Vehicle battery system structure safety detection method and system

By installing sensors in the vehicle, the vibration frequency and vibration amplitude of the power battery system are monitored in real time, the problem of the inability to independently detect structural damage in the existing technology is solved, and the safety status monitoring and risk detection of the vehicle battery system is realized, and the detection is improved. Efficiency ensures the safety performance of the vehicle.

CN119189685AActive Publication Date: 2024-12-27安徽得壹能源科技有限公司
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202411384212.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2024-12-27
Estimated Expiration
2044-09-30

AI Technical Summary

Technical Problem

Existing vehicle battery system detection technology cannot independently detect structural damage, especially in extreme application scenarios, which cannot be identified and alarmed in time, resulting in an increase in the risk of battery system out of control.

Method used

Using the safety detection method and system of the vehicle battery system structure, the vibration frequency and vibration amplitude data of the power battery system are obtained by installing sensors in the vehicle, and transmitted to the entire vehicle VCU for processing, using the key deviation threshold and actual operating data. Compare, monitor the safety status of the battery system in real time and upgrade detection strategies in a timely manner to prevent failure.

Benefits of technology

The safety status monitoring of the vehicle's power battery system is realized, the detection efficiency is improved, the cumbersome calculation process is reduced, the vehicle's driving safety is ensured, and the safety performance guarantee for end customers is provided.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119189685A_ABST
    Figure CN119189685A_ABST
Patent Text Reader

Abstract

The invention provides a vehicle battery system structure safety detection method and system, and relates to the technical field of vehicle detection, and the method comprises the steps: obtaining vehicle basic data, and setting a key deviation threshold value; acquiring actual operation data of the vehicle, transmitting the actual operation data to the VCU of the whole vehicle for processing, comparing the key deviation threshold value with the actual operation data, and transmitting a processing result to the user side; the user side establishes communication with the maintenance client side, the maintenance client side obtains maintenance detection data of the vehicle, when no fault occurs, a key deviation threshold value of safety detection is updated, whether a safety detection strategy needs to be upgraded or not is confirmed, and if upgrading is not needed, the vehicle continues to run; if upgrading is needed, the updated key deviation threshold value is upgraded and updated to the VCU of the whole vehicle, and the safety state of the vehicle power battery system is monitored in time.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present disclosure relates to the field of vehicle detection technology, and in particular to a vehicle battery system structural safety detection method and system. Background Art

[0002] The statements in this section merely provide background information related to the present disclosure and do not necessarily constitute prior art.

[0003] The automotive industry is developing rapidly. Key components such as power battery systems, generators, and electric drives provide certain key functions in vehicles. Mechanical damage to their key functions will greatly affect the safety performance of the vehicle. Existing technologies are currently limited in detecting and avoiding their safety functions, and some extreme application scenarios are unavoidable due to different user groups.

[0004] Among the current existing methods, the existing battery system detection technology only identifies faults through the vehicle collision sensor and then disconnects the battery system power supply. It is impossible to independently detect and identify the battery system structure, and the signal from the collision sensor basically means that the vehicle must be maintained and repaired. When an operating vehicle scrapes the bottom of the vehicle and continues to operate without effective identification, but its structure is damaged, it will cause the internal battery cells to be squeezed and stressed, the risk of battery system loss of control increases, and timely alarms cannot be issued. Summary of the invention

[0005] In order to solve the above-mentioned problems, the present disclosure proposes a vehicle battery system structure safety detection method and system, which effectively performs safety detection on key vehicle components (new energy power battery system), and considers installing a safety detection system on key vehicle components to enable vehicle manufacturers to monitor the safety status of the vehicle power battery system, thereby achieving safety performance guarantee for end customers' use of the vehicle.

[0006] According to some embodiments, the present disclosure adopts the following technical solutions:

[0007] Vehicle battery system structural safety testing method, including:

[0008] Obtain basic vehicle data and set key deviation thresholds;

[0009] The actual operation data of the vehicle is obtained and transmitted to the vehicle VCU for processing. The key deviation threshold is used to compare the actual operation data and transmit the processing result to the user end. The user end establishes communication with the maintenance client, and the maintenance client obtains the maintenance inspection data of the vehicle. When no fault occurs, the key deviation threshold of the safety inspection is updated, and it is confirmed whether the safety inspection strategy needs to be upgraded. If no upgrade is required, the vehicle continues to operate.

[0010] If an upgrade is required, the updated critical deviation threshold will be updated to the vehicle VCU.

