Disassembling equipment
By designing automated disassembly equipment, including loading, removing power box and frame, removing glass plates, and removing backplane devices, the problem of manual disassembly in photovoltaic panel recycling is solved, automatic disassembly is realized, and recycling efficiency is improved .
Patent Information
- Application Number
- CN202411274156.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2024-12-27
AI Technical Summary
During the recycling process of photovoltaic panels, manual disassembly is difficult and inefficient, and it is difficult for the existing technology to achieve automated disassembly.
A disassembly device including feeding, power supply box and frame, glass plate and back plate removal device is designed, and various components of the photovoltaic panel are automatically disassembled through mechanical means.
The automatic disassembly of photovoltaic panels is realized, reducing the difficulty and time of disassembly, and improving recycling efficiency.
Smart Images

Figure CN119187180A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of photovoltaic panel recycling, and in particular to a disassembly device. Background Art
[0002] Photovoltaic panels need to be recycled after retirement. Photovoltaic panels are usually composed of structures such as solar panels, glass panels, power boxes and frames. During the recycling process of photovoltaic panels, the power boxes and frames are usually removed first, and then the glass panels and solar panels are separated.
[0003] In the related art, photovoltaic panels are usually manually disassembled and recycled. However, manual disassembly of photovoltaic panels is difficult and inefficient. Therefore, the disassembly of photovoltaic panels in the related art is difficult. Summary of the invention
[0004] The invention discloses a disassembly device to solve the problem that it is difficult to disassemble a photovoltaic panel.
[0005] In order to solve the above problems, the present invention adopts the following technical solutions:
[0006] A disassembly device, comprising a bearing substrate and a loading device, a power box and frame removal device, a glass plate removal device and a back plate removal device arranged on the bearing substrate;
[0007] The loading device is used to grab the photovoltaic panel at the loading position; the power box and frame removal device is arranged downstream of the loading device, and is used to remove the power box and frame of the photovoltaic panel transmitted by the loading device; the glass plate removal device and the back plate removal device are both arranged downstream of the power box and frame removal device, and the glass plate removal device is used to remove the glass plate of the photovoltaic panel; the back plate removal device is used to remove the back plate of the photovoltaic panel.
[0008] The technical solution adopted by the present invention can achieve the following beneficial effects:
[0009] In the disassembly equipment disclosed in the present invention, the automatic loading operation of the photovoltaic panel can be realized through the loading device, and the power box and frame removal device, the glass plate removal device and the back plate removal device can sequentially disassemble the corresponding structures of the photovoltaic panel. The disassembly equipment disclosed in the present application can realize the automatic full-process disassembly of the photovoltaic panel, thereby reducing the difficulty of disassembling the photovoltaic panel. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0011] Figures 1 to 3 A schematic diagram of the structure of a disassembly device disclosed in an embodiment of the present invention;
[0012] Figures 4 to 11 It is a structural schematic diagram of a disassembly device for removing a power box and a frame device and a feeding device disclosed in an embodiment of the present invention;
[0013] Figures 12 to 17 A schematic structural diagram of a glass plate removing device of a dismantling device disclosed in an embodiment of the present invention;
[0014] Figures 18 to 22 A schematic structural diagram of a backboard removal device for disassembling equipment disclosed in an embodiment of the present invention;
[0015] Figure 23 to Figure 25 A schematic structural diagram of a solar panel cutting device of a disassembly device disclosed in an embodiment of the present invention.
[0016] Description of reference numerals:
[0017] 100-feeding device, 110-first frame, 111-first bracket, 112-second bracket, 113-top bracket, 114-pulley block, 115-sliding track, 120-first bearing platform, 130-third driving mechanism, 131-driving motor, 132-transmission member, 133-rack, 140-lifting mechanism, 150-suction plate, 160-sixth driving mechanism, 170-silo bracket,
[0018] 200-remove power box and frame device, 210-second frame, 220-shovel blade assembly, 221-shovel blade part, 2211-first scraper, 2212-second scraper, 2212a-first wide-edge scraper, 2212b-second wide-edge scraper, 2212c-first power box scraper, 2212d-first connecting plate, 2213-third scraper, 2214-fourth scraper, 2214a-third wide-edge scraper, 2214b-fourth wide-edge scraper, 2214c-second power box scraper, 2214d-second connecting plate, 222-first driving mechanism, 2221-first power source, 2222 -second power source, 2223-third power source, 2224-fourth power source, 230-support part, 240-second bearing platform, 250-second driving mechanism, 261-first guide rod, 262-second guide rod, 263-first guide part, 264-second guide part, 265-guide rod, 270-first transmission mechanism, 271-first conveyor belt, 272-second conveyor belt, 273-conveyor belt driving mechanism, 281-first positioning part, 281a-first driving member, 281b-first pushing member, 282-second positioning part, 282a-second driving member, 282b-second pushing member,
[0019] 300-glass plate removal device, 310-third frame, 311-waste discharge structure, 320-second transmission mechanism, 321-first power unit, 3211-first power output member, 3212-first transmission shaft, 322-glue removal unit, 3221-first glue removal unit, 3221a-first support frame, 3221b-first glue removal knife, 3221c-second glue removal knife, 3222-second glue removal unit, 3222a-second support frame, 3222b-third glue removal knife, 3222c-glue removal knife driving mechanism, 323-dust removal brush, 324-second power unit, 3241-second power output member, 3242-second transmission shaft, 3251-connecting shaft, 3252-friction wheel, 330-first peeling mechanism, 331-first hot knife, 332-seventh driving mechanism, 3321-fifth power source, 3322-first driving slide, 3323-sixth power source, 333-first suction cup, 334-positioning member, 340-glass plate conveying mechanism, 341-first roller assembly, 342-second roller assembly, 350-battery plate conveying mechanism, 351-eighth driving mechanism, 3511-seventh power source, 3512-second driving slide, 3513-eighth power source, 352-second suction cup, 360-cutting mechanism, 370-crushing mechanism,
[0020] 400-backboard removal device, 410-fourth frame, 411-partitioning part, 411a-supporting roller, 420-third transmission mechanism, 421-thirteenth driving mechanism, 4211-third driving motor, 4212-third lead screw, 422-movable slide, 423-fourteenth driving mechanism, 424-fifth suction cup, 430-second peeling mechanism, 4301-first power mechanism, 4302-second power mechanism, 431-ninth driving mechanism , 4311-first drive motor, 4312-first lead screw, 432-tenth drive mechanism, 4321-second drive motor, 4322-second lead screw, 433-first force member, 434-second force member, 435-second hot knife, 436-third suction cup, 437-fourth suction cup, 440-heating mechanism, 450-slicing mechanism, 451-connecting bracket, 452-rotating cutter head, 453-support roller, 454-fifteenth drive mechanism,
[0021] 500-solar panel cutting device, 510-fifth frame, 520-longitudinal cutting part, 521-first knife group, 5211-first cutting knife, 522-second knife group, 5221-second cutting knife, 530-transverse cutting part, 531-first cutting knife, 532-second cutting knife,
[0022] 600-body,
[0023] 700- bearing substrate,
[0024] 810-carrying frame, 820-photovoltaic panel. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the specific embodiments of the present invention and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0026] The technical solutions disclosed in various embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.
[0027] like Figures 1 to 25 As shown, an embodiment of the present invention discloses a disassembly device, which is used to disassemble photovoltaic panels. The disassembly device includes a supporting substrate, a loading device 100, a power box and frame removal device 200, a glass plate removal device 300 and a back plate removal device 400.
[0028] The supporting base 700 provides an installation base for other components. At the same time, the supporting base 700 also facilitates the disassembling equipment to be assembled into a whole, thereby facilitating the transportation of the disassembling equipment.
[0029] Optionally, the disassembling device may be a skid structure, and the supporting base 700 here may be a supporting skid. Alternatively, the disassembling device may be a box structure, and the supporting base 700 here may be a container structure.
[0030] In one approach, if Figure 1 As shown, the bearing substrate 700 in the present application can be arranged on the vehicle body 600, which facilitates the transportation of the disassembled equipment.
[0031] The loading device 100 is used to grab the photovoltaic panel 820 at the loading position. That is to say, the loading device 100 can grab the photovoltaic panel 820 from the loading position and then transfer the photovoltaic panel 820 to the next decomposition process. The loading device 100 can realize automatic loading of the disassembly equipment. The power box and frame removal device 200 is arranged downstream of the loading device 100 to remove the power box and frame of the photovoltaic panel 820 transferred by the loading device 100. The glass plate removal device and the back plate removal device can both be arranged downstream of the power box and frame removal device 200. The glass plate removal device is used to remove the glass plate of the photovoltaic panel 820. The back plate removal device is used to remove the back plate of the photovoltaic panel 820.
[0032] In the related art, the photovoltaic panel 820 is usually composed of components such as a cell, a back plate, a glass plate, a frame, and a power box. The back plate and the glass plate are respectively attached to the back and back sides of the cell, and the cell, the back plate and the glass plate constitute the substrate of the photovoltaic panel 820. Then, the frame and the power box are bonded to the substrate to form the photovoltaic panel 820.
[0033] In the specific process of disassembling the photovoltaic panel 820, the recycled photovoltaic panel 820 is placed in the loading position, where the loading position can be a position for placing the photovoltaic panel 820 provided by the loading device 100 itself, or the loading position can be a position of the photovoltaic panel 820 in a manner other than the disassembling device. The loading device 100 grabs the photovoltaic panel 820 from the loading position, and then passes the photovoltaic panel 820 into the power box and frame removal device 200 to remove the power box and the frame. After removing the power box and the frame, the photovoltaic panel 820 can first be passed into the glass plate removal device to remove the glass plate, and then passed into the back plate removal device to remove the back plate, and finally the remaining battery cells are collected. Of course, after removing the power box and the frame, the photovoltaic panel 820 can also first remove the back plate, and then remove the glass plate. The specific process steps of the disassembly equipment in this application are not limited herein.
[0034] In the embodiment disclosed in the present application, the automatic loading operation of the photovoltaic panel 820 can be realized through the loading device 100, and the power box and frame removal device 200, the glass plate removal device 300 and the back plate removal device 400 can sequentially disassemble the corresponding structures of the photovoltaic panel 820. The disassembly equipment disclosed in the present application can realize the automatic full-process disassembly of the photovoltaic panel 820, thereby reducing the difficulty of disassembling the photovoltaic panel 820.
[0035] In the above embodiment, the loading device 100 can be at least one of a manipulator, a suction cup, and a roller, so as to realize the grabbing and transmission operation of the photovoltaic panel 820. The power box and frame removal device 200, the backboard removal device, and the glass removal device can be separated by cutting with a knife, tearing from the back, and the like.
[0036] In another optional embodiment, the loading device 100 may include a first frame 110 and a suction plate 150 movably connected to the first frame 110, and the suction plate 150 absorbs the photovoltaic panel 820 and transfers it to the power box and frame device 200. The first frame 110 here can provide an installation base for other components of the loading device 100. The suction plate 150 can move on the first frame 110, so the suction plate 150 can be operated to suck the photovoltaic panel 820, and after sucking the material, it can move in the direction toward the power box and frame device 200, so that the photovoltaic panel 820 is transferred to the power box and frame device 200.
[0037] In another optional solution, the power box and frame removal device 200 may include a second frame 210 and a scraper assembly 220 and a support portion 230 disposed on the second frame 210, and the support portion 230 may be used to carry the photovoltaic panel 820. The scraper assembly 220 removes the power box and frame on the photovoltaic panel 820. At this time, the suction plate 150 of the loading device 100 transfers the photovoltaic panel 820 to the support portion 230. When the power box and frame removal device 200 removes the power box and frame, the support portion 230 may support the photovoltaic panel 820, and then the scraper assembly 220 is used to remove the power box and frame. At this time, the blade of the scraper of the scraper assembly 220 is inserted between the surface of the photovoltaic panel 820 and the power box or frame to destroy the adhesive layer or the connection structure, so that the power box or frame is peeled off from the surface of the photovoltaic panel 820.
[0038] In one solution, the support portion 230 may be an adsorption structure, and the support portion 230 may adsorb the photovoltaic panel 820 .
[0039] In another optional embodiment, a clamping space may be formed between the support portion 230 and the suction plate 150 for clamping the photovoltaic panel 820 .
[0040] The suction plate 150 can form a clamping structure with the support portion 230 to clamp the photovoltaic panel 820, thereby ensuring that the photovoltaic panel 820 is stable and not prone to sliding.
[0041] In this solution, the suction plate 150 and the support portion 230 can form a stable clamping structure, thereby improving the fixing effect on the photovoltaic panel 820. In the process of removing the battery box and the frame, the photovoltaic panel 820 is not prone to the risk of accidental movement or falling, thereby improving the safety and reliability of removing the battery box and the frame.
[0042] In addition, in the process of removing the battery box and the frame, the suction plate 150 can assist in fixing the photovoltaic panel 820, thereby simplifying the structure of the power box and frame device 200, making the power box and frame device 200 simpler, thereby reducing the manufacturing cost of removing the power box and the frame.
[0043] In the above embodiment, the suction plate 150 may be slidably connected to the first frame 110 via a slide rail. At this time, the movement of the suction plate 150 may be driven manually.
[0044] In an optional solution, the loading device 100 further includes a first load platform 120, a lifting mechanism 140 and a suction plate 150. The first frame 110 is movably connected to the first load platform 120. The lifting mechanism 140 can be arranged on the first load platform 120 and connected to the suction plate 150. The lifting mechanism 140 is used to drive the suction plate 150 to rise and fall. At this time, the suction plate 150 can transfer the photovoltaic panel 820 adsorbed by it to the power box and frame removal device 200 under the action of the lifting mechanism 140 and the first load platform 120.
