Material receiving, detecting and basketing system

Abstract

The utility model belongs to the technical field of production equipment, and discloses a material receiving, detecting and basketing system which comprises a material distributing unit, a temporary storage unit, a spot check unit, a material arranging unit and a basketing station. The sampling inspection unit comprises a detection platform, a detection module, a classification module, a qualified product platform and a waste collection platform, the material distribution unit selectively places materials on the cache unit or the detection platform, the detection module is used for detecting the materials, and the classification module is used for transferring the materials on the detection platform to the qualified product platform or the waste collection platform; the basket loading station is provided with a material basket, and the material placing unit can move among the temporary storage unit, the qualified product platform and the basket loading station and is used for picking up materials of the temporary storage unit and the qualified product platform and transferring the materials to the material basket. According to the system, the working procedures of detecting, classifying, basketing and the like of products can be rapidly achieved after the products are discharged, the collaboration among the mechanisms is improved, the basketing efficiency is improved, the layout can be more reasonable, and cost reduction and efficiency improvement are achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to production equipment technical field especially relates to a kind of material receiving detection basket loading system. BACKGROUND

[0002] Product needs to be detected or sampled after processing, then enters basket loading station, and product is loaded into basket, and flows to next station.

[0003] For sheet products, such as positive and negative current collecting plates of battery, it is necessary to detect whether there are defects on the front and back surfaces during detection. After no defects are found on the front and back surfaces, basket loading can be performed. In the prior art, after sheet products are processed in production equipment, such as after being punched and formed by punch, the discharged products are divided, a part is directly loaded into basket, and the other part enters sampling platform. The products that pass sampling can be loaded into basket, and the products that fail sampling enter waste collection box. The products that directly enter basket loading process and the products that pass sampling and are loaded into basket are loaded into basket by independent basket loading robot equipment. The equipment occupies a large space and has high cost. The coordination between mechanisms is poor, and the basket loading efficiency is low. SUMMARY

[0004] The utility model aims at providing a kind of material receiving detection basket loading system, can realize the detection, classification, basket loading etc. process of product after product discharging, improve the coordination between mechanisms, speed up the basket loading efficiency, and can make layout more reasonable, realize cost reduction and efficiency increase.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] A kind of material receiving detection basket loading system is provided, including material distribution unit, buffer unit, sampling unit, material placing unit and basket loading station;

[0007] The sampling unit includes detection platform, detection module, classification module, qualified product platform and waste collection platform, the material distribution unit is used to selectively place material on the buffer unit or the detection platform, the detection module is used to detect the material on the detection platform, and the classification module is used to transfer the material on the detection platform to the qualified product platform or the waste collection platform.

[0008] The basket loading station is provided with basket, and the material placing unit is movable between the buffer unit, the qualified product platform and the basket loading station, for picking up the material of the buffer unit and the qualified product platform and transferring to the basket.

[0009] As an optional scheme of the material receiving, detecting and basketing system provided by the utility model, the sampling unit further comprises a first driving module, and the detection platform comprises:

[0010] A first moving carrier is drivingly connected to the output end of the first driving module and is used to move under the driving of the first driving module;

[0011] A first rotary driving mechanism has a housing connected to the first moving carrier;

[0012] A first rotary carrier is drivingly connected to the output end of the first rotary driving mechanism, the material can be fixed on the first rotary carrier, and the first rotary carrier is used to rotate around a horizontal axis under the driving of the first rotary driving mechanism so as to make the front and back surfaces of the material face the detection module.

[0013] As an optional scheme of the material receiving, detecting and basketing system provided by the utility model, the detection module comprises at least two camera modules which are arranged at intervals along the moving direction of the first moving carrier, and the camera modules are used to shoot the front and back images of the material;

[0014] And / or, the classification module comprises a second driving module, a third driving module and a picking mechanism, the picking mechanism is drivingly connected to the output end of the third driving module, and the third driving module is drivingly connected to the output end of the second driving module;

[0015] The second driving module is used to drive the third driving module to move along the horizontal direction between the qualified product platform and the waste collecting platform, and the driving direction of the second driving module is arranged at an angle with the driving direction of the first driving module, the third driving module is used to drive the picking mechanism to move along the vertical direction, and the picking mechanism is used to pick up or release the material.

[0016] As an optional scheme of the material receiving, detecting and basketing system provided by the utility model, the buffer unit comprises:

[0017] A fourth driving module;

[0018] A material receiving mechanism is drivingly connected to the output end of the fourth driving module and is used to reciprocally move between the material distributing unit and the material swinging unit under the driving of the fourth driving module.

[0019] As an optional scheme of the material receiving, detecting and basketing system provided by the utility model, the material receiving mechanism comprises:

[0020] A second moving carrier is connected to the output end of the fourth driving module;

[0021] A second rotary driving mechanism, a housing of the second rotary driving mechanism is connected to the second moving carrier;

[0022] A second rotary carrier, in transmission connection with an output end of the second rotary driving mechanism, and in rotation cooperation with the second moving carrier, the second rotary carrier is used to rotate around a horizontal direction between a first state and a second state under the driving of the second rotary driving mechanism, a first recess and a vacuum suction cavity in communication with the first recess are arranged on the second rotary carrier;

[0023] A fixed carrier, supported on the second moving carrier, a second recess is arranged on the fixed carrier;

[0024] When the second rotary carrier is in the first state, the first recess and the second recess are combined to form a profiling groove for clamping the material, when the second rotary carrier is in the second state, the first recess is away from the second recess.

