Automatic roller changing and film wrapping mechanism and method

By automatically detecting the degree of concave and convexity of the battery surface and selecting a suitable press roller assembly for wrapping, the problem that traditional wrapping machines are difficult to adapt to large concave and convex batteries is solved, improving the efficiency and quality of the wrapping, and reducing battery damage and rework.

CN119190510APending Publication Date: 2024-12-27JINKO SOLAR CO LTD +1
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Patent Information

Application Number
CN202411320723.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

Traditional wrappers are difficult to adapt to batteries with large concave and convexity, resulting in low coating efficiency and difficult debugging, which makes the battery easily damaged.

Method used

An automatic roller-changing coating mechanism is designed, including a detection device and a coating device. By detecting the degree of concave and convexity of the battery surface, a suitable roller assembly is automatically selected for coating to ensure the consistency of the battery surface.

Benefits of technology

It improves the coating effect and production efficiency, reduces battery damage and rework rate caused by poor coating, and reduces production materials and labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an automatic roller changing and film coating mechanism and method.The automatic roller changing and film coating mechanism comprises a detection device and a film coating device, the detection device comprises a rack body and a detection component movably arranged on the rack body, and the rack body is provided with a conveying component used for containing a battery; the detection part is used for detecting the concave-convex degree of the surface of the battery on the conveying part; the film wrapping device is arranged at the downstream position of the detection device in the preset process direction, the film wrapping device comprises a film wrapping structure, the film wrapping structure comprises a base body, a first pressing roller assembly and a second pressing roller assembly, and the first pressing roller assembly and the second pressing roller assembly are movably arranged on the base body. And the first compression roller assembly and the second compression roller assembly can be selectively controlled to carry out film coating on the battery, so that the problem that the film coating efficiency is relatively low due to the fact that a film coating machine in the prior art is difficult to adapt to the battery with relatively large concave-convex degree is solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of battery production equipment, and in particular to an automatic roller-changing film coating mechanism and method. Background Art

[0002] At present, battery coating refers to the outer film or shell used to wrap the battery to protect the internal structure of the battery and prevent battery short circuit, leakage and other problems. During the battery production process, due to possible manufacturing errors or design differences in the battery itself, its surface and sides often have different degrees of unevenness, which leads to poor surface consistency when the battery is coated.

[0003] However, when processing such batteries, traditional coating machines only use a single set of pressure rollers to coat the batteries. If the incoming battery material has a large degree of unevenness and the fit with each roller is poor, blue film bubbles and wrinkles will appear on the side of the battery, requiring manual film tearing and classification. When switching to other rubber rollers with different convexities, the traditional coating machine can only be shut down for intervention, which not only has a low yield but also is difficult to debug, time-consuming and labor-intensive, resulting in unsatisfactory coating efficiency and may even damage the battery. Summary of the invention

[0004] The main purpose of the present invention is to provide an automatic roller-changing coating mechanism and method to solve the problem that the coating machine in the prior art is difficult to adapt to batteries with a large degree of unevenness, resulting in low coating efficiency.

[0005] In order to achieve the above-mentioned purpose, according to one aspect of the technical solution of the present invention, there is provided an automatic roller-changing coating structure, comprising: a detection device, comprising a frame body and a detection component movably arranged on the frame body, the frame body is provided with a conveying component for placing the battery, so that the detection component can detect the degree of concavity and convexity of the battery surface located on the conveying component; a coating device, arranged at the downstream of the detection device along a preset process direction, the coating device comprises a coating structure, the coating structure comprises a base body and a first pressing roller assembly and a second pressing roller assembly movably arranged on the base body, respectively, so that according to the degree of concavity and convexity of the battery surface detected by the detection component, the first pressing roller assembly and the second pressing roller assembly can be selectively controlled to coat the battery.

[0006] Furthermore, there are two encapsulating structures, and the encapsulating device also includes: a supporting frame, and the two encapsulating structures are respectively arranged on opposite sides of the supporting frame; a clamping assembly, which is movably arranged on the supporting frame, and the clamping assembly includes a clamping claw component that can be moved along the vertical direction, so that the clamping claw component clamps the battery and drives the battery to move to a position corresponding to the first pressure roller assembly or the second pressure roller assembly.

