.

[0010] Further, a grinding mechanism is arranged on the inner wall of the tempering furnace. The grinding mechanism includes a fixed groove ring fixedly connected to the inner wall of the tempering furnace. A circular convex slider is slidably connected to the inner wall of the fixed groove ring. A circular grinding piece is fixedly connected to the side wall of the circular convex slider. The inner wall of the circular grinding piece is in contact with the outer surface of the steel wire body.

[0011] Further, a gear is fixedly connected to the side wall of the circular grinding piece. A toothed plate is meshed with the side wall of the gear. A sliding groove is opened on the side wall of the toothed plate. A limiting sliding frame is slidably connected to the inner wall of the sliding groove. The side wall of the limiting sliding frame is fixedly connected to the inner wall of the tempering furnace.

[0012] Further, a pushing mechanism is arranged on the side wall of the rotating rod. The pushing mechanism includes a fixed rotating plate fixedly connected to the side wall of the rotating rod. A diagonal support frame is in contact with the side wall of the fixed rotating plate. One end of the diagonal support frame is fixedly connected to a moving plate. Both ends of the moving plate are fixedly connected to the side wall of the toothed plate.

[0013] Further, a first connecting plate is fixedly connected to the side wall of the moving plate. A connecting spring is fixedly connected to the side wall of the first connecting plate. One end of the connecting spring away from the first connecting plate is fixedly connected to a second connecting plate. The bottom of the second connecting plate is fixedly connected to the top of the extrusion spray U-shaped box.

[0014] Further, a cooling mechanism is arranged on the side wall of the rotating rod. The cooling mechanism includes a belt sleeved on the side wall of the rotating rod. A connecting rotating shaft is in transmission connection with the inner wall of the belt. A water inlet cylinder is fixedly connected to the side wall of the tempering furnace. The water inlet cylinder penetrates the side wall of the tempering furnace and extends to the inside. One end of the connecting rotating shaft penetrates the side wall of the water inlet cylinder and extends to the inside. A spiral rotating plate is fixedly connected to the side wall of the connecting rotating shaft. A water spraying pipeline is fixedly connected to the side wall of the water inlet cylinder. The top of the water spraying pipeline penetrates the side wall of the tempering furnace and extends to the inside. Water spraying holes are opened on the side wall of the water spraying pipeline.

[0015] Further, an extrusion jet mechanism is provided on the side wall of the water-drop-shaped pushing plate. The extrusion jet mechanism includes a pushing plate in contact with the side wall of the water-drop-shaped pushing plate. A convex sliding plate is slidably connected to the side wall of the pushing plate, and the side wall of the convex sliding plate is fixedly connected to the inner wall of the tempering furnace. An extrusion plate is in contact with the top of the pushing plate, and the side wall of the extrusion plate is slidably connected to the side wall of the convex sliding plate. A return spring is fixedly connected to the top of the extrusion plate, and the end of the return spring away from the extrusion plate is fixedly connected to the inner wall of the extrusion spray U-shaped box. A jet hole is fixedly connected to the side wall of the extrusion spray U-shaped box.

[0016] Further, a method for using a wire heat treatment tempering device includes the following steps:

[0017] S1: When tempering the wire body, the wire is placed on the transport roller, and the wire body will penetrate into the tempering furnace. When the wire body enters the protective outer box, the heating spiral coil heats the wire body, and the wire body to be processed is heated to the required temperature. After the heating process, the wire body is cooled. The wire body penetrates to the bottom of the annular limiting frame, and the servo motor is started. The servo motor drives the rotating rod to rotate, so that the rotating rod drives the connecting rotating shaft to rotate, so that the connecting rotating shaft drives the water inlet cylinder to rotate. Cooling water is put into the tempering furnace, and the water level submerges the water inlet cylinder. The water inside the water inlet cylinder enters the water spray pipe through the spiral rotating plate, and the cooling water in the water spray pipe is sprayed out from the water spray holes;

[0018] S2: The wire body penetrates from the bottom of the annular limiting frame, so that the wire body enters below the cooling water level. When the rotating rod rotates, the rotating rod drives the arc-shaped stirring plate to stir the cooling water;

[0019] S3: When the rotating rod rotates, the rotating rod drives the water-drop-shaped pushing plate to rotate. The water-drop-shaped pushing plate pushes the arc-shaped moving plate, so that the connecting rod drives the knocking plate to move. The knocking plate moves on the sliding rod, and the reciprocating spring cooperates with the water-drop-shaped pushing plate to make the knocking plate move reciprocally. The knocking plate pats the wire body, so that the wire body vibrates;