[0025] As an optional scheme of the material receiving and detecting basket loading system provided by the utility model, the material placing unit comprises:

[0026] A support mechanism, spanning the buffer unit, the qualified product platform and the basket loading station;

[0027] A fifth driving module, installed on the support mechanism;

[0028] A sixth driving module, connected to the output end of the fifth driving module, the sixth driving module is used to move along a horizontal direction under the driving of the fifth driving module;

[0029] A first clamping mechanism, used for clamping or releasing the material, the first clamping mechanism is connected to the output end of the sixth driving module, used for lifting movement under the driving of the sixth driving module;

[0030] A seventh driving module, installed on the support mechanism, the seventh driving module and the fifth driving module are arranged on opposite sides of the support mechanism, and the driving directions are the same;

[0031] An eighth driving module, connected to the output end of the seventh driving module, the eighth driving module is used to move along a horizontal direction under the driving of the seventh driving module;

[0032] A second clamping mechanism, used for clamping or releasing the material, the second clamping mechanism is connected to the output end of the eighth driving module, used for lifting movement under the driving of the eighth driving module, the second clamping mechanism and the first clamping mechanism are distributed in an up-down manner.

[0033] As an optional scheme of the material receiving, detecting and basket loading system provided by the utility model, the basket loading station is provided with a basket loading unit, and the basket loading unit comprises:

[0034] Lifting driving module;

[0035] Lifting platform, connected to the output end of the lifting driving module, a plurality of empty baskets are stacked on the lifting platform; the lifting platform is used for lifting the uppermost basket to a material placing position under the driving of the lifting driving module, and the material placing position is a position where the basket receives the material transferred by the material placing unit;

[0036] Limiting module, used for limiting the basket at the material placing position.

[0037] As an optional scheme of the material receiving, detecting and basket loading system provided by the utility model, the limiting module comprises:

[0038] Positioning mechanism, comprising a first linear driving element and a positioning block, the shell of the first linear driving element is fixed to the basket loading station, the positioning block is connected to the output end of the first linear driving element, and is used for approaching or moving away from the basket under the driving of the first linear driving element; a positioning clamping groove is arranged on the positioning block, and the positioning clamping groove can be clamped with the corner part of the basket;

[0039] Supporting mechanism, comprising a second linear driving element and a supporting rod, the shell of the second linear driving element is fixed to the basket loading station, the supporting rod is connected to the output end of the second linear driving element, and is used for approaching or moving away from the basket under the driving of the second linear driving element, the supporting rod can be inserted into the insertion hole area of the basket and support the basket.

[0040] As an optional scheme of the material receiving, detecting and basket loading system provided by the utility model, the material receiving, detecting and basket loading system further comprises an empty basket conveying mechanism and a full basket conveying mechanism;

[0041] The empty basket conveying mechanism comprises a first fixed frame and a material receiving roller rotatably arranged on the first fixed frame, the lifting platform comprises a lifting frame and a material receiving roller rotatably arranged on the lifting frame, the lifting frame is connected to the output end of the lifting driving module, and the material receiving roller can be moved to a position flush with the material receiving roller under the driving of the lifting frame;

[0042] The full basket conveying mechanism comprises a second fixed frame and a material discharging roller rotatably arranged on the second fixed frame, the second fixed frame is arranged above the empty basket conveying mechanism in a spaced manner, and the material discharging roller is opposite to the material receiving roller in the rotating direction.

[0043] As an optional scheme of the material receiving, detecting and basket loading system provided by the utility model, the material receiving, detecting and basket loading system further comprises a material receiving and conveying mechanism, the material distributing unit comprises a rack and a material distributing manipulator installed on the rack, the material receiving and conveying mechanism is used for conveying the material to the lower side of the material distributing manipulator, and the material distributing manipulator is used for picking up the material on the material receiving and conveying mechanism and selectively placing the material on the buffer unit or the detection platform.

[0044] The utility model discloses beneficial effects:

[0045] The material receiving, detecting and basket loading system provided by the utility model, the material distributing unit has two paths of transferring material, after the material processing is completed and the material is discharged, the material distributing unit is controlled to place a part of the material on the buffer unit and another part of the material on the detection platform of the sampling and detecting unit, that is, a part of the discharged material is sampled and detected, which helps to improve the production rhythm. The material placed on the buffer unit is picked up by the material placing unit and transferred to the material basket of the basket loading station, and the material placed on the detection platform is detected by the detection module to determine whether the material has defects, so as to classify the sampled material into qualified products and waste materials. The classification module transfers the material that passes the detection to the qualified product platform and transfers the material that fails the detection to the waste material collecting platform, thereby completing the classification and placement of the sampled material. The material placed on the qualified product platform can be picked up by the material placing unit and transferred to the material basket of the basket loading station, thereby completing the basket loading. Since the material that is not sampled and the material that passes the sampling and detection are both picked up by the material placing unit and transferred to the material basket of the basket loading station, it is not necessary to set up a separate basket loading manipulator device, thereby reducing the occupied space and the cost. Moreover, the material distributing unit, the buffer unit, the sampling and detecting unit and the material placing unit work in high coordination, so that the detection, classification and basket loading of the product can be quickly realized after the product is discharged, the basket loading efficiency is improved, the layout of each unit is more reasonable, and the cost is reduced and the efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0046] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will introduce the drawings needed to be used in the embodiments of the utility model, and obviously, the following described drawings are only some embodiments of the utility model, and for the ordinary skilled person in the art, other drawings can be obtained according to the drawings without paying the creative labor.