[0011] According to some embodiments, the present disclosure adopts the following technical solutions:

[0012] Vehicle battery system structural safety detection system, including:

[0013] Data acquisition module, used to obtain basic vehicle data and set key deviation thresholds;

[0014] The detection module is used to obtain the actual operation data of the vehicle, transmit the actual operation data to the vehicle VCU for processing, compare the key deviation threshold with the actual operation data, and transmit the processing result to the user end; the user end establishes communication with the maintenance client, and the maintenance client obtains the maintenance inspection data of the vehicle. When no fault occurs, the key deviation threshold of the safety inspection is updated, and it is confirmed whether the safety inspection strategy needs to be upgraded. If no upgrade is required, the vehicle continues to operate;

[0015] If an upgrade is required, the updated critical deviation threshold will be updated to the vehicle VCU.

[0016] According to some embodiments, the present disclosure adopts the following technical solutions:

[0017] A non-transitory computer-readable storage medium is used to store computer instructions. When the computer instructions are executed by a processor, the vehicle battery system structure safety detection method is implemented.

[0018] According to some embodiments, the present disclosure adopts the following technical solutions:

[0019] A computer device includes a memory, a processor, and a computer program stored in the memory and executable on the processor. When the processor executes the program, the vehicle battery system structure safety detection method is implemented.

[0020] According to some embodiments, the present disclosure adopts the following technical solutions:

[0021] An electronic device comprises: a processor, a memory and a computer program; wherein the processor is connected to the memory, the computer program is stored in the memory, and when the electronic device is running, the processor executes the computer program stored in the memory so that the electronic device executes the vehicle battery system structure safety detection method.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] The disclosed vehicle battery system safety detection method uses sensors added to the vehicle to transmit the detected power battery system sensor data, vehicle vibration frequency, vibration amplitude and other information through wiring harnesses or wireless transmission to the vehicle management system or the corresponding component management system, and then transmits the vehicle operation data to the vehicle controller (VCU) and the vehicle company's backend database through an information interaction strategy. This enables vehicle manufacturers to monitor the safety status of vehicle power battery systems and ensure the safety performance of vehicle use by end customers.

[0024] A vehicle battery system safety detection method disclosed in the present invention adds a detection sensor to the power battery system or its part in the vehicle. The number of the detection sensors can be defined by the user. The sensors are installed inside the power battery system to be detected and the positions can be defined by the user. The vehicle sensors are placed at the center of the vehicle chassis close to the interior of the vehicle compartment to monitor the vibration frequency, vibration amplitude and force position of the vehicle power battery system and the entire vehicle. The degree of risk at the position is determined by comparing the data at different positions with the deviation of the sensor of the entire vehicle, thereby reducing the tedious calculation process, improving the efficiency of risk detection and ensuring the driving safety of the entire vehicle. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The accompanying drawings constituting a part of the present disclosure are used to provide a further understanding of the present disclosure. The illustrative embodiments of the present disclosure and their descriptions are used to explain the present disclosure and do not constitute an improper limitation on the present disclosure.

[0026] Figure 1 A logic diagram of the security detection method of the embodiment of the present disclosure. DETAILED DESCRIPTION

[0027] The present disclosure is further described below in conjunction with the accompanying drawings and embodiments.

[0028] It should be noted that the following detailed descriptions are all illustrative and are intended to provide further explanation of the present disclosure. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present disclosure belongs.

[0029] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present disclosure. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0030] Example 1

[0031] In one embodiment of the present disclosure, a vehicle battery system structural safety detection method is provided, comprising:

[0032] Obtain basic vehicle data, set key deviation thresholds, obtain actual vehicle operation data, and transmit the actual operation data to the vehicle VCU for processing. Use the key deviation thresholds to compare with the actual operation data, and transmit the processing structure to the user end. The user end establishes communication with the maintenance client. The maintenance client obtains the vehicle's maintenance inspection data. When no fault is detected, the key deviation threshold of the safety inspection is updated, and it is confirmed whether the safety inspection strategy needs to be upgraded. If no upgrade is required, the vehicle continues to operate.

[0033] Among them, the key data obtained based on the simulated road conditions carried out by the sensors installed on the whole vehicle before the vehicle is first put on the market is used as the basic data of the strategy. The strategy is formulated based on the obtained data and whether there is a fault in the battery system to determine whether a fault occurs.

[0034] Then determine whether an upgrade is needed, including:

[0035] A) For structural safety failures that are not identified on the market side, the sensor detection data is retrieved through the background to formulate and improve strategies and perform upgrades.

[0036] B) Based on the supplementary road condition data from the test department, new fault conditions are identified, and strategies are improved and upgraded.

[0037] If an upgrade is required, the updated critical deviation threshold will be updated to the entire vehicle VCU.