[0020] S4: When the water-drop-shaped pushing plate rotates, the water-drop-shaped pushing plate pushes the pushing plate to move, so that the pushing plate pushes the extrusion plate to rise. The extrusion plate slides on the convex sliding plate, so that the gas between the extrusion spray U-shaped box and the extrusion plate is extruded and sprayed onto the wire body through the jet hole;

[0021] S5: When the rotating rod rotates, the rotating rod drives the fixed rotating plate to rotate, so that the fixed rotating plate pushes the diagonal support frame, so that the moving plate drives the toothed plate to move. When the fixed rotating plate does not contact the diagonal support frame through rotation, the connecting spring drives the first connecting plate to reset, and the first connecting plate drives the moving plate to reset, enabling the moving plate to drive the toothed plate to move reciprocally. The toothed plate is limitedly moved on the limit sliding frame through the sliding groove. Since the toothed plate meshes with the gear, when the toothed plate moves, the gear drives the annular grinding member to rotate, and the annular grinding member rotates on the fixed groove ring through the annular convex slider, and the annular grinding member grinds the steel wire body.

[0022] The present invention has the following beneficial effects:

[0023] 1. For the wire heat treatment tempering device and its use method of the present invention, after the heating process ends, the steel wire body is cooled. The steel wire body penetrates into the bottom of the annular limit frame, the servo motor is started, the servo motor drives the rotating rod to rotate, so that the rotating rod drives the connecting rotating shaft to rotate, so that the connecting rotating shaft drives the water inlet cylinder to rotate, the cooling water is put into the tempering furnace, the water level submerges the water inlet cylinder, and the water inside the water inlet cylinder enters the water spraying pipe through the spiral rotating plate. The cooling water in the water spraying pipe sprays out from the water spraying holes and sprays onto the steel wire body after the heating process, so that the impact force of the cooling water cleans the steel wire.

[0024] 2. For the wire heat treatment tempering device and its use method of the present invention, the steel wire body penetrates into the bottom of the annular limit frame, so that the steel wire body enters below the cooling water level to cool the heated steel wire body. The temperature of the steel wire body makes the temperature of the cooling water rise. When the rotating rod rotates, the rotating rod drives the arc-shaped stirring plate to stir the cooling water. Stirring can make the heated liquid heat more evenly, accelerate evaporation, and at the same time can also accelerate the cooling of the liquid, because stirring can make the liquid dissipate heat more easily, prevent the cooling water temperature from being too high and affecting the wire tempering effect, improve the uniformity of heat distribution in the cooling water, facilitate the cooling water to absorb the heat on the steel wire, and improve the wire tempering effect.

[0025] 3. For the wire heat treatment tempering device and its use method of the present invention, when the rotating rod rotates, the rotating rod drives the water droplet-shaped pushing plate to rotate, the water droplet-shaped pushing plate pushes the arc-shaped moving plate, enabling the connecting rod to drive the knocking plate to move. The knocking plate moves on the sliding rod, and the reciprocating spring cooperates with the water droplet-shaped pushing plate to enable the knocking plate to move reciprocally. The knocking plate pats the steel wire body, so that the steel wire body vibrates. The knocking plate knocks each steel wire, thereby making the steel wire body vibrate, and then shaking off the moisture and alkali solution on the surface of the steel wire body, improving the cleaning effect and drying effect.

[0026] 4. For this wire heat treatment and tempering device and its usage method, when the water-drop-shaped pushing plate rotates, the water-drop-shaped pushing plate pushes the push plate to move, causing the push plate to push the extrusion plate to rise. The extrusion plate slides on the convex sliding plate, so that the gas between the extrusion spray U-shaped box and the extrusion plate is ejected towards the wire body through the extrusion from the jet holes. The gas passing through the jet holes increases the flow rate of the gas, facilitating the heat dissipation of the wire body after the heating process ends. The wire body comes out of the cooling water, and through the extrusion jet mechanism, the moisture and lye on the surface of the wire can be washed off by the gas, further improving the cleaning effect and drying effect, and further enhancing the water removal effect.

[0027] 5. For this wire heat treatment and tempering device and its usage method, when the rotating rod rotates, the rotating rod drives the fixed rotating plate to rotate, thus causing the fixed rotating plate to push the inclined support frame, so that the moving plate drives the toothed plate to move. When the fixed rotating plate rotates and does not contact the inclined support frame, the connecting spring drives the first connecting plate to reset, and the first connecting plate drives the moving plate to reset, enabling the moving plate to drive the toothed plate to move reciprocally. The toothed plate is limited in movement on the limit sliding frame through the sliding groove. Since the toothed plate meshes with the gear, when the toothed plate moves, the gear drives the annular grinding piece to rotate. The annular grinding piece rotates on the fixed groove ring through the annular convex slider, and the annular grinding piece grinds the wire body to clean the carbide residues on the surface of the wire body after the heating ends, improving the tempering effect of the wire and ensuring the surface quality of the wire during production.

