Embroidery process and embroidered cloth manufactured by same

Abstract

The invention discloses an embroidery technology and embroidery cloth manufactured through the embroidery technology, and relates to the field of spinning. S2, moving; s3, embroidering the water-soluble cloth; s4, translating the base cloth; s5, embroidering the base cloth; s6, jointly translating the water-soluble cloth and the base cloth; s7, hot pressing; s8, washing and dissolving the water-soluble cloth; and S9, warehousing. The second embroidery pattern is directly formed on the base cloth in a woven mode, the connection strength of the second embroidery pattern and the base cloth is high, and therefore the stability of the second embroidery pattern is guaranteed, the first embroidery pattern is directly formed through the water-soluble cloth and fixed to the bottom of the groove in a hot pressing mode, and the first embroidery pattern does not affect the structural strength of the bottom of the groove. By means of the arrangement, embroidering can be arranged at any position of the base cloth, the structural strength of the base cloth cannot be affected by the arrangement mode of the first embroidering patterns, the overall layering sense and aesthetic feeling of the embroidering cloth are guaranteed, the polyester fibers have the advantage of being high in strength, and the overall strength and abrasion resistance of the embroidering cloth are guaranteed.

Description

Technical Field

[0001] The invention relates to the field of textiles, and more particularly to an embroidery process and embroidered cloth made therefrom. Background Art

[0002] Embroidery is to form colorful patterns on fabrics using yarns, so as to ensure the overall aesthetics of the fabrics. Existing embroidery generally feeds embroidery threads into an embroidery machine, and then directly uses the embroidery machine to weave patterns on the fabrics.

[0003] Although it is relatively simple and quick to embroider directly on fabrics with colored threads, it also has certain limitations. For some delicate or weak fabrics, embroidering directly on the fabrics may cause certain damage to the fabrics. And if the weaving density of the fabric is too low, the effect of embroidering with colored threads on the fabrics will not be good.

[0004] Some existing base fabrics embroidered by embroidery machines are not flat, and long grooves are set on the base fabrics. The weaving density at the grooves is low and thin, so that the fabric needs to avoid these grooves during the embroidery process, which affects the arrangement of the embroidery pattern.

[0005] Therefore, new solutions need to be proposed to solve this problem. Summary of the invention

[0006] In view of the deficiencies in the prior art, the object of the present invention is to provide an embroidery process and embroidered cloth made therefrom.

[0007] The above technical purpose of the present invention is achieved through the following technical solutions: an embroidery process, wherein the embroidery process uses an embroidery device to process fabrics, wherein the embroidery device includes a workbench, on which a positioning module, an embroidery module and a hot pressing module are sequentially arranged; The embroidery process comprises the following steps: S1. Preliminary preparation: fix the water-soluble cloth and the base cloth with a groove structure on the workbench, and arrange the grooves on the base cloth along the length direction of the workbench; S2, moving, moving the water-soluble cloth on the workbench to the bottom of the embroidery module, and moving the base cloth on the workbench to the bottom of the positioning module; S3, embroidering on the water-soluble cloth, the positioning module detects the position of the groove on the base cloth and feeds back to the embroidery module and the heat pressing module, the embroidery module embroiders on the water-soluble cloth and forms a plurality of embroidery patterns 1 on the water-soluble cloth, and the embroidery patterns 1 are aligned with the position of the groove on the base cloth; S4, moving the base fabric horizontally along the length direction of the workbench, the base fabric is moved horizontally to the bottom of the water-soluble fabric and is bonded to the water-soluble fabric; S5, embroidering the base fabric, the embroidery module embroiders the base fabric and the water-soluble fabric together to form a plurality of embroidery patterns 2, and the embroidery patterns 2 are located between two adjacent grooves; S6, the water-soluble fabric and the base fabric are jointly translated, and the sewed water-soluble fabric and the base fabric are jointly translated along the length direction of the workbench to the bottom of the hot pressing module; S7, hot pressing, the hot pressing module hot presses the embroidery pattern 1 on the water-soluble cloth toward the bottom of the groove, so that the embroidery pattern 1 is fixed at the bottom of the groove; S8, washing and dissolving the water-soluble cloth, removing the base cloth and the water-soluble cloth from the embroidery equipment, washing the base cloth, and dissolving the water-soluble cloth; S9, storage: dry the washed base cloth and pack it for storage.