[0007] Furthermore, the encapsulation structure also includes: a pushing assembly, which is movably arranged on the base body in a direction toward the clamping assembly, and the first pressing roller assembly and the second pressing roller assembly are respectively movably arranged on the pushing assembly in a vertical direction to drive the first pressing roller assembly and the second pressing roller assembly to selectively move to a position in contact with the battery surface.

[0008] Furthermore, a first mounting plate and a second mounting plate are provided on one end of the pushing assembly toward the clamping assembly from top to bottom and are relatively movably provided, and the first pressure roller assembly includes a first pressure roller component and a second pressure roller component, and the first pressure roller component and the second pressure roller component are respectively and correspondingly arranged on the first mounting plate and the second mounting plate, so that the first pressure roller component and the second pressure roller component can wrap the side of the battery.

[0009] Furthermore, the second pressing roller assembly is arranged on the first mounting plate, and the second pressing roller assembly includes: a guide rail seat, which is arranged on the first mounting plate and is located above the first pressing roller component; a third pressing roller component, at least a portion of the third pressing roller component is slidably connected to the guide rail seat, so that the third pressing roller component can wrap the top surface of the battery along the direction toward the battery.

[0010] Furthermore, the pushing component includes: a pushing frame, a first slider is provided on the bottom of the pushing frame, a first guide rail is provided on the base body, and the first slider is slidably connected to the first guide rail; two second guide rails are provided in the vertical direction on one end of the pushing frame facing the battery, and the first mounting plate and the second mounting plate are respectively slidably connected to the two second guide rails.

[0011] Furthermore, the clamping assembly includes: two placement brackets, which are arranged opposite to each other and have mounting grooves on the tops of the placement brackets, and the batteries are installed in the two mounting grooves; a driving component, which is respectively connected to the two placement brackets and is located between the two placement brackets, and the clamping claw component is drivingly connected to the driving end of the driving component to drive the clamping claw component to move toward the battery in a vertical direction.

[0012] Furthermore, there are two conveying components, which are respectively arranged on opposite sides of the frame body. The detection device also includes: a moving component, which is arranged on the frame body, and the moving component includes a fixed module and a moving block movably arranged on the fixed module. The detection component is arranged on the moving block, so that the moving block drives the detection component to move between the two conveying components to detect the degree of concavity and convexity of the battery surface located on any conveying component.

[0013] According to another aspect of the technical solution of the present invention, there is provided an automatic roller-changing and coating method, which is applicable to the automatic roller-changing and coating mechanism mentioned above, comprising: controlling a detection component of a detection device to detect the degree of concavity and convexity of a battery surface; obtaining a detection result of the detection component, and judging whether to replace a first pressure roller assembly or a second pressure roller assembly according to the detection result, so as to control the first pressure roller assembly or the second pressure roller assembly to coat the top surface, the bottom surface and two opposite side surfaces of the battery respectively.

[0014] Furthermore, the step of determining whether to replace the first pressure roller assembly or the second pressure roller assembly based on the detection result includes: when the detection result is less than a preset value, there is no need to replace the second pressure roller assembly, and the third pressure roller components of the second pressure roller assemblies of the two coating structures are controlled to respectively coat the batteries; and / or, when the detection result is greater than or equal to a preset value, the second pressure roller assembly is replaced with the first pressure roller assembly to control the first pressure roller components and the second pressure roller components of the first pressure roller assemblies of the two coating structures after replacement to respectively coat the batteries.