[0028] Of course, it is not necessary for any product implementing the present invention to achieve all the above advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0031] Figure 2 It is a schematic diagram of the overall internal structure of the tempering furnace of the present invention;

[0032] Figure 3 It is a cross-sectional view of the stirring mechanism structure of the present invention;

[0033] Figure 4 It is an enlarged view of the reciprocating knocking mechanism structure of the present invention;

[0034] Figure 5 It is a schematic diagram of the overall structure of the grinding mechanism of the present invention;

[0035] Figure 6 This is the enlarged sectional view of the grinding mechanism structure of the present invention;

[0036] Figure 7 This is the side sectional view of the tempering furnace of the present invention;

[0037] Figure 8 This is the enlarged view of the pushing mechanism structure of the present invention;

[0038] Figure 9 This is the sectional view of the cooling mechanism structure of the present invention;

[0039] Figure 10 This is the enlarged sectional view of the extrusion and jetting mechanism structure of the present invention;

[0040] Figure 11 This is the method diagram of the present invention.

[0041] In the drawings, the list of components represented by each reference numeral is as follows:

[0042] In the figure: 101, support base; 102, tempering furnace; 103, support frame; 104, rotating rod; 105, transport roller; 106, wire body; 107, protective outer box; 108, heating spiral coil; 109, extrusion spray U-shaped box; 2, stirring mechanism; 201, fixing plate; 202, servo motor; 203, rotating rod; 204, arc-shaped stirring plate; 205, annular limiting frame; 3, reciprocating knocking mechanism; 301, water-drop-shaped pushing plate; 302, arc-shaped moving plate; 303, connecting rod; 304, knocking plate; 305, sliding rod; 306, reciprocating spring; 4, grinding mechanism; 401, fixed groove ring; 402, annular convex slider; 404, annular grinding piece; 405, gear; 406, toothed plate; 407, sliding groove; 408, limiting sliding frame; 5, pushing mechanism; 501, fixed rotating plate; 502, inclined support frame; 503, moving plate; 504, first connecting plate; 505, connecting spring; 506, second connecting plate; 6, cooling mechanism; 601, belt; 602, connecting rotating shaft; 603, water inlet cylinder; 604, spiral rotating plate; 605, water spraying pipeline; 606, water spraying hole; 7, extrusion and jetting mechanism; 701, push plate; 702, convex sliding plate; 703, extrusion plate; 704, return spring; 705, jetting small hole. Detailed implementation manners

[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0044] Example 1

[0045] Please refer to Figure 1 - Figure 6 As shown in the figure, the present invention is a steel wire heat treatment tempering device and its usage method, including a support base 101. A tempering furnace 102 is fixedly connected to the top of the support base 101. A support frame 103 is fixedly connected to the outer surface of the tempering furnace 102. A rotating rod 104 is rotatably connected to the side wall of the support frame 103. A transport roller 105 is fixedly connected to the side wall of the rotating rod 104. A steel wire body 106 is in contact with the side wall of the transport roller 105. One end of the steel wire body 106 penetrates through the outer surface of the tempering furnace 102 and extends to the inside. A protective outer box 107 is fixedly connected to the inner wall of the tempering furnace 102. A heating spiral coil 108 is fixedly connected to the inner wall of the protective outer box 107. An extrusion spray U-shaped box 109 is fixedly connected to the inner wall of the tempering furnace 102. When tempering the steel wire body 106, the steel wire is placed on the transport roller 105, and the steel wire body 106 will penetrate into the tempering furnace 102. When the steel wire body 106 enters the protective outer box 107, the heating spiral coil 108 heats the steel wire body 106 to the required temperature. It further includes:

