Holding-up hammer structure and cubic press

By adopting arc and circular structures with the combination of end face and side top hammers in a six-sided top press, the problem of unrounded shape and hammer surface stress concentration is solved, and the guarantee of the outer circular shape of the product and the durability of the equipment are achieved.

CN119186395APending Publication Date: 2024-12-27GUILIN GUIYE HIGH TEMPERATURE & HIGH PRESSURE MASCH CO LTD
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Patent Information

Application Number
CN202411312671.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

When the existing six-sided top presses produce large-sized products, the products are prone to square shapes, fail to effectively utilize the volume of the pressure chamber, and the sharp edges of the hammer surface are in the stress concentration area after pressurization, which is easily damaged and fails.

Method used

The top hammer structure is adopted, in which two end face top hammers and four side top hammers are combined, the hammer surface of the side top hammer is arc-shaped, forming a cylindrical cavity with openings at both ends, and the hammer surface of the end face top hammer is circular, and the cover is sealed. A complete cylindrical cavity is formed at both ends of the cylindrical cavity to ensure the outer circular shape of the product.

Benefits of technology

Effectively ensure the outer circular shape of the synthetic sheet-shaped product, improve the product diameter limit, reduce the concentration of hammer surface stress, and extend the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a holding-up hammer structure, and relates to the technical field of processing equipment for superhard materials and composite materials thereof, the holding-up hammer structure comprises two end face holding-up hammers and four side face holding-up hammers, the two end face holding-up hammers are oppositely arranged, and the four side face holding-up hammers are uniformly distributed between the two end face holding-up hammers along the circumference; the hammer faces of the side face holding-up hammers are arc-shaped hammer faces, a cylindrical cavity with the two ends open is defined by the arc-shaped hammer faces of the four side face holding-up hammers, the hammer faces of the end face holding-up hammers are round hammer faces, and the two ends of the cylindrical cavity are covered with the round hammer faces of the two end face holding-up hammers in a sealed mode respectively. The invention further provides a cubic press which comprises the anvil structure. When the two end face holding-up hammers and the four side face holding-up hammers are combined together, a cylindrical cavity is formed, and the outer circle shape of a synthesized sheet-shaped product can be effectively guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of superhard materials and composite material processing equipment, in particular to a top hammer structure and a six-sided top press. Background Art

[0002] The six-sided top press is the main equipment used in the production and scientific research of superhard materials and their composite materials in China, and the top hammer is an important component of the six-sided top press, which is used to generate and maintain ultra-high pressure and high temperature. When pressure is applied, the six sides of the synthetic block are squeezed separately by six top hammers.

[0003] At present, the shapes and sizes of the six top hammers of the six-sided top press are usually the same. Specifically, the top hammer is a cone as a whole, and the top of the cone is a square hammer face. During production, the hammer faces of the six top hammers form a cubic pressure chamber, and the combined cavity is an outer square and inner cylindrical cavity. The six faces of the combined cavity are respectively connected to the hammer faces of the six top hammers, and the internal cylindrical cavity of the combined cavity is used to place the heating component, the shielding component, and the disc-shaped or cylindrical sample.

[0004] When the above-mentioned six-sided top press is used to produce disc-shaped products, especially when producing large-diameter (diameter > 50mm) products, the synthesized products are prone to square shapes and fail to meet production requirements; in addition, the cube pressure cavity does not effectively utilize the effective volume it encloses and limits the diameter of the product; furthermore, when the square hammer face encloses the cube pressure cavity, the sharp edges of the hammer face are in the stress concentration area after pressurization, which is easily damaged and causes failure.

[0005] Therefore, a top hammer structure and a six-sided top press are provided to solve the above problems existing in the prior art. Summary of the invention

[0006] The purpose of the present invention is to provide a top hammer structure and a six-sided top press to solve the problems existing in the above-mentioned prior art and to effectively ensure the outer circular shape of the synthetic sheet product.

[0007] To achieve the above object, the present invention provides the following solutions:

[0008] The present invention provides a top hammer structure, comprising two end top hammers and four side top hammers, the two end top hammers are arranged opposite to each other, and the four side top hammers are evenly distributed between the two end top hammers along the circumference; the hammer faces of the side top hammers are arc-shaped hammer faces, and the arc-shaped hammer faces of the four side top hammers form a cylindrical cavity with openings at both ends, and the hammer face of the end top hammer is a circular hammer face, and the circular hammer faces of the two end top hammers are respectively covered at both ends of the cylindrical cavity.

