Automatic classification method for rod-shaped material processing

Abstract

The invention relates to the technical field of rod-shaped material classification, in particular to an automatic classification method for rod-shaped material processing, which comprises the following steps: S1, manually placing a plurality of rod-shaped production samples on a fixing frame; a plurality of rod-shaped production samples are manually placed on the fixing frame, the motor drives the mechanical arm to rotate to clamp the rod-shaped production samples on the fixing frame, the motor is started to work through the control panel, and the motor drives the mechanical arm to rotate, so that the mechanical arm places the rod-shaped production samples on a clamp of a tensile machine; the mechanical arm is started to work through the control panel, the mechanical arm transfers the snapped rod-shaped produced samples into the two collecting frames, the two collecting frames collect rod-shaped produced samples with different lengths respectively, the top of each collecting frame is provided with a handle, the four corners of the bottom of each collecting frame are each rotationally provided with a rolling wheel, the collecting frames are driven to move by pushing the handles, and the collecting frames drive the rolling wheels to roll. Therefore, the rod-shaped produced sample is transferred.

Description

Technical Field

[0001] The invention relates to the technical field of rod-shaped material classification, in particular to an automatic classification method for rod-shaped material processing. Background Art

[0002] The tensile test of rod-shaped material specimens is an indispensable technical application for tower enterprises, and even for steel structures, industry and trade industries. It is used to evaluate the mechanical properties of materials under tensile conditions. This test can provide important parameters such as elastic modulus, yield strength, tensile strength, and elongation after fracture of the material. The test is usually carried out on a special tensile testing machine. By gradually increasing the tensile load until the specimen breaks, the corresponding data is recorded, and the performance of the material is analyzed. When in use, the specimen is properly installed on the fixture of the tensile testing machine to ensure that it is firmly fixed and will not slide during the test. Start the tensile testing machine, apply tension to the specimen at a set loading rate, record the applied force, deformation of the specimen and other data, and continue the test until the specimen breaks or reaches the preset termination condition. The mechanical performance indicators of the material are calculated based on the collected data, and a test report is compiled. However, after the tensile test of the rod-shaped material specimen is completed, it cannot be automatically and timely classified. The traditional method uses manual pick-up and placement, and then the broken rod-shaped material is placed in the collection box, which greatly reduces the work efficiency and cannot meet the production needs. To this end, we propose an automatic classification method for rod-shaped material processing to solve the above problems. Summary of the invention

[0003] The object of the present invention is to provide an automatic sorting method for processing rod-shaped materials to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above object, the present invention provides the following technical solution: an automatic classification method for processing rod-shaped materials, comprising the following steps:

[0005] S1. Place multiple rod-shaped samples on a fixed frame manually. The length of the rod-shaped samples is 35-45 mm. Multiple supporting vertical beams are fixedly installed between the top inner wall and the bottom inner wall of the fixed frame. 15-17 fixed blocks are fixedly installed on the outer side of the vertical beams. The rod-shaped samples are horizontally placed on the top of two corresponding fixed blocks.

[0006] S2, start the motor through the control panel, the motor drives the manipulator to rotate, and the manipulator rotates to the front side of the fixed frame;

[0007] S3. Start the robot through the control panel, the robot clamps the rod-shaped sample on the fixed frame, start the motor through the control panel, the motor drives the robot to rotate, so that the robot places the rod-shaped sample on the fixture of the tensile machine;

[0008] S4. Tensile testing machine is an experimental equipment used to test the tensile properties of materials. It can perform various physical and mechanical property tests such as tensile strength, tensile strength and deformation rate, breaking force, and tear resistance.

[0009] S5, the tensile machine stretches the sample by applying gradually increasing force, the sensor monitors the applied force, and the control system automatically adjusts the loading rate and stop conditions according to the preset test program;

[0010] S6. When the rod-shaped product sample is broken, the robot is started to work through the control panel, and the robot transfers the broken rod-shaped product sample to two collection frames;

[0011] S7. Two collecting frames collect rod-shaped samples of different lengths respectively. A handle is installed on the top of the collecting frame, and rollers are rotatably installed at the four corners of the bottom of the collecting frame. The collecting frame is moved by pushing the handle, and the collecting frame drives the rollers to roll, thereby transporting the rod-shaped samples.