[0046] A stirring mechanism 2. The stirring mechanism 2 includes a fixing plate 201 fixedly connected to the outer surface of the tempering furnace 102. A servo motor 202 is fixedly connected to the side wall of the fixing plate 201. The output end of the servo motor 202 is fixedly connected to a rotating rod 203. The end of the rotating rod 203 away from the servo motor 202 penetrates through the side wall of the tempering furnace 102 and extends to the outside. An arc-shaped stirring plate 204 is fixedly connected to the side wall of the rotating rod 203. A circular limiting frame 205 is fixedly connected to the inner wall of the tempering furnace 102. The steel wire body 106 penetrates from the bottom of the circular limiting frame 205, so that the steel wire body 106 enters below the water level of the cooling water, and the heated steel wire body 106 is cooled. The temperature of the steel wire body 106 raises the temperature of the cooling water. When the rotating rod 203 rotates, the rotating rod 203 drives the arc-shaped stirring plate 204 to stir the cooling water. Stirring can make the heated liquid heat more evenly and accelerate evaporation; at the same time, it can also accelerate the cooling of the liquid, because stirring can make the liquid dissipate heat more easily, prevent the cooling water temperature from being too high and affecting the steel wire tempering effect, improve the uniformity of heat distribution in the cooling water, facilitate the cooling water to absorb the heat on the steel wire, and improve the steel wire tempering effect;

[0047] The reciprocating knocking mechanism 3 includes a water-drop-shaped pushing plate 301 fixedly connected to the side wall of the rotating rod 203. An arc-shaped moving plate 302 is in contact with the outer surface of the water-drop-shaped pushing plate 301. A connecting rod 303 is fixedly connected to the side wall of the arc-shaped moving plate 302. One end of the connecting rod 303 away from the arc-shaped moving plate 302 is fixedly connected to a knocking plate 304. A sliding rod 305 is slidably connected to the side wall of the knocking plate 304. One end of the sliding rod 305 away from the knocking plate 304 is fixedly connected to the inner wall of the tempering furnace 102. A reciprocating spring 306 is fixedly connected to the side wall of the knocking plate 304. One end of the reciprocating spring 306 away from the knocking plate 304 is fixedly connected to the inner wall of the tempering furnace 102. When the rotating rod 203 rotates, the rotating rod 203 drives the water-drop-shaped pushing plate 301 to rotate. The water-drop-shaped pushing plate 301 pushes the arc-shaped moving plate 302, enabling the connecting rod 303 to drive the knocking plate 304 to move. The knocking plate 304 moves on the sliding rod 305. The cooperation between the reciprocating spring 306 and the water-drop-shaped pushing plate 301 enables the knocking plate 304 to move reciprocally. The knocking plate 304 pats the steel wire body 106, causing the steel wire body 106 to vibrate. The knocking plate 304 knocks each steel wire, further causing the steel wire body 106 to vibrate, thereby vibrating off the moisture and lye on the surface of the steel wire body 106, improving the cleaning effect and drying effect.

[0048] A grinding mechanism 4 is arranged on the inner wall of the tempering furnace 102. The grinding mechanism 4 includes a fixed groove ring 401 fixedly connected to the inner wall of the tempering furnace 102. An annular convex slider 402 is slidably connected to the inner wall of the fixed groove ring 401. An annular grinding piece 404 is fixedly connected to the side wall of the annular convex slider 402. The inner wall of the annular grinding piece 404 is in contact with the outer surface of the steel wire body 106. A gear 405 is fixedly connected to the side wall of the annular grinding piece 404. A toothed plate 406 is meshed with the side wall of the gear 405. A sliding groove 407 is formed in the side wall of the toothed plate 406. A limiting sliding frame 408 is slidably connected to the inner wall of the sliding groove 407. The side wall of the limiting sliding frame 408 is fixedly connected to the inner wall of the tempering furnace 102. The toothed plate 406 is limited to move on the limiting sliding frame 408 through the sliding groove 407. Due to the meshing of the toothed plate 406 and the gear 405, when the toothed plate 406 moves, the gear 405 drives the annular grinding piece 404 to rotate. The annular grinding piece 404 rotates on the fixed groove ring 401 through the annular convex slider 402. The annular grinding piece 404 grinds the steel wire body 106, cleaning the carbide residues on the surface of the steel wire body 106 after heating, improving the tempering effect of the steel wire, and ensuring the surface quality of the steel wire during production.