[0008] The present invention is further configured as follows: four guide grooves are arranged on the workbench, wherein two guide grooves close to the edge of the workbench are slidably connected with mounting strips 2, and the other two guide grooves are slidably connected with mounting strips 1, the water-soluble cloth and the base cloth are respectively fixed on the top surfaces of mounting strips 2 and 1, and a screw rod is arranged in each of the four guide grooves, wherein two screw rods are used to drive mounting strip 1 to move along the length direction of the guide groove, and the other two screw rods are used to drive mounting strip 2 to move along the length direction of the guide groove.

[0009] The present invention is further configured as follows: the second mounting bar includes a base and a fixing portion for fixing the water-soluble cloth, a screw rod for driving the second mounting bar to move passes through the base and is threadedly connected to the base, an electric push rod is fixedly connected to the base, a movable end of the electric push rod is fixedly connected to the bottom surface of the fixing portion, and the electric push rod is used to drive the fixing portion to move back toward the bottom of the guide groove.

[0010] The present invention is further configured as follows: the positioning module includes a mounting rod and a plurality of infrared sensors, the infrared sensors are fixed on the mounting rod, the length direction of the mounting rod is perpendicular to the length direction of the guide groove, and the plurality of infrared sensors are arranged between two guide grooves where the mounting strip is set.

[0011] The present invention is further configured as follows: the hot pressing module includes a fixed frame and a hot pressing strip, the hot pressing strip is arranged on a side of the fixed frame facing the workbench, the hot pressing strip can slide along the arrangement direction of a plurality of guide grooves and can move toward the workbench, and the hot pressing strip is used to hot press the embroidery pattern on the bottom of the groove.

[0012] An embroidery cloth comprises a base cloth, an embroidery pattern one and an embroidery pattern two, wherein the embroidery pattern one is woven by using an embroidery yarn one, wherein the embroidery yarn one comprises a colored yarn and a low-melting-point yarn wound outside the colored yarn, wherein the diameter of the colored yarn is greater than the diameter of the low-melting-point yarn, and the twist of the low-melting-point yarn wound outside the colored yarn is 100-150 twists / m.

[0013] The present invention is further configured as follows: the second embroidery pattern is woven by embroidery yarn two, and the second embroidery yarn is twisted by hollow polyester yarn.

[0014] In summary, the present invention has the following beneficial effects: Through the above process, the embroidery pattern one is located at the groove position of the base fabric, and the pattern located between two adjacent grooves is the embroidery pattern two. The embroidery pattern two is directly woven on the base fabric, and has a high connection strength with the base fabric, thereby ensuring the stability of the embroidery pattern two. The embroidery pattern one is directly formed by water-soluble cloth and fixed to the bottom of the groove by hot pressing, so that the embroidery pattern one will not affect the structural strength of the bottom of the groove. This arrangement allows embroidery to be set at any position of the base fabric, and the way in which the embroidery pattern one is set will not affect the structural strength of the base fabric, thereby ensuring the uniformity and layering of the embroidery, and ensuring the overall layering and beauty of the embroidery fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the embroidery equipment in the present invention; Figure 2 is a cross-sectional view of the embroidery device of the present invention; Figure 3 Based Figure 2 The enlarged schematic diagram of the middle A part; Figure 4 is a position relationship diagram of the water-soluble fabric and the base fabric in step S5; Figure 5 It is a schematic diagram of the structure of the embroidery cloth in the present invention; Figure 6 It is a schematic diagram of the structure of embroidery yarn one in the present invention.