[0047] Figure 1 It is the first view of the material receiving, detecting and basket loading system provided by the embodiment of the utility model;

[0048] Figure 2 It is the second view of the material receiving, detecting and basket loading system provided by the embodiment of the utility model;

[0049] Figure 3is the third view of the material receiving detection and basket loading system provided by the embodiment of the utility model;

[0050] Figure 4 is Figure 3 the partial view of;

[0051] Figure 5 is the structural schematic view of the buffer unit provided by the embodiment of the utility model;

[0052] Figure 6 is the structural schematic view of the material receiving mechanism of the buffer unit provided by the embodiment of the utility model;

[0053] Figure 7 is the sectional view of the second rotating carrier of the material receiving mechanism provided by the embodiment of the utility model;

[0054] Figure 8 is the structural schematic view of the material placing unit provided by the embodiment of the utility model;

[0055] Figure 9 is the structural schematic view of the material basket loading unit provided by the embodiment of the utility model;

[0056] Figure 10 is Figure 9 the partial enlarged view of A in;

[0057] in the figure:

[0058] 1, material distributing unit; 2, buffer unit; 3, sampling unit; 4, material placing unit; 5, basket loading station; 6, material basket loading unit; 7, empty basket conveying mechanism; 8, full basket conveying mechanism; 9, material receiving conveying mechanism; 10, base; 20, position acquisition unit; 30, carrying manipulator;

[0059] 11, rack; 12, material distributing manipulator;

[0060] 21, fourth driving module; 22, material receiving mechanism;

[0061] 221, second moving carrier; 222, second rotating driving mechanism; 223, second rotating carrier; 224, fixed carrier;

[0062] 2231, first recess; 2232, vacuum adsorption cavity;

[0063] 2241, second recess; 220, profiling groove;

[0064] 31, detection platform; 32, detection module; 33, classification module; 34, qualified product platform; 35, waste collection platform; 36, first driving module;

[0065] 321, camera module;

[0066] 331, second driving module; 332, third driving module;

[0067] 41, support mechanism; 42, fifth driving module; 43, sixth driving module; 44, first clamping mechanism; 45, seventh driving module; 46, eighth driving module; 47, second clamping mechanism;

[0068] 61, lifting driving module; 62, lifting platform; 63, limiting module;

[0069] 621, lifting frame; 622, material receiving roller;

[0070] 631, positioning mechanism; 632, supporting mechanism;

[0071] 6311, first linear driving member; 6312, positioning block; 6313, positioning clamping groove;

[0072] 6321, second linear driving member; 6322, supporting rod;

[0073] 71, first fixed frame; 72, material receiving roller;

[0074] 81, second fixed frame; 82, material discharging roller;

[0075] 100, material; 200, material basket;

[0076] 201, corner part; 202, insertion hole area. DETAILED DESCRIPTION

[0077] The utility model will be described in further detail below in combination with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the utility model, and not to limit the utility model. In addition, it should be noted that, in order to facilitate the description, only the part related to the utility model is shown in the drawings, not all structures.

[0078] In the description of the utility model, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, can be fixed connection, can also be detachable connection, or integral ; Can be mechanical connection, can also be electrical connection ; Can be directly connected, can also be indirectly connected through intermediate medium, can be the communication of two elements or the interaction of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0079] In the utility model, unless another definite provision and limitation, first feature is "on" or "under" second feature, can include that first and second features are in direct contact, also can include that first and second features are not in direct contact but contact through other feature between them.Moreover, first feature "on", "above" and "upper surface of" second feature includes that first feature is directly above and obliquely above second feature, or only indicates that first feature is higher than second feature in horizontal height.First feature "under", "below" and "underneath" second feature includes that first feature is directly below and obliquely below second feature, or only indicates that first feature is lower than second feature in horizontal height.

[0080] In the description of the embodiment, the terms "upper", "lower", "left", "right" and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the utility model.In addition, the terms "first", "second" are only used to distinguish in description, and have no special meaning.

[0081] The term "and / or" in the embodiment is only a description of the association relationship of the associated object, which means that there can be three relationships, for example, A and / or B, which can represent the three cases of A alone, A and B together, and B alone.In addition, the character " / " in the utility model generally represents that the front and rear associated objects are in an "or" relationship.

[0082] In the embodiments of the utility model, the same reference signs represent the same parts, and for brevity, the detailed description of the same parts is omitted in different embodiments.

[0083] As shown in Figure 1 , Figure 2 and Figure 3 , the embodiment provides a material receiving detection basket loading system, which can quickly realize product detection, classification, basket loading and other processes after product discharging, improve the collaboration between mechanisms, speed up the basket loading efficiency, and make the layout more reasonable to realize cost reduction and efficiency increase.

[0084] Specifically, combined with Figure 1 , Figure 2 , Figure 3 and Figure 4The material receiving, detecting and basket loading system comprises a material distribution unit 1, a buffer unit 2, a sampling and detecting unit 3, a material placing unit 4 and a basket loading station 5. The sampling and detecting unit 3 comprises a detecting platform 31, a detecting module 32, a sorting module 33, a qualified product platform 34 and a waste collecting platform 35. The material distribution unit 1 is used to selectively place the material 100 on the buffer unit 2 or the detecting platform 31. The detecting module 32 is used to detect the material 100 on the detecting platform 31, specifically to detect whether the material 100 has defects. The sorting module 33 is used to transfer the material 100 on the detecting platform 31 to the qualified product platform 34 or the waste collecting platform 35, specifically to transfer the material 100 detected by the detecting module 32 to the qualified product platform 34, and to transfer the material 100 not detected by the detecting module 32 to the waste collecting platform 35. The basket loading station 5 is provided with a material basket 200. The material placing unit 4 is movable between the buffer unit 2, the qualified product platform 34 and the basket loading station 5, and is used to pick up the material 100 on the buffer unit 2 and the qualified product platform 34 and transfer the material 100 to the material basket 200.