[0049] Embodiment 2

[0050] The difference feature from Embodiment 1 is that

[0051] Please refer to Figure 5 - Figure 10,

[0052] A pushing mechanism 5 is arranged on the side wall of the rotating rod 203. The pushing mechanism 5 includes a fixed rotating plate 501 fixedly connected to the side wall of the rotating rod 203. An inclined support frame 502 is arranged in contact with the side wall of the fixed rotating plate 501. One end of the inclined support frame 502 is fixedly connected with a moving plate 503. Both ends of the moving plate 503 are fixedly connected to the side wall of the toothed plate 406. A first connecting plate 504 is fixedly connected to the side wall of the moving plate 503. A connecting spring 505 is fixedly connected to the side wall of the first connecting plate 504. One end of the connecting spring 505 far from the first connecting plate 504 is fixedly connected with a second connecting plate 506. The bottom of the second connecting plate 506 is fixedly connected to the top of the extrusion spray U-shaped box 109. When the rotating rod 203 rotates, the rotating rod 203 drives the fixed rotating plate 501 to rotate, so that the fixed rotating plate 501 pushes the inclined support frame 502, so that the moving plate 503 drives the toothed plate 406 to move. When the fixed rotating plate 501 does not contact the inclined support frame 502 through rotation, the connecting spring 505 drives the first connecting plate 504 to reset, and the first connecting plate 504 drives the moving plate 503 to reset, so that the moving plate 503 can drive the toothed plate 406 to move reciprocally.

[0053] A cooling mechanism 6 is arranged on the side wall of the rotating rod 203. The cooling mechanism 6 includes a belt 601 sleeved on the side wall of the rotating rod 203. A connecting rotating shaft 602 is in transmission connection with the inner wall of the belt 601. A water inlet cylinder 603 is fixedly connected to the side wall of the tempering furnace 102. The water inlet cylinder 603 penetrates through the side wall of the tempering furnace 102 and extends to the inside. One end of the connecting rotating shaft 602 penetrates through the side wall of the water inlet cylinder 603 and extends to the inside. A spiral rotating plate 604 is fixedly connected to the side wall of the connecting rotating shaft 602. A water spraying pipeline 605 is fixedly connected to the side wall of the water inlet cylinder 603. The top end of the water spraying pipeline 605 penetrates through the side wall of the tempering furnace 102 and extends to the inside. Water spraying holes 606 are formed in the side wall of the water spraying pipeline 605. After the heating process is completed, the steel wire body 106 is cooled. The steel wire body 106 penetrates into the bottom of the annular limiting frame 205. The servo motor 202 is started. The servo motor 202 drives the rotating rod 203 to rotate, so that the rotating rod 203 drives the connecting rotating shaft 602 to rotate, so that the connecting rotating shaft 602 drives the water inlet cylinder 603 to rotate. Cooling water is put into the tempering furnace 102, and the water level submerges the water inlet cylinder 603. The water inside the water inlet cylinder 603 enters the water spraying pipeline 605 through the spiral rotating plate 604. The cooling water in the water spraying pipeline 605 is sprayed out from the water spraying holes 606 and sprayed onto the steel wire body 106 after the heating process is completed, so that the impact force of the cooling water cleans the steel wire.

[0054] The side wall of the water droplet-shaped push plate 301 is provided with an extrusion jetting mechanism 7. The extrusion jetting mechanism 7 includes a push plate 701 in contact with the side wall of the water droplet-shaped push plate 301. A convex sliding plate 702 is slidably connected to the side wall of the push plate 701. The side wall of the convex sliding plate 702 is fixedly connected to the inner wall of the tempering furnace 102. An extrusion plate 703 is in contact with the top of the push plate 701. The side wall of the extrusion plate 703 is slidably connected to the side wall of the convex sliding plate 702. A return spring 704 is fixedly connected to the top of the extrusion plate 703. The end of the return spring 704 away from the extrusion plate 703 is fixedly connected to the inner wall of the extrusion spray U-shaped box 109. A jetting small hole 705 is fixedly connected to the side wall of the extrusion spray U-shaped box 109. When the water droplet-shaped push plate 301 rotates, the water droplet-shaped push plate 301 pushes the push plate 701 to move, so that the push plate 701 pushes the extrusion plate 703 to rise. The extrusion plate 703 slides on the convex sliding plate 702, so that the gas between the extrusion spray U-shaped box 109 and the extrusion plate 703 is jetted towards the steel wire body 106 through extrusion from the jetting small hole 705. The gas passing through the jetting small hole 705 increases the flow rate of the gas, which is convenient for dissipating heat from the steel wire body 106 after the heating process ends. The steel wire body 106 comes out of the cooling water. Through the extrusion jetting mechanism 7, the moisture and lye on the surface of the steel wire can be washed off by the gas, further improving the cleaning effect and drying effect, and further improving the water removal effect.