[0045] In this solution, the feeding device 100 can realize automatic feeding of the dismantling equipment, thereby further improving the automation of the dismantling equipment.
[0046] The first bearing platform 120 mentioned above can be slidably connected to the first frame 110. At this time, the first bearing platform 120 can be driven manually to drive the lifting mechanism 140 and the suction plate 150 to move.
[0047] In another optional solution, the loading device 100 further includes a third driving mechanism 130, which can drive the first carrier 120 to move relative to the first frame 110. At this time, the third driving mechanism 130 and the lifting mechanism 140 can drive the suction plate 150 to absorb the photovoltaic panel 820 and transfer it to the power box and frame device 200.
[0048] In the specific operation process, Figure 4 and Figure 5 As shown, the third driving mechanism 130 drives the first supporting platform 120 to move to a position above the supporting frame 810 that supports and accommodates the photovoltaic panel 820, and then the lifting mechanism 140 drives the suction plate 150 to descend, and the suction plate 150 adsorbs the photovoltaic panel 820. After the suction plate 150 adsorbs the photovoltaic panel 820, the lifting mechanism 140 drives the suction plate 150 to rise, and at the same time, the suction plate 150 drives the photovoltaic panel 820 to rise, and then the third driving mechanism 130 drives the first supporting platform 120 to move toward the direction of the power box and the frame device 200, and transfers the photovoltaic panel 820 to the power box and the frame device 200.
[0049] The first carrier 120 can directly move to the top of the support 230, so as to transfer the photovoltaic panel 820 to the support 230. In the above embodiment, the suction plate 150 can adopt vacuum adsorption, and of course, the adsorption air pressure can also be provided by an air compressor. The specific adsorption principle of the suction plate 150 is not limited herein.
[0050] Optionally, the third driving mechanism 130 and the lifting mechanism 140 can both be power structures such as cylinders, hydraulic cylinders, linear motors, etc. Of course, the third driving mechanism 130 and the lifting mechanism 140 can also be other structures, which are not limited in this article.
[0051] In another optional solution, the first frame 110 may have a transmission space, the suction plate 150 may be located in the transmission space, at least part of the second frame 210 may be located in the transmission space, and the first carrier 120 may be located above the support portion 230. In this solution, at least part of the second frame 210 is located in the transmission space of the first frame 110, so at least part of the second frame 210 is mounted in the first frame 110, thereby shortening the stacking size of the first frame 110 and the second frame 210, thereby reducing the installation space occupied by the loading device 100 and the power box and frame device 200, which is conducive to the development of miniaturization of disassembly equipment.
[0052] Further, the first frame 110 may include a first bracket 111, a second bracket 112 and a top bracket 113, the top bracket 113 may be disposed on the top of the first bracket 111 and the second bracket 112, the first bracket 111 and the second bracket 112 are disposed opposite to each other, the first bracket 111, the second bracket 112 and the top bracket 113 may enclose the above-mentioned transmission space, and the first bearing platform 120 may be movably connected to the top bracket 113. In this solution, the first frame 110 has fewer parts and components, and thus has a simple structure, thereby further reducing the manufacturing cost of the loading device 100.
[0053] In another optional embodiment, one of the second frame 210 and the first frame 110 may be provided with a pulley block 114, and the second frame 210 and the first frame 110 may be slidably connected via the pulley block 114. Specifically, the first bracket 111 and the second bracket 112 may be provided with a pulley block 114, and both sides of the second frame 210 may be overlapped on the pulley blocks 114 on both sides, and at this time, the first frame 110 and the second frame 210 may be slidably matched.
[0054] Specifically, during the operation, the first frame 110 and the second frame 210 can slide to a folded state through the pulley block 114, thereby reducing the assembly volume between the loading device 100 and the power box and frame removal device 200, thereby facilitating the transportation of the disassembly device. When disassembling, the first frame 110 and the second frame 210 can slide to an unfolded state through the pulley block 114, so that the power box and frame removal can be performed.
[0055] In another optional solution, the first frame 110 may be provided with a sliding rail 115, and the second bearing platform 240 may be slidably matched with the sliding rail 115. The third driving mechanism 130 mentioned above may drive the first bearing platform 120 to slide along the extension direction of the sliding rail 115. In this solution, the sliding rail 115 can limit the sliding direction of the first bearing platform 120, thereby improving the sliding accuracy of the first bearing platform 120. In addition, the sliding rail 115 can also provide auxiliary support for the first bearing platform 120, thereby improving the assembly reliability of the first bearing platform 120. Optionally, the sliding rail 115 may be provided on the above-mentioned top bracket 113.
[0056] Optionally, the number of the sliding rails 115 may be at least two, and at least two sliding rails 115 may be supported on both sides of the first supporting platform 120 .
[0057] In the above embodiment, the third driving mechanism 130 may include a driving motor 131, a transmission member 132 and a rack 133. The rack 133 may be arranged on the sliding track 115, and the extension direction of the rack 133 may be parallel to the extension direction of the sliding track 115. The driving motor 131 may be arranged on the first bearing platform 120, and the driving motor 131 may be transmission-connected with the rack 133 through the transmission member 132. At this time, the driving motor 131 applies a force to the rack 133 through the transmission member 132. Since the rack 133 is fixed, the rack 133 has a reaction force on the transmission member 132, and the reaction force received by the transmission member 132 can drive the first bearing platform 120 to move.
[0058] In this solution, the driving method of the third driving mechanism 130 is simple and reliable.
[0059] Optionally, the transmission member 132 may be a gear or a gear set, etc. Of course, the transmission member 132 may also be a worm gear, etc. The transmission member 132 may also be other structures, which is not limited herein.
[0060] In an optional solution, the third driving mechanism 130 may include a driving motor 131 , a transmission member 132 and a rack 133 , and the lifting mechanism 140 may be a cylinder, and a driving shaft of the cylinder is connected to the suction plate 150 .
[0061] In another optional solution, the loading device 100 may further include a silo bracket 170, the first frame 110 may be provided with a sixth driving mechanism 160, the sixth driving mechanism 160 may be connected to the silo bracket 170, the sixth driving mechanism 160 may drive the silo bracket 170 to rise and fall, and the silo bracket 170 may be used to support a supporting frame 810 for accommodating a photovoltaic panel 820.
[0062] In the specific operation process, the sixth driving mechanism 160 drives the silo bracket 170 to descend to the loading position of the bearing frame 810, where the loading position of the bearing frame 810 is the position of the silo bracket 170 for loading the bearing frame 810. Then the bearing frame 810 containing the photovoltaic panel 820 is loaded onto the silo bracket 170. Finally, the sixth driving mechanism 160 drives the silo bracket 170 to rise to the material taking position. When the silo bracket 170 is at the material taking position, the suction plate 150 can suck the photovoltaic panel 820 from the bearing frame 810.
[0063] In this solution, the sixth driving mechanism 160 can be used to realize the lifting and lowering of the silo bracket 170, thereby facilitating the replacement operation of the supporting frame 810.
[0064] The specific structure of the above-mentioned supporting frame 810 may be a well-known technology and is not limited herein.
[0065] Optionally, the sixth driving mechanism 160 may be a power structure such as a cylinder, a hydraulic cylinder, a linear motor, etc. Of course, the sixth driving mechanism 160 may also be other structures, which is not limited herein.
[0066] In another optional solution, the power box and frame removal device 200 may further include a second bearing platform 240, which can move relative to the second frame 210 to drive the blade assembly 220 and the support portion 230 to rise and fall. At this time, the support portion 230 and the blade assembly 220 are arranged side by side on the second bearing platform 240, and the second bearing platform 240 can drive the blade assembly 220 and the support portion 230 to move at the same time during the movement.
[0067] The blade assembly 220 may include a blade portion 221 and a first driving mechanism 222 . The blade portion 221 may be connected to the first support platform 120 via the first driving mechanism 222 . The first driving mechanism 222 may drive the blade portion 221 to move so as to remove the power box and the frame on the photovoltaic panel 820 .
[0068] In the specific operation process, the photovoltaic panel 820 is first carried on the support part 230, and the support part 230 fixes the photovoltaic panel 820. Then the first driving mechanism 222 is started, and the first driving mechanism 222 drives the scraper part 221 to move toward the power box or the frame, and the blade of the scraper part 221 is inserted between the surface of the photovoltaic panel 820 and the power box or the frame to destroy the adhesive layer or the connection structure, so that the power box or the frame is peeled off from the surface of the photovoltaic panel 820.
[0069] Here, the operation of loading the photovoltaic panel 820 onto the support portion 230 can be performed manually or by a corresponding loading mechanism, which will not be elaborated herein.
[0070] In the embodiment disclosed in the present application, the first driving mechanism 222 drives the scraper part 221 to remove the power box and the frame on the photovoltaic panel 820, so no manual operation is required, thereby reducing the difficulty of removing the power box and the frame of the photovoltaic panel 820.
[0071] In addition, the use of the power box and frame device 200 disclosed in the present application can also improve the recycling efficiency of the photovoltaic panel 820.
[0072] In addition, in the power box and frame removal device 200 disclosed in the present application, the blade assembly 220 and the support part 230 are both arranged on the second bearing platform 240, and the lifting direction of the second bearing platform 240 can be defined as the first direction. At this time, the blade part 221 and the support part 230 move simultaneously in the first direction, so the positions of the blade part 221 and the support part 230 in the first direction are relatively fixed. When the photovoltaic panel 820 is carried to the support part 230, the first direction can be understood as the thickness direction of the photovoltaic panel 820, and at this time, it is only necessary to drive the blade part 221 along the thickness direction perpendicular to the photovoltaic panel 820 to remove the frame or the power box, so the first driving mechanism 222 can only drive the blade part 221 to move along the second direction perpendicular to the first direction. Therefore, setting the blade assembly 220 and the support part 230 on the second bearing platform 240 is more conducive to simplifying the movement mode of the blade part 221 and the support part 230, thereby simplifying the structure of the power box and frame removal device 200.
[0073] Furthermore, by arranging both the blade assembly 220 and the support portion 230 on the second support platform 240 , the installation position of the blade assembly 220 and the support portion 230 can be made more compact, thereby being more conducive to reducing the volume of the power box and the frame device 200 .
[0074] In the above solution, the second support platform 240 can be slidably connected to the second frame 210. At this time, the second support platform 240 can be pushed to move relative to the first frame 110 through manual operation, thereby driving the blade assembly 220 and the support part 230 to rise and fall.
[0075] In another optional solution, the power box and frame removal device 200 further includes a second driving mechanism 250, which is disposed on the second frame 210 and connected to the second support platform 240. At this time, the second driving mechanism 250 can drive the second support platform 240 to move relative to the second frame 210. This solution can further improve the automation performance of the power box and frame removal device 200, thereby reducing manual participation.
[0076] Optionally, the second drive mechanism 250 can be a power structure such as a cylinder, a hydraulic cylinder, a motor, etc. Of course, the second drive mechanism 250 can also be other power structures, which is not limited in this article. The second drive mechanism 250 can drive the blade assembly 220 and the support part 230 to rise and fall through the second bearing platform 240.
[0077] In the above embodiment, the scraper portion 221 may include at least one scraper, and the specific structure of the scraper is a well-known technology and will not be described in detail herein.
[0078] In the related art, the frame is usually set along the circumference of the photovoltaic panel 820. Specifically, the photovoltaic panel 820 is usually rectangular, and all four sides of the rectangle have a frame. If only a small number of scrapers are provided, the photovoltaic panel 820 needs to be rotated each time the frame at the corresponding position is scraped, thereby reducing the recycling efficiency of the photovoltaic panel 820.
[0079] Based on this, in another optional scheme, the scraper part 221 may include a first scraper 2211, a second scraper 2212, a third scraper 2213 and a fourth scraper 2214 arranged at intervals along the circumference of the second supporting platform 240, and the first driving mechanism 222 may respectively connect the first scraper 2211, the second scraper 2212, the third scraper 2213 and the fourth scraper 2214 to drive each scraper to move relative to the second supporting platform 240.
[0080] The first scraper 2211 can be arranged opposite to the third scraper 2213, and the second scraper 2212 can be arranged opposite to the fourth scraper 2214. The first scraper 2211 and the third scraper 2213 have the same moving direction and are used to remove the long side of the frame on the photovoltaic panel 820. At this time, the first driving mechanism 222 can drive the first scraper 2211 and the third scraper 2213 to move along the width direction of the photovoltaic panel 820. The second scraper 2212 and the fourth scraper 2214 have the same moving direction and are used to remove the wide side of the frame and the power box on the photovoltaic panel 820. At this time, the first driving mechanism 222 can drive the second scraper 2212 and the fourth scraper 2214 to move along the length direction of the photovoltaic panel 820.
[0081] In this solution, the number of scrapers is the same as the number of frames of the photovoltaic panel 820, and each scraper can scrape off a corresponding frame. Therefore, when dismantling the frames, the first driving mechanism 222 can drive all the scrapers to move at the same time, so that all the frames are removed at the same time. Therefore, there is no need to adjust the position of the photovoltaic panel 820, thereby improving the removal efficiency of the frames and power boxes.