[0012] Further preferably, a limiting block is installed on the top of the fixed block in S1, and the limiting block effectively limits the rod-shaped sample, and a supporting leg is installed on the bottom of the fixed frame, and the supporting leg activates the supporting effect.

[0013] Further preferably, two robotic arms are installed on the manipulator in S2, and the two robotic arms are rotatably installed through a rotating shaft. The bottom of the lower robotic arm is fixedly connected to the output shaft end of the motor through a mounting block, and the operation of the motor can drive the lower robotic arm to rotate.

[0014] Further preferably, a transparent glass door is installed on the front side of the tensile testing machine in S3, and a handle is fixedly installed on the front side of the transparent glass door, and the transparent glass door can be opened by the handle.

[0015] Further preferably, a plurality of partitions are fixedly installed in the collection frame in S6, and the number of partitions in each collection frame is 8 to 10. The installed partitions can separate a plurality of rod-shaped product samples after being pulled apart, so as to facilitate the subsequent sorting operation.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention manually places a plurality of rod-shaped samples on a fixed frame, starts the motor through the control panel, the motor drives the manipulator to rotate, the manipulator rotates to the front side of the fixed frame, starts the manipulator through the control panel, the manipulator clamps the rod-shaped samples on the fixed frame, starts the motor through the control panel, the motor drives the manipulator to rotate, so that the manipulator places the rod-shaped samples on the clamp of the tensile machine, when the rod-shaped samples are broken, starts the manipulator through the control panel, the manipulator transfers the broken rod-shaped samples to two collection frames, the two collection frames respectively collect rod-shaped samples of different lengths, a handle is installed on the top of the collection frame, and rollers are rotatably installed at the four corners of the bottom of the collection frame, the collection frame is driven to move by pushing the handle, and the collection frame drives the rollers to roll, thereby transporting the rod-shaped samples. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a flow chart of the steps of the present invention. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Embodiment 1

[0020] See also Figure 1 The present invention provides a technical solution: an automatic classification method for rod-shaped material processing, comprising the following steps:

[0021] S1. Place multiple rod-shaped samples on a fixed frame manually. The length of the rod-shaped samples is 35 mm. Multiple supporting vertical beams are fixedly installed between the top inner wall and the bottom inner wall of the fixed frame. 15 fixing blocks are fixedly installed on the outside of the vertical beams. The rod-shaped samples are horizontally placed on the top of two corresponding fixing blocks.

[0022] S2, start the motor through the control panel, the motor drives the manipulator to rotate, and the manipulator rotates to the front side of the fixed frame;

[0023] S3. Start the robot through the control panel, the robot clamps the rod-shaped sample on the fixed frame, start the motor through the control panel, the motor drives the robot to rotate, so that the robot places the rod-shaped sample on the fixture of the tensile machine;

[0024] S4. Tensile testing machine is an experimental equipment used to test the tensile properties of materials. It can perform various physical and mechanical property tests such as tensile strength, tensile strength and deformation rate, breaking force, and tear resistance.

[0025] S5, the tensile machine stretches the sample by applying gradually increasing force, the sensor monitors the applied force, and the control system automatically adjusts the loading rate and stop conditions according to the preset test program;

[0026] S6. When the rod-shaped product sample is broken, the robot is started to work through the control panel, and the robot transfers the broken rod-shaped product sample to two collection frames;

[0027] S7. Two collecting frames collect rod-shaped samples of different lengths respectively. A handle is installed on the top of the collecting frame, and rollers are rotatably installed at the four corners of the bottom of the collecting frame. The collecting frame is moved by pushing the handle, and the collecting frame drives the rollers to roll, thereby transporting the rod-shaped samples.