[0015] By applying the technical solution of the present invention, the automatic roller-changing coating mechanism includes a detection device and a coating device; the detection device includes a frame body and a detection component movably arranged on the frame body, and a conveying component for placing batteries is provided on the frame body, so that the detection component can detect the degree of concavity and convexity of the battery surface located on the conveying component; the coating device is arranged at the downstream of the detection device along a preset process direction, and the coating device includes a coating structure, which includes a base body and a first pressing roller assembly and a second pressing roller assembly movably arranged on the base body, so that the first pressing roller assembly and the second pressing roller assembly can be selectively controlled to coat the battery according to the degree of concavity and convexity of the battery surface detected by the detection component. In this way, the battery enters the coating area through the conveying component, and the degree of concavity and convexity of the battery surface on the conveying component is detected in real time by the detection component, and then the control system analyzes the shape of the battery according to the detection data sent back by the detection component, and determines whether the roller needs to be replaced, that is, the first pressing roller assembly or the second pressing roller assembly matching the surface shape of the battery is selected to coat the battery to ensure that the coating process of the battery proceeds smoothly, and then adapts to batteries with different degrees of concavity and convexity, so as to solve the problem that the coating machine in the prior art is difficult to adapt to batteries with larger degrees of concavity and convexity, resulting in low coating efficiency, thereby improving the coating effect and production efficiency, while reducing battery damage and rework rate caused by poor coating, and reducing production materials and labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0017] Figure 1 A schematic structural diagram showing a film coating device from a first viewing angle according to an embodiment of the automatic roller-changing film coating mechanism of the present invention;

[0018] Figure 2 A schematic structural diagram showing a second viewing angle of a film coating device according to an embodiment of the automatic roller-changing film coating mechanism of the present invention;

[0019] Figure 3 A schematic structural diagram of a detection device according to an embodiment of the automatic roller-changing film coating mechanism of the present invention is shown.

[0020] The above drawings include the following reference numerals:

[0021] 1. Battery; 10. Detection device; 11. Frame; 12. Detection component; 13. Transmission component; 14. Moving component; 140. Fixed module; 141. Moving block; 20. Coating device; 30. Coating structure; 31. Base body; 310. First guide rail; 32. First pressure roller assembly; 320. First pressure roller component; 321. Second pressure roller component; 33. Second pressure roller assembly; 330. Guide rail seat; 331. Third pressure roller component; 34. Pushing component; 340. Pushing frame; 341. First slider; 342. Second guide rail; 35. First mounting plate; 36. Second mounting plate; 40. Support frame; 41. Third guide rail; 42. Placement platform; 50. Clamping component; 51. Clamping claw component; 510. Fixed seat; 511. Clamping plate; 52. Placement bracket; 520. Installation groove; 53. Driving component. DETAILED DESCRIPTION

[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0023] In order to solve the problem that the coating machine in the prior art is difficult to adapt to batteries with greater unevenness, resulting in low coating efficiency, the present invention provides an automatic roller-changing coating mechanism and method.

[0024] Please refer to Figure 1 and Figure 3As shown, an aspect of the technical solution of the present invention is applied, providing an automatic roller-changing coating mechanism, comprising a detection device 10 and a coating device 20; the detection device 10 comprises a frame body 11 and a detection component 12 movably arranged on the frame body 11, and a conveying component 13 for placing the battery 1 is provided on the frame body 11, so that the detection component 12 detects the degree of concavity and convexity of the surface of the battery 1 located on the conveying component 13; the coating device 20 is arranged at the downstream of the detection device 10 along a preset process direction, and the coating device 20 comprises a coating structure 30, and the coating structure 30 comprises a base body 31 and a first pressing roller assembly 32 and a second pressing roller assembly 33 movably arranged on the base body 31, so that according to the degree of concavity and convexity of the surface of the battery 1 detected by the detection component 12, the first pressing roller assembly 32 and the second pressing roller assembly 33 can be selectively controlled to coat the battery 1.

[0025] By applying the technical solution of this embodiment, the battery 1 enters the coating area through the conveying component 13, and the detection component 12 performs real-time detection of the surface unevenness of the battery 1 located on the conveying component 13, and then the control system analyzes the shape of the battery 1 according to the detection data sent back by the detection component 12, and determines whether the roller needs to be replaced, that is, the first pressing roller assembly 32 or the second pressing roller assembly 33 matching the surface shape of the battery 1 is selected to coat the battery 1, so as to ensure that the coating process of the battery 1 proceeds smoothly, and then adapt to batteries 1 with different degrees of unevenness, so as to solve the problem that the coating machine in the prior art is difficult to adapt to batteries 1 with larger degrees of unevenness, resulting in low coating efficiency, thereby improving the coating effect and production efficiency, while reducing the damage and rework rate of the battery 1 caused by poor coating, and reducing production materials and labor costs.

