Electronic cigarette battery support welding positioning system
By designing a welding positioning system that is adapted to the external shape of the electronic cigarette battery bracket, the rotational components and welding mechanism are used to realize ring welding, and the production efficiency is improved through automated feeding grooves and electric push rods, the inaccurate positioning of the electronic cigarette battery bracket is solved. The problem has improved product quality and production efficiency.
Patent Information
- Application Number
- CN202411388150.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the welding process of electronic cigarette battery bracket, the positioning is inaccurate due to inconsistent external shapes, resulting in low yield rate, affecting product quality and production efficiency.
An electronic cigarette battery support welding positioning system is designed, including the device main body, operating table, rotating components, guides and welding mechanisms. By adapting the external shape of the electronic cigarette battery support, annular welding is achieved using the rotating components and welding mechanisms. And improve production efficiency through automated discharge troughs and electric push rods.
It improves welding accuracy and efficiency, reduces manual intervention and error rates, reduces labor intensity and cost, and ensures the overall quality and production efficiency of the product.
Smart Images

Figure CN119188071A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bracket welding positioning, and in particular to a welding positioning system for an electronic cigarette battery bracket. Background Art
[0002] Electronic cigarettes are generally composed of a handle, a battery, a circuit board, and an atomization mechanism. Since electronic cigarettes need to be carried around and used handheld, the components inside the handle are required to be stable and reliable and not shake.
[0003] In the production process of electronic cigarettes, the welding of battery brackets is a key link. Since the external shapes of electronic cigarettes are different, the battery brackets of electronic cigarettes need to be consistent with the external shapes of electronic cigarettes. As a result, when welding the battery brackets, circular welding needs to be performed according to the external shapes of electronic cigarettes. There is an inaccurate positioning, resulting in a low yield rate, which affects the overall quality and production efficiency of the product. Summary of the invention
[0004] The present invention provides an electronic cigarette battery bracket welding positioning system, which can overcome certain or some defects of the prior art.
[0005] According to the present invention, an electronic cigarette battery holder welding positioning system includes a device body, which includes an operating table, a mounting opening is provided in the middle of the operating table, a ring-shaped rotating component is fixed in the mounting opening, the rotating component has a through opening, a guide piece with the same external shape as the electronic cigarette battery holder is detachably provided at the through opening, a through opening is provided on the guide piece along the coaxial direction of the through opening for the electronic cigarette battery holder to pass through, a ring groove is provided on the side wall of the guide piece, a welding mechanism is provided between the ring groove and the rotating component, and the welding mechanism is used to maintain equal spacing for performing ring welding on the electronic cigarette battery holder.
[0006] Preferably, the rotating assembly includes a mounting seat fixedly arranged on the side wall of the mounting opening, an outer gear ring is rotatably arranged on the side wall of the mounting seat, and a driving assembly for driving the outer gear ring to rotate is matched at the bottom of the outer gear ring.
[0007] Through the above structure, the welding mechanism at the outer tooth ring can not only perform ring welding on the electronic cigarette battery bracket, but also drive the welding mechanism to move along the guide member, thereby improving the welding effect and welding efficiency of the device. At the same time, the mounting seat allows the outer tooth ring to rotate more stably.
[0008] Preferably, the driving assembly includes a support fixedly arranged at the bottom of the operating table, a gear meshing with the outer gear ring is rotatably arranged on the support, and a motor for driving the gear to rotate is fixedly arranged on one side of the gear.
[0009] Through the above structure, a more stable and efficient driving force can be provided for the outer gear ring.
[0010] Preferably, the operating table also has a discharge chute for collecting the welded electronic cigarette battery holder, a slope is provided on one side of the discharge chute close to the installation port, a buffer assembly is provided at the bottom wall of the discharge chute, the buffer assembly has a plurality of first springs fixed at the bottom wall of the discharge chute, and a placement plate is fixed between the tops of the plurality of first springs.