[0016] In the figure: 1. workbench; 2. positioning module; 3. embroidery module; 4. hot pressing module; 5. water-soluble cloth; 6. groove; 7. base cloth; 8. embroidery pattern one; 9. embroidery pattern two; 10. guide groove; 11. mounting strip two; 12. mounting strip one; 13. screw rod; 14. base; 15. fixing part; 16. electric push rod; 17. mounting rod; 18. infrared sensor; 19. fixing frame; 20. hot pressing strip; 21. colored yarn; 22. low melting point yarn. DETAILED DESCRIPTION

[0017] The present invention is described in detail below in conjunction with the accompanying drawings and embodiments. Example

[0018] An embroidery technique, such as Figure 1 and Figure 2 As shown, the embroidery process uses an embroidery device to process the fabric, and the embroidery device includes a workbench 1, on which a positioning module 2, an embroidery module 3 and a hot pressing module 4 are sequentially arranged; The embroidery process includes the following steps: S1, preliminary preparation, fixing the water-soluble cloth 5 and the base cloth 7 with the groove 6 structure on the workbench 1, and setting the groove 6 on the base cloth 7 along the length direction of the workbench 1; S2, moving, the water-soluble cloth 5 on the workbench 1 is translated to the bottom of the embroidery module 3, and the base cloth 7 on the workbench 1 is translated to the bottom of the positioning module 2, at this time, the water-soluble cloth 5 and the base cloth 7 are misaligned in the length direction of the workbench 1; S3, embroidering on the water-soluble cloth 5, the positioning module 2 detects the position of the groove 6 on the base cloth 7 and feeds back to the embroidery module 3 and the hot pressing module 4, the embroidery module 3 embroiders on the water-soluble cloth 5 and forms a plurality of embroidery patterns 8 on the water-soluble cloth 5, and the embroidery patterns 8 are aligned with the position of the groove 6 on the base cloth 7; S4, the base fabric 7 is translated along the length direction of the workbench 1, the base fabric 7 is translated to the bottom of the water-soluble fabric 5 and is attached to the water-soluble fabric 5, and the embroidery pattern 8 is located above the groove 6; S5, embroidering the base fabric 7, the embroidery module 3 embroiders the base fabric 7 and the water-soluble fabric 5 together to form a plurality of embroidery patterns 2 9, and the embroidery patterns 2 9 are located between two adjacent grooves 6; S6, the water-soluble cloth 5 and the base cloth 7 are translated together, and the sewn water-soluble cloth 5 and the base cloth 7 are translated together along the length direction of the workbench 1 to the bottom of the hot pressing module 4; S7, hot pressing, the hot pressing module 4 hot presses the embroidery pattern 8 on the water-soluble cloth 5 toward the bottom of the groove 6, so that the embroidery pattern 8 is fixed at the bottom of the groove 6; S8, washing and dissolving the water-soluble cloth 5, removing the base cloth 7 and the water-soluble cloth 5 from the embroidery equipment, washing the base cloth 7, and dissolving the water-soluble cloth 5; S9, storage: after the washed base cloth 7 is dried, it is packaged and stored.

[0019] Through the above process, the embroidery pattern 1 8 is located at the position of the groove 6 of the base fabric 7, and the pattern located between two adjacent grooves 6 is the embroidery pattern 2 9. The embroidery pattern 2 9 is directly woven on the base fabric 7, and has a high connection strength with the base fabric 7, thereby ensuring the stability of the embroidery pattern 2 9. The embroidery pattern 1 8 is directly formed by the water-soluble cloth 5 and fixed to the bottom of the groove 6 by hot pressing, so that the embroidery pattern 1 8 will not affect the structural strength of the bottom of the groove 6. This arrangement allows embroidery to be set at any position of the base fabric 7, and the way in which the embroidery pattern 1 8 is set will not affect the structural strength of the base fabric 7, thereby ensuring the uniformity and layering of the embroidery, and ensuring the overall layering and beauty of the embroidery cloth; like Figure 1 , Figure 2 and Figure 3As shown, four guide grooves 10 are arranged on the workbench 1 of the embroidery equipment, wherein two guide grooves 10 close to the edge of the workbench 1 are slidably connected with the second mounting strip 11, and the other two guide grooves 10 are slidably connected with the first mounting strip 12, the water-soluble cloth 5 and the base cloth 7 are respectively fixed on the top surfaces of the second mounting strip 11 and the first mounting strip 12, and a screw rod 13 is arranged in each of the four guide grooves 10, wherein two screw rods 13 are used to drive the first mounting strip 12 to move along the length direction of the guide groove 10, and the other two screw rods 13 are used to drive the second mounting strip 11 to move along the length direction of the guide groove 10; In step S1, people clamp the cloth clip on the upper end of the first installation strip 12, so that the two ends of the base cloth 7 can be fixed on the two first installation strips 12 respectively, and ensure that the lower side of the base cloth 7 is kept in contact with the surface of the workbench 1. Similarly, people clamp the cloth clip on the upper end of the second installation strip 11 to complete the fixing and contact of the water-soluble cloth 5. In step S2, there are screws 13 in each of the four guide grooves 10, wherein the two screws 13 in the two middle guide grooves 10 rotate synchronously, and the other two screws 13 can also rotate synchronously. Among the two synchronously rotating screws 13, one screw 13 is driven to rotate by a driving motor, and the other screw 13 is driven to rotate by a belt, thereby realizing the synchronous rotation of the two screws 13. The two screws 13 rotate synchronously, thereby being able to drive the two mounting bars 12 or the two mounting bars 11 to translate synchronously along the length direction of the workbench 1. The screw 13 driving method makes the translation distance more accurate, thereby ensuring the accuracy of the movement of the mounting bars 12 and 11.