[0085] The material receiving, detecting and basket loading system provided by the embodiment of the present application has two paths for transferring the material 100. After the material 100 is discharged after being processed, the material distribution unit 1 is controlled to place a part of the material 100 on the buffer unit 2 and another part of the material 100 on the detecting platform 31 of the sampling and detecting unit 3, that is, a part of the discharged material is sampled and detected, which helps to improve the production rhythm. The material 100 placed on the buffer unit 2 is picked up by the material placing unit 4 and transferred to the material basket 200 of the basket loading station 5. The material 100 placed on the detecting platform 31 is detected by the detecting module 32 to determine whether the material 100 has defects, so as to classify the sampled material 100 into qualified products and waste. The sorting module 33 transfers the material 100 detected as qualified to the qualified product platform 34 and transfers the material 100 detected as unqualified to the waste collecting platform 35, so as to complete the classification and placement of the sampled material 100. The material 100 placed on the qualified product platform 34 can be picked up by the material placing unit 4 and transferred to the material basket 200 of the basket loading station 5, so as to complete the basket loading. Since the material 100 not sampled and the material 100 sampled and qualified are both picked up by the material placing unit 4 and transferred to the material basket 200 of the basket loading station 5, it is not necessary to provide a separate basket loading robot device, which can reduce the occupied space and reduce the cost. Moreover, the material distribution unit 1, the buffer unit 2, the sampling and detecting unit 3 and the material placing unit 4 work in high coordination, which can quickly realize the detection, classification and basket loading of the product after the product is discharged, speed up the basket loading efficiency, the units are more reasonably arranged, and the cost is reduced and the efficiency is increased.

[0086] Referring to Figure 1 , Figure 2 and Figure 3The material receiving, detecting and basketing system further comprises a base 10 for providing a mounting base, and the buffer unit 2, the sampling unit 3, the material arranging unit 4 and the basketing station 5 are all located on the base 10.

[0087] In the embodiment, the material receiving, detecting and basketing system is used for detecting and basketing sheet materials 100. The sheet materials 100, such as positive current collecting plates and negative current collecting plates of batteries, are discharged to the material receiving, detecting and basketing system after being processed by a punch press.

[0088] In the embodiment, referring to FIGS. 2 and Figure 3 The material receiving, detecting and basketing system further comprises a material receiving and conveying mechanism 9, and the material distributing unit 1 comprises a rack 11 and a material distributing manipulator 12 mounted on the rack 11. The rack 11 is fixedly arranged above the base 10 in a factory building and is used for mounting the material distributing manipulator 12. The material receiving and conveying mechanism 9 receives the materials 100 processed by the punch press and conveys the materials 100 to below the material distributing manipulator 12. The material distributing manipulator 12 is used for picking up the materials 100 on the material receiving and conveying mechanism 9 and selectively placing the materials 100 on the buffer unit 2 or the detecting platform 31. Further, a position acquiring unit 20 is arranged upstream of the material distributing manipulator 12. The position acquiring unit 20 is in communication connection with the material distributing manipulator 12 and is used for acquiring the position of the materials 100 on the material receiving and conveying mechanism 9 and transmitting the position information to the material distributing manipulator 12 so that the material distributing manipulator 12 picks up the materials according to the position information.

[0089] For example, the material distributing manipulator 12 is a spider manipulator, and the bottom of the spider manipulator has a suction cup for sucking the sheet materials 100. The position acquiring unit 20 is a CCD (Charge Coupled Device) vision positioning camera system.

[0090] The material receiving and conveying mechanism 9 comprises a conveying belt, which is exemplarily in a Z shape and comprises a first horizontal belt, an inclined discharging belt and a second horizontal belt connected in sequence. The first horizontal belt is used for receiving the materials 100 discharged from the punch press, the inclined discharging belt is used for guiding the materials 100 to the second horizontal belt, and the second horizontal belt is horizontally arranged on the base 10. The position acquiring unit 20 is arranged above the second horizontal belt, and the material distributing manipulator 12 is used for picking up the materials 100 on the second horizontal belt and selectively placing the materials 100 on the buffer unit 2 or the detecting platform 31.

[0091] For example, the material distributing manipulator 12 is a spider manipulator, and the bottom of the spider manipulator has a suction cup for sucking the sheet materials 100. The position acquiring unit 20 is a CCD (Charge Coupled Device) vision positioning camera system. Figure 1As shown, the sampling unit 3 further comprises a first driving module 36 mounted on the base 10, and the detection platform 31 comprises a first moving carrier, a first rotating driving mechanism and a first rotating carrier. The first moving carrier is drivingly connected to the output end of the first driving module 36, for reciprocating movement between the first position and the second position under the driving of the first driving module 36; the housing of the first rotating driving mechanism is connected to the first moving carrier; the first rotating carrier is drivingly connected to the output end of the first rotating driving mechanism, the material 100 can be fixed on the first rotating carrier, and the first rotating carrier is used to rotate around a horizontal axis under the driving of the first rotating driving mechanism, so as to make the front face and the back face of the material 100 face the detection module 32.

[0092] Further, the detection module 32 comprises at least two camera modules 321 (two camera modules 321 are exemplarily provided in the embodiment) arranged at intervals along the moving direction of the first moving carrier, and the camera modules 321 are used to shoot the front face image and the back face image of the material 100, and whether the front face and the back face of the material 100 have defects can be determined by identifying and analyzing the front face image and the back face image of the material 100.

[0093] The two camera modules 321 of the detection module 32 are located between the first position and the second position, and during the movement of the detection platform 31 carrying the material 100 from the first position to the second position and from the second position back to the first position, the camera modules 321 can pass below to take pictures and identify.

[0094] Specifically, the first position is the position where the detection platform 31 can receive the material 100 transferred by the material distributing manipulator 12, and is located Figure 1 to the right of the first driving module 36, when the detection platform 31 is full of materials, the first driving module 36 drives the detection platform 31 to move along the horizontal direction to the second position (i.e. Figure 1 to the left of the first driving module 36), at this time, the front face of the material 100 faces upward. The detection end of the detection module 32 is spaced above the first driving module 36, when the detection platform 31 moves below the detection module 32, the two camera modules 321 of the detection module 32 shoot and detect the front face of the material 100. The first driving module 36 continues to drive the detection platform 31 to move to the second position, and when reaching the second position, the first rotating driving mechanism drives the first rotating carrier to rotate by 180 degrees to turn over the material 100, so that the back face of the material 100 faces upward, and then the detection platform 31 moves reversely, i.e. moves to the first position, when passing below the camera modules 321, the camera modules 321 shoot and detect the back face of the material 100, and finally the detection platform 31 moves to the first position to continue to receive the material 100 transferred by the material distributing manipulator 12.