[0082] In an optional solution, the blade direction of the first scraper 2211 and the blade direction of the third scraper 2213 can be the same. In this case, the blade direction of the first scraper 2211 extends along the side away from the third scraper 2213, and the blade direction of the third scraper 2213 extends along the blade direction toward the first scraper 2211. In this case, in the process of scraping the frame or the power box, the first scraper 2211 and the third scraper 2213 move in the same direction. For example, when the first driving mechanism 222 moves the first scraper 2211 and the third scraper 2213 from the initial position to the scraping position, the first scraper 2211 and the third scraper 2213 both move from right to left; when the first driving mechanism 222 moves the first scraper 2211 and the third scraper 2213 from the initial position to the scraping position, the first scraper 2211 and the third scraper 2213 both move from left to right.
[0083] Similarly, the blade direction of the second scraper 2212 can be the same as the blade direction of the fourth scraper 2214. At this time, when the first driving mechanism 222 moves the second scraper 2212 and the fourth scraper 2214 from the initial position to the scraping position, the second scraper 2212 and the fourth scraper 2214 both move from front to back; when the first driving mechanism 222 moves the second scraper 2212 and the fourth scraper 2214 from the initial position to the scraping position, the second scraper 2212 and the fourth scraper 2214 both move from back to front.
[0084] In another optional embodiment, the blade direction of the first scraper 2211 and the blade direction of the third scraper 2213 can be opposite. At this time, the first scraper 2211 and the third scraper 2213 have two configurations, wherein in the first configuration, Figure 5 As shown, the blade of the first scraper 2211 extends in a direction away from the third scraper 2213, while the blade of the third scraper 2213 extends in a direction away from the first scraper 2211. In the second mode, the blade of the first scraper 2211 extends in a direction toward the third scraper 2213, while the blade of the third scraper 2213 extends in a direction toward the first scraper 2211. At this time, the blades of the first scraper 2211 and the third scraper 2213 are in opposite directions, so the first scraper 2211 and the third scraper 2213 move in opposite directions. For example, when the first driving mechanism 222 moves the first scraper 2211 from the initial position to the scraping position, the first scraper 2211 moves from right to left; when the first driving mechanism 222 moves the third scraper 2213 from the initial position to the scraping position, the third scraper 2213 moves from left to right. That is, when the frame is being scraped, the distance between the first scraper 2211 and the third scraper 2213 increases or decreases.
[0085] In the second method, the blades of the first scraper 2211 and the third scraper 2213 are directed toward the center of the second supporting platform 240. At this time, when the first scraper 2211 and the third scraper 2213 move, there is a risk that the blades of the first scraper 2211 and the third scraper 2213 are prone to interfere with or collide with the support portion 230. Therefore, the first method is preferred. The blades of the first scraper 2211 and the third scraper 2213 both extend toward the outside of the second supporting platform 240. Therefore, there is a risk that the blades of the first scraper 2211 and the third scraper 2213 are not prone to interfere with the second supporting platform 240, thereby improving the safety performance of the first scraper 2211 and the third scraper 2213.
[0086] Similarly, the blade of the second scraper 2212 extends in a direction away from the fourth scraper 2214, and the blade of the fourth scraper 2214 can extend in a direction away from the second scraper 2212. At this time, the blades of the second scraper 2212 and the fourth scraper 2214 both extend in a direction outward of the second support platform 240, so the blades of the second scraper 2212 and the fourth scraper 2214 are not likely to interfere with the second support platform 240, thereby improving the safety performance of the second scraper 2212 and the fourth scraper 2214.
[0087] In the above embodiment, the first driving mechanism 222 may include a driving source and a transmission mechanism. In this case, the driving source is connected to all the blades through the transmission mechanism. The transmission mechanism here may be a rack and pinion mechanism, a worm gear mechanism, and of course, other transmission mechanisms, which are not limited in this article.
[0088] In another optional embodiment, the first driving mechanism 222 may include a first power source 2221, a second power source 2222, a third power source 2223, and a fourth power source 2224. The first power source 2221 may be connected to the first blade 2211 and may drive the first blade 2211 to move. The second power source 2222 may be connected to the second blade 2212 and may drive the second blade 2212 to move. The third power source 2223 may be connected to the third blade 2213 and may drive the third blade 2213 to move. The fourth power source 2224 may be connected to the fourth blade 2214 and may drive the fourth blade 2214 to move.
[0089] In this solution, each shovel blade is provided with a corresponding power source, so each shovel blade can be driven individually, thereby improving the flexibility of each shovel blade.
[0090] Optionally, the first power source 2221, the second power source 2222, the third power source 2223 and the fourth power source 2224 can all be power structures such as cylinders, hydraulic cylinders, linear motors, etc. Of course, the first power source 2221, the second power source 2222, the third power source 2223 and the fourth power source 2224 can also be other structures, which is not limited in this article.
[0091] In another optional solution, the second scraper 2212 may include a first wide-edge scraper 2212a, a second wide-edge scraper 2212b, and a first power box scraper 2212c. The first power box scraper 2212c may be located between the first wide-edge scraper 2212a and the second wide-edge scraper 2212b, and the blades of the first wide-edge scraper 2212a, the second wide-edge scraper 2212b, and the first power box scraper 2212c are oriented in the same direction. In this case, the first wide-edge scraper 2212a and the second wide-edge scraper 2212b are used to scrape the corresponding wide-edge borders, and the first power box scraper 2212c is used to scrape the corresponding power box. This solution can further improve the reliability of scraping the borders and the power box.
[0092] Since the power box and the surface of the photovoltaic panel 820 fit more closely than the frame, the first power box blade 2212c needs to be sharper. However, a sharper blade also means that the blade is more easily damaged.
[0093] Based on this, in another optional embodiment, the lengths of the blades of the first wide-side scraper 2212a and the second wide-side scraper 2212b can both be greater than the length of the blade of the first power box scraper 2212c. The length direction of the blade here refers to the extension direction of the blade. In this solution, the length of the blade of the first power box scraper 2212c is less than the lengths of the blades of the first wide-side scraper 2212a and the second wide-side scraper 2212b, so when removing one of the wide-side frames, the first power box scraper 2212c will not contact the frame, thereby avoiding the risk of the first power box scraper 2212c being damaged.
[0094] Similarly, the fourth scraper 2214 may include a third wide-edge scraper 2214a, a fourth wide-edge scraper 2214b and a second power box scraper 2214c. The second power box scraper 2214c may be located between the third wide-edge scraper 2214a and the fourth wide-edge scraper 2214b, and the blades of the third wide-edge scraper 2214a, the fourth wide-edge scraper 2214b and the second power box scraper 2214c may have the same orientation, and the lengths of the blades of the third wide-edge scraper 2214a and the fourth wide-edge scraper 2214b may both be greater than the length of the blade of the second power box scraper 2214c. In this solution, the blade length of the second power box scraper 2214c is smaller than the blade lengths of the third wide-side scraper 2214a and the fourth wide-side scraper 2214b. Therefore, when removing one of the wide-side frames, the second power box scraper 2214c will not contact the frame, thereby avoiding the risk of the second power box scraper 2214c being damaged.
[0095] In another optional solution, the second blade 2212 may further include a first connecting plate 2212d, and the first connecting plate 2212d is connected to the first driving mechanism 222. Specifically, the driving shaft of the second power source 2222 may be connected to the first connecting plate 2212d. At this time, the second power source 2222 may drive the second blade 2212 to move through the first connecting plate 2212d. The first wide-edge blade 2212a, the second wide-edge blade 2212b, and the first power box blade 2212c may all be disposed on the first connecting plate 2212d, and the connection positions of the first wide-edge blade 2212a, the second wide-edge blade 2212b, and the first power box blade 2212c on the first connecting plate 2212d may all be adjustable.
[0096] In this solution, according to the sizes of different photovoltaic panels 820, the positions of the first wide-edge scraper 2212a, the second wide-edge scraper 2212b and the first power box scraper 2212c can be specifically adjusted, so that they can be compatible with photovoltaic panels 820 of various sizes, thereby improving the compatibility of the power box and the frame device 200.
[0097] Optionally, the first connecting plate 2212d may be provided with a plurality of threaded holes, in which case the first wide-edge scraper 2212a, the second wide-edge scraper 2212b and the first power box scraper 2212c may be threadedly matched with threaded holes at different positions through a threaded member, thereby achieving position adjustment. Alternatively, the first connecting plate 2212d may be provided with a plurality of slots arranged at intervals, and the first wide-edge scraper 2212a, the second wide-edge scraper 2212b and the first power box scraper 2212c may be provided with a snap-on protrusion, and the snap-on protrusions corresponding to the first wide-edge scraper 2212a, the second wide-edge scraper 2212b and the first power box scraper 2212c may be matched with slots at different positions on the first connecting plate 2212d, thereby achieving position adjustment. Of course, the first wide-edge scraper 2212a, the second wide-edge scraper 2212b and the first power box scraper 2212c may also be connected to the first connecting plate 2212d using other structures, which are not limited herein.
[0098] Similarly, the fourth blade 2214 may also include a second connecting plate 2214d, and the second connecting plate 2214d may be connected to the first driving mechanism 222. Specifically, the second connecting plate 2214d may be connected to the fourth power source 2224, and the fourth power source 2224 drives the fourth blade 2214 to move through the second connecting plate 2214d. The third wide-edge blade 2214a, the fourth wide-edge blade 2214b, and the second power box blade 2214c may all be arranged on the second connecting plate 2214d, and the connection positions of the third wide-edge blade 2214a, the fourth wide-edge blade 2214b, and the second power box blade 2214c on the second connecting plate 2214d may all be adjustable. This solution has the same effect as the above solution, and is not limited herein.
[0099] In another optional solution, the first scraper 2211 may be provided with a first guide rod 261, and the second support platform 240 may be provided with a first guide portion 263, and the first guide portion 263 may be movably mounted on the first guide rod 261. At this time, the first guide portion 263 may cooperate with the first guide rod 261 to guide the moving direction of the first scraper 2211. In this solution, the first guide rod 261 and the first guide portion 263 may guide the moving direction of the first scraper 2211, thereby avoiding the risk of shaking or deflection of the first scraper 2211, thereby improving the moving accuracy of the first scraper 2211. In addition, the first guide rod 261 and the first guide portion 263 may also provide auxiliary support for the first scraper 2211, thereby avoiding the risk of unilateral tilting of the first scraper 2211. Therefore, the safety and reliability of the power box and frame device 200 can be further improved.
[0100] In another optional solution, the number of the first guide rods 261 and the number of the first guide portions 263 can be multiple, and the multiple first guide rods 261 and the multiple first guide portions 263 can be arranged in a one-to-one correspondence.
[0101] Similarly, the third scraper 2213 may be provided with a second guide rod 262, and the first bearing platform 240 may be provided with a second guide portion 264, the second guide portion 264 may be movably mounted on the second guide rod 262, and the second guide portion 264 and the second guide rod 262 may guide and cooperate along the moving direction of the third scraper 2213. In this solution, the second guide rod 262 and the second guide portion 264 may guide the moving direction of the third scraper 2213, thereby avoiding the risk of the third scraper 2213 shaking or deflecting, thereby improving the moving accuracy of the third scraper 2213. In addition, the second guide rod 262 and the second guide portion 264 may also provide auxiliary support for the third scraper 2213, thereby avoiding the risk of the third scraper 2213 tilting on one side. Therefore, the safety and reliability of the power box and frame device 200 can be further improved.
[0102] In another optional solution, the number of the second guide rods 262 and the number of the second guide portions 264 can be multiple, and the multiple second guide rods 262 and the multiple second guide portions 264 can be arranged in a one-to-one correspondence.
[0103] In the above embodiment, the second scraper 2212 and the fourth scraper 2214 may also be provided with corresponding guide rods and guide parts, so as to guide the moving directions of the second scraper 2212 and the fourth scraper 2214 .
[0104] In order to further improve the efficiency of loading and unloading the power box and the frame device 200, in another optional scheme, the power box and the frame device 200 may also include a first transmission mechanism 270. The first transmission mechanism 270 may be arranged on the second frame 210. The first transmission mechanism 270 can be used to carry and transmit the photovoltaic panel 820. When the second load platform 240 is raised and lowered, the photovoltaic panel 820 can be transferred between the first transmission mechanism 270 and the support part 230.
[0105] During the specific operation, the photovoltaic panel 820 is loaded to the receiving position of the first transmission mechanism 270, and then the first transmission mechanism 270 transmits the photovoltaic panel 820 to the removal position. When the photovoltaic panel 820 is at the removal position, the second carrier 240 rises, and the photovoltaic panel 820 is transferred to the support part 230, and then the frame and the power box are removed. After the frame and the power box are removed, the second carrier 240 descends, and the photovoltaic panel 820 is transferred to the removal position, and then the photovoltaic panel 820 without the frame and the power box is transported out of the power box and frame device 200.
[0106] In this solution, the first transmission mechanism 270 can realize automatic loading and unloading of the power box and frame device 200, thereby improving the automation performance of the power box and frame device 200. At the same time, it can also improve the efficiency of loading and unloading of the power box and frame device 200, thereby further shortening the recycling time of the photovoltaic panel 820.
[0107] In an optional solution, the first transmission mechanism 270 may include a plurality of rollers, which are arranged at intervals along the transmission direction of the first transmission mechanism 270. In this case, the rollers can rotate to drive the photovoltaic panel 820 to move. In this solution, gaps need to be set between adjacent rollers. When the second carrier 240 is raised or lowered, the support portion 230 and the scraper portion 221 need to pass through the gaps.