[0011] Through the above structure, the discharging chute enables the welded electronic cigarette battery bracket to automatically slide to the designated area, which improves production efficiency and reduces the need for manual handling, which not only speeds up the flow of the production line but also reduces labor costs; The inclined design helps the bracket slide smoothly into the discharge chute, reducing the risk of impact and damage caused by direct fall; The first spring arranged at the bottom wall of the discharge chute plays a key shock-absorbing role. When the battery holder falls on the placement plate, the elasticity of the first spring can absorb the impact energy, effectively reducing the impact force on the holder and further protecting the integrity of the product.
[0012] Preferably, a movable opening is provided on the inner wall of the discharge trough near the inclined surface, a push plate is slidably provided at the movable opening, and an electric push rod is provided on the side of the push plate away from the discharge trough for driving the push plate to move along the length direction of the discharge trough, and the push plate is used to push the electronic cigarette battery bracket welded in the discharge trough out of the discharge trough.
[0013] Through the above structure, the push plate is driven by the electric push rod to move along the length direction of the discharge chute, thereby realizing the automatic discharge of the welded electronic cigarette battery bracket, which not only improves the production efficiency, but also reduces manual intervention, labor intensity and error rate.
[0014] Preferably, the welding mechanism includes a fixed block fixed on the side wall of the outer gear ring, a conduit is penetrated through the side wall of the fixed block, the conduit has a sliding cavity, an adjusting piece is slidably provided inside the sliding cavity, a length-adjustable connecting piece is fixedly provided at one end of the adjusting piece close to the guide piece, a welding gun for welding is detachably provided at the connecting piece, and a locking assembly for limiting the movement of the adjusting piece is provided on the top of the fixed block.
[0015] Through the above structure, the adjusting member slides in the sliding cavity of the conduit, and welding can be performed according to the shapes of different electronic cigarette battery holders, which can ensure that the welding gun and the electronic cigarette battery holder can be accurately spaced to achieve high-quality welding.
[0016] Preferably, two symmetrically arranged limit assemblies are provided on both sides of the installation opening, and the two symmetrically arranged limit assemblies are used to limit the limit assemblies of the electronic cigarette battery bracket. The limit assemblies have a base, a cylinder is provided at the base, and a clamping block is provided at the telescopic end of the cylinder.
[0017] Through the above structure, the electronic cigarette battery holder component can be accurately clamped, thereby achieving stable positioning of the electronic cigarette battery holder component during welding.
[0018] Preferably, grooves are provided at corresponding positions of the conduit and the connecting piece, and the grooves are used for sliding of the connecting piece; the adjusting piece includes a locking plate slidably arranged in the sliding cavity, a connecting rod is fixedly provided at the locking plate, a third spring is fixedly provided between the locking plate and the inner wall of the sliding cavity on the side close to the fixed block, the third spring is used to press the locking plate toward the guide piece, the connecting rod passes through the conduit and a second handle is fixedly provided at one end of the fixed block, and a pin is fixedly provided on the second handle close to the side of the fixed block.
[0019] Through the above structure, the third spring is arranged between the locking plate and the inner wall of the sliding cavity close to the fixed block, providing a continuous force to press the locking plate toward the guide member, thereby providing the necessary reset force after welding.
[0020] Preferably, the fixed block has an installation cavity, a limit plate is slidably provided in the installation cavity, an insertion rod is fixed at the limit plate, the insertion rod passes through one end of the fixed block and is fixed with a first handle, a second spring is fixed between the limit plate and the installation cavity, and the second spring is used to provide elastic force to press the insertion rod downward.
[0021] Through the above structure, the second spring is arranged between the limit plate and the installation cavity to provide elastic force to press the insertion rod downward, so as to maintain the stable position of the limit plate and the insertion rod when no external force is applied, and provide a reset force when needed.
[0022] Preferably, a slide groove is provided at the corresponding position of the connecting rod and the locking assembly, and a clamping groove is provided at one end of the slide groove close to the clamping plate, and the clamping groove is used for the insertion of the rod; a plurality of sockets for the insertion of pins are provided at the corresponding position of the conduit and the second handle.
[0023] When welding is not needed, the user pulls the plug rod upward through the first handle until the plug rod reaches the bottom of the slide groove. At this time, the pin is disengaged from the socket. Then the first handle is rotated to make the plug rod move into the slot. Then the pin is inserted into the socket interface perpendicular to the original socket to complete the limit.