[0095] For example, the first rotating carrier has a through hole and a negative pressure chamber. Adsorption holes communicating with the negative pressure chamber are provided on the outer periphery of the through hole. When material 100 is placed on the first rotating carrier, it completely covers the through hole and is adsorbed and fixed onto the first rotating carrier through the adsorption holes on the outer periphery of the through hole. When the first rotating carrier rotates 180 degrees and flips the material 100, the reverse side of the material 100 is exposed through the through hole for capture and identification by the camera module 321.

[0096] For example, the first drive module 36 is a linear module. The first rotary drive mechanism is a rotary cylinder or a rotary motor.

[0097] like Figure 1 As shown, the classification module 33 is communicatively connected to the detection module 32 and can acquire the detection information from the detection module 32 to classify and place qualified products and waste materials. The classification module 33 specifically includes a second drive module 331, a third drive module 332, and a picking mechanism. The picking mechanism is driven by the output end of the third drive module 332, and the third drive module 332 is driven by the output end of the second drive module 331. The second drive module 331 drives the third drive module 332 to move horizontally between the qualified product platform 34 and the waste material collection platform 35, and the driving direction of the second drive module 331 is set at an angle to the driving direction of the first drive module 36. The third drive module 332 drives the picking mechanism to move vertically, and the picking mechanism is used to pick up or release material 100.

[0098] In this embodiment, the transmission direction of the second horizontal belt of the material receiving and conveying mechanism 9 is defined as the first direction, and the horizontal direction perpendicular to the first direction is defined as the second direction. The first direction, the second direction, and the vertical direction are mutually perpendicular. The driving direction of the first drive module 36 is the first direction, and the driving direction of the second drive module 331 is the second direction. The qualified product platform 34 and the waste collection platform 35 are respectively disposed on both sides of the first drive module 36 along the second direction. The second drive module 331 spans the first drive module 36 along the second direction.

[0099] Driven by the second drive module 331 and the third drive module 332, the picking mechanism can pick up the material 100 detected by the detection module 32. If the front and back of the material 100 pass the inspection, it is transferred to the qualified product platform 34. If the front and back of the material 100 fail the inspection, it is transferred to the waste collection platform 35. The waste collection platform 35 is exemplarily a waste box.

[0100] For example, the second drive module 331 and the third drive module 332 are linear modules or cylinders, etc. The pickup mechanism is a vacuum adsorption mechanism.

[0101] like Figure 5As shown, the buffer unit 2 comprises a fourth driving module 21 and a receiving mechanism 22. The fourth driving module 21 is installed on the base 10 and is driven in the first direction. The receiving mechanism 22 is drivingly connected to the output end of the fourth driving module 21 and is used to reciprocate between the distributing unit 1 and the placing unit 4 under the driving of the fourth driving module 21. The third position is set when the receiving mechanism 22 moves below the distributing manipulator 12 of the distributing unit 1, the distributing manipulator 12 is used to place the material 100 on the receiving mechanism 22 at the third position, and the fourth position is set when the receiving mechanism 22 moves below the placing unit 4, the placing unit 4 is used to pick up the material 100 on the receiving mechanism 22 at the fourth position to transport into the basket 200 to complete the basketing of the material 100.

[0102] Further, as shown in Figure 1 , Figure 2 and Figure 3 , the buffer unit 2 is spaced apart in the second direction and two buffer units 2 are arranged, which are used to receive the material 100 transported by the distributing manipulator 12. The two buffer units 2 can alternately move to the third position and the fourth position to improve the pace of transporting the material 100.

[0103] Exemplarily, the fourth driving module 21 is a linear module. As shown in Figure 6 , the receiving mechanism 22 comprises a second moving carrier 221, a second rotating driving mechanism 222, a second rotating carrier 223 and a fixed carrier 224. The second moving carrier 221 is connected to the output end of the fourth driving module 21. The housing of the second rotating driving mechanism 222 is connected to the second moving carrier 221. The second rotating carrier 223 is drivingly connected to the output end of the second rotating driving mechanism 222 and is rotationally connected to the second moving carrier 221. The second rotating carrier 223 is used to rotate around the horizontal direction between the first state and the second state under the driving of the second rotating driving mechanism 222. In combination with Figure 7 , the second rotating carrier 223 is provided with a first recess 2231 and a vacuum suction cavity 2232 in communication with the first recess 2231. The fixed carrier 224 is arranged on the second moving carrier 221 and is provided with a second recess 2241.

[0104] When the receiving mechanism 22 is at the third position for receiving the material 100, the second rotating carrier 223 is at the first state as shown in Figure 6In the first state shown, the first groove 2231 and the second groove 2241 are combined to form a profiling groove 220 for clamping the material 100. Specifically, the material 100 is in a disc shape, and the first groove 2231 and the second groove 2241 are combined to form a circular profiling groove 220 for receiving and clamping the material 100. The bottom wall of the first groove 2231 is in communication with the vacuum suction cavity 2232 through the suction hole, for suction clamping the material 100 in the first groove 2231, thereby improving the placement stability of the material 100. When the material receiving mechanism 22 moves below the material placing unit 4, so that the material placing unit 4 picks up the material 100 on the material receiving mechanism 22, the second rotating carrier 223 is in a second state when moving relative to the fixed carrier 224 under the drive of the second rotating drive mechanism 222. Specifically, the second rotating carrier 223 rotates to the left, so that the first groove 2231 moves away from the second groove 2241. At this time, due to the existence of the vacuum suction cavity 2232, the material 100 in the first groove 2231 is stably kept in a position abutting against the bottom wall of the first groove 2231. As the first groove 2231 moves away from the second groove 2241, after the second rotating carrier 223 rotates 90 degrees around the horizontal direction, the disc-shaped material 100 is in a vertical state, and the part originally placed in the second groove 2241 is suspended relative to the second rotating carrier 223, so as to be clamped by the material placing unit 4. As shown in Figure 6 the second rotating carrier 223 rotates to the left, so that the first groove 2231 moves away from the second groove 2241. At this time, due to the existence of the vacuum suction cavity 2232, the material 100 in the first groove 2231 is stably kept in a position abutting against the bottom wall of the first groove 2231. As the first groove 2231 moves away from the second groove 2241, after the second rotating carrier 223 rotates 90 degrees around the horizontal direction, the disc-shaped material 100 is in a vertical state, and the part originally placed in the second groove 2241 is suspended relative to the second rotating carrier 223, so as to be clamped by the material placing unit 4. As shown in Figure 4 the second rotating carrier 223 rotates to the left, so that the first groove 2231 moves away from the second groove 2241. At this time, due to the existence of the vacuum suction cavity 2232, the material 100 in the first groove 2231 is stably kept in a position abutting against the bottom wall of the first groove 2231. As the first groove 2231 moves away from the second groove 2241, after the second rotating carrier 223 rotates 90 degrees around the horizontal direction, the disc-shaped material 100 is in a vertical state, and the part originally placed in the second groove 2241 is suspended relative to the second rotating carrier 223, so as to be clamped by the material placing unit 4. As shown in