[0028] In this embodiment, specifically: a limiting block is installed on the top of the fixed block in S1, and the limiting block effectively limits the rod-shaped sample, and a supporting leg is installed on the bottom of the fixed frame, and the supporting leg activates the supporting effect;

[0029] In this embodiment, specifically: two mechanical arms are installed on the manipulator in S2, and the two mechanical arms are rotatably installed through a rotating shaft, and the bottom of the lower mechanical arm is fixedly connected to the output shaft end of the motor through a mounting block, and the motor can drive the lower mechanical arm to rotate when it works;

[0030] In this embodiment, specifically: a transparent glass door is installed on the front side of the tensile testing machine in S3, and a handle is fixedly installed on the front side of the transparent glass door, and the transparent glass door can be opened by the handle;

[0031] In this embodiment, specifically: a plurality of partitions are fixedly installed in the collection frame in S6, and the number of partitions in each collection frame is 8. The installed partitions can separate a plurality of rod-shaped product samples after being pulled apart, so as to facilitate the subsequent sorting operations.

[0032] Embodiment 2

[0033] See also Figure 1 The present invention provides a technical solution: an automatic classification method for rod-shaped material processing, comprising the following steps:

[0034] S1. Place multiple rod-shaped samples on a fixed frame manually. The length of the rod-shaped samples is 40 mm. Multiple supporting vertical beams are fixedly installed between the top inner wall and the bottom inner wall of the fixed frame. 16 fixing blocks are fixedly installed on the outside of the vertical beams. The rod-shaped samples are horizontally placed on the top of two corresponding fixing blocks.

[0035] S2, start the motor through the control panel, the motor drives the manipulator to rotate, and the manipulator rotates to the front side of the fixed frame;

[0036] S3. Start the robot through the control panel, the robot clamps the rod-shaped sample on the fixed frame, start the motor through the control panel, the motor drives the robot to rotate, so that the robot places the rod-shaped sample on the fixture of the tensile machine;

[0037] S4. Tensile testing machine is an experimental equipment used to test the tensile properties of materials. It can perform various physical and mechanical property tests such as tensile strength, tensile strength and deformation rate, breaking force, and tear resistance.

[0038] S5, the tensile machine stretches the sample by applying gradually increasing force, the sensor monitors the applied force, and the control system automatically adjusts the loading rate and stop conditions according to the preset test program;

[0039] S6. When the rod-shaped product sample is broken, the robot is started to work through the control panel, and the robot transfers the broken rod-shaped product sample to two collection frames;

[0040] S7. Two collecting frames collect rod-shaped samples of different lengths respectively. A handle is installed on the top of the collecting frame, and rollers are rotatably installed at the four corners of the bottom of the collecting frame. The collecting frame is moved by pushing the handle, and the collecting frame drives the rollers to roll, thereby transporting the rod-shaped samples.

[0041] In this embodiment, specifically: a limiting block is installed on the top of the fixed block in S1, and the limiting block effectively limits the rod-shaped sample, and a supporting leg is installed on the bottom of the fixed frame, and the supporting leg activates the supporting effect;

[0042] In this embodiment, specifically: two mechanical arms are installed on the manipulator in S2, and the two mechanical arms are rotatably installed through a rotating shaft, and the bottom of the lower mechanical arm is fixedly connected to the output shaft end of the motor through a mounting block, and the motor can drive the lower mechanical arm to rotate when it works;

[0043] In this embodiment, specifically: a transparent glass door is installed on the front side of the tensile testing machine in S3, and a handle is fixedly installed on the front side of the transparent glass door, and the transparent glass door can be opened by the handle;

[0044] In this embodiment, specifically: a plurality of partitions are fixedly installed in the collection frame in S6, and the number of partitions in each collection frame is 9. The installed partitions can separate a plurality of rod-shaped product samples after being pulled apart, so as to facilitate the subsequent sorting operations.