[0020] like Figure 2 and Figure 3As shown, the screw rod 13 for driving the installation bar 12 to move directly passes through the installation bar 12 and is threadedly connected to the installation bar 12. The installation bar 11 includes a base 14 and a fixing portion 15 for fixing the water-soluble cloth 5. People clamp the cloth clip on the fixing portion 15 to complete the fixing of the water-soluble cloth 5. The screw rod 13 for driving the installation bar 11 to move passes through the base 14 and is threadedly connected to the base 14. The screw 13 drives the base 14 to move, thereby driving the entire installation bar 11 to move. An electric push rod 16 is fixedly connected to the base 14. The movable end of the electric push rod 16 is connected to the fixing portion 15. The bottom surface is fixedly connected, and the electric push rod 16 is used to drive the fixing part 15 to move back to the bottom of the guide groove 10. In step S4, people drive the electric push rod 16 to move the fixing part 15 upward, so that the water-soluble cloth 5 fixed on the fixing part 15 can move upward, thereby forming a gap between the water-soluble cloth 5 and the workbench 1, and then people drive the two mounting strips 12 to translate, so that the base cloth 7 translates to between the water-soluble cloth 5 and the surface of the workbench 1, and finally drive the fixing part 15 to move downward, so that the water-soluble cloth 5 fits with one side of the base cloth 7 where the groove 6 is set, to ensure the setting effect of the embroidery pattern 2 9.

[0021] like Figure 1 As shown, the positioning module 2 includes a mounting rod 17 and a plurality of infrared sensors 18. The infrared sensor 18 is fixed on the mounting rod 17. The length direction of the mounting rod 17 is perpendicular to the length direction of the guide groove 10. The plurality of infrared sensors 18 are arranged between two guide grooves 10 provided with mounting strips 12. The infrared sensor 18 emits infrared rays to the base fabric 7. After the infrared rays contact the fabric, they are reflected and received by the receiver on the sensor. Since the infrared rays are projected on the bottom of the groove 6 and the surface of the base fabric 7, the time required for the infrared rays to reflect is different, so that the infrared sensor 18 can determine the position of the base fabric 7 where the groove 6 is set. Then the position data is fed back to the hot pressing module 4 and the embroidery module 3, so that the embroidery module 3 can adjust the position of the embroidery pattern 8 according to the position of the groove 6, so that the embroidery pattern 8 embroidered on the water-soluble cloth 5 is guaranteed to be located above the groove 6. The embroidery module 3 includes a plurality of embroidery heads, which can move along the X-axis, Y-axis and Z-axis directions, wherein the direction of the X-axis is the length direction of the workbench 1, the direction of the Y-axis is the width direction of the workbench 1, and the Z-axis is the height direction of the workbench 1. The embroidery head can move in three axes, thereby ensuring the accuracy of the positions of the embroidery pattern 1 8 and the embroidery pattern 2 9.