[0055] During use, when tempering the steel wire body 106, the steel wire is placed on the transport roller 105, and the steel wire body 106 will penetrate into the tempering furnace 102. When the steel wire body 106 enters the protective outer box 107, the heating spiral coil 108 heats the steel wire body 106 to the required temperature. After the heating process, the steel wire body 106 is cooled. The steel wire body 106 penetrates into the bottom of the annular limiting frame 205, and the servo motor 202 is started. The servo motor 202 drives the rotating rod 203 to rotate, so that the rotating rod 203 drives the connecting rotating shaft 602 to rotate, so that the connecting rotating shaft 602 drives the water inlet cylinder 603 to rotate. Cooling water is put into the tempering furnace 102, and the water level submerges the water inlet cylinder 603. The water inside the water inlet cylinder 603 enters the spray pipe 605 through the spiral plate 604. The cooling water in the spray pipe 605 is sprayed out from the spray holes 606 and sprayed onto the steel wire body 106 after the heating process, so that the impact force of the cooling water cleans the steel wire. The steel wire body 106 penetrates into the bottom of the annular limiting frame 205, so that the steel wire body 106 enters below the water level of the cooling water, and the heated steel wire body 106 is cooled. The temperature of the steel wire body 106 makes the temperature of the cooling water rise. When the rotating rod 203 rotates, the rotating rod 203 drives the arc-shaped stirring plate 204 to stir the cooling water. Stirring can make the heated liquid heat more evenly and accelerate evaporation; at the same time, it can also accelerate the cooling of the liquid, because stirring can make the liquid dissipate heat more easily, prevent the cooling water temperature from being too high and affecting the steel wire tempering effect, improve the uniformity of the heat distribution in the cooling water, facilitate the cooling water to absorb the heat on the steel wire, and improve the steel wire tempering effect;

[0056] When the rotating rod 203 rotates, the rotating rod 203 drives the water-drop-shaped pushing plate 301 to rotate. The water-drop-shaped pushing plate 301 pushes the arc-shaped moving plate 302, enabling the connecting rod 303 to drive the knocking plate 304 to move. The knocking plate 304 moves on the sliding rod 305. The reciprocating spring 306 cooperates with the water-drop-shaped pushing plate 301 to enable the knocking plate 304 to move reciprocally. The knocking plate 304 pats the steel wire body 106, causing the steel wire body 106 to vibrate. The knocking plate 304 knocks each steel wire, further causing the steel wire body 106 to vibrate, thereby shaking off the moisture and lye on the surface of the steel wire body 106, improving the cleaning effect and drying effect. At the same time, when the water-drop-shaped pushing plate 301 rotates, the water-drop-shaped pushing plate 301 pushes the push plate 701 to move, causing the push plate 701 to push the extrusion plate 703 to rise. The extrusion plate 703 slides on the convex sliding plate 702, enabling the gas between the extrusion spray U-shaped box 109 and the extrusion plate 703 to be sprayed onto the steel wire body 106 through the extrusion jet holes 705. The gas passing through the jet holes 705 increases the flow rate of the gas, facilitating the heat dissipation of the steel wire body 106 after the heating process. The steel wire body 106 comes out of the cooling water. Through the extrusion jetting mechanism 7, the moisture and lye on the surface of the steel wire can be washed off by the gas, further improving the cleaning effect and drying effect, and further enhancing the water removal effect;

[0057] When the rotating rod 203 rotates, the rotating rod 203 drives the fixed rotating plate 501 to rotate, thereby causing the fixed rotating plate 501 to push the diagonal support 502, enabling the moving plate 503 to drive the toothed plate 406 to move. When the fixed rotating plate 501 does not contact the diagonal support 502 during rotation, the connecting spring 505 drives the first connecting plate 504 to reset, and the first connecting plate 504 drives the moving plate 503 to reset, enabling the moving plate 503 to drive the toothed plate 406 to move reciprocally. The toothed plate 406 is limitedly moved on the limit sliding frame 408 through the sliding groove 407. Since the toothed plate 406 meshes with the gear 405, when the toothed plate 406 moves, the gear 405 drives the annular grinding part 404 to rotate. The annular grinding part 404 rotates on the fixed groove ring 401 through the annular convex slider 402. The annular grinding part 404 grinds the steel wire body 106, cleaning the carbide residues on the surface of the steel wire body 106 after heating, improving the tempering effect of the steel wire, and ensuring the surface quality of the steel wire during steel wire production.