[0009] Preferably, the bottom of the side top hammer is a first cylindrical portion, the top of the first cylindrical portion is provided with a first quadrangular pyramid, the top of the first quadrangular pyramid is provided with a first hammer face portion, and the arc-shaped hammer face is provided at the top of the first hammer face portion.

[0010] Preferably, the first quadrangular pyramid includes two first step surfaces and two third step surfaces, the two first step surfaces are arranged opposite to each other and correspond to the two side edges of the arc-shaped hammer surface respectively, and the two third step surfaces are arranged opposite to each other and correspond to the two arc-shaped edges of the arc-shaped hammer surface respectively; two second step surfaces and two fourth step surfaces are arranged on the first hammer surface portion, the second step surface is arranged between the first step surface and the side edge of the arc-shaped hammer surface, and the fourth step surface is arranged between the third step surfaces and the arc-shaped edge of the arc-shaped hammer surface.

[0011] Preferably, the angle between the first step surface and the bottom surface of the side top hammer is α, and α is 46°±5';

[0012] The included angle between the second step surface and the bottom surface of the side top hammer is β, and β is 41°±5';

[0013] The angle between the third step surface and the bottom surface of the side top hammer is α', and α' is 40°-90°;

[0014] The included angle between the fourth step surface and the bottom surface of the side top hammer is β', and β' is 41°±5'.

[0015] Preferably, the bottom of the end face top hammer is a second cylindrical portion, the top of the second cylindrical portion is provided with a second quadrangular pyramid, the top of the second quadrangular pyramid is provided with a second hammer face portion, and the circular hammer face is provided at the top end of the second hammer face portion.

[0016] Preferably, the side surface of the second quadrangular pyramid is a fifth step surface, and the angle between the fifth step surface and the bottom surface of the end face top hammer is η, and η is 46°±5';

[0017] The side surface of the second hammer surface portion is a sixth step surface, and the angle between the sixth step surface and the bottom surface of the end face top hammer is θ, and θ is 41°±5'.

[0018] Preferably, a cylindrical protrusion is provided on the top of the second hammer surface portion, and the top end surface of the cylindrical protrusion is the circular hammer surface.

[0019] Preferably, the height of the cylindrical protrusion is h, which is 3-5 mm; the diameter of the cylindrical protrusion is φ, which is 50-150 mm, and φ is 5-10 mm smaller than the diameter of the cylindrical cavity.

[0020] Preferably, the height of the first hammer surface portion and the second hammer surface portion is H, and H is 5-10 mm.

[0021] Preferably, the bottom diameter of the side top hammer and the end top hammer is φ, φ is 100-300 mm, and is 2-5 times the diameter of the cylindrical protrusion.

[0022] Preferably, the cylindrical protrusion is coaxially arranged with the cylindrical cavity.

[0023] The present invention also provides a six-sided top press, comprising the top hammer structure as described above.

[0024] Compared with the prior art, the present invention has achieved the following technical effects:

[0025] In the present invention, the hammer surface of the side top hammer is an arc-shaped hammer surface, specifically a quarter of a cylindrical surface. The arc-shaped hammer surfaces of the four side top hammers surround a cylindrical cavity with openings at both ends, while the hammer surface of the end top hammer is a circular hammer surface. The circular hammer surfaces of the two end top hammers are respectively sealed at both ends of the cylindrical cavity to form a complete cylindrical cavity, which can effectively ensure the outer circular shape of the synthetic sheet product. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It is a top view of the top hammer structure in the embodiment of the present invention (without the two end top hammers);

[0028] Figure 2 A top view of the top hammer structure in an embodiment of the present invention (excluding the front and rear side top hammers);

[0029] Figure 3 It is a three-dimensional schematic diagram of a side top hammer in an embodiment of the present invention;

[0030] Figure 4 It is a front view of the side top hammer in the embodiment of the present invention;

[0031] Figure 5 A side view of a side top hammer in an embodiment of the present invention;

[0032] Figure 6 It is a three-dimensional schematic diagram of the end face top hammer in the embodiment of the present invention;

[0033] Figure 7 It is a front view of the end face top hammer in the embodiment of the present invention;

[0034] Figure 8This is an angle diagram of the top hammer structure in the first embodiment of the present invention;

[0035] Fig. 9 Schematic diagram of the top hammer structure in the second embodiment of the present invention.