[0022] like Figure 1 and Figure 4As shown, the hot pressing module 4 includes a fixing frame 19 and a hot pressing strip 20. The hot pressing strip 20 is arranged on the side of the fixing frame 19 facing the workbench 1. The hot pressing strip 20 can slide along the arrangement direction of the plurality of guide grooves 10 and can move toward the workbench 1. The hot pressing strip 20 is used to hot press the embroidery pattern 8 on the bottom of the groove 6. After step S5, the base fabric 7 and the water-soluble fabric 5 are sewn together. By moving in the arrangement direction of the guide groove 10, the hot pressing strip 20 can be moved to the top of the groove 6, thereby completing the hot pressing of all the embroidery patterns 8 on a groove 6. The fixing frame 19 is provided with a linear guide rail, and the upper end of the hot pressing strip 20 is provided with a mounting block which moves along the linear guide rail. The length direction of the linear guide rail is arranged along the width direction of the workbench 1, and the mounting block can drive the hot pressing strip 20 to slide along the arrangement direction of the guide grooves 10. A pneumatic push rod is fixedly connected to the mounting block, and the movable end of the pneumatic push rod is fixed to the upper end of the hot pressing strip 20, and the pneumatic push rod can drive the hot pressing strip 20 to move toward the workbench 1. Through the above structure, the hot pressing strip 20 can be hot-pressed on the groove 6 position of the base fabric 7, and the process of step S7 is completed. Example

[0023] An embroidered cloth, such as Figure 5 and Figure 6 As shown, it includes a base fabric 7, an embroidery pattern 1 8 and an embroidery pattern 2 9. The embroidery pattern 1 8 is woven by embroidery yarn 1. The embroidery yarn 1 includes a colored yarn 21 and a low-melting-point yarn 22 wound outside the colored yarn 21. The diameter of the colored yarn 21 is greater than the diameter of the low-melting-point yarn 22. The twist of the low-melting-point yarn 22 wound outside the colored yarn 21 is 100-150 twists / meter. The colored yarn 21 is twisted by polyester fiber. The polyester fiber has the characteristics of high strength, which ensures the overall strength and life of the embroidery yarn 1. The low-melting-point yarn 22 is wound outside the colored yarn 21 and has a low twist. The diameter of the low-melting-point yarn 22 is small, so that the exposed surface of the colored yarn 21 in the embroidery yarn 1 The area is large. After step S7, the low-melting-point yarn 22 is melted, so that the embroidery pattern 1 8 can be bonded to the groove 6 of the base fabric 7 by hot pressing, and the embroidery pattern 1 8 is fixed. The embroidery pattern 2 9 is woven by embroidery yarn 2. The embroidery yarn 2 is twisted with hollow polyester yarn. The interior of the hollow polyester yarn is hollow, so that the embroidery pattern 2 9 is softer. Because the embroidery pattern 2 9 is embroidered by the embroidery module 3 on the base fabric 7, the floating long line of the embroidery thread 2 is on both sides of the base fabric 7. The embroidery thread 2 is relatively soft, so that even if the embroidery cloth is used to make clothes, the softness of the side in contact with the skin is still guaranteed to a certain extent.