[0026] In this embodiment, the detection component 12 is a high-precision displacement sensor.

[0027] In this embodiment, specifically, there are two coating structures 30, and the coating device 20 further includes a support frame 40 and a clamping assembly 50; the two coating structures 30 are respectively arranged on opposite sides of the support frame 40; the clamping assembly 50 is movably arranged on the support frame 40, and the clamping assembly 50 includes a clamping claw component 51 that can move in the vertical direction, so that the clamping claw component 51 clamps the battery 1 and drives the battery 1 to move to a position corresponding to the first pressing roller component 32 or the second pressing roller component 33. In this way, after the unevenness of the surface of the battery 1 is detected, the battery 1 is clamped by the clamping claw component 51 and the battery 1 is driven to rise in the vertical direction to a position corresponding to the first pressing roller component 32 and the second pressing roller component 33 of the coating structure 30, and then the corresponding first pressing roller component 32 or the second pressing roller component 33 on the two coating structures 30 is selected according to the detection result of the detection component 12 to respectively perform coating operation on the surface of the battery 1.

[0028] like Figure 1As shown, the film coating structure 30 further includes a push assembly 34, which is movably arranged on the base body 31 in the direction toward the clamping assembly 50, and the first pressing roller assembly 32 and the second pressing roller assembly 33 are movably arranged on the push assembly 34 in the vertical direction, respectively, so as to drive the first pressing roller assembly 32 and the second pressing roller assembly 33 to selectively move to a position in contact with the surface of the battery 1. In this way, after the unevenness of the surface of the battery 1 is detected and the corresponding pressing roller is selected for film coating according to the detection result, the first pressing roller assembly 32 or the second pressing roller assembly 33 is pushed to a position close to the supporting frame 40 by the push assembly 34, and then the first pressing roller assembly 32 or the second pressing roller assembly 33 is controlled to move in the vertical direction to contact with the surface of the battery 1 for the convenience of subsequent film coating operation.

[0029] Specifically, the first mounting plate 35 and the second mounting plate 36 are provided on one end of the push assembly 34 facing the clamping assembly 50 from top to bottom and relatively movable, and the first pressing roller assembly 32 includes a first pressing roller component 320 and a second pressing roller component 321, and the first pressing roller component 320 and the second pressing roller component 321 are respectively arranged on the first mounting plate 35 and the second mounting plate 36, so that the first pressing roller component 320 and the second pressing roller component 321 coat the side of the battery 1. In this way, after the detection component 12 detects that the concave-convex degree of the surface of the battery 1 exceeds the preset value, the second pressing roller assembly 33 is selected to be replaced, and after the push assembly 34 pushes the first pressing roller component 320 and the second pressing roller component 321 to the upper and lower sides close to one side of the battery 1, the first mounting plate 35 and the second mounting plate 36 are controlled to drive the first pressing roller component 320 and the second pressing roller component 321 to move relative to each other, so that the first pressing roller component 320 moves downward and the second pressing roller component 321 moves upward, so that the blue film is respectively attached to the upper and lower sides of the battery 1.

[0030] Specifically, the second roller assembly 33 is arranged on the first mounting plate 35, and the second roller assembly 33 includes a guide rail seat 330 and a third roller component 331; the guide rail seat 330 is arranged on the first mounting plate 35 and is located above the first roller component 320; at least part of the third roller component 331 is slidably connected to the guide rail seat 330, so that the third roller component 331 coats the top surface of the battery 1 in the direction toward the battery 1. In the above arrangement, the guide rail seat 330 is a servo electric cylinder slide rail. In this way, after the detection component 12 detects that the concave-convex degree of the surface of the battery 1 does not exceed the preset value, there is no need to replace the roller, and after the pushing component 34 pushes the third roller component 331 to the top close to the top surface of the battery 1, the third roller component 331 is controlled to slide on the guide rail seat 330 to make the blue film close to the top surface of the battery 1.