[0024] The beneficial effects of the present invention are as follows: The present invention adapts guide pieces of the same shape to the external shapes of different electronic cigarette battery holders, and cooperates with the settings of the welding mechanism and the rotating assembly, so that the welding mechanism can rotate in a circle according to the shape of the guide piece, ensuring that the welding end of the welding mechanism is always at the same distance from the outside of the electronic cigarette battery holder, thereby improving the welding accuracy, avoiding the problem of inaccurate positioning in the existing welding process, resulting in low yield rate, and improving the overall quality and production efficiency of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1It is a schematic diagram of the overall structure of an electronic cigarette battery bracket welding positioning system; Figure 2 It is a schematic diagram of the side cross-sectional structure of the installation port of an electronic cigarette battery bracket welding positioning system; Figure 3 It is a schematic diagram of the overall side cross-sectional structure of an electronic cigarette battery bracket welding positioning system; Figure 4 It is a schematic diagram of the side cross-sectional structure of a rotating component of an electronic cigarette battery bracket welding positioning system; Figure 5 A schematic diagram of the welding mechanism structure of an electronic cigarette battery bracket welding positioning system; Figure 6 It is a schematic diagram of the overall side cross-sectional structure of a welding mechanism of an electronic cigarette battery bracket welding positioning system; Figure 7 It is a schematic diagram of the exploded structure of a welding mechanism of an electronic cigarette battery bracket welding positioning system; Figure 8 The figure is a schematic diagram of the structure of an adjustment component of a welding positioning system for an electronic cigarette battery bracket.
[0026] 100, operating table; 110, mounting opening; 120, rotating assembly; 130, guide member; 140, welding mechanism; 150, limiting assembly; 160, driving assembly; 210, support; 220, gear; 310, discharging chute; 320, inclined plane; 330, first spring; 340, placing plate; 350, pushing plate; 360, electric push rod; 410, mounting seat; 420, outer gear ring; 510, fixing block; 5 20. conduit; 521. groove; 530. adjustment member; 540. locking assembly; 550. welding gun; 560. connector; 610. mounting cavity; 620. limit plate; 630. plug rod; 640. second spring; 650. first handle; 660. positioning plate; 670. connecting rod; 680. third spring; 690. second handle; 710. socket; 810. slide groove; 820. card slot; 830. latch. DETAILED DESCRIPTION
[0027] In order to further understand the content of the present invention, the present invention is described in detail in conjunction with the embodiments. It should be understood that the embodiments are only for explaining the present invention and are not intended to limit it. Example
[0028] See also Figure 1-8The present embodiment provides an electronic cigarette battery holder welding positioning system including a device body, the device body including an operating table 100, a mounting opening 110 is provided in the middle of the operating table 100, a rotating assembly 120 arranged in an annular manner is fixed in the mounting opening 110, the rotating assembly 120 has a through opening, a guide member 130 with the same external shape as the electronic cigarette battery holder is detachably provided at the through opening, a through opening for the electronic cigarette battery holder to pass through is provided on the guide member 130 along the coaxial direction of the through opening, a ring groove arranged in an annular manner is provided on the side wall of the guide member 130, a welding mechanism 140 is provided between the ring groove and the rotating assembly 120, and the welding mechanism 140 is used to maintain equal spacing for performing annular welding on the electronic cigarette battery holder.
[0029] The present invention adapts the guide member 130 of the same shape to the external shapes of different electronic cigarette battery holders, and cooperates with the settings of the welding mechanism 140 and the rotating assembly 120, so that the welding mechanism 140 can rotate in a circle according to the shape of the guide member 130, ensuring that the welding end of the welding mechanism 140 is always at the same distance from the outside of the electronic cigarette battery holder, thereby improving the welding accuracy, avoiding the problem of inaccurate positioning in the existing welding process, resulting in low yield rate, and improving the overall quality and production efficiency of the product.
[0030] In this embodiment, the rotating assembly 120 includes a mounting seat 410 fixedly mounted on the side wall of the mounting opening 110 , an outer gear ring 420 is rotatably mounted on the side wall of the mounting seat 410 , and a driving assembly 160 for driving the outer gear ring 420 to rotate is provided at the bottom of the outer gear ring 420 .