[0105] Exemplarily, the material receiving mechanism 22 has a plurality of profiling grooves 220, and can place a plurality of materials 100, such as 8, 9, 10, etc., without limitation.

[0106] As shown in Figure 8 In the embodiment of the present application, the material placing unit 4 includes a support mechanism 41, a fifth drive module 42, a sixth drive module 43, a first clamping mechanism 44, a seventh drive module 45, an eighth drive module 46, and a second clamping mechanism 47. The bottom end of the support mechanism 41 is fixedly arranged on the base 10, providing a mounting basis for other mechanisms.

[0107] The support mechanism 41 is in the shape of a door as a whole, and spans the buffer unit 2, the qualified product platform 34 and the basket loading station 5 in the second direction. The fifth driving module 42 is installed on the support mechanism 41 and is driven in the second direction. The sixth driving module 43 is connected to the output end of the fifth driving module 42, and is used to move in the horizontal direction (the second direction) under the driving of the fifth driving module 42. The first clamping mechanism 44 is used to clamp or release the material 100, and is connected to the output end of the sixth driving module 43 and is used to move up and down under the driving of the sixth driving module 43. That is, the first clamping mechanism 44 is used to clamp the material 100 on the buffer unit 2 and the qualified product platform 34 under the driving of the fifth driving module 42 and the sixth driving module 43, and to transfer the material 100 to the basket loading station 5 to be placed in the material basket 200 of the basket loading station 5.

[0108] The seventh driving module 45 is installed on the support mechanism 41, and is located on the opposite side of the support mechanism 41 in the first direction from the fifth driving module 42, and is driven in the same direction as the fifth driving module 42, that is, in the second direction. The eighth driving module 46 is connected to the output end of the seventh driving module 45, and is used to move in the horizontal direction (the second direction) under the driving of the seventh driving module 45. The second clamping mechanism 47 is used to clamp or release the material 100, and is connected to the output end of the eighth driving module 46 and is used to move up and down under the driving of the eighth driving module 46. That is, the second clamping mechanism 47 is used to clamp the material 100 on the buffer unit 2 and the qualified product platform 34 under the driving of the seventh driving module 45 and the eighth driving module 46, and to transfer the material 100 to the basket loading station 5 to be placed in the material basket 200 of the basket loading station 5.

[0109] In this embodiment, by providing the first clamping mechanism 44 and the second clamping mechanism 47, the material 100 on the buffer unit 2 and the qualified product platform 34 can be alternately clamped, and the production rhythm can be effectively improved and the basket loading efficiency can be accelerated.

[0110] Further, the second clamping mechanism 47 is distributed above and below the first clamping mechanism 44, so as to avoid interference when the two move in the second direction. Specifically, the first clamping mechanism 44 and the second clamping mechanism 47 each include an L-shaped mounting bracket and a plurality of clamping jaw mechanisms provided on the L-shaped mounting bracket, and the plurality of clamping jaw mechanisms can clamp all the materials 100 on the receiving mechanism 22 at one time, thereby improving the clamping and basket loading efficiency.

[0111] Exemplarily, the fifth driving module 42, the sixth driving module 43, the seventh driving module 45 and the eighth driving module 46 are linear modules or air cylinders, oil cylinders, etc. The clamping jaw mechanisms of the first clamping mechanism 44 and the second clamping mechanism 47 are clamping jaw air cylinders.

[0112] As shown in Figure 3 , Figure 4 and Figure 9 , the basket loading station 5 is provided with a basket loading unit 6, the basket loading unit 6 comprising a lifting driving module 61, a lifting platform 62 and a limiting module 63, the lifting driving module 61 being installed on the base 10, the lifting platform 62 being connected to the output end of the lifting driving module 61, and a plurality of empty baskets 200 being stacked on the lifting platform 62; the lifting platform 62 is used to lift the uppermost basket 200 to a material placing position under the driving of the lifting driving module 61, the material placing position being the position where the basket 200 receives the material 100 transferred by the material placing unit 4; the limiting module 63 is used to limit the basket 200 at the material placing position.

[0113] When the basket 200 at the material placing position is filled, the handling robot 30 transfers the full basket 200 to a material unloading position, and the lifting driving module 61 drives the lifting platform 62 to rise, so as to lift the uppermost empty basket 200 to the material placing position, so that the material placing unit 4 loads the material 100 into the basket 200.

[0114] Exemplarily, the lifting driving module 61 is a linear module or a cylinder, an oil cylinder or the like.

[0115] As shown in Figure 9 and Figure 10 , the limiting module 63 comprises a positioning mechanism 631 and a supporting mechanism 632, which are used to position and fix the basket 200 at the material placing position.