[0108] In another optional embodiment, the first transmission mechanism 270 may include a first conveyor belt 271, a second conveyor belt 272 and a conveyor belt driving mechanism 273, and the first conveyor belt 271 and the second conveyor belt 272 are arranged in parallel. The conveyor belt driving mechanism 273 may be connected to both the first conveyor belt 271 and the second conveyor belt 272 to drive the first conveyor belt 271 and the second conveyor belt 272 to transmit. The second bearing platform 240 may drive the blade assembly 220 and the support part 230 to rise and fall between the first conveyor belt 271 and the second conveyor belt 272, and the first conveyor belt 271 and the second conveyor belt 272 may jointly carry and transmit the photovoltaic panel 820.
[0109] In this solution, a larger space can be formed between the first conveyor belt 271 and the second conveyor belt 272, thereby avoiding the risk of interference between the scraper assembly 220 and the support part 230 and the first transmission mechanism 270 during the lifting and lowering process, thereby improving the reliability of the power box and frame device 200.
[0110] Optionally, the conveyor belt driving mechanism 273 may include a motor, a driving shaft and a driven shaft, the first conveyor belt 271 and the second conveyor belt 272 are respectively mounted on the driving shaft and the driven shaft, the motor is axially connected to the driving shaft, and the motor drives the driving shaft to rotate, thereby driving the first conveyor belt 271 and the second conveyor belt 272 to move. Of course, the conveyor belt driving mechanism 273 can also be a gear rack, a worm gear, etc., and the specific structure of the conveyor belt driving mechanism 273 is not limited herein.
[0111] Furthermore, the distance between the first conveyor belt 271 and the second conveyor belt 272 is adjustable. Optionally, the positions of the first conveyor belt 271 and the second conveyor belt 272 on the driving shaft and the driven shaft can be adjusted, so that the distance between the first conveyor belt 271 and the second conveyor belt 272 can be increased or decreased. Alternatively, the driving shaft and the driven shaft can be telescopic structures, so that the distance between the first conveyor belt 271 and the second conveyor belt 272 can also be increased or decreased. Of course, the distance between the first conveyor belt 271 and the second conveyor belt 272 can also be adjusted in other ways, which is not limited in this article.
[0112] In this solution, the distance between the first conveyor belt 271 and the second conveyor belt 272 is adjustable, so that the first transmission mechanism 270 can carry photovoltaic panels 820 of various sizes, thereby further improving the compatibility of the power box and the frame device 200.
[0113] In another optional embodiment, the power box and frame removal device 200 may further include a first positioning portion 281 and a second positioning portion 282 , and the first conveyor belt 271 and the second conveyor belt 272 may be located between the first positioning portion 281 and the second positioning portion 282 .
[0114] Specifically, the first positioning portion 281 may include a first driving member 281a and a first pushing member 281b; the second positioning portion 282 may include a second driving member 282a and a second pushing member 282b, the first driving member 281a may drive the first pushing member 281b to move in a direction toward the second pushing member 282b, and the second driving member 282a may drive the second pushing member 282b to move in a direction toward the first pushing member 281b. The first pushing member 281b and the second pushing member 282b are arranged opposite to each other.
[0115] In a specific operation process, when the photovoltaic panel 820 deviates toward one side of the first pushing member 281b, the first driving member 281a can move the photovoltaic panel 820 toward the direction of the second pushing member 282b through the first pushing member 281b, thereby centering the photovoltaic panel 820. Similarly, when the photovoltaic panel 820 deviates toward one side of the second pushing member 282b, the second driving member 282a can move the photovoltaic panel 820 toward the direction of the first pushing member 281b through the second pushing member 282b, thereby centering the photovoltaic panel 820. Here, the first driving member 281a and the second driving member 282a are started at the same time, so that the distance between the first pushing member 281b and the second pushing member 282b is reduced, thereby pushing the photovoltaic panel 820 to the middle position of the conveying mechanism 270.
[0116] In this solution, the first pushing member 281b and the second pushing member 282b can adjust the position of the photovoltaic panel 820, thereby ensuring that the photovoltaic panel 820 is not likely to fall off the conveying mechanism 270 during the transmission process. In addition, the position accuracy of the scraper assembly 220 when scraping the frame and the battery box is also guaranteed, thereby improving the safety and reliability of the scraping operation.
[0117] Optionally, the first pushing member 281b and the second pushing member 282b may be flat plate structures; of course, the first pushing member 281b and the second pushing member 282b may also be columnar structures. The specific structures of the first pushing member 281b and the second pushing member 282b are not limited herein.
[0118] In another optional solution, the number of the first positioning portion 281 and the second positioning portion 282 can be multiple, and the multiple first positioning portions 281 and the multiple second positioning portions 282 can be arranged at intervals along the transmission direction of the conveying mechanism 270, and the multiple first positioning portions 281 and the multiple second positioning portions 282 can be set one by one. This solution can perform a centering operation on the photovoltaic panel 820 in the transmission direction of the conveying mechanism 270, thereby further avoiding the risk of the photovoltaic panel 820 being tilted.
[0119] In another optional solution, there may be multiple support parts 230, and multiple support parts 230 may be arranged at intervals on the second support platform 240. This solution can increase the contact area between the support part 230 and the photovoltaic panel 820, thereby improving the support stability of the photovoltaic panel 820.
[0120] In another embodiment, the first frame 210 may be provided with a guide rod 265, the first bearing platform 240 may be provided with a guide hole, and the guide rod 265 may be slidably matched with the guide hole. The first bearing platform 240 and the guide rod 265 may be guided and matched along the lifting direction of the first bearing platform 240. This solution can further improve the lifting accuracy of the first bearing platform 240, thereby improving the reliability and safety of the power box and frame device 200.
[0121] In the above embodiment, in order to facilitate the collection of the removed frame and power box, the power box and frame removal device 200 may also include a waste collection mechanism, where the waste collection mechanism may be able to collect the removed frame and power box. For example, the waste collection mechanism may be a conveyor belt structure, and the removed frame and power box fall onto the conveyor belt mechanism, and the conveyor belt mechanism may transport the frame and power box to a designated location. Of course, the waste collection mechanism may also be other structures, which are not limited herein.
[0122] In another optional embodiment, the glass plate removal device 300 may include a third frame 310 and a first peeling mechanism 330. The third frame 310 provides a mounting base for other components of the glass plate removal device 300. Specifically, the first peeling mechanism 330 is disposed on the third frame 310.
[0123] The first stripping mechanism 330 may include a first hot knife 331 disposed on the third frame 310 and a first suction cup 333 for adsorbing and removing the photovoltaic panel 820 with the power box and the frame removed, where the photovoltaic panel 820 with the power box and the frame removed may be referred to as a substrate. The substrate is composed of a battery cell, a glass plate and a back plate. The first suction cup 333 is movably connected to the third frame 310 and the first suction cup 333 may move between the feed side of the first stripping mechanism 330 and the discharge side of the first stripping mechanism 330. At this time, the substrate enters the cutting mechanism 300 from the feed side of the first stripping mechanism 330, and the separated glass plate and battery plate are transmitted from the discharge side of the first stripping mechanism 330. It can be understood here that the substrate is transmitted to the glass plate removal device 300, where the glass plate device 300 receives the substrate. Specifically, the above-mentioned first transmission mechanism 270 transmits the substrate to the glass plate device 300.
[0124] The first hot knife 331 in the present application may include a tool body and a heating element, where the heating element may be a contact heating component, for example, a heating wire may be provided on the tool body to heat the tool body. Alternatively, the heating element may be a non-contact structure, and the heating element may couple heat the tool body. Of course, the heating element may also be other structures, which are not limited herein.
[0125] In a specific operation process, when the first suction cup 333 moves from the feeding side of the first peeling mechanism 330 to the discharging side of the first peeling mechanism 330, the first hot knife 331 is used to cut the adhesive layer between the glass plate of the substrate and the battery plate to separate the glass plate of the substrate from the battery plate. Here, it means that the blade of the first hot knife 331 passes through the adhesive layer, thereby separating the glass plate from the battery plate.
[0126] In the embodiment disclosed in the present application, the first hot knife 331 can cut the adhesive layer between the glass plate and the battery panel, so that the glass plate can be peeled off the battery panel more easily, thereby avoiding the risk of local breakage and adhesion of the glass plate and the battery panel, thereby reducing the difficulty of disassembling the glass plate and the battery panel of the substrate.
[0127] In addition, the first hot knife 331 has a certain temperature, so when the first hot knife 331 contacts the adhesive layer, the first hot knife 331 can heat the adhesive layer between the glass plate and the solar panel, thereby melting the adhesive layer, making it easier for the first hot knife 331 to cut the adhesive layer, thereby making it easier for the first hot knife 331 to cut the glass plate.
[0128] In the above embodiment, the first suction cup 333 can be connected to the third frame 310 through a guide rail. At this time, the operator can manually push the first suction cup 333 to move, so the process of the first suction cup 333 sucking materials and moving for cutting can be completed manually by the operator.
[0129] In another optional embodiment, the first peeling mechanism 330 further includes a seventh driving mechanism 332, and the seventh driving mechanism 332 can drive the first suction cup 333 to move between the feeding side of the first peeling mechanism 330 and the discharging side of the first peeling mechanism 330. In this case, the first suction cup 333 can be driven to move by the seventh driving mechanism 332, thereby reducing manual intervention, thereby improving the peeling efficiency of the glass plate removal device 300. At the same time, the automation of the glass plate removal device 300 can also be achieved.
[0130] Optionally, the seventh driving mechanism 332 may be a power structure such as a cylinder, a hydraulic cylinder, a motor, etc. Of course, the seventh driving mechanism 332 may also be other power mechanisms, which is not limited herein.
[0131] In another optional embodiment, the seventh driving mechanism 332 may include a fifth power source 3321, a first driving slide 3322, and a sixth power source 3323. The first driving slide 3322 may be connected to the third frame 310 through the fifth power source 3321. The sixth power source 3323 may be disposed on the first driving slide 3322. The sixth power source 3323 may be connected to the first suction cup 333. The fifth power source 3321 may drive the first driving slide 3322 to move so as to drive the first suction cup 333 to move between the feeding side of the first peeling mechanism 330 and the discharging side of the first peeling mechanism 330. The direction in which the fifth power source 3321 drives the first suction cup 333 to move intersects with the direction in which the sixth power source 3323 drives the first suction cup 333 to move.
[0132] In the specific operation process, the substrate is loaded to the feeding side of the first peeling mechanism 330, the fifth power source 3321 drives the first driving slide 3322 to move to the feeding side of the first peeling mechanism 330, and then the sixth power source 3323 drives the first suction cup 333 to descend to absorb the substrate, and then the sixth power source 3323 drives the substrate to a preset height position. The fifth power source 3321 drives the first suction cup 333 to move from the feeding side of the first peeling mechanism 330 to the discharging side of the first peeling mechanism 330 through the first driving slide 3322. During the movement, the first hot knife 331 can cut the adhesive layer between the glass plate and the battery plate of the substrate, so that the glass plate and the battery plate are separated. The separated glass plate and battery plate are transmitted out of the first peeling mechanism 330 from the discharging side of the first peeling mechanism 330.
[0133] In this solution, the fifth power source 3321 and the sixth power source 3323 can move the first suction cup 333 in two intersecting directions, so that the first suction cup 333 can automatically absorb the substrate, thereby reducing human intervention and further improving the automation performance of the glass plate removal device.
[0134] In an optional scheme, the fifth power source 3321 and the sixth power source 3323 can both be telescopic cylinders. In this case, the fifth power source 3321 is the first telescopic cylinder, the sixth power source 3323 is the second telescopic cylinder, the driving shaft of the first telescopic cylinder is connected to the first driving slide 3322, and the driving shaft of the second telescopic cylinder is connected to the first suction cup 333.
[0135] Of course, the fifth power source 3321 and the sixth power source 3323 may also be linear motors, and the specific structures of the fifth power source 3321 and the sixth power source 3323 are not limited herein.
[0136] In the above embodiment, the direction in which the fifth power source 3321 drives the first suction cup 333 to move is perpendicular to the direction in which the sixth power source 3323 drives the first suction cup 333 to move. At this time, the fifth power source 3321 can drive the first suction cup 333 to move in the horizontal direction, and the sixth power source 3323 can drive the first suction cup 333 to move in the vertical direction.
[0137] In another optional scheme, the seventh driving mechanism 332 can also be provided with a first guiding structure, such as a guide rod, a guide rail and the like. The first guiding structure can guide the moving direction of the first driving slide 3322, thereby improving the moving stability of the first driving slide 3322.
[0138] In another optional embodiment, the first peeling mechanism 330 may further include a positioning member 334, and the positioning member 334 may be located between the feeding side of the first peeling mechanism 330 and the first hot knife 331. The positioning member 334 may include an upper pressing plate and a lower pressing plate, and the distance between the upper pressing plate and the lower pressing plate is adjustable. During the process of the substrate being transferred from the feeding side of the first peeling mechanism 330 to the discharging side of the first hot knife 331, the upper pressing plate and the lower pressing plate may respectively abut against the surfaces of the two opposite sides of the substrate. The two opposite sides of the surfaces here are the surface of the glass plate facing away from the battery plate and the surface of the battery plate facing away from the glass plate.
[0139] In the specific operation process, by adjusting the distance between the upper pressing plate and the lower pressing plate, the substrate can pass through the upper pressing plate and the lower pressing plate, and then the substrate is maintained at a preset cutting height, so that the hot knife 310 can always move in the adhesive layer, thereby preventing the blade of the hot knife 310 from cutting the glass plate or the battery plate.