[0031] Through the above structure, the welding mechanism 140 at the outer tooth ring 420 can not only perform ring welding on the electronic cigarette battery bracket, but also drive the welding mechanism 140 to move along the guide member 130, thereby improving the welding effect and welding efficiency of the device. At the same time, the mounting seat 410 allows the outer tooth ring 420 to rotate more stably.
[0032] In this embodiment, the driving assembly 160 includes a support 210 fixed to the bottom of the operating table 100, and a gear 220 meshing with the outer gear ring 420 is rotatably provided on the support 210. A motor for driving the gear 220 to rotate is fixed to one side of the gear 220.
[0033] Through the above structure, a more stable and efficient driving force can be provided for the outer gear ring 420.
[0034] In this embodiment, the operating table 100 also has a discharge chute 310 for collecting the welded electronic cigarette battery bracket. The discharge chute 310 is provided with a slope 320 on the side close to the installation port 110, and a buffer component is provided at the bottom wall of the discharge chute 310. The buffer component has a plurality of first springs 330 fixed at the bottom wall of the discharge chute 310, and a placement plate 340 is fixed between the tops of the plurality of first springs 330.
[0035] Through the above structure, the discharging trough 310 is set so that the welded electronic cigarette battery bracket can automatically slide to the designated area, which improves the production efficiency and reduces the need for manual handling, which not only speeds up the flow of the production line but also reduces the labor cost; The design of the inclined surface 320 helps the bracket to slide smoothly into the discharge chute 310, reducing the risk of impact and damage caused by direct falling; The first spring 330 disposed at the bottom wall of the discharge trough 310 plays a key shock-absorbing role. When the battery holder falls on the placement plate 340, the elasticity of the first spring 330 can absorb the impact energy, effectively reducing the impact force on the holder and further protecting the integrity of the product.
[0036] In this embodiment, a movable opening is provided on the inner wall of the discharge trough 310 on the side close to the inclined surface 320, and a push plate 350 is slidably provided at the movable opening. An electric push rod 360 is provided on the side of the push plate 350 away from the discharge trough 310 for driving the push plate 350 to move along the length direction of the discharge trough 310. The push plate 350 is used to push the electronic cigarette battery bracket welded in the discharge trough 310 out of the discharge trough 310.
[0037] Through the above structure, the push plate 350 is driven by the electric push rod 360 to move along the length direction of the discharge trough 310, thereby realizing the automatic discharge of the welded electronic cigarette battery bracket, which not only improves the production efficiency, but also reduces manual intervention, labor intensity and error rate.
[0038] In this embodiment, the welding mechanism 140 includes a fixed block 510 fixed on the side wall of the outer gear ring 420, a conduit 520 is penetrated through the side wall of the fixed block 510, the conduit 520 has a sliding cavity, an adjusting member 530 is slidably provided inside the sliding cavity, a length-adjustable connecting member 560 is fixedly provided at one end of the adjusting member 530 close to the guide member 130, a welding gun 550 for welding is detachable at the connecting member 560, and a locking assembly 540 for limiting the movement of the adjusting member 530 is provided on the top of the fixed block 510.
[0039] Through the above structure, the adjusting member 530 slides in the sliding cavity of the conduit 520, and welding can be performed according to the shapes of different electronic cigarette battery holders, which can ensure that the welding gun 550 and the electronic cigarette battery holder can be accurately spaced to achieve high-quality welding.
[0040] In this embodiment, two symmetrically arranged limit assemblies 150 are provided on both sides of the installation opening 110. The two symmetrically arranged limit assemblies 150 are used to limit the limit assemblies 150 of the electronic cigarette battery holder. The limit assemblies 150 have a base, a cylinder is provided at the base, and a clamping block is provided at the telescopic end of the cylinder.
[0041] Through the above structure, the electronic cigarette battery holder component can be accurately clamped, thereby achieving stable positioning of the electronic cigarette battery holder component during welding.