[0116] Specifically, the positioning mechanism 631 comprises a first linear driving member 6311 and a positioning block 6312, the housing of the first linear driving member 6311 being fixed to the basket loading station 5, and the positioning block 6312 being connected to the output end of the first linear driving member 6311 and being used to approach or move away from the basket 200 under the driving of the first linear driving member 6311. The positioning block 6312 is provided with a positioning clamping groove 6313, which can be clamped with the corner part 201 of the basket 200. The basket 200 is a square frame structure, and the four corners are the corner parts 201. When the basket 200 is lifted to the material placing position, the positioning block 6312 approaches the basket 200 under the driving of the first linear driving member 6311, so as to position the basket 200 through the positioning clamping groove 6313. Further, the positioning mechanism 631 is provided with two, which are arranged at the opposite corners of the basket 200.

[0117] The supporting mechanism 632 comprises a second linear driving member 6321 and a supporting rod 6322. The housing of the second linear driving member 6321 is fixed to the basket loading station 5. The supporting rod 6322 is connected to the output end of the second linear driving member 6321, and is used to approach or move away from the material basket 200 under the driving of the second linear driving member 6321. The supporting rod 6322 can be inserted into the insertion hole area 202 of the material basket 200, and supports the material basket 200. When the material basket 200 is lifted to the material placing position, the supporting rod 6322 approaches the material basket 200 under the driving of the second linear driving member 6321, is inserted into the insertion hole area 202 of the material basket 200, and supports the material basket 200. Together with the positioning mechanism 631, the material basket 200 is stably fixed at the material placing position. Further, two supporting mechanisms 632 are respectively arranged on the opposite sides of the material basket 200, so as to improve the supporting stability.

[0118] Exemplarily, the first linear driving member 6311 and the second linear driving member 6321 are air cylinders or oil cylinders or electric push rods, etc.

[0119] In the embodiment, as shown in Figure 3 The empty basket conveying mechanism 7 comprises a first fixed frame 71 and a material receiving roller 72 rotatably arranged on the first fixed frame 71. A first driving motor is arranged corresponding to the material receiving roller 72, and is used to drive the material receiving roller 72 to rotate relative to the first fixed frame 71, so as to realize the conveying of the empty material basket 200. The lifting platform 62 comprises a lifting frame 621 and a material receiving roller 622 rotatably arranged on the lifting frame 621. The lifting frame 621 is connected to the output end of the lifting driving module 61. The material receiving roller 622 can be moved to a position flush with the material receiving roller 72 under the driving of the lifting frame 621. A second driving motor is arranged corresponding to the material receiving roller 622, and is used to drive the material receiving roller 622 to rotate relative to the lifting frame 621, so as to receive the material basket 200 in the state that the material receiving roller 622 is flush with the material receiving roller 72.

[0120] The full basket conveying mechanism 8 comprises a second fixed frame 81 and a material discharging roller 82 rotatably arranged on the second fixed frame 81. A third driving motor is arranged corresponding to the material discharging roller 82, and is used to drive the material discharging roller 82 to rotate relative to the second fixed frame 81, so as to realize the conveying and discharging of the full material basket 200. The full material basket 200 on the basket loading station 5 is carried by the carrying manipulator 30 to the material discharging roller 82, and is discharged under the driving of the material discharging roller 82. Further, after a plurality of full material baskets 200 are stacked on the full basket conveying mechanism 8, the material discharging roller 82 conveys the plurality of full material baskets 200 to a next position. The empty position after the conveying continues to stack the plurality of full material baskets 200.

[0121] In the embodiment, the second fixing frame 81 is arranged at intervals above the empty basket conveying mechanism 7, and the rotating direction of the blanking roller 82 is opposite to that of the incoming material roller 72.

[0122] Obviously, the above embodiments of the utility model are only examples for clearly illustrating the utility model, and are not a limitation on the embodiments of the utility model. For ordinary skilled in the art, various obvious changes, re-adjustment and replacement can be made without departing from the protection scope of the utility model. Here, all the embodiments need not and cannot be exhausted. Any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model claim.

Claims

1. A material detection and batching system, comprising: The device comprises a material distributing unit (1), a buffer unit (2), a sampling and detecting unit (3), a material arranging unit (4) and a basket loading station (5). The sampling and detecting unit (3) comprises a detecting platform (31), a detecting module (32), a sorting module (33), a qualified product platform (34) and a waste collecting platform (35), the material distributing unit (1) is used for selectively placing the material (100) on the buffer unit (2) or the detecting platform (31), the detecting module (32) is used for detecting the material (100) on the detecting platform (31), and the sorting module (33) is used for transferring the material (100) on the detecting platform (31) to the qualified product platform (34) or the waste collecting platform (35). The basket loading station (5) is provided with a material basket (200), and the material arranging unit (4) is movable between the buffer unit (2), the qualified product platform (34) and the basket loading station (5), and is used for picking up the material (100) on the buffer unit (2) and the qualified product platform (34) and transferring the material (100) to the material basket (200).

2. The inventory detection batching system of claim 1, wherein, The sampling and detecting unit (3) further comprises a first driving module (36), and the detecting platform (31) comprises: a first moving carrier which is drivingly connected to an output end of the first driving module (36) and is used for moving under the driving of the first driving module (36); a first rotating driving mechanism, a housing of the first rotating driving mechanism being connected to the first moving carrier; a first rotating carrier which is drivingly connected to an output end of the first rotating driving mechanism, the material (100) being capable of being fixed on the first rotating carrier, and the first rotating carrier being used for rotating around a horizontal axis under the driving of the first rotating driving mechanism so as to make the front and back of the material (100) face the detecting module (32).