[0140] In this solution, the positioning member 340 can position the cutting height of the substrate, thereby ensuring that the hot knife 310 can always move in the adhesive layer, thereby improving the peeling accuracy of the glass plate and the solar panel, and thus avoiding the risk of damage to the glass plate or the solar panel.
[0141] Optionally, at least one of the upper pressing plate and the lower pressing plate may be movably connected to the third frame 310. For example, when the upper pressing plate is movably connected to the third frame 310, the position of the upper pressing plate relative to the third frame 310 is adjusted to achieve an adjustable distance between the upper pressing plate and the lower pressing plate. Alternatively, when the lower pressing plate is movably connected to the third frame 310, the position of the lower pressing plate relative to the third frame 310 is adjusted to achieve an adjustable distance between the upper pressing plate and the lower pressing plate. Alternatively, both the upper pressing plate and the lower pressing plate may be movably connected to the third frame 310.
[0142] The upper pressing plate and the lower pressing plate can be movably connected to the third frame 310 through components such as telescopic rods, screws, and cylinders. Of course, the upper pressing plate and the lower pressing plate can also be movably connected to the third frame 310 through other structures, which is not limited herein.
[0143] In order to avoid interference between the positioning member 334 and the seventh driving mechanism 332, the positioning member 334 can be located at the edge of the substrate, that is, the first suction cup 333 is adsorbed on the middle position of the substrate, and the positioning member 334 is positioned and matched with the edge area of the substrate. In another optional solution, the number of positioning members 334 can be at least two, and the seventh driving mechanism 332 is located between the two positioning members 334. In this case, the area between the two positioning members 334 can avoid the seventh driving mechanism 332, thereby avoiding the risk of interference between the positioning member 334 and the seventh driving mechanism 332.
[0144] In another optional embodiment, the glass plate removal device 300 may further include a second transmission mechanism 320, a glass plate conveying mechanism 340, and a battery plate conveying mechanism 350. The second transmission mechanism 320, the glass plate conveying mechanism 340, and the battery plate conveying mechanism 350 may all be disposed on the third frame 310. The second transmission mechanism 320 may be used to transmit the substrate from the discharge position of the previous process device to the feed side of the first stripping mechanism 330. The discharge side of the first stripping mechanism 330 may include a glass plate discharge side and a battery plate discharge side, and the separated glass plate may be transmitted to the glass plate conveying mechanism 340 through the glass plate discharge side, and the glass plate conveying mechanism 340 is used to convey the separated glass plate. The separated battery plate may be transmitted to the battery plate conveying mechanism 350 through the battery plate discharge side, and the battery plate conveying mechanism 350 is used to convey the separated battery plate.
[0145] In a specific operation process, the second conveying mechanism 320 receives the substrate from the device for removing the frame and the power box, and then conveys the substrate to the feeding side of the first peeling mechanism 330. The first suction cup 333 sucks the substrate from the feeding side of the first peeling mechanism 330, and then the first hot knife 331 performs a peeling operation on the substrate. In the process of separating the battery plate and the glass plate by the first hot knife 331, one of the glass plate and the battery plate is conveyed from the top of the first hot knife 331, and the other is conveyed from the bottom of the first hot knife 331. That is, the glass plate and the battery plate are conveyed out of the first peeling mechanism 330 from both sides of the first hot knife 331. Therefore, the first hot knife 331 has two discharge sides on both sides, one of which is used to convey the glass plate, that is, the glass plate discharge side mentioned above. The other discharge side is used to convey the battery plate, that is, the battery plate discharge side mentioned above. Specifically, the upper side of the first hot knife 331 forms the glass plate discharge side, and the lower side of the first hot knife 331 forms the battery plate discharge side.
[0146] In this solution, the material is transferred from loading to unloading after separation through corresponding mechanisms, thereby reducing human intervention, thereby further improving the automation performance of the glass plate removal device 300, and further improving the stripping efficiency of the glass plate removal device 300.
[0147] In the above embodiment, after the frame and the power box are removed from the substrate, some residual glue will remain on the surface of the substrate, and the residual glue on the surface of the substrate will affect the substrate peeling operation, which mainly refers to the residual glue on the surface of the glass plate.
[0148] Based on this, in another optional solution, the second transmission mechanism 320 may include a first power unit 321 and a glue removal unit 322. When the first power unit 321 drives the substrate to be transmitted to the feeding side of the first stripping mechanism 330, the glue removal unit 322 is used to remove the residual glue on the surface of the glass plate of the substrate. This solution can remove the residual glue on the surface of the substrate, thereby preventing the residual glue on the surface of the substrate from affecting the substrate stripping operation, thereby improving the safety and reliability of the stripping operation.
[0149] Optionally, the adhesive removal unit 322 may be a scraper, through which the residual adhesive on the surface of the substrate can be scraped off. Alternatively, the adhesive removal unit 322 may be a steel brush, which can brush off the residual adhesive on the surface of the substrate.
[0150] Further, the glue removal unit 322 may include a first glue removal unit 3221 and a second glue removal unit 3222, and the first glue removal unit 3221 and the second glue removal unit 3222 may be arranged at intervals along the transmission direction of the substrate, where the transmission direction of the substrate may be the transmission direction of the first power unit 321, or may be understood as the lengthwise direction of the third rack 310. The first glue removal unit 3221 may be used to remove the residual glue on the long side of the substrate, where the residual glue on the long side refers to the adhesive material remaining on the long side after the long side frame of the substrate is removed. The second glue removal unit 3222 may be used to remove the residual glue on the wide side of the substrate, where the residual glue on the wide side refers to the adhesive material remaining on the wide side after the wide side frame of the substrate is removed.
[0151] In this solution, the first adhesive removal part 3221 and the second adhesive removal part 3222 remove the residual adhesive on the long side and the residual adhesive on the wide side respectively, thereby ensuring that the surface of the substrate has a good adhesive removal effect.
[0152] In another optional solution, the first degumming part 3221 may include a first support frame 3221a, a first degumming knife 3221b and a second degumming knife 3221c, the first support frame 3221a may be connected to the third frame 310, the first degumming knife 3221b and the second degumming knife 3221c may both be provided with the first support frame 3221a, wherein the arrangement direction of the first degumming knife 3221b and the second degumming knife 3221c is perpendicular to the transmission direction of the second transmission mechanism 320. In this solution, each of the two long sides of the substrate corresponds to a scraper, so the degumming effect of the long side of the substrate can be further improved.
[0153] In another optional solution, the second degumming section 3222 may include a second support frame 3222a, a third degumming knife 3222b and a degumming knife driving mechanism 3222c, wherein the second support frame 3222a may be connected to the third frame 310, and the degumming knife driving mechanism 3222c may be disposed on the second support frame 3222a. The degumming knife driving mechanism 3222c may drive the third degumming knife 3222b to move, and the moving direction of the third degumming knife 3222b may be perpendicular to the transmission direction of the second transmission mechanism 320. In this solution, the reciprocating third degumming knife 3222b may remove the excess glue on the wide side of the substrate, thereby further improving the degumming effect on the wide side of the substrate.
[0154] In another optional embodiment, the second conveying mechanism 320 may further include a dust removal brush 323, which may be connected to the third frame 310 and located between the adhesive removal portion 322 and the first stripping mechanism 330. At this time, the substrate with the residual adhesive removed needs to be brushed and dusted by the dust removal brush 323 before entering the first stripping mechanism 330. This solution can further improve the cleaning performance of the substrate.
[0155] Optionally, the dust removal brush 323 may be a strip structure, and the extension direction of the dust removal brush 323 is perpendicular to the transmission direction of the first power unit 321 , and the bristles on the dust removal brush 323 brush the surface of the substrate, thereby removing the dust on the surface of the substrate.
[0156] In the above embodiment, the first power unit 321 may be a combination structure of a cylinder and a suction cup. Specifically, the suction cup may adsorb the substrate, and the cylinder may drive the suction cup to move the substrate.
[0157] In another optional embodiment, the first power unit 321 may include a first power output member 3211 and a first transmission shaft 3212. The first power output member 3211 may be disposed on the third frame 310, and the first transmission shaft 3212 may be rotatably connected to the third frame 310. The first power output member 3211 may drive the first transmission shaft 3212 to rotate; the dust removal brush 323 and the degumming unit 322 may be located between the first transmission shaft 3212 and the feeding side of the first peeling mechanism 330. The first transmission shaft 3212 may have a first transmission gap with the third frame 310; when the substrate is located in the first transmission gap, the first transmission shaft 3212 is frictionally matched with the substrate.
[0158] Specifically, during the rotation of the first transmission shaft 3212 , the first transmission shaft 3212 may generate friction force on the substrate, thereby driving the substrate to move, thereby realizing the transportation of the substrate.
[0159] In this solution, the substrate can be transported by rotating the first transmission shaft 3212. Compared with the transmission scheme using the cylinder and suction cup, the transmission method using the first transmission shaft 3212 can achieve long-distance transmission. At the same time, the installation space occupied by the first transmission shaft 3212 is reduced, which is more conducive to reducing the volume of the glass plate removal device 300.
[0160] Optionally, the first power output component 3211 can be a power structure such as a servo motor, a three-phase asynchronous motor, etc. Of course, the first power output component 3211 can also be other power structures, which is not limited in this article.
[0161] Further, the second transmission mechanism 320 may also include a second power unit 324, the second power unit 324 may include a second power output member 3241 and a second transmission shaft 3242, the second power output member 3241 may be disposed on the third frame 310, the second transmission shaft 3242 may be rotatably connected to the third frame 310, and the second power output member 3241 may drive the second transmission shaft 3242 to rotate. The dust removal brush 323 and the degumming unit 322 may be located between the first transmission shaft 3212 and the second transmission shaft 3242. The first transmission shaft 3212 may be located between the dust removal brush 323 and the feeding side of the first stripping mechanism 330. There is a second transmission gap between the second transmission shaft 3242 and the third frame 310; when the substrate is located in the second transmission gap, the second transmission shaft 3242 is frictionally matched with the substrate. At this time, during the rotation of the second transmission shaft 3242, the second transmission shaft 3242 may generate friction force on the substrate, thereby driving the substrate to move, thereby realizing the conveying of the substrate.
[0162] In this solution, the second power unit 324 can supplement the power of the first power unit 321, thereby avoiding the phenomenon that the substrate cannot be transmitted to the first peeling mechanism 330 due to the long transmission distance of the substrate. Therefore, it is ensured that the substrate can be transmitted to the first peeling mechanism 330, thereby improving the reliability of the glass plate removal device 300.
[0163] In another optional embodiment, the first transmission shaft 3212 and the second transmission shaft 3242 may include a connecting shaft 3251 and a plurality of friction wheels 3252, and the plurality of friction wheels 3252 may be spaced apart and sleeved on the connecting shaft 3251. The connecting shaft 3251 may be rotatably connected to the third frame 310. The diameter of the friction wheel 3252 may be greater than the diameter of the connecting shaft 3251, and the friction wheel 3252 may be frictionally matched with the substrate.
[0164] Specifically, the connecting shaft 3251 and the friction wheel 3252 are coaxially arranged, so when the connecting shaft 3251 rotates, the friction wheel 3252 can rotate synchronously, and the friction force of the friction wheel 3252 on the substrate can drive the substrate to move.
[0165] This solution can not only achieve friction fit between the first transmission shaft 3212 and the second transmission shaft 3242 and the substrate, but also reduce the overall weight of the first transmission shaft 3212 and the second transmission shaft 3242 .
[0166] In the above embodiment, a roller may be provided on the third frame 310, a first transmission gap may be formed between the first transmission shaft 3212 and the roller, and a second transmission gap may be formed between the second transmission shaft 3242 and the roller. At this time, the friction between the substrate and the roller can drive the roller to rotate, thereby reducing the friction between the substrate and the third frame 310, thereby improving the transmission reliability of the substrate and avoiding the substrate from being stuck or stuck.
[0167] In another optional embodiment, the battery plate conveying mechanism 350 may further include a second suction cup 352, which may be movably connected to the third frame 310, and the second suction cup 352 may receive the separated battery plate from the discharge side of the battery plate, and may convey the received battery plate to the discharge side of the battery plate conveying mechanism 350. In this solution, the second suction cup 352 may receive the separated battery plate, and the first suction cup 333 may then absorb the next substrate again for stripping operation, so the second suction cup 352 may reduce the occupation of the first suction cup 333, thereby further improving the stripping efficiency of the glass plate removal device 300.
[0168] Furthermore, the panel conveying mechanism 350 may further include an eighth driving mechanism 351, which may be connected to the second suction cup 352, and the eighth driving mechanism 351 may drive the second suction cup 352 to receive the separated panel from the panel discharge side, and may drive the second suction cup 352 to convey the received panel to the discharge side of the panel conveying mechanism 350. In this solution, the second suction cup 352 is driven by the eighth driving mechanism 351, thereby further improving the automation performance of the glass panel removal device 300.
[0169] Optionally, the eighth driving mechanism 351 may be a power structure such as a cylinder, a hydraulic cylinder, a linear motor, etc. Of course, the eighth driving mechanism 351 may also be other structures, which is not limited in this document.
[0170] Further, the eighth driving mechanism 351 may include a seventh power source 3511, a second driving slide 3512 and an eighth power source 3513. The second driving slide 3512 may be connected to the third frame 310 through the seventh power source 3511. The eighth power source 3513 may be disposed on the second driving slide 3512. The eighth power source 3513 may be connected to the second suction cup 352. The seventh power source 3511 may drive the second driving slide 3512 to move, so as to drive the second suction cup 352 to switch between the discharging side of the battery panel and the discharging side of the battery panel conveying mechanism 350. The direction in which the seventh power source 3511 drives the second suction cup 352 to move is perpendicular to the direction in which the eighth power source 3513 drives the second suction cup 352 to move. Here, the direction in which the seventh power source 3511 drives the second suction cup 352 to move may be a horizontal direction, and the direction in which the eighth power source 3513 drives the second suction cup 352 to move may be a vertical direction.