[0031] like Figure 1As shown, the push assembly 34 includes a push frame 340, a first slider 341 is provided on the bottom of the push frame 340, a first guide rail 310 is provided on the base body 31, and the first slider 341 is slidably connected to the first guide rail 310; two second guide rails 342 are provided in the vertical direction on one end of the push frame 340 facing the battery 1, and the first mounting plate 35 and the second mounting plate 36 are respectively slidably connected to the two second guide rails 342. In the above configuration, a driving cylinder is connected to the push frame 340, so that the first slider 341 on the push frame 340 is driven by the driving cylinder to move along the extension direction of the first guide rail 310 to drive the first roller assembly 32 and the second roller assembly 33 to move to a position close to the battery 1, and the first mounting plate 35 and the second mounting plate 36 are respectively controlled to move along the extension direction of the first guide rail 310 to drive the first roller assembly 32 or the second roller assembly 33 to coat the battery 1.

[0032] Specifically, the clamping assembly 50 includes two placement brackets 52 and a driving component 53; the two placement brackets 52 are arranged opposite to each other and a mounting groove 520 is provided on the top of the placement bracket 52, and the battery 1 is mounted in the two mounting grooves 520; the driving component 53 is respectively connected to the two placement brackets 52 and is located between the two placement brackets 52, and the clamping claw component 51 is drivingly connected to the driving end of the driving component 53 to drive the clamping claw component 51 to move toward the battery 1 in the vertical direction. In the above arrangement, the driving component 53 is a driving motor, so that after the battery 1 is transported to the two placement brackets 52 and located in the two mounting grooves 520, the driving component 53 drives the clamping claw component 51 to move upward in the vertical direction and clamp the battery 1 placed in the two mounting grooves 520 to position the battery 1, so as to facilitate the subsequent selection of the first pressing roller assembly 32 or the second pressing roller assembly 33 to perform a film coating operation on the battery 1.

[0033] In this embodiment, the clamping jaw component 51 includes a fixing seat 510 and two clamping plates 511; the fixing seat 510 is connected to the driving end of the driving member 53; the two clamping plates 511 are relatively movably arranged on the fixing seat 510, so that after the driving member 53 drives the two clamping plates 511 to move to a position in contact with the battery 1, the two clamping plates 511 move relatively close to each other to clamp the battery 1. In this way, after the battery 1 is placed in the mounting groove 520 on the placement bracket 52, the two clamping plates 511 of the clamping jaw component 51 are controlled to move relatively away from each other to open and the two clamping plates 511 are controlled to move to both sides of the battery 1, and then the two clamping plates 511 are controlled to move relatively close to each other to clamp and position the battery 1, thereby driving the battery 1 to move to a position corresponding to the first pressing roller assembly 32 and the second pressing roller assembly 33.

[0034] In this embodiment, two third guide rails 41 are respectively provided on the support frame 40, and the bottoms of the two placement brackets 52 are respectively slidably connected to the two third guide rails 41. A placement platform 42 is provided on the support frame 40 above the two third guide rails 41, and at least part of the placement platform 42 is located between the two placement brackets 52 and below the driving component 53, so as to place the battery 1. In this way, the placement bracket 52 moves along the extension direction of the third guide rails 41 to receive and transport the battery 1, and the battery 1 located on the placement platform 42 is moved to the installation groove 520 on the placement bracket 52 by the manipulator, and the battery 1 is positioned in combination with the clamping claw component 51, so as to facilitate the subsequent stable film coating of the battery 1 by the first roller assembly 32 or the second roller assembly 33.