[0058] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation manners. Obviously, according to the content of this specification, many modifications and variations can be made. These embodiments are selected and specifically described in this specification in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. A steel wire heat treatment and tempering device, comprising a support seat (101), the top of the support seat (101) is fixedly connected to a tempering furnace (102), the outer surface of the tempering furnace (102) is fixedly connected to a support frame (103), the side wall of the support frame (103) is rotatably connected to a rotating rod (104), the side wall of the rotating rod (104) is fixedly connected to a transport roller (105), the side wall of the transport roller (105) is contacted with a steel wire body (106), one end of the steel wire body (106) passes through the outer surface of the tempering furnace (102) and extends to the inner side, the inner wall of the tempering furnace (102) is fixedly connected to a protective outer box (107), the inner wall of the protective outer box (107) is fixedly connected to a heating spiral coil (108), and the inner wall of the tempering furnace (102) is fixedly connected to an extrusion spray U-shaped box (109), characterized in that: Also includes: A stirring mechanism (2), the stirring mechanism (2) comprising a fixing plate (201) fixedly connected to the outer surface of the tempering furnace (102), the side wall of the fixing plate (201) fixedly connected to the servo motor (202), the output end of the servo motor (202) fixedly connected to a rotating rod (203), an end of the rotating rod (203) away from the servo motor (202) passing through the side wall of the tempering furnace (102) and extending to the outside, the side wall of the rotating rod (203) fixedly connected to an arc-shaped stirring plate (204), and the inner wall of the tempering furnace (102) fixedly connected to an annular limiting frame (205); A reciprocating knocking mechanism (3), the reciprocating knocking mechanism (3) comprising a water drop-shaped push plate (301) fixedly connected to the side wall of the rotating rod (203), the outer surface of the water drop-shaped push plate (301) being in contact with an arc-shaped shifting plate (302), the side wall of the arc-shaped shifting plate (302) being fixedly connected to a connecting rod (303), and one end of the connecting rod (303) away from the arc-shaped shifting plate (302) being fixedly connected to a knocking plate (304); A grinding mechanism (4) is provided on the inner wall of the tempering furnace (102); the grinding mechanism (4) is fixedly connected to a fixed groove ring (401) on the inner wall of the tempering furnace (102); the inner wall of the fixed groove ring (401) is slidably connected to an annular convex sliding block (402); the side wall of the annular convex sliding block (402) is fixedly connected to an annular grinding piece (404); the inner wall of the annular grinding piece (404) is arranged in contact with the outer surface of the steel wire body (106); The side wall of the annular grinding member (404) is fixedly connected to the gear (405), the side wall of the gear (405) is meshedly connected to the toothed plate (406), the side wall of the toothed plate (406) is provided with a sliding groove (407), the inner wall of the sliding groove (407) is slidably connected to a limiting slide (408), and the side wall of the limiting slide (408) is fixedly connected to the inner wall of the tempering furnace (102).

2. A steel wire heat treatment and tempering device according to claim 1, characterized in that: The side wall of the knocking plate (304) is slidably connected to a sliding rod (305), and one end of the sliding rod (305) away from the knocking plate (304) is fixedly connected to the inner wall of the tempering furnace (102). The side wall of the knocking plate (304) is fixedly connected to a reciprocating spring (306), and one end of the reciprocating spring (306) away from the knocking plate (304) is fixedly connected to the inner wall of the tempering furnace (102).

3. A steel wire heat treatment and tempering device according to claim 2, characterized in that: The side wall of the rotating rod (203) is provided with a pushing mechanism (5), the pushing mechanism (5) comprising a fixed rotating plate (501) fixedly connected to the side wall of the rotating rod (203), a diagonal support frame (502) being provided in contact with the side wall of the fixed rotating plate (501), one end of the diagonal support frame (502) being fixedly connected to a moving plate (503), and both ends of the moving plate (503) being fixedly connected to the side wall of the toothed plate (406).

4. A steel wire heat treatment and tempering device according to claim 3, characterized in that: The side wall of the movable plate (503) is fixedly connected to a first connecting plate (504), the side wall of the first connecting plate (504) is fixedly connected to a connecting spring (505), one end of the connecting spring (505) away from the first connecting plate (504) is fixedly connected to a second connecting plate (506), and the bottom of the second connecting plate (506) is fixedly connected to the top of the extrusion spray U-shaped box (109).

5. A steel wire heat treatment and tempering device according to claim 4, characterized in that: The side wall of the rotating rod (203) is provided with a cooling mechanism (6), the cooling mechanism (6) comprising a belt (601) sleeved on the side wall of the rotating rod (203), the inner wall of the belt (601) being transmission-connected with a connecting rotating shaft (602), the side wall of the tempering furnace (102) being fixedly connected with a water inlet cylinder (603), the water inlet cylinder (603) penetrating the side wall of the tempering furnace (102) and extending to the inside, one end of the connecting rotating shaft (602) penetrating the side wall of the water inlet cylinder (603) and extending to the inside, the side wall of the connecting rotating shaft (602) being fixedly connected with a spiral rotating plate (604), the side wall of the water inlet cylinder (603) being fixedly connected with a water spraying pipe (605), the top end of the water spraying pipe (605) penetrating the side wall of the tempering furnace (102) and extending to the inside, and the side wall of the water spraying pipe (605) being provided with a water spraying hole (606).