[0171] During the specific operation, when the first suction cup 333 conveys the battery panel to the discharge side of the battery panel, the eighth power source 3513 drives the second suction cup 352 to rise, and the second suction cup 352 adsorbs the battery panel, and the battery panel is transferred from the first suction cup 333 to the second suction cup 352, and then the eighth power source 3513 drives the second suction cup 352 to descend to a preset position, and the seventh power source 3511 drives the second suction cup 352 toward the discharge side of the battery panel conveying mechanism 350 through the second driving slide 3512, thereby conveying the battery panel out.
[0172] In this solution, the seventh power source 3511 and the eighth power source 3513 can move the second suction cup 352 in two perpendicular directions, so that the second suction cup 352 can automatically absorb the substrate, thereby reducing human intervention and further improving the automation performance of the glass plate removal device 300.
[0173] In an optional scheme, the seventh power source 3511 and the eighth power source 3513 can both be telescopic cylinders. In this case, the seventh power source 3511 is the third telescopic cylinder, the eighth power source 3513 is the fourth telescopic cylinder, the drive shaft of the third telescopic cylinder is connected to the second driving slide 3512, and the drive shaft of the fourth telescopic cylinder is connected to the second suction cup 352.
[0174] Of course, the seventh power source 3511 and the eighth power source 3513 may also be linear motors, and the specific structures of the seventh power source 3511 and the eighth power source 3513 are not limited herein.
[0175] In another optional scheme, the eighth driving mechanism 351 can also be provided with a second guiding structure, such as a guide rod, guide rail and other structures. The second guiding structure can guide the moving direction of the second driving slide 3512, thereby improving the moving stability of the second driving slide 3512.
[0176] In another optional embodiment, the glass plate removal device 300 disclosed in the present application may further include a cutting mechanism 360, which may be disposed on the third frame 310, and the battery plate conveying mechanism 350 may convey the separated battery plate to the cutting mechanism 360, which is used to cut the battery plate. In this solution, the cutting mechanism 360 can divide the battery plate into at least two sections, thereby facilitating the collection and transmission of the battery plate.
[0177] Optionally, the cutting mechanism 360 includes two knives arranged opposite to each other, the blades of the two knives are arranged opposite to each other, one of the blades can reciprocate relative to the other blade, and the blades of the two knives can perform a cutting operation on the solar panel. It can be understood here that when the blades of the two knives are closed, the cutting operation on the solar panel can be performed.
[0178] Of course, the cutting mechanism 360 may also be other structures, which is not limited in this article.
[0179] In another optional solution, the glass plate removal device 300 disclosed in the present application may further include a crushing mechanism 370, which may be disposed on the third frame 310. The glass plate conveying mechanism 340 may convey the separated glass plates to the crushing mechanism 370, which may be used to crush the glass plates. The third frame 310 may be provided with a waste material discharge structure 311, and the crushing mechanism 370 is in communication with the waste material discharge structure 311.
[0180] This solution can directly crush and recycle the glass plates, avoiding the process operation of secondary processing of the glass plates, thereby further improving the recycling efficiency of the glass plate removal device 300.
[0181] Optionally, the waste discharge structure 311 may be a channel, a slide, or the like. Of course, the waste discharge structure 311 may also be other structures which are not limited herein.
[0182] In another optional solution, the glass plate conveying mechanism 340 may include a first roller assembly 341 and a second roller assembly 342, which are arranged opposite to each other and form a conveying space; the first roller assembly 341 may include a plurality of first rollers, which may be arranged at intervals along the conveying direction of the glass plate conveying mechanism 340. The second roller assembly 342 may include a plurality of second rollers, which may be arranged at intervals along the conveying direction of the glass plate conveying mechanism 340.
[0183] During the specific operation, after the glass plates are separated, the glass plates can enter the conveying space formed by the first roller assembly 341 and the second roller assembly 342 from the discharging side of the glass plates, and the glass plates can be transported in the conveying space.
[0184] In this solution, a conveying space can be formed between the first roller assembly 341 and the second roller assembly 342, so that the glass plate can slide between the first roller assembly 341 and the second roller assembly 342, thereby avoiding the risk of the glass plate falling during the transmission process.
[0185] The first roller in the first roller assembly 341 and the second roller in the second roller assembly 342 may not be provided with a driving source, that is, the first roller and the second roller cannot actively rotate. In this case, the first roller and the second roller are only used to support the glass plate, and the movement of the glass plate can rely on the inertia after separation. Or the force of the first suction cup 333 on it when it is not completely separated. In this case, the glass plate can move from the glass plate discharge side to the discharge side of the glass plate conveying mechanism 340 by relying on the inertial force.
[0186] Alternatively, the first roller assembly 341 and the second roller assembly 342 are both provided with a power source to drive the first roller and the second roller to rotate, thereby moving the glass plate from the glass plate discharge side to the glass plate conveying mechanism 340 discharge side.
[0187] In another optional solution, the backboard removal device 400 is used to separate the backboard and the cell sheet of the solar panel. The solar panel here refers to the remaining part of the photovoltaic panel after removing the power box, frame and glass plate. The disclosed backboard removal device 400 includes a fourth frame 410 and a second stripping mechanism 430.
[0188] The fourth frame 410 provides a mounting base for other components of the backplane removal device 400. Specifically, the second peeling mechanism 430 is disposed on the fourth frame 410.
[0189] The second peeling mechanism 430 includes a second hot knife 435, a third suction cup 436 and a fourth suction cup 437, and the second hot knife 435 is arranged on the fourth frame 410. The second hot knife 435 in the present application may include a tool body and a heating element, and the heating element here may be a contact heating component. For example, a heating wire may be provided on the tool body to heat the tool body. Alternatively, the heating element may be a non-contact structure, and the heating element may couple heat the tool body. Of course, the heating element may also be other structures, which are not limited in this article.
[0190] The third suction cup 436 and the fourth suction cup 437 are both movably connected to the fourth frame 410, and both the third suction cup 436 and the fourth suction cup 437 can move between the feeding side of the second peeling mechanism 430 and the discharging side of the second peeling mechanism 430. At this time, the battery plate enters the second peeling mechanism 430 from the feeding side of the second peeling mechanism 430, and the separated back plate and battery sheet are transferred out from the discharging side of the second peeling mechanism 430.
[0191] In the specific operation process, the third suction cup 436 and the fourth suction cup 437 adsorb the battery panel on the feeding side of the second peeling mechanism 430, and the third suction cup 436 and the fourth suction cup 437 are used to be adsorbed on the opposite sides of the battery panel respectively. For example, the third suction cup 436 can be adsorbed on the surface of the battery cell on the side away from the back plate, and the fourth suction cup 437 can be adsorbed on the surface of the back plate on the side away from the battery cell. In the process of the third suction cup 436 and the fourth suction cup 437 moving from the feeding side of the second peeling mechanism 430 to the discharging side of the second peeling mechanism 430, the third suction cup 436 and the fourth suction cup 437 can apply opposite forces to the opposite sides of the battery panel and the second hot knife 435 cuts the adhesive layer between the battery cell and the back plate of the battery panel. Here, it means that the blade of the second hot knife 435 passes through the adhesive layer, so that the battery cell and the back plate are separated.
[0192] In addition, the third suction cup 436 and the fourth suction cup 437 can apply a pulling force between the back plate and the battery cell, so as to tear the adhesive layer, thereby making it easier to peel the back plate and the battery cell. In addition, the second hot knife 435 has a certain temperature, so when the second hot knife 435 contacts the adhesive layer, the second hot knife 435 can heat the adhesive layer between the back plate and the battery cell, thereby melting the adhesive layer, making it easier for the second hot knife 435 to cut the adhesive layer, thereby making it easier for the second hot knife 435 to peel the battery cell and the back plate.
[0193] The backboard removal device 400 disclosed in the present application can more quickly peel off the solar panel by cutting the solar panel with the second hot knife 435 and tearing the solar panel in the opposite direction, thereby improving the stripping efficiency of the solar panel. In addition, this separation method is not easy to produce harmful gases. Therefore, the backboard removal device 400 disclosed in the present application can reduce the difficulty of disassembling the solar panel of the photovoltaic panel.
[0194] In the solution disclosed in the present application, during the process of separating the battery cell and the backplane by the second hot knife 435, one of the battery cell and the backplane is transferred from the top of the second hot knife 435, and the other is transferred from the bottom of the second hot knife 435. That is to say, the battery cell and the backplane are transferred out of the second peeling mechanism 430 from both sides of the second hot knife 435. Therefore, the discharge side of the second peeling mechanism 430 has two discharge ports, which are respectively located on both sides of the second hot knife 435. One discharge port is used to transfer the battery cell, namely the battery cell discharge port, and the other discharge port is used to transfer the backplane, namely the backplane discharge port. Specifically, the upper side of the second hot knife 435 forms the battery cell discharge port, and the lower side of the second hot knife 435 forms the backplane discharge port. At this time, the separated backplane is transferred out from the backplane discharge port, and the separated battery cell is transferred out from the battery cell discharge port.
[0195] In the above embodiment, the third suction cup 436 and the fourth suction cup 437 can be connected to the fourth frame 410 through a guide rail, and the third suction cup 436 and the fourth suction cup 437 can be a telescopic rod structure. The operator can manually push the third suction cup 436 and the fourth suction cup 437 to move, and at the same time, apply a contraction force to the third suction cup 436 and the fourth suction cup 437 that can make the third suction cup 436 and the fourth suction cup 437 relatively move away, so that the third suction cup 436 and the fourth suction cup 437 can apply opposite forces to the two sides of the solar panel. At this time, the suction of the third suction cup 436 and the fourth suction cup 437, the application of opposite forces to the two sides of the solar panel, and the process of moving and cutting can all be completed manually by the operator.
[0196] In another optional solution, the second peeling mechanism 430 may further include a first power mechanism 4301, the first power mechanism 4301 may include a ninth driving mechanism 431 and a first force applying member 433, the ninth driving mechanism 431 may be disposed on the fourth frame 410, the ninth driving mechanism 431 may be connected to the first force applying member 433, and the first force applying member 433 is connected to the third suction cup 436. The ninth driving mechanism 431 may drive the third suction cup 436 to move between the feeding side of the second peeling mechanism 430 and the discharging side of the second peeling mechanism 430 through the first force applying member 433. The first force applying member 433 may apply a force on the third suction cup 436 that is away from the fourth suction cup 437.
[0197] The second peeling mechanism 430 may further include a second power mechanism 4302, which may include a tenth driving mechanism 432 and a second force member 434. The tenth driving mechanism 432 may be disposed on the fourth frame 410, and the tenth driving mechanism 432 may be connected to the second force member 434, and the second force member 434 may be connected to the fourth suction cup 437. The tenth driving mechanism 432 may drive the fourth suction cup 437 to move between the feeding side of the second peeling mechanism 430 and the discharging side of the second peeling mechanism 430 through the second force member 434. The second force member 434 may apply a force to the fourth suction cup 437 away from the third suction cup 436.
[0198] During the specific operation, the ninth driving mechanism 431 moves the third suction cup 436 to the feeding side of the second stripping mechanism 430 through the first force member 433; the tenth driving mechanism 432 moves the fourth suction cup 437 to the feeding side of the second stripping mechanism 430 through the second force member 434. Then the third suction cup 436 is adsorbed on the upper surface of the battery panel, and the fourth suction cup 437 is adsorbed on the lower surface of the battery panel. At this time, the first force member 433 and the second force member 434 apply forces in opposite directions to the battery panel, and then the ninth driving mechanism 431 and the tenth driving mechanism 432 drive the third suction cup 436 and the fourth suction cup 437 to move toward the discharging side of the second stripping mechanism 430, and the second hot knife 435 can perform a cutting operation on the battery panel.
[0199] In this solution, the third suction cup 436 and the fourth suction cup 437 can be driven to move by the first power mechanism 4301 and the second power mechanism 4302, thereby reducing manual intervention and improving the stripping efficiency of the backing plate removal device 400. At the same time, the backing plate removal device 400 can also be automated.
[0200] Optionally, the ninth drive mechanism 431 and the tenth drive mechanism 432 can be power structures such as cylinders, hydraulic cylinders, motors, etc. Of course, the ninth drive mechanism 431 and the tenth drive mechanism 432 can also be other power structures, which are not limited in this article. The first force member 433 and the second force member 434 here can be elastic structural members such as elastic ropes and springs. After the third suction cup 436 and the fourth suction cup 437 are adsorbed on the battery panel, the elastic structural member is stretched, thereby providing a force in the opposite direction to the battery panel.
[0201] In another optional embodiment, the ninth driving mechanism 431 can drive the third suction cup 436 to move along the third direction through the first force member 433. The first force member 433 can be the eleventh driving mechanism. The eleventh driving mechanism can drive the third suction cup 436 to move along the fourth direction. The tenth driving mechanism 432 can drive the fourth suction cup 437 to move along the third direction through the second force member 434. The second force member 434 can be the twelfth driving mechanism, and the twelfth driving mechanism can drive the fourth suction cup 437 to move along the fourth direction. Among them, the third direction can be perpendicular to the fourth direction. The third direction here can be the direction from the feed side of the second peeling mechanism 430 to the discharge side of the second peeling mechanism 430, or the direction from the discharge side of the second peeling mechanism 430 to the feed side of the second peeling mechanism 430. Of course, it can also be understood as the transmission direction of the second peeling mechanism 430. The fourth direction is a direction perpendicular to the transmission direction of the second peeling mechanism 430. For example, the third direction can be a horizontal direction, and the fourth direction can be a vertical direction.