[0035] like Figure 3 As shown, there are two conveying components 13, and the two conveying components 13 are respectively arranged on opposite sides of the frame body 11. The detection device 10 also includes a moving component 14; the moving component 14 is arranged on the frame body 11, and the moving component 14 includes a fixed module 140 and a moving block 141 movably arranged on the fixed module 140. The detection component 12 is arranged on the moving block 141, so that the moving block 141 drives the detection component 12 to move between the two conveying components 13, so as to detect the concave-convex degree of the surface of the battery 1 located on any conveying component 13. In the above arrangement, the moving block 141 is movably connected to the fixed module 140 through an electric cylinder. In this way, the battery 1 is transported to any conveying component 13 by the manipulator, and after the battery 1 is transported to the preset positioning point by any conveying component 13, the positioning sensor sends a signal to the control system, and the control system controls the electric cylinder to drive the moving block 141 to move along the extension direction of the fixed module 140 to the position corresponding to the battery 1, and then uses the detection component 12 which is a high-precision displacement sensor to detect the thickness change of the surface of the battery 1 (the measurement range is 0-50mm, and the repeatability accuracy is above 0.1um), that is, the degree of concave-convexity, and then feeds back to the programmable control system through the change of analog value, so as to achieve rapid response and precise adjustment, and judge whether to use the first pressing roller assembly 32 or the second pressing roller assembly 33 for subsequent coating action according to the detection result, thereby reducing manual intervention, improving production efficiency and coating quality, and being compatible with batteries 1 of various shapes and sizes to meet different production needs.

[0036] Another aspect of the technical solution of the present invention provides an automatic roller-changing coating method, which is applicable to the automatic roller-changing coating mechanism mentioned above, including controlling the detection component 12 of the detection device 10 to detect the concave-convex degree of the battery 1 surface; obtaining the detection result of the detection component 12, and judging whether to replace the first pressing roller assembly 32 or the second pressing roller assembly 33 according to the detection result, so as to control the first pressing roller assembly 32 or the second pressing roller assembly 33 to coat the top surface, the bottom surface and the two opposite sides of the battery 1 respectively. In this way, the concave-convex degree of the battery 1 surface can be detected in real time by the detection device 10, and the appropriate first pressing roller assembly 32 or the second pressing roller assembly 33 can be automatically selected according to the actual shape characteristics of the battery 1, avoiding the problem that the traditional coating machine is difficult to adapt to batteries 1 with different concave-convex degrees due to the fixed pressing roller, and can effectively reduce the undesirable phenomena such as bubbles and wrinkles in the coating process, thereby improving the coating quality, reducing the battery damage rate caused by poor coating, and significantly improving the adaptability and overall efficiency of the coating process.

[0037] In this embodiment, the step of judging whether to replace the first roller assembly 32 or the second roller assembly 33 according to the detection result includes: when the detection result is less than a preset value, there is no need to replace the second roller assembly 33, and the third roller components 331 of the second roller assemblies 33 of the two coating structures 30 are controlled to coat the battery 1 respectively; and / or, when the detection result is greater than or equal to the preset value, the second roller assembly 33 is replaced with the first roller assembly 32, so as to control the first roller components 320 and the second roller components 321 of the first roller assemblies 32 of the two coating structures 30 after replacement to coat the battery 1 respectively. In this way, by real-time detection of the concave-convex degree of the battery 1 surface, the system can automatically judge whether the battery 1 is suitable for coating using the current roller assembly. When the surface unevenness of the battery 1 does not exceed the preset value, the third roller component 331 of the second roller assembly 33 is used to coat the top surface, bottom surface and two opposite side surfaces of the battery 1 in turn, without replacing the roller assembly, thereby ensuring the continuity and efficiency of the coating process; and when the surface unevenness of the battery 1 exceeds the preset value, the first roller assembly 32 is replaced and selected, and the first roller component 320 and the second roller component 321 are used to coat the top surface, bottom surface and two opposite side surfaces of the battery 1 in turn, thereby ensuring that all batteries 1 can receive appropriate coating treatment, avoiding battery damage and rework due to improper coating, and significantly improving the coating quality and production efficiency.