[0038] As an embodiment, the actual operation data includes power battery system data, vehicle vibration frequency and vibration amplitude. The present disclosure adds a power battery system data detection sensor (the quantity can be defined by oneself) to the power battery system or its part in the vehicle, and installs it at a certain position in the power battery system to be detected (generally placed inside the power battery system), which can be defined by oneself. The reference (vehicle) sensor is generally placed at the center of the vehicle chassis close to the interior of the car or at a position that the vehicle manufacturer considers more suitable), so as to monitor the vibration frequency, vibration amplitude and force position of the vehicle power battery system and the whole vehicle, and determine the degree of risk at the position by comparing the data at different positions with the deviation of the reference sensor of the whole vehicle.

[0039] After the power battery system data detection sensor and the reference (vehicle) sensor obtain the vibration frequency, vibration amplitude, force position and other data of the vehicle power battery system and the whole vehicle, they transmit the actual operation data of the vehicle to the whole vehicle VCU for processing through wiring harness or wireless connection and use information interaction strategy, and then transmit it to the background database for storage. Among them, the information interaction strategy refers to the vehicle controller (VCU) obtaining the signal sent by the sensor and guiding the vehicle to issue an alarm according to the established strategy.

[0040] The sensors described above communicate through wiring harnesses or wireless as information transmission media, and transmit the detected data to the corresponding management system, vehicle controller and user terminal (such as mobile phones, electronic watches, etc.). After the vehicle VCU receives the actual vehicle operation data, the vehicle VCU detects the vibration frequency and vibration amplitude of the vehicle during relevant test processes (including but not limited to simulations of various road conditions and extreme road conditions, simulations of fault conditions such as scraping and collisions, etc.), observes the change data and curves of the data, and statistically analyzes the test frequencies and vibration amplitudes of normal and specific fault simulations obtained from various tests, defines the vibration frequency difference boundary and the vibration boundary difference boundary, and thereby specifies the policy threshold of the risk level of the system.

[0041] The vehicle VCU transmits information about the detected risk level to the vehicle end (mobile phone APP, electronic watch, vehicle center console, vehicle big data center, etc.). Users or car companies can consider conducting vehicle inspections during maintenance or immediately go to auto repair centers or other places with inspection capabilities based on the received risk level and risk area, and upload the inspection results to the maintenance client to determine whether the risk fault affects the safe use of the vehicle.

[0042] As an embodiment, the user can cancel the prompt of the corresponding risk level by controlling the vehicle through a mobile phone or central control to avoid being disturbed, but the corresponding detection data will be recorded and transmitted in real time.

[0043] As an embodiment, a vehicle equipped with sensors undergoes a road condition test to obtain a large amount of data. Automobile manufacturers can obtain relevant key data of the sensors (vibration frequency, vibration amplitude and its position) through road condition tests or other relevant equivalent tests to realize analysis of the safety status detection of key components of the whole vehicle. Experts formulate key deviation thresholds of safety detection strategies based on test data and upload them to the whole vehicle VCU (or this component management system), transmit actual operation data to the whole vehicle VCU for processing, compare the key deviation thresholds with the actual operation data, and transmit the processing results to the user end; the user end establishes communication with the maintenance client, and the maintenance client obtains the vehicle's maintenance inspection data. When no fault occurs, the key deviation threshold of safety detection is updated, and it is confirmed whether the safety detection strategy needs to be upgraded. If no upgrade is required, the vehicle continues to run; if an upgrade is required, the updated key deviation threshold is upgraded to the whole vehicle VCU.

[0044] The vehicle controller and its component management system use the data obtained to analyze the safety status of key vehicle components based on the system strategy updated in the vehicle background or the analysis strategy that the vehicle has been equipped with. The data is transmitted to the central control, mobile phone and other terminal display devices, and the big data center of the car company through wiring harnesses or wireless connections. Users can cancel the corresponding risk level prompts for vehicle control through mobile phones or central control to avoid being disturbed. However, the corresponding detection data will be recorded and transmitted in real time.

[0045] Example 2

[0046] In one embodiment of the present disclosure, a vehicle battery system structural safety detection system is provided, comprising:

[0047] Data acquisition module, used to obtain basic vehicle data and set key deviation thresholds;

[0048] The detection module is used to obtain the actual operation data of the vehicle, transmit the actual operation data to the vehicle VCU for processing, compare the key deviation threshold with the actual operation data, and transmit the processing result to the user end; the user end establishes communication with the maintenance client, and the maintenance client obtains the maintenance inspection data of the vehicle. When no fault occurs, the key deviation threshold of the safety inspection is updated, and it is confirmed whether the safety inspection strategy needs to be upgraded. If no upgrade is required, the vehicle continues to operate;

[0049] If an upgrade is required, the updated critical deviation threshold will be updated to the vehicle VCU.

[0050] Example 3

[0051] In one embodiment of the present disclosure, a non-transitory computer-readable storage medium is provided, wherein the non-transitory computer-readable storage medium is used to store computer instructions, and when the computer instructions are executed by a processor, the vehicle battery system structure safety detection method is implemented.