[0202] In the specific operation process, the ninth driving mechanism 431 and the tenth driving mechanism 432 respectively drive the third suction cup 436 and the fourth suction cup 437 to the feeding side of the second stripping mechanism 430. At this time, the third suction cup 436 is above the battery panel and the fourth suction cup 437 is below the battery panel. Then the third driving unit and the fourth driving unit respectively drive the third suction cup 436 and the fourth suction cup 437 to approach the battery panel, so that the third suction cup 436 and the fourth suction cup 437 are respectively adsorbed on the opposite sides of the battery panel.
[0203] In this solution, the backboard removal device 400 can automatically load and unload materials through the first power mechanism 4301 and the second power mechanism 4302, thereby avoiding human intervention and further improving the automation performance of the backboard removal device 400.
[0204] Optionally, the eleventh driving mechanism and the twelfth driving mechanism may be power structures such as cylinders, hydraulic cylinders, motors, etc. Of course, the eleventh driving mechanism and the twelfth driving mechanism may also be other power structures, which is not limited in this article.
[0205] In another optional solution, the backboard removal device 400 may also include a third conveying mechanism 420, which may be arranged on the fourth frame 410, and the third conveying mechanism 420 may be used to transfer the battery panel from the discharge position of the previous process device to the feed side of the second stripping mechanism 430.
[0206] During the specific operation, the third conveying mechanism 420 receives the separated battery panels from the device of the previous separation process, and then conveys the battery panels to the feed side of the second peeling mechanism 430. The third suction cup 436 and the fourth suction cup 437 suck the battery panels from the feed side of the second peeling mechanism 430, and then drive the battery panels to move from the feed side of the second peeling mechanism 430 to the discharge side of the second peeling mechanism 430, thereby performing the peeling operation.
[0207] In this solution, the loading of the backboard removal device 400 is transmitted through a corresponding mechanism, thereby reducing human intervention, further improving the automation performance of the backboard removal device 400, and further improving the stripping efficiency of the backboard removal device 400.
[0208] In an optional solution, the third transmission mechanism 420 may be a conveyor belt mechanism, which may include a first conveyor belt, a second conveyor belt, and a conveyor belt driving mechanism, wherein the first conveyor belt and the second conveyor belt are arranged in parallel on the fourth frame 410. The conveyor belt driving mechanism may be connected to both the first conveyor belt and the second conveyor belt to drive the first conveyor belt and the second conveyor belt to transmit. During the transmission process of the first conveyor belt and the second conveyor belt, the battery panel may be driven to be transmitted from the loading position to the feeding side of the second stripping mechanism 430.
[0209] The above-mentioned conveyor belt driving mechanism may include a motor, a driving shaft and a driven shaft. The first conveyor belt and the second conveyor belt may be respectively mounted on the driving shaft and the driven shaft. The motor is axially connected to the driving shaft. The motor drives the driving shaft to rotate, thereby driving the first conveyor belt and the second conveyor belt to move. Of course, the conveyor belt driving mechanism may also be a gear rack, a worm gear, or other mechanism. The specific structure of the conveyor belt driving mechanism is not limited in this article.
[0210] In another optional solution, the backsheet removal device 400 may further include a heating mechanism 440, which may be disposed on the fourth frame 410. The heating mechanism 440 is used to heat the battery panel during the process in which the third transmission mechanism 420 drives the battery panel to be transmitted to the feeding side of the second stripping mechanism 430. In this solution, the heating mechanism 440 can heat the adhesive layer between the battery cell and the backsheet, thereby softening the adhesive layer, thereby facilitating easier stripping of the battery cell and the backsheet in the subsequent process.
[0211] In the above embodiment, in order to prevent the back panel from softening, the third transmission mechanism 420 needs to control the transmission speed of the solar panel and the heating temperature of the heating mechanism 440 during the transmission of the solar panel, so that only the adhesive layer is softened and the back panel is not softened.
[0212] Optionally, the heating mechanism 440 may be a heating wire, a heating plate or the like. Of course, the heating structure may also be other structures which are not limited herein.
[0213] When the third conveying mechanism 420 is the above-mentioned conveying belt mechanism, the heating mechanism 440 may be located between the first conveying belt and the second conveying belt.
[0214] In another optional solution, the third transmission mechanism 420 may include a thirteenth driving mechanism 421, a movable slide 422, a fourteenth driving mechanism 423 and a fifth suction cup 424. The movable slide 422 is movably connected to the fourth frame 410 through the thirteenth driving mechanism 421. The thirteenth driving mechanism 421 can drive the movable slide 422 to move along the transmission direction of the third transmission mechanism 420. The fourteenth driving mechanism 423 may be arranged on the movable slide 422. The fourteenth driving mechanism 423 is connected to the fifth suction cup 424. The direction in which the fourteenth driving mechanism 423 drives the fifth suction cup 424 to move is perpendicular to the direction in which the thirteenth driving mechanism 421 drives the movable slide 422 to move. The fifth suction cup 424 may be arranged opposite to the heating mechanism 440.
[0215] In the specific operation process, the thirteenth driving mechanism 421 drives the movable slide 422 to move to the discharge position of the previous separation process, and then the fourteenth driving mechanism 423 drives the fifth suction cup 424 to move to receive the battery panel from the device of the previous disassembly process. Then the thirteenth driving mechanism 421 drives the movable slide 422 to be transferred toward the feeding side of the second stripping mechanism 430. During the transfer process, the heating mechanism 440 is turned on to heat the battery panel synchronously. After being transferred to the feeding side of the second stripping mechanism 430, the second stripping mechanism 430 receives the battery panel to be disassembled from the fifth suction cup 424.
[0216] In this solution, the fifth suction cup 424 can move in two perpendicular directions, so it is easy to adjust the position of the fifth suction cup 424, thereby improving the loading and unloading accuracy of the fifth suction cup 424. In addition, the fourteenth driving mechanism 423 can drive the fifth suction cup 424 to move in a direction close to or away from the heating mechanism 440, so it is easy to adjust the distance between the fifth suction cup 424 and the heating mechanism 440, so that the heating temperature of the solar panel can be controlled more accurately.
[0217] Optionally, the thirteenth driving mechanism 421 and the fourteenth driving mechanism 423 can both be power structures such as a cylinder, a hydraulic cylinder, or a linear motor.
[0218] In another optional embodiment, the thirteenth driving mechanism 421 may include a third driving motor 4211 and a third lead screw 4212, the third lead screw 4212 may be rotatably connected to the fourth frame 410, the movable slide 422 may be mounted on the third lead screw 4212, the third driving motor 4211 may be connected to the third lead screw 4212, and the third driving motor 4211 may drive the movable slide 422 to move along the third lead screw 4212. At this time, the third driving motor 4211 may drive the third lead screw 4212 to rotate, and during the rotation of the third lead screw 4212, the movable slide 422 may be driven to move along the axis direction of the third lead screw 4212. According to the different rotation directions of the rotating shaft of the third driving motor 4211, the reciprocating movement of the movable slide 422 may be realized.
[0219] This solution can realize long-distance transmission of the mobile slide 422, thereby improving the reliability of transmission.
[0220] In the above embodiment, the thirteenth driving mechanism 421 can be the screw transmission structure disclosed above, and the fourteenth driving mechanism 423 can be a cylinder, the cylinder body of the cylinder is fixed on the movable slide 422, and the telescopic shaft of the cylinder is connected to the fifth suction cup 424.
[0221] In the above embodiment, the number of the third lead screws 4212 can be multiple, and the multiple third lead screws 4212 can be connected by a transmission mechanism such as a chain, a conveyor belt, a gear set, etc., so when there is only one third drive motor 4211, multiple third lead screws 4212 can be driven to rotate simultaneously. The number of the third lead screws 4212 can be two, and the two third lead screws 4212 can be respectively connected to the two ends opposite to the movable slide 422.
[0222] In another optional embodiment, a guide structure, such as a guide rail, a guide rod or other guide structure, may be further provided on the fourth frame 410 . The guide structure may cooperate with the guide of the movable slide 422 , so as to further improve the movement accuracy of the movable slide 422 .
[0223] In order to facilitate the collection of the backplane, in another optional solution, the backplane removal device 400 may further include a slicing mechanism 450, and the separated backplane may be transferred to the slicing mechanism 450 through the discharge side of the second peeling mechanism 430, and the slicing mechanism 450 is used to cut the backplane into pieces. In this case, the backplane discharge port is provided with the slicing mechanism 450, and the backplane is transferred to the slicing mechanism 450 from the backplane discharge port.
[0224] This solution can directly slice and recycle the backplane, avoiding the process operation of secondary processing of the backplane, thereby further improving the recycling efficiency of the backplane removal device 400.
[0225] Optionally, the slicing mechanism 450 may include two knives arranged opposite to each other, the blades of the two knives being arranged opposite to each other, one of the blades being capable of reciprocating relative to the other blade, and the blades of the two knives being capable of performing a cutting and slicing operation on the back plate. It can be understood here that when the blades of the two knives are closed, the cutting operation on the back plate can be performed.
[0226] In another embodiment, the slicing mechanism 450 includes a connecting bracket 451, a rotating cutter head 452, a roller 453 and a fifteenth driving mechanism 454, and the connecting bracket 451 is the installation base of the slicing mechanism 450. The connecting bracket 451 can be connected to the fourth frame 410, and the connecting bracket 451 here can be integrally formed with the fourth frame 410, and of course, the fourth frame 410 can also be separately formed, which is not limited herein.
[0227] The rotating cutter head 452 can be rotatably connected to the connecting bracket 451, the roller 453 can be connected to the connecting bracket 451, the fifteenth driving mechanism 454 can be arranged on the fourth frame 410, the fifteenth driving mechanism 454 can be transmission-connected to the rotating cutter head 452, and the fifteenth driving mechanism 454 can drive the rotating cutter head 452 to rotate, so that the back plate is cut into pieces under the squeezing action of the rotating cutter head 452 and the roller 453.
[0228] During the specific slicing process, the back plate can be passed between the rotating cutter head 452 and the roller 453. The rotating cutter head 452 can realize the transmission of the back plate in the slicing mechanism 450 when rotating. At the same time, the squeezing effect between the rotating cutter head 452 and the roller 453 can also break the back plate, thereby cutting the back plate into pieces.
[0229] The slicing mechanism 450 in this solution has good cutting efficiency, and the structure of the slicing mechanism 450 is relatively simple, thereby reducing the manufacturing cost of the backboard removal device 400.
[0230] In another optional embodiment, the fourth frame 410 may be provided with a partition 411, the second hot knife 435 may be located between the partition 411 and the feeding side of the second peeling mechanism 430, the partition 411 has a first side and a second side opposite to each other, the third suction cup 436 moves on the first side of the partition 411, and the fourth suction cup 437 moves on the second side of the partition 411. It can be understood here that the first side of the partition 411 is the battery cell discharge port, and the second side of the partition 411 is the backplane discharge port.
[0231] In this solution, the separator 411 separates the cell outlet and the backplane outlet, thereby avoiding the risk of the upper cell suddenly falling and affecting the transfer of the lower backplane, thereby improving the safety and reliability of the backplane removal device 400. In addition, the cell is relatively soft, and the part of the cell away from the third suction cup 436 is prone to droop, so the separator 411 can also provide auxiliary support for the sagging area of the cell.
[0232] In another optional embodiment, the partition 411 may include a plurality of support rollers 411a, which may be spaced apart from each other along the direction from the feeding side of the second peeling mechanism 430 to the discharging side of the second peeling mechanism 430, and the plurality of support rollers 411a are all rotatably connected to the fourth frame 410. In this solution, the battery cell may roll with the support rollers 411a during the transmission process, thereby reducing the friction between the battery cell and the partition 411, thereby making it easier to transmit the battery cell.
[0233] In another optional solution, the ninth driving mechanism 431 may include a first driving motor 4311 and a first lead screw 4312, and the first lead screw 4312 may be rotatably connected to the fourth frame 410. The first force applying member 433 may be mounted on the first lead screw 4312. The first driving motor 4311 may be connected to the first lead screw 4312, and the first driving motor 4311 may drive the first force applying member 433 to move through the first lead screw 4312, so as to drive the third suction cup 436 to move between the feeding side of the second peeling mechanism 430 and the discharging side of the second peeling mechanism 430.
[0234] This solution can achieve long-distance transmission of the third suction cup 436, thereby improving the reliability of transmission.
[0235] In the above embodiment, the ninth driving mechanism 431 can be the screw transmission structure disclosed above, and the first force applying member 433 can be a cylinder. The cylinder body of the cylinder here can be directly threadedly connected to the first screw 4312, or the cylinder can be fixed on a slide matched with the first screw 4312, and the telescopic shaft of the cylinder is connected to the third suction cup 436.
[0236] In the above embodiment, there can be multiple first lead screws 4312, and the multiple first lead screws 4312 can be connected by a transmission mechanism such as a chain, a conveyor belt, a gear set, etc. Therefore, when there is only one first drive motor 4311, multiple first lead screws 4312 can be driven to rotate simultaneously. There can be two first lead screws 4312, and the two third lead screws 4212 can be respectively connected to the opposite ends of the corresponding slide.