[0024] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. An embroidery process, characterized in that: The embroidery process uses embroidery equipment to process fabrics, and the embroidery equipment comprises a workbench (1), on which a positioning module (2), an embroidery module (3) and a hot pressing module (4) are arranged in sequence; The embroidery process comprises the following steps: S1, preliminary preparation, fixing the water-soluble cloth (5) and the base cloth (7) having the groove (6) structure on the workbench (1), and making the groove (6) on the base cloth (7) be arranged along the length direction of the workbench (1); S2, moving, the water-soluble cloth (5) on the workbench (1) is horizontally moved to the bottom of the embroidery module (3), and the base cloth (7) on the workbench (1) is horizontally moved to the bottom of the positioning module (2); S3, embroidering on the water-soluble cloth (5), the positioning module (2) detects the position of the groove (6) on the base cloth (7) and feeds back to the embroidery module (3) and the heat pressing module (4), the embroidery module (3) embroiders on the water-soluble cloth (5) and forms a plurality of embroidery patterns (8) on the water-soluble cloth (5), and the embroidery patterns (8) are aligned with the position of the groove (6) on the base cloth (7); S4, moving the base fabric (7) in a horizontal direction along the length of the workbench (1), so that the base fabric (7) is moved in a horizontal direction to below the water-soluble fabric (5) and is bonded to the water-soluble fabric (5); S5, embroidering the base fabric (7), the embroidery module (3) embroiders the base fabric (7) and the water-soluble fabric (5) together to form a plurality of embroidery patterns (9), the embroidery patterns (9) being located between two adjacent grooves (6); S6, jointly moving the water-soluble cloth (5) and the base cloth (7) horizontally, and jointly moving the sewed water-soluble cloth (5) and the base cloth (7) horizontally along the length direction of the workbench (1) to below the hot pressing module (4); S7, hot pressing, the hot pressing module (4) hot presses the embroidery pattern one (8) on the water-soluble cloth (5) toward the bottom of the groove (6), so that the embroidery pattern one (8) is fixed to the bottom of the groove (6); S8, washing and dissolving the water-soluble cloth (5), removing the base cloth (7) and the water-soluble cloth (5) from the embroidery equipment, washing the base cloth (7), and dissolving the water-soluble cloth (5); S9, storage: after the washed base cloth (7) is dried, it is packaged and stored.

2. The embroidery process according to claim 1, characterized in that: The workbench (1) is provided with four guide grooves (10), wherein two guide grooves (10) close to the edge of the workbench (1) are slidably connected to the second mounting strip (11), and the other two guide grooves (10) are slidably connected to the first mounting strip (12), and the water-soluble cloth (5) and the base cloth (7) are respectively fixed on the top surfaces of the second mounting strip (11) and the first mounting strip (12), and a screw rod (13) is provided in each of the four guide grooves (10), wherein two screw rods (13) are used to drive the first mounting strip (12) to move along the length direction of the guide groove (10), and the other two screw rods (13) are used to drive the second mounting strip (11) to move along the length direction of the guide groove (10).

3. The embroidery process according to claim 2, characterized in that: The second mounting bar (11) comprises a base (14) and a fixing portion (15) for fixing the water-soluble cloth (5); a screw rod (13) for driving the second mounting bar (11) to move passes through the base (14) and is threadedly connected to the base (14); an electric push rod (16) is fixedly connected to the base (14); a movable end of the electric push rod (16) is fixedly connected to the bottom surface of the fixing portion (15); and the electric push rod (16) is used to drive the fixing portion (15) to move away from the bottom of the guide groove (10).

4. The embroidery process according to claim 3, characterized in that: The positioning module (2) comprises a mounting rod (17) and a plurality of infrared sensors (18), wherein the infrared sensors (18) are fixed on the mounting rod (17), the length direction of the mounting rod (17) is perpendicular to the length direction of the guide groove (10), and the plurality of infrared sensors (18) are arranged between two guide grooves (10) provided with the mounting strips (12).

5. The embroidery process according to claim 4, characterized in that: The hot pressing module (4) comprises a fixed frame (19) and a hot pressing strip (20), wherein the hot pressing strip (20) is arranged on a side of the fixed frame (19) facing the workbench (1), and the hot pressing strip (20) can slide along the arrangement direction of the plurality of guide grooves (10) and can move toward the workbench (1), and the hot pressing strip (20) is used to hot press an embroidery pattern (8) onto the bottom of the groove (6).

6. An embroidered cloth, prepared by the embroidery process according to any one of claims 1 to 5, characterized in that: The invention comprises a base fabric (7), an embroidery pattern one (8) and an embroidery pattern two (9), wherein the embroidery pattern one (8) is woven by using an embroidery yarn one, wherein the embroidery yarn one comprises a colored yarn (21) and a low-melting-point yarn (22) wound outside the colored yarn (21), wherein the diameter of the colored yarn (21) is greater than the diameter of the low-melting-point yarn (22), and the twist of the low-melting-point yarn (22) wound outside the colored yarn (21) is 100-150 twists / m.

7. The embroidery cloth according to claim 6, characterized in that: The embroidery pattern 2 (9) is formed by weaving embroidery yarn 2, and the embroidery yarn 2 is twisted by hollow polyester yarn.

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