[0042] In this embodiment, grooves 521 are provided at corresponding positions of the conduit 520 and the connecting member 560, and the grooves 521 are used for the connecting member 560 to slide; the adjusting member 530 includes a locking plate 660 slidably arranged in the sliding cavity, a connecting rod 670 is fixedly provided at the locking plate 660, and a third spring 680 is fixedly provided between the locking plate 660 and the inner wall of the sliding cavity on the side close to the fixed block 510, and the third spring 680 is used to press the locking plate 660 toward the guide member 130, and the connecting rod 670 passes through the conduit 520 and one end of the fixed block 510 is fixedly provided with a second handle 690, and the second handle 690 is fixedly provided with a pin 830 on the side close to the fixed block 510.
[0043] Through the above structure, the third spring 680 is arranged between the locking plate 660 and the inner wall of the sliding cavity close to the fixed block 510, providing a continuous force to press the locking plate 660 toward the guide member 130, thereby providing the necessary reset force after welding.
[0044] In this embodiment, the fixed block 510 has an installation cavity 610, in which a limit plate 620 is slidably provided, and an insertion rod 630 is fixedly provided at the limit plate 620. The insertion rod 630 passes through the fixed block 510 and is fixedly provided with a first handle 650 at one end. A second spring 640 is fixedly provided between the limit plate 620 and the installation cavity 610, and the second spring 640 is used to provide an elastic force to press the insertion rod 630 downward.
[0045] Through the above structure, the second spring 640 is arranged between the limit plate 620 and the installation cavity 610 to provide elastic force to press the insertion rod 630 downward, so as to maintain the stable position of the limit plate and the insertion rod when not affected by external force, and provide a reset force when needed.
[0046] In this embodiment, a slide groove 810 is provided at the corresponding position of the connecting rod 670 and the locking assembly 540, and a card groove 820 is provided at one end of the slide groove 810 close to the locking plate 660, and the card groove 820 is used for the insertion rod 630 to be engaged; a plurality of sockets 710 for the insertion of the pin 830 are provided at the corresponding position of the conduit 520 and the second pull handle 690.
[0047] There are four card slots 820 , and the four card slots 820 are arranged in a cross shape.
[0048] When welding is not needed, the user pulls the insertion rod 630 upward through the first handle 650 until the insertion rod 630 reaches the bottom of the slide groove 810. At this time, the pin 830 is disengaged from the socket 710. The first handle 650 is then rotated to allow the insertion rod 630 to rotate into the slot 820. The pin 830 is then inserted into the interface of the socket 710 that is perpendicular to the original socket 710 to complete the limiting operation. It is easy to understand that those skilled in the art can combine, split, reorganize, etc. the embodiments of the present application to obtain other embodiments based on one or several embodiments provided in the present application, and these embodiments do not exceed the protection scope of the present application.
[0049] The present invention and its implementation methods are described schematically above, and the description is not restrictive. The embodiments shown in the embodiments are only part of the implementation methods of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by the embodiments and designs a structure and an implementation method similar to the technical solution without creativity without departing from the purpose of the invention, they should all fall within the protection scope of the present invention.
Claims
1. An electronic cigarette battery bracket welding positioning system, characterized in that: The device comprises a device body, which comprises an operating table (100). A mounting opening (110) is provided in the middle of the operating table (100). A rotating assembly (120) arranged in an annular manner is fixedly arranged in the mounting opening (110). The rotating assembly (120) comprises a through opening. A guide member (130) having the same external shape as an electronic cigarette battery holder is detachably provided at the through opening. A through opening is provided on the guide member (130) along the coaxial direction of the through opening for the electronic cigarette battery holder to pass through. A ring groove is provided on the side wall of the guide member (130). A welding mechanism (140) is provided between the ring groove and the rotating assembly (120). The welding mechanism (140) is used for performing ring welding on the electronic cigarette battery holder at equal intervals.
2. The electronic cigarette battery bracket welding positioning system according to claim 1, characterized in that: The rotating assembly (120) comprises a mounting seat (410) fixedly arranged on the side wall of the mounting opening (110); an outer gear ring (420) is rotatably arranged on the side wall of the mounting seat (410); and a driving assembly (160) for driving the outer gear ring (420) to rotate is provided at the bottom of the outer gear ring (420).