[0038] From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:

[0039] The automatic roller-changing coating mechanism includes a detection device 10 and a coating device 20; the detection device 10 includes a frame body 11 and a detection component 12 movably arranged on the frame body 11, and a conveying component 13 for placing the battery 1 is provided on the frame body 11, so that the detection component 12 detects the degree of concavity and convexity of the surface of the battery 1 located on the conveying component 13; the coating device 20 is arranged at the downstream of the detection device 10 along a preset process direction, and the coating device 20 includes a coating structure 30, and the coating structure 30 includes a base body 31 and a first pressing roller assembly 32 and a second pressing roller assembly 33 movably arranged on the base body 31, so that according to the degree of concavity and convexity of the surface of the battery 1 detected by the detection component 12, the first pressing roller assembly 32 and the second pressing roller assembly 33 can be selectively controlled to coat the battery 1. In this way, the battery 1 enters the coating area through the conveying component 13, and the detection component 12 performs real-time detection of the surface unevenness of the battery 1 located on the conveying component 13, and then the control system analyzes the shape of the battery 1 according to the detection data sent back by the detection component 12, and determines whether the roller needs to be replaced, that is, the first pressing roller assembly 32 or the second pressing roller assembly 33 matching the surface shape of the battery 1 is selected to coat the battery 1, so as to ensure that the coating process of the battery 1 proceeds smoothly, and then adapt to batteries 1 with different degrees of unevenness, so as to solve the problem that the coating machine in the prior art is difficult to adapt to batteries 1 with larger degrees of unevenness, resulting in low coating efficiency, thereby improving the coating effect and production efficiency, while reducing the damage and rework rate of the battery 1 caused by poor coating, and reducing production materials and labor costs.

[0040] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0041] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values ​​do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0042] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0043] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0044] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic roller changing and film coating mechanism, characterized in that: include: A detection device (10) comprises a frame body (11) and a detection component (12) movably arranged on the frame body (11), wherein the frame body (11) is provided with a conveying component (13) for placing a battery (1), so that the detection component (12) detects the degree of concavity and convexity of the surface of the battery (1) located on the conveying component (13); A coating device (20) is arranged downstream of the detection device (10) along a preset process direction, and the coating device (20) includes a coating structure (30), and the coating structure (30) includes a base body (31) and a first pressing roller assembly (32) and a second pressing roller assembly (33) respectively movably arranged on the base body (31), so that according to the degree of concavity and convexity of the surface of the battery (1) detected by the detection component (12), the first pressing roller assembly (32) and the second pressing roller assembly (33) can be selectively controlled to coat the battery (1).

2. The automatic roller changing and film coating mechanism according to claim 1, characterized in that: The number of the encapsulation structures (30) is two, and the encapsulation device (20) further comprises: A support frame (40), wherein the two envelope structures (30) are respectively arranged on opposite sides of the support frame (40); A clamping assembly (50) is movably arranged on the support frame (40), and the clamping assembly (50) includes a clamping claw component (51) that is movable in a vertical direction, so that the clamping claw component (51) clamps the battery (1) and drives the battery (1) to move to a position corresponding to the first pressing roller assembly (32) or the second pressing roller assembly (33).

3. The automatic roller changing and film coating mechanism according to claim 2 is characterized in that: The envelope structure (30) further comprises: The pushing assembly (34) is movably arranged on the base body (31) in a direction toward the clamping assembly (50), and the first pressing roller assembly (32) and the second pressing roller assembly (33) are movably arranged on the pushing assembly (34) in a vertical direction, respectively, so as to drive the first pressing roller assembly (32) and the second pressing roller assembly (33) to selectively move to a position in contact with the surface of the battery (1).

4. The automatic roller changing and film coating mechanism according to claim 3 is characterized in that: The pushing assembly (34) is provided with a first mounting plate (35) and a second mounting plate (36) on one end facing the clamping assembly (50) from top to bottom and relatively movably. The first pressing roller assembly (32) includes a first pressing roller component (320) and a second pressing roller component (321). The first pressing roller component (320) and the second pressing roller component (321) are respectively and correspondingly arranged on the first mounting plate (35) and the second mounting plate (36), so that the first pressing roller component (320) and the second pressing roller component (321) can wrap the side surface of the battery (1).

5. The automatic roller changing and film coating mechanism according to claim 4 is characterized in that: The second pressing roller assembly (33) is arranged on the first mounting plate (35), and the second pressing roller assembly (33) comprises: A guide rail seat (330