[0036] In the figure: 1-side top hammer, 101-arc hammer face, 2-end top hammer, 201-circular hammer face, 3-pyrophyllite assembly block. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] The purpose of the present invention is to provide a top hammer structure and a six-sided top press to solve the problems existing in the above-mentioned prior art and to effectively ensure the outer circular shape of the synthetic sheet product.

[0039] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0040] Embodiment 1

[0041] like Figure 1-Figure 8 As shown, in this embodiment, a top hammer structure is provided, including two end top hammers 2 and four side top hammers 1, the two end top hammers 2 are arranged opposite to each other, and the four side top hammers 1 are evenly distributed between the two end top hammers 2 along the circumference; the hammer surface of the side top hammer 1 is an arc-shaped hammer surface 101, specifically a quarter-cylindrical surface, the arc-shaped hammer surfaces 101 of the four side top hammers 1 surround a cylindrical cavity with openings at both ends, and the hammer surface of the end top hammer 2 is a circular hammer surface 201, and the circular hammer surfaces 201 of the two end top hammers 2 are respectively covered at both ends of the cylindrical cavity to form a complete cylindrical cavity.

[0042] In this embodiment, when the two end face top hammers 2 and the four side face top hammers 1 are combined together, a cylindrical cavity is formed, which can effectively ensure the outer circular shape of the synthetic sheet product.

[0043] In this embodiment, if Figure 3-Figure 5 As shown, the bottom of the side top hammer 1 is a first cylindrical portion, the top of the first cylindrical portion is provided with a first quadrangular pyramid, the top of the first quadrangular pyramid is provided with a first hammer face portion, and the arc-shaped hammer face 101 is provided at the top end of the first hammer face portion.

[0044] In this embodiment, the four side surfaces of the first quadrangular pyramid are respectively two first step surfaces and two third step surfaces, the two first step surfaces are arranged opposite to each other and correspond to the two side edges of the arc-shaped hammer surface 101 respectively, and the two third step surfaces are arranged opposite to each other and correspond to the two arc-shaped edges of the arc-shaped hammer surface 101 respectively; two second step surfaces and two fourth step surfaces are arranged on the first hammer surface portion, the second step surface is arranged between the first step surface and the side edge of the arc-shaped hammer surface 101, and the fourth step surface is arranged between the third step surface and the arc-shaped edge of the arc-shaped hammer surface 101.

[0045] In this embodiment, the angle between the first step surface and the bottom surface of the side top hammer 1 is α, α is 46°; the angle between the second step surface and the bottom surface of the side top hammer 1 is β, β is 41°; the angle between the third step surface and the bottom surface of the side top hammer 1 is α', α' is 45°, as shown in FIG. Figure 8 As shown; the angle between the fourth step surface and the bottom surface of the side top hammer 1 is β', and β' is 41°.

[0046] In this embodiment, if Figure 6 and Figure 7 As shown, the bottom of the end face top hammer 2 is a second cylindrical portion, the top of the second cylindrical portion is provided with a second quadrangular pyramid, the top of the second quadrangular pyramid is provided with a second hammer face portion, and the circular hammer face 201 is provided at the top end of the second hammer face portion.

[0047] Among them, the side surface of the second quadrangular pyramid is the fifth step surface, and the angle between the fifth step surface and the bottom surface of the end face top hammer 2 is η, and η is 46°; the side surface of the second hammer face portion is the sixth step surface, and the angle between the sixth step surface and the bottom surface of the end face top hammer 2 is θ, and θ is 41°.

[0048] In this embodiment, a cylindrical protrusion is provided on the top of the second hammer surface portion, and the top end surface of the cylindrical protrusion is the circular hammer surface 201; wherein, the height of the cylindrical protrusion is h, and h is 5mm; the diameter of the cylindrical protrusion is φ, which is 50mm, and the size of φ is smaller than the top surface diameter of the cylindrical cavity surrounded by the four side top hammers 1, which is about 8mm; the height H of the first hammer surface portion and the second hammer surface portion is 10mm, and the bottom surface diameter φ of the side top hammer and the end top hammer is 3 times the diameter φ of the cylindrical protrusion, and φ is 150mm; the length of the arc-shaped hammer surface 101 of the side top hammer 1 is d, which is selected according to product requirements.