6. A steel wire heat treatment and tempering device according to claim 5, characterized in that: The side wall of the teardrop-shaped push plate (301) is provided with an extrusion jet mechanism (7), the extrusion jet mechanism (7) comprising a push plate (701) contacting the side wall of the teardrop-shaped push plate (301), the side wall of the push plate (701) being slidably connected to a convex slide plate (702), the side wall of the convex slide plate (702) being fixedly connected to the inner wall of the tempering furnace (102), the top of the push plate (701) being contactingly provided with an extrusion plate (703), the side wall of the extrusion plate (703) being slidably connected to the side wall of the convex slide plate (702), the top of the extrusion plate (703) being fixedly connected to a return spring (704), one end of the return spring (704) away from the extrusion plate (703) being fixedly connected to the inner wall of an extrusion jet U-shaped box (109), and the side wall of the extrusion jet U-shaped box (109) being fixedly connected to an air jet hole (705).

7. The method for using the steel wire heat treatment and tempering device according to claim 6, characterized in that: The steps include: S1: When the steel wire body (106) needs to be tempered, the steel wire is placed on the transport roller (105), and the steel wire body (106) is inserted into the tempering furnace (102). When the steel wire body (106) enters the protective outer box (107), the heating spiral coil (108) heats the steel wire body (106) to heat the steel wire body (106) to the required temperature. After the heating process is completed, the steel wire body (106) is cooled, and the steel wire body (106) is inserted into the bottom of the annular limit frame (205) and started. A servo motor (202) drives the rotating rod (203) to rotate, thereby causing the rotating rod (203) to drive the connecting rotating shaft (602) to rotate, thereby causing the connecting rotating shaft (602) to drive the water inlet cylinder (603) to rotate, and cooling water is put into the tempering furnace (102), the water level submerges the water inlet cylinder (603), and the water inside the water inlet cylinder (603) enters the water spraying pipe (605) through the spiral rotating plate (604), and the cooling water in the water spraying pipe (605) is sprayed out from the water spraying hole (606); S2: The steel wire body (106) is inserted from the bottom of the annular limiting frame (205) so that the steel wire body (106) enters below the cooling water level. When the rotating rod (203) rotates, the rotating rod (203) drives the arc-shaped stirring plate (204) to stir the cooling water; S3: When the rotating rod (203) rotates, the rotating rod (203) drives the teardrop-shaped push plate (301) to rotate, and the teardrop-shaped push plate (301) pushes the arc-shaped moving plate (302), so that the connecting rod (303) drives the knocking plate (304) to move, and the knocking plate (304) moves on the sliding rod (305). The reciprocating spring (306) cooperates with the teardrop-shaped push plate (301) to make the knocking plate (304) move back and forth, and the knocking plate (304) beats the steel wire body (106), thereby causing the steel wire body (106) to vibrate; S4: When the water drop-shaped push plate (301) rotates, the water drop-shaped push plate (301) pushes the push plate (701) to move, so that the push plate (701) pushes the extrusion plate (703) to rise, and the extrusion plate (703) slides on the convex slide plate (702), so that the gas between the extrusion spray U-shaped box (109) and the extrusion plate (703) is extruded and sprayed from the spray hole (705) to the steel wire body (106); S5: When the rotating rod (203) rotates, the rotating rod (203) drives the fixed rotating plate (501) to rotate, so that the fixed rotating plate (501) pushes the diagonal support frame (502), so that the movable plate (503) drives the toothed plate (406) to move, and when the fixed rotating plate (501) is no longer in contact with the diagonal support frame (502) through rotation, the connecting spring (505) drives the first connecting plate (504) to reset, and the first connecting plate (504) drives the movable plate (503) to reset, so that the movable plate ( 503) drives the tooth plate (406) to move back and forth, and the tooth plate (406) moves on the limiting slide (408) through the sliding groove (407). Because the tooth plate (406) is engaged with the gear (405), when the tooth plate (406) moves, the gear (405) drives the annular grinding member (404) to rotate, and the annular grinding member (404) rotates on the fixed groove ring (401) through the annular convex slider (402), and the annular grinding member (404) grinds the steel wire body (106).

Citation Information

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