[0045] Embodiment 3

[0046] See also Figure 1The present invention provides a technical solution: an automatic classification method for rod-shaped material processing, comprising the following steps:

[0047] S1. Place multiple rod-shaped samples on a fixed frame manually. The length of the rod-shaped samples is 45 mm. Multiple supporting vertical beams are fixedly installed between the top inner wall and the bottom inner wall of the fixed frame. 17 fixed blocks are fixedly installed on the outside of the vertical beams. The rod-shaped samples are horizontally placed on the top of two corresponding fixed blocks.

[0048] S2, start the motor through the control panel, the motor drives the manipulator to rotate, and the manipulator rotates to the front side of the fixed frame;

[0049] S3. Start the robot through the control panel, the robot clamps the rod-shaped sample on the fixed frame, start the motor through the control panel, the motor drives the robot to rotate, so that the robot places the rod-shaped sample on the fixture of the tensile machine;

[0050] S4. Tensile testing machine is an experimental equipment used to test the tensile properties of materials. It can perform various physical and mechanical property tests such as tensile strength, tensile strength and deformation rate, breaking force, and tear resistance.

[0051] S5, the tensile machine stretches the sample by applying gradually increasing force, the sensor monitors the applied force, and the control system automatically adjusts the loading rate and stop conditions according to the preset test program;

[0052] S6. When the rod-shaped product sample is broken, the robot is started to work through the control panel, and the robot transfers the broken rod-shaped product sample to two collection frames;

[0053] S7. Two collecting frames collect rod-shaped samples of different lengths respectively. A handle is installed on the top of the collecting frame, and rollers are rotatably installed at the four corners of the bottom of the collecting frame. The collecting frame is moved by pushing the handle, and the collecting frame drives the rollers to roll, thereby transporting the rod-shaped samples.

[0054] In this embodiment, specifically: a limiting block is installed on the top of the fixed block in S1, and the limiting block effectively limits the rod-shaped sample, and a supporting leg is installed on the bottom of the fixed frame, and the supporting leg activates the supporting effect;

[0055] In this embodiment, specifically: two mechanical arms are installed on the manipulator in S2, and the two mechanical arms are rotatably installed through a rotating shaft, and the bottom of the lower mechanical arm is fixedly connected to the output shaft end of the motor through a mounting block, and the motor can drive the lower mechanical arm to rotate when it works;

[0056] In this embodiment, specifically: a transparent glass door is installed on the front side of the tensile testing machine in S3, and a handle is fixedly installed on the front side of the transparent glass door, and the transparent glass door can be opened by the handle;

[0057] In this embodiment, specifically: a plurality of partitions are fixedly installed in the collection frame in S6, and the number of partitions in each collection frame is 10. The installed partitions can separate a plurality of rod-shaped product samples after being pulled apart, so as to facilitate the subsequent sorting operations.

[0058] When the present invention is working, a plurality of rod-shaped samples are manually placed on a fixing frame, the length of the rod-shaped samples is 35-45 mm, a plurality of supporting vertical beams are fixedly installed between the top inner wall and the bottom inner wall of the fixing frame, 15-17 fixing blocks are fixedly installed on the outer side of the vertical beams, a limiting block is installed on the top of the fixing block, and the limiting block effectively limits the rod-shaped samples, a supporting leg is installed at the bottom of the fixing frame, and the supporting leg activates the supporting effect, the rod-shaped samples are horizontally placed on the top of the corresponding two fixing blocks, the motor is started through the control panel, the motor drives the manipulator to rotate, and the machine The manipulator rotates to the front side of the fixed frame, and the manipulator is started through the control panel. Two mechanical arms are installed on the manipulator, and the two mechanical arms are rotatably installed through the rotating shaft. The bottom of the lower mechanical arm is fixedly connected to the output shaft end of the motor through the mounting block. The motor can drive the lower mechanical arm to rotate, and the manipulator clamps the rod-shaped product sample on the fixed frame. The motor is started through the control panel, and the motor drives the manipulator to rotate, so that the manipulator places the rod-shaped product sample on the clamp of the tensile machine. A transparent glass door is installed on the front side of the tensile machine, and a handle is fixedly installed on the front side of the transparent glass door. Through the handle The transparent glass door can be opened. The tensile machine is an experimental equipment used to test the tensile properties of materials. It can perform a variety of physical and mechanical property tests such as tensile strength, tensile strength and deformation rate, breaking force, and tear resistance. The tensile machine stretches the sample by applying a gradually increasing force. The sensor monitors the applied force, and the control system automatically adjusts the loading rate and stop conditions according to the preset test program. When the rod-shaped sample is broken, the manipulator is started through the control panel. The manipulator transfers the broken rod-shaped sample to two collection frames. Multiple partitions are fixedly installed in the S collection frame, and each partition is There are 8 to 10 partitions in a collecting frame. Multiple broken rod-shaped samples can be separated by the installed partitions, which is convenient for later sorting operations. The two collecting frames collect rod-shaped samples of different lengths respectively. A handle is installed on the top of the collecting frame, and rollers are rotatably installed at the four corners of the bottom of the collecting frame. The collecting frame is moved by pushing the handle, and the collecting frame drives the rollers to roll, so as to transport the rod-shaped samples. It can be automatically and timely classified, and there is no need to manually take and place the broken rod-shaped materials into the collecting frame, which greatly improves the work efficiency and can meet the production needs.