[0237] In another optional embodiment, a guide structure, such as a guide rail, a guide rod or other guide structure, may also be provided on the fourth frame 410. The guide structure may cooperate with the slide guide corresponding to the first screw 4312, so as to further improve the movement accuracy of the third suction cup 436.
[0238] Similarly, the tenth driving mechanism 432 may include a second driving motor 4321 and a second lead screw 4322, the second lead screw may be rotatably connected to the fourth frame 410, and the second force applying member 434 may be mounted on the second lead screw 4322. The second driving motor 4321 is connected to the second lead screw 4322. The second driving motor 4321 may drive the second force applying member 434 to move through the second lead screw 4322, so as to drive the fourth suction cup 437 to move between the feeding side of the second peeling mechanism 430 and the discharging side of the second peeling mechanism 430.
[0239] This solution can achieve long-distance transmission of the fourth suction cup 437, thereby improving the reliability of transmission.
[0240] In the above embodiment, the tenth driving mechanism 432 can be the above-disclosed screw transmission structure, and the second force-applying member 434 can be a cylinder, where the cylinder body of the cylinder can be directly threadedly connected to the second screw 4322, or the cylinder can be fixed on a slide table that cooperates with the second screw 4322, and the telescopic shaft of the cylinder is connected to the fourth suction cup 437.
[0241] In the above embodiment, there can be multiple second lead screws 4322, which can be connected by a transmission mechanism such as a chain, a conveyor belt, a gear set, etc. Therefore, when there is only one second drive motor 4321, multiple second lead screws 4322 can be driven to rotate simultaneously. There can be two second lead screws 4322, which can be connected to opposite ends of the corresponding slide respectively.
[0242] In another optional embodiment, a guide structure, such as a guide rail, a guide rod or other guide structure, may also be provided on the fourth frame 410. The guide structure may cooperate with the slide guide corresponding to the second lead screw 4322, so as to further improve the movement accuracy of the fourth suction cup 437.
[0243] In another optional solution, the disassembly equipment may further include a cell cutting device 500, which may be disposed downstream of the glass plate removal device 300 and the back plate removal device 400, and is used to cut the separated cell panels into fragments. At this time, the separated cells may enter the cell cutting device 500, so as to cut the cells, so as to facilitate the collection of the cells.
[0244] This solution cuts the battery cells, making it easier to collect the battery cells.
[0245] In another solution, the cell cutting device 500 may be located downstream of the above-mentioned backboard removal device 400 . In this case, the cell separated by the backboard removal device 400 may be directly transferred to the cell cutting device 500 .
[0246] In an optional solution, the battery cell cutting device 500 may be the same as the above-mentioned slicing mechanism 450 or cutting mechanism 360 .
[0247] In another optional embodiment, the battery cell cutting device 500 may include a fifth frame 510, a longitudinal cutting unit 520 and a transverse cutting unit 530, and the longitudinal cutting unit 520 and the transverse cutting unit 530 may be arranged on the fifth frame 510. The longitudinal cutting unit 520 may include a first knife group 521 and a second knife group 522 arranged opposite to each other, and the first knife group 521 includes a plurality of first cutting knives 5211 arranged at intervals. The second knife group 522 includes a plurality of second cutting knives 5221 arranged at intervals, and the plurality of first cutting knives 5211 and the plurality of second cutting knives 5221 are arranged one by one, and the blades are connected. At this time, the battery cell can be cut off in a strip structure during the transmission process. The transverse cutting unit 530 may include a first cutter 531, a second cutter 532 and a cutter driving mechanism, and the second cutter 532 is fixedly connected to the fifth frame 510, and the cutter driving mechanism can drive the first cutter 531 to move in a direction toward or away from the second cutter 532. At this time, the strip structure is cut into small cubes by the transverse cutting portion 530 .
[0248] This solution enables the battery cells to be cut into multiple small cubes, thus making it easier to recycle the battery cells.
[0249] The cutter drive mechanism here can be a power structure such as a cylinder, a hydraulic cylinder, a drive motor, etc., and the cutter drive mechanism can also be other power structures, which is not limited in this article.
[0250] The above embodiments of the present invention focus on the differences between the various embodiments. As long as the different optimization features between the various embodiments are not contradictory, they can be combined to form a better embodiment. Considering the simplicity of the text, they will not be repeated here.
[0251] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A dismantling device, characterized in that: It includes a carrying base 700 and a loading device 100, a power box and frame removal device 200, a glass plate removal device 300 and a back plate removal device 400 arranged on the carrying base 700; The loading device 100 is used to grab the photovoltaic panel 820 at the loading position; the power box and frame removal device 200 is arranged downstream of the loading device 100, and is used to remove the power box and frame of the photovoltaic panel 820 transmitted by the loading device 100; the glass plate removal device 300 and the back plate removal device 400 are both arranged downstream of the power box and frame removal device 200, the glass plate removal device 300 is used to remove the glass plate of the photovoltaic panel 820; the back plate removal device 400 is used to remove the back plate of the photovoltaic panel.
2. The dismantling device according to claim 1, characterized in that: The loading device 100 includes a first frame 110 and a suction plate 150 movably connected to the first frame 110, and the suction plate 150 absorbs the photovoltaic panel 820 and transfers it to the power box and frame device 200; The power box and frame removal device 200 includes a second frame 210 and a scraper assembly 220 and a support part 230 arranged on the second frame 210. The support part 230 can be used to support the photovoltaic panel 820. A clamping space can be formed between the support part 230 and the suction plate 150 for clamping the photovoltaic panel 820. The scraper assembly 220 removes the power box and frame on the photovoltaic panel 820.
3. The dismantling device according to claim 2, characterized in that: The loading device 100 also includes a first supporting platform 120, a lifting mechanism 140 and a suction plate 150. The first frame 110 is movably connected to the first supporting platform 120. The lifting mechanism 140 is arranged on the first supporting platform 120 and is connected to the suction plate 150. The lifting mechanism 140 is used to drive the suction plate 150 to rise and fall. The suction plate 150 can transfer the adsorbed photovoltaic panel 820 to the power box and frame device 200 under the action of the lifting mechanism 140 and the first supporting platform 120.
4. The dismantling device according to claim 2, characterized in that: The power box and frame removal device 200 also includes a second support platform 240, which can move relative to the second frame 210 to drive the scraper assembly 220 and the support part 230 to rise and fall; the scraper assembly 220 includes a scraper part 221 and a first driving mechanism 222, and the scraper part 221 is connected to the first support platform 240 through the first driving mechanism 222. The first driving mechanism 222 can drive the scraper part 221 to move to remove the power box and frame on the photovoltaic panel 400.
5. The dismantling device according to claim 4, characterized in that: The scraper portion 221 includes a first scraper 2211, a second scraper 2212, a third scraper 2213 and a fourth scraper 2214 which are arranged at intervals along the circumference of the second carrier 240, and the first driving mechanism 222 is respectively connected to the first scraper 2211, the second scraper 2212, the third scraper 2213 and the fourth scraper 2214 to drive each scraper to move relative to the second carrier 240; The first scraper 2211 and the third scraper 2213 are arranged opposite to each other, and the second scraper 2212 and the fourth scraper 2214 are arranged opposite to each other; the first scraper 2211 and the third scraper 2213 have the same moving direction and are used to remove the long side of the frame on the photovoltaic panel 400; the second scraper 2212 and the fourth scraper 2214 have the same moving direction and are used to remove the wide side of the frame and the power box on the photovoltaic panel 400.
6. The dismantling device according to claim 4, characterized in that: The power box and frame removal device 200 also includes a first transmission mechanism 270, which is arranged on the second frame 210. The first transmission mechanism 270 can be used to carry and transmit the photovoltaic panel 800. When the second support platform 240 is raised or lowered, the photovoltaic panel 800 can be transferred between the first transmission mechanism 270 and the support part 230.
7. The dismantling device according to claim 6, characterized in that: The first transmission mechanism 270 includes a first conveyor belt 271, a second conveyor belt 272 and a conveyor belt driving mechanism 273. The first conveyor belt 271 and the second conveyor belt 272 are arranged in parallel. The conveyor belt driving mechanism 273 is connected to the first conveyor belt 271 and the second conveyor belt 272 to drive the first conveyor belt 271 and the second conveyor belt 272 to transmit; the second supporting platform 240 drives the scraper assembly 220 and the support part 230 to rise and fall between the first conveyor belt 271 and the second conveyor belt 272. The first conveyor belt 271 and the second conveyor belt 272 can jointly carry and transmit the photovoltaic panel 820.
8. The dismantling device according to claim 1, characterized in that: The glass plate removal device 300 includes a third frame 310 and a first peeling mechanism 330; The first peeling mechanism 330 includes a first hot knife 331 disposed on the third frame 310 and a first suction cup 333 for sucking and removing the photovoltaic panel 820 with the power box and the frame, wherein the first suction cup 333 is movably connected to the third frame 310 and the first suction cup 333 can move between the feeding side of the first peeling mechanism 330 and the discharging side of the first peeling mechanism 330; When the first suction cup 333 moves from the feeding side of the first peeling mechanism 330 to the discharging side of the first peeling mechanism 330 , the first hot knife 331 is used to cut the adhesive layer between the glass plate and the battery plate of the photovoltaic panel 820 to separate the glass plate and the battery plate of the photovoltaic panel 820 .
9. The dismantling device according to claim 8, characterized in that: The first peeling mechanism 330 also includes a seventh driving mechanism 332, and the seventh driving mechanism 332 includes a fifth power source 3321, a first driving slide 3322 and a sixth power source 3323. The first driving slide 3322 is connected to the third frame 310 through the fifth power source 3321, and the sixth power source 3323 is arranged on the first driving slide 3322. The sixth power source 3323 is connected to the first suction cup 333. The fifth power source 3321 can drive the first driving slide 3322 to move to drive the first suction cup 333 to move between the feeding side of the first peeling mechanism 330 to the discharging side of the first peeling mechanism 330; the direction in which the fifth power source 3321 drives the first suction cup 333 to move intersects with the direction in which the sixth power source 3323 drives the first suction cup 333 to move.
10. The dismantling device according to claim 8, characterized in that: The glass plate removal device 300 further includes a second transmission mechanism 320, a glass plate conveying mechanism 350 and a battery plate conveying mechanism 350. The second transmission mechanism 320, the glass plate conveying mechanism 350 and the battery plate conveying mechanism 350 are all arranged on the third frame 310. The second transmission mechanism 320 is used to transmit the photovoltaic panel 820 with the power box and the frame removed to the feeding side of the first stripping mechanism 330. The discharge side of the first peeling mechanism 330 includes a glass plate discharge side and a battery plate discharge side. The separated glass plate can be transferred to the glass plate conveying mechanism 350 through the glass plate discharge side, and the separated battery plate can be transferred to the battery plate conveying mechanism 350 through the battery plate discharge side. The battery plate conveying mechanism 350 is used to convey the separated battery plates.
11. The dismantling device according to claim 1, characterized in that: The backboard removal device 400 includes a fourth frame 410 and a second peeling mechanism 430; the second peeling mechanism 430 includes a second hot knife 435, a third suction cup 436 and a fourth suction cup 437, the second hot knife 435 is arranged on the fourth frame 410, the third suction cup 436 and the fourth suction cup 437 are both movably connected to the fourth frame 410, and the third suction cup 436 and the fourth suction cup 437 can move between the feeding side of the second peeling mechanism 430 and the discharging side of the second peeling mechanism 430; The third suction cup 436 and the fourth suction cup 437 are used to be respectively adsorbed on the opposite sides of the battery panel; during the process of the third suction cup 436 and the fourth suction cup 437 moving from the feeding side of the second peeling mechanism 430 to the discharging side of the second peeling mechanism 430, the third suction cup 436 and the fourth suction cup 437 can apply forces in opposite directions to the opposite sides of the battery panel and the hot knife 350 cuts the adhesive layer between the battery cells of the battery panel and the plastic back panel.
12. The dismantling device according to claim 11, characterized in that: The backboard removal device 400 also includes a third conveying mechanism 420 and a heating mechanism 440. The third conveying mechanism 420 is arranged on the fourth frame 410, and the third conveying mechanism 420 can convey the battery panel to the feed side of the second stripping mechanism 430; the heating mechanism 440 is arranged on the fourth frame 410; when the third conveying mechanism 420 drives the battery panel to be transferred to the feed side of the second stripping mechanism 430, the heating mechanism 440 is used to heat the battery panel.
13. The dismantling device according to claim 1, characterized in that: The disassembling equipment further comprises a cell cutting device 500 , which is disposed downstream of the glass plate removal device 300 and the back plate removal device 400 and is used for cutting the separated cell panels into fragments.
14. The dismantling device according to claim 13, characterized in that: The battery cell cutting device 500 includes a fifth frame 510, a longitudinal cutting part 520 and a transverse cutting part 530, both of which are arranged on the fifth frame 510, the longitudinal cutting part 520 includes a first knife group 521 and a second knife group 522 arranged opposite to each other, the first knife group 521 includes a plurality of first cutting knives 5211 arranged at intervals, the second knife group 522 includes a plurality of second cutting knives 5221 arranged at intervals, the plurality of first cutting knives 5211 and the plurality of second cutting knives 5221 are arranged in a one-to-one correspondence, and the blades are connected; the transverse cutting part 530 includes a first cutter 531, a second cutter 532 and a cutter driving mechanism, the second cutter 532 is fixedly connected to the fifth frame 510, and the cutter driving mechanism can drive the first cutter 531 to move in a direction toward or away from the second cutter 532.
Citation Information
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