[0049] In this embodiment, the cylindrical protrusion is coaxially arranged with the cylindrical cavity.

[0050] This embodiment also provides a six-sided top press, including the top hammer structure as described above.

[0051] Embodiment 2

[0052] This embodiment is a modification of the first embodiment, and the main differences from the first embodiment are:

[0053] In this embodiment, the angle between the first step surface and the bottom surface of the side top hammer 1 is α, α is 46°; the angle between the second step surface and the bottom surface of the side top hammer 1 is β, β is 41°; the angle between the third step surface and the bottom surface of the side top hammer 1 is α', α' is 75°, as shown in FIG. Fig. 9 As shown; the angle between the fourth step surface and the bottom surface of the side top hammer 1 is β', and β' is 41°.

[0054] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A top hammer structure, comprising two end top hammers and four side top hammers, wherein the two end top hammers are arranged opposite to each other, and the four side top hammers are evenly distributed between the two end top hammers along the circumference; characterized in that: The hammer surface of the side top hammer is an arc-shaped hammer surface, and the arc-shaped hammer surfaces of the four side top hammers form a cylindrical cavity with openings at both ends. The hammer surface of the end top hammer is a circular hammer surface, and the circular hammer surfaces of the two end top hammers are respectively sealed at both ends of the cylindrical cavity.

2. The top hammer structure according to claim 1, characterized in that: The bottom of the side top hammer is a first cylindrical portion, the top of the first cylindrical portion is provided with a first quadrangular pyramid, the top of the first quadrangular pyramid is provided with a first hammer face portion, and the arc-shaped hammer face is provided at the top end of the first hammer face portion.

3. The top hammer structure according to claim 2, characterized in that: The first quadrangular pyramid includes two first step surfaces and two third step surfaces, the two first step surfaces are arranged opposite to each other and correspond to the two side edges of the arc-shaped hammer surface respectively, and the two third step surfaces are arranged opposite to each other and correspond to the two arc-shaped edges of the arc-shaped hammer surface respectively; two second step surfaces and two fourth step surfaces are arranged on the first hammer surface portion, the second step surface is arranged between the first step surface and the side edge of the arc-shaped hammer surface, and the fourth step surface is arranged between the third step surfaces and the arc-shaped edge of the arc-shaped hammer surface.

4. The top hammer structure according to claim 3, characterized in that: The angle between the first step surface and the bottom surface of the side top hammer is α, and α is 46°±5'; The included angle between the second step surface and the bottom surface of the side top hammer is β, and β is 41°±5'; The angle between the third step surface and the bottom surface of the side top hammer is α', and α' is 40°-90°; The included angle between the fourth step surface and the bottom surface of the side top hammer is β', and β' is 41°±5'.

5. The top hammer structure according to claim 2, characterized in that: The bottom of the end face top hammer is a second cylindrical portion, the top of the second cylindrical portion is provided with a second quadrangular pyramid, the top of the second quadrangular pyramid is provided with a second hammer face portion, and the circular hammer face is provided at the top end of the second hammer face portion.

6. The top hammer structure according to claim 5, characterized in that: The side surface of the second quadrangular pyramid is a fifth step surface, and the angle between the fifth step surface and the bottom surface of the end face top hammer is η, and η is 46°±5'; The side surface of the second hammer surface portion is a sixth step surface, and the angle between the sixth step surface and the bottom surface of the end face top hammer is θ, and θ is 41°±5'.

7. The top hammer structure according to claim 5, characterized in that: A cylindrical protrusion is arranged on the top of the second hammer surface portion, and the top end surface of the cylindrical protrusion is the circular hammer surface.

8. The top hammer structure according to claim 7, characterized in that: The height of the cylindrical protrusion is h, which is 3-5 mm; the diameter of the cylindrical protrusion is φ, which is 50-150 mm, and φ is 5-10 mm smaller than the diameter of the cylindrical cavity; The height of the first hammer surface portion and the second hammer surface portion is H, and H is 5-10 mm; The bottom diameters of the side top hammer and the end top hammer are φ, which is 100-300 mm and 2-5 times the diameter of the cylindrical protrusion.

9. The top hammer structure according to claim 8, characterized in that: The cylindrical protrusion is coaxially arranged with the cylindrical cavity.

10. A six-sided top press, characterized in that: It comprises the top hammer structure as described in any one of claims 1 to 9.