[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic sorting method for processing rod-shaped materials, characterized in that: The following steps are involved: S1. Place multiple rod-shaped samples on a fixed frame manually. The length of the rod-shaped samples is 35-45 mm. Multiple supporting vertical beams are fixedly installed between the top inner wall and the bottom inner wall of the fixed frame. 15-17 fixed blocks are fixedly installed on the outer side of the vertical beams. The rod-shaped samples are horizontally placed on the top of two corresponding fixed blocks. S2, start the motor through the control panel, the motor drives the manipulator to rotate, and the manipulator rotates to the front side of the fixed frame; S3. Start the robot through the control panel, the robot clamps the rod-shaped sample on the fixed frame, start the motor through the control panel, the motor drives the robot to rotate, so that the robot places the rod-shaped sample on the fixture of the tensile machine; S4. Tensile testing machine is an experimental equipment used to test the tensile properties of materials. It can perform various physical and mechanical property tests such as tensile strength, tensile strength and deformation rate, breaking force, and tear resistance. S5, the tensile machine stretches the sample by applying gradually increasing force, the sensor monitors the applied force, and the control system automatically adjusts the loading rate and stop conditions according to the preset test program; S6. When the rod-shaped product sample is broken, the robot is started to work through the control panel, and the robot transfers the broken rod-shaped product sample to two collection frames; S7. Two collecting frames collect rod-shaped samples of different lengths respectively. A handle is installed on the top of the collecting frame, and rollers are rotatably installed at the four corners of the bottom of the collecting frame. The collecting frame is moved by pushing the handle, and the collecting frame drives the rollers to roll, thereby transporting the rod-shaped samples.

2. The automatic sorting method for rod-shaped material processing according to claim 1, characterized in that: A limiting block is installed on the top of the fixed block in S1, and the limiting block effectively limits the rod-shaped sample. Support legs are installed on the bottom of the fixed frame, and the support legs activate the supporting effect.

3. The automatic sorting method for processing rod-shaped materials according to claim 1, characterized in that: The manipulator in S2 is equipped with two mechanical arms, which are rotatably installed via a rotating shaft. The bottom of the lower mechanical arm is fixedly connected to the end of the output shaft of the motor via a mounting block, and the operation of the motor can drive the lower mechanical arm to rotate.

4. The automatic sorting method for processing rod-shaped materials according to claim 1, characterized in that: A transparent glass door is installed on the front side of the tensile testing machine in S3, and a handle is fixedly installed on the front side of the transparent glass door, and the transparent glass door can be opened by the handle.

5. The automatic sorting method for processing rod-shaped materials according to claim 1, characterized in that: In the S6, a plurality of partitions are fixedly installed in the collection frame, and the number of partitions in each collection frame is 8 to 10. The installed partitions can separate a plurality of rod-shaped product samples after being pulled apart, so as to facilitate the subsequent sorting operation.

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