3. The inventory detection and dispensing system of claim 2, wherein, The detecting module (32) comprises at least two camera modules (321) which are arranged at intervals along the moving direction of the first moving carrier, and the camera modules (321) are used for shooting the front and back images of the material (100); and / or, the sorting module (33) comprises a second driving module (331), a third driving module (332) and a picking mechanism, the picking mechanism being drivingly connected to an output end of the third driving module (332), and the third driving module (332) being drivingly connected to an output end of the second driving module (331); the second driving module (331) is used for driving the third driving module (332) to move along a horizontal direction between the qualified product platform (34) and the waste collecting platform (35), and the driving direction of the second driving module (331) is arranged at an angle with the driving direction of the first driving module (36), and the third driving module (332) is used for driving the picking mechanism to move along a vertical direction, and the picking mechanism is used for picking up or releasing the material (100).

4. The content detecting and filling system of claim 1, wherein, The buffer unit (2) comprises: a fourth driving module (21). A material receiving mechanism (22) is drivingly connected to the output end of the fourth driving module (21) and is used to reciprocate between the material distributing unit (1) and the material swinging unit (4) under the driving of the fourth driving module (21).

5. The content detecting and filling system according to claim 4, wherein, The material receiving mechanism (22) comprises: A second moving carrier (221) connected to the output end of the fourth driving module (21); A second rotary driving mechanism (222) whose housing is connected to the second moving carrier (221); A second rotary carrier (223) drivingly connected to the output end of the second rotary driving mechanism (222) and rotationally matched with the second moving carrier (221), and used to rotate around the horizontal direction between a first state and a second state under the driving of the second rotary driving mechanism (222); the second rotary carrier (223) is provided with a first groove (2231) and a vacuum suction cavity (2232) in communication with the first groove (2231); A fixed carrier (224) supported on the second moving carrier (221) and provided with a second groove (2241); When the second rotary carrier (223) is in the first state, the first groove (2231) and the second groove (2241) form a profiled groove (220) for clamping the material (100); when the second rotary carrier (223) is in the second state, the first groove (2231) is away from the second groove (2241).

6. The inventory detection and dispensing system of any of claims 1-5, wherein, The material swinging unit (4) comprises: A support mechanism (41) spanning the buffer unit (2), the qualified product platform (34) and the basket loading station (5); A fifth driving module (42) mounted on the support mechanism (41); A sixth driving module (43) connected to the output end of the fifth driving module (42) and used to move along the horizontal direction under the driving of the fifth driving module (42); A first clamping mechanism (44) for clamping or releasing the material (100), which is connected to the output end of the sixth driving module (43) and is used to move up and down under the driving of the sixth driving module (43); A seventh driving module (45) mounted on the support mechanism (41) and having the same driving direction as the fifth driving module (42) and being arranged on opposite sides of the support mechanism (41); An eighth driving module (46) connected to the output end of the seventh driving module (45) and used to move along the horizontal direction under the driving of the seventh driving module (45); A second clamping mechanism (47) is used for clamping or releasing the material (100), and is connected to the output end of the eighth driving module (46) and used for lifting movement under the driving of the eighth driving module (46), and the second clamping mechanism (47) is distributed above and below the first clamping mechanism (44).

7. The inventory detection and dispensing system of any of claims 1-5, wherein, The basket loading station (5) is provided with a basket loading unit (6), and the basket loading unit (6) comprises: a lifting driving module (61); a lifting platform (62) connected to the output end of the lifting driving module (61), and a plurality of empty baskets (200) are stacked on the lifting platform (62); the lifting platform (62) is used for lifting the uppermost basket (200) to a material placing position under the driving of the lifting driving module (61), and the material placing position is a position where the basket (200) receives the material (100) transferred by the material placing unit (4); a limiting module (63) used for limiting the basket (200) at the material placing position.

8. The content detecting and loading system of claim 7, wherein, The limiting module (63) comprises: a positioning mechanism (631) comprising a first linear driving member (6311) and a positioning block (6312), the housing of the first linear driving member (6311) is fixed to the basket loading station (5), the positioning block (6312) is connected to the output end of the first linear driving member (6311) and used for approaching or moving away from the basket (200) under the driving of the first linear driving member (6311); the positioning block (6312) is provided with a positioning clamping groove (6313), and the positioning clamping groove (6313) can be clamped with the corner part (201) of the basket (200); a supporting mechanism (632) comprising a second linear driving member (6321) and a supporting rod (6322), the housing of the second linear driving member (6321) is fixed to the basket loading station (5), the supporting rod (6322) is connected to the output end of the second linear driving member (6321) and used for approaching or moving away from the basket (200) under the driving of the second linear driving member (6321), and the supporting rod (6322) can be inserted into the insertion hole area (202) of the basket (200) and support the basket (200).

9. The content detecting and filling system of claim 7, wherein, The material receiving detection and basket loading system further comprises an empty basket conveying mechanism (7) and a full basket conveying mechanism (8); the empty basket conveying mechanism (7) comprises a first fixed frame (71) and a material receiving roller (72) rotatably arranged on the first fixed frame (71), the lifting platform (62) comprises a lifting frame (621) and a material receiving roller (622) rotatably arranged on the lifting frame (621), the lifting frame (621) is connected to the output end of the lifting driving module (61), and the material receiving roller (622) can be moved to a position flush with the material receiving roller (72) under the driving of the lifting frame (621); The full basket conveying mechanism (8) comprises a second fixing frame (81) and a discharging roller (82) rotatably arranged on the second fixing frame (81), the second fixing frame (81) is arranged above the empty basket conveying mechanism (7) in a spaced manner, and the discharging roller (82) is opposite to the rotating direction of the incoming roller (72).

10. The inventory detection and dispensing system of any of claims 1-5, wherein, The receiving detection and basketting system further comprises a receiving conveying mechanism (9), the material distributing unit (1) comprises a rack (11) and a material distributing manipulator (12) arranged on the rack (11), the receiving conveying mechanism (9) is used for conveying the material (100) to the lower side of the material distributing manipulator (12), and the material distributing manipulator (12) is used for picking up the material (100) on the receiving conveying mechanism (9) and selectively placing the material (100) on the buffer unit (2) or the detection platform (31).

Images