3. The electronic cigarette battery bracket welding positioning system according to claim 2, characterized in that: The driving assembly (160) comprises a support (210) fixedly arranged at the bottom of the operating table (100); a gear (220) meshing with the outer gear ring (420) is rotatably arranged at the support (210); and a motor for driving the gear (220) to rotate is fixedly arranged on one side of the gear (220).
4. The electronic cigarette battery bracket welding positioning system according to claim 1, characterized in that: The operating table (100) further comprises a discharge trough (310) for collecting welded electronic cigarette battery brackets, a slope (320) being provided on one side of the discharge trough (310) close to the mounting opening (110), a buffer component being provided at the bottom wall of the discharge trough (310), the buffer component comprising a plurality of first springs (330) fixedly arranged at the bottom wall of the discharge trough (310), and a placement plate (340) being fixedly arranged between the tops of the plurality of first springs (330).
5. The electronic cigarette battery bracket welding positioning system according to claim 4, characterized in that: A movable opening is provided on the inner wall of the discharge trough (310) on a side close to the inclined surface (320), a push plate (350) is slidably provided at the movable opening, and an electric push rod (360) for driving the push plate (350) to move along the length direction of the discharge trough (310) is provided on the side of the push plate (350) away from the discharge trough (310), and the push plate (350) is used to push the electronic cigarette battery bracket welded in the discharge trough (310) out of the discharge trough (310).
6. The electronic cigarette battery bracket welding positioning system according to claim 1, characterized in that: The welding mechanism (140) comprises a fixed block (510) fixedly arranged on the side wall of the outer gear ring (420), a guide tube (520) penetrating the side wall of the fixed block (510), the guide tube (520) having a sliding cavity, an adjusting member (530) slidingly arranged inside the sliding cavity, a length-adjustable connecting member (560) fixedly arranged at one end of the adjusting member (530) close to the guide member (130), a welding gun (550) for welding being detachable at the connecting member (560), and a locking assembly (540) for limiting the movement of the adjusting member (530) being arranged at the top of the fixed block (510).
7. The electronic cigarette battery bracket welding positioning system according to claim 1, characterized in that: Two symmetrically arranged limit assemblies (150) are provided on both sides of the installation opening (110); the two symmetrically arranged limit assemblies (150) are used to limit the limit assemblies (150) of the electronic cigarette battery holder; the limit assemblies (150) have a base, a cylinder is provided at the base, and a clamping block is provided at the telescopic end of the cylinder.
8. The electronic cigarette battery bracket welding positioning system according to claim 6, characterized in that: A groove (521) is provided at a position corresponding to the conduit (520) and the connecting piece (560), and the groove (521) is used for the connecting piece (560) to slide; The adjusting member (530) includes a locking plate (660) slidably arranged in the sliding cavity, a connecting rod (670) is fixedly arranged at the locking plate (660), a third spring (680) is fixedly arranged between the locking plate (660) and the inner wall of the sliding cavity close to the fixed block (510), and the third spring (680) is used to press the locking plate (660) toward the guide member (130). The connecting rod (670) passes through the conduit (520) and one end of the fixed block (510) is fixedly arranged with a second handle (690), and a latch (830) is fixedly arranged on the second handle (690) close to the fixed block (510).
9. The electronic cigarette battery bracket welding positioning system according to claim 6, characterized in that: The fixed block (510) has an installation cavity (610), a limit plate (620) is slidably provided in the installation cavity (610), an insertion rod (630) is fixedly provided at the limit plate (620), the insertion rod (630) passes through the fixed block (510) and a first handle (650) is fixedly provided at one end, a second spring (640) is fixedly provided between the limit plate (620) and the installation cavity (610), and the second spring (640) is used to provide an elastic force to press the insertion rod (630) downward.
10. The electronic cigarette battery bracket welding positioning system according to claim 8, characterized in that: A slide groove (810) is provided at a position corresponding to the connecting rod (670) and the locking assembly (540), and a clamping groove (820) is provided at one end of the slide groove (810) close to the clamping plate (660), and the clamping groove (820) is used for clamping the insertion rod (630); and a plurality of sockets (710) for plugging the plug pins (830) are provided at a position corresponding to the conduit (520) and the second handle (690).