[0052] Example 4

[0053] In one embodiment of the present disclosure, a computer device is provided, including a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the vehicle battery system structure safety detection method is implemented when the processor executes the program.

[0054] Example 5

[0055] In one embodiment of the present disclosure, an electronic device is provided, including: a processor, a memory, and a computer program; wherein the processor is connected to the memory, the computer program is stored in the memory, and when the electronic device is running, the processor executes the computer program stored in the memory, so that the electronic device executes the vehicle battery system structure safety detection method.

[0056] The present disclosure is described with reference to the flowcharts and / or block diagrams of the methods, devices (systems), and computer program products according to the embodiments of the present disclosure. It should be understood that each process and / or box in the flowchart and / or block diagram, as well as the combination of the processes and / or boxes in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing device to generate a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.

[0057] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operating steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing instructions for implementing the process. Figure 1 A process or multiple processes and / or boxes Figure 1 The steps for the functions specified in one or more boxes.

[0058] Although the above describes the specific implementation methods of the present disclosure in conjunction with the accompanying drawings, it is not intended to limit the scope of protection of the present disclosure. Technical personnel in the relevant field should understand that on the basis of the technical solution of the present disclosure, various modifications or variations that can be made by those skilled in the art without creative work are still within the scope of protection of the present disclosure.

Claims

1. A vehicle battery system structural safety detection method, characterized in that: include: Obtain basic vehicle data and set key deviation thresholds; The actual operation data of the vehicle is obtained and transmitted to the vehicle VCU for processing. The key deviation threshold is used to compare the actual operation data and transmit the processing result to the user end. The user end establishes communication with the maintenance client, and the maintenance client obtains the maintenance inspection data of the vehicle. When no fault occurs, the key deviation threshold of the safety inspection is updated, and it is confirmed whether the safety inspection strategy needs to be upgraded. If no upgrade is required, the vehicle continues to operate. If an upgrade is required, the updated critical deviation threshold will be updated to the vehicle VCU.

2. The vehicle battery system structure safety detection method according to claim 1, characterized in that: The actual operation data includes power battery system data, vehicle vibration frequency and vibration amplitude.

3. The vehicle battery system structure safety detection method according to claim 1, characterized in that: The actual operation data is acquired by vehicle sensors.

4. The vehicle battery system structure safety detection method according to claim 1, characterized in that: Through the information interaction strategy, the actual operation data of the vehicle is transmitted to the vehicle VCU for processing and then transmitted to the background database for storage.

5. The vehicle battery system structure safety detection method according to claim 1, characterized in that: The vehicle controller formulates the key deviation thresholds of the vibration frequency difference boundary and vibration amplitude difference boundary for safety detection based on the experimental data of the vehicle.

6. The vehicle battery system structure safety detection method according to claim 4, characterized in that: The actual operating data of the vehicle is transmitted to the central control, mobile terminal display device and vehicle VCU through wiring harness or wireless connection.

7. Vehicle battery system structure safety detection system, characterized in that: include: Data acquisition module, used to obtain basic vehicle data and set key deviation thresholds; The detection module is used to obtain the actual operation data of the vehicle, transmit the actual operation data to the vehicle VCU for processing, compare the key deviation threshold with the actual operation data, and transmit the processing result to the user end; the user end establishes communication with the maintenance client, and the maintenance client obtains the maintenance inspection data of the vehicle. When no fault occurs, the key deviation threshold of the safety inspection is updated, and it is confirmed whether the safety inspection strategy needs to be upgraded. If no upgrade is required, the vehicle continues to operate; If an upgrade is required, the updated critical deviation threshold will be updated to the vehicle VCU.

8. A non-transitory computer-readable storage medium, characterized in that: The non-transitory computer-readable storage medium is used to store computer instructions, and when the computer instructions are executed by the processor, the vehicle battery system structure safety detection method as described in any one of claims 1-7 is implemented.

9. A computer device comprising a memory, a processor and a computer program stored in the memory and executable on the processor, characterized in that: When the processor executes the program, the vehicle battery system structure safety detection method described in any one of claims 1 to 6 is implemented.

10. An electronic device, characterized in that: include: A processor, a memory and a computer program; wherein the processor is connected to the memory, the computer program is stored in the memory, and when the electronic device is running, the processor executes the computer program stored in the memory so that the electronic device executes the vehicle battery system structure safety detection method as described in any one of claims 1-7.

Citation Information

Patent Citations

  • Battery pack safety detection circuit and detection method

    CN104354596A

  • Energy storage battery safety detection method and device

    CN115980601A

  • Vehicle driving risk self-checking method, device and equipment and storage medium

    CN117841869A

  • Battery for vehicle deterioration determination device

    JP2023016564A

  • Storage battery apparatus and vehicle

    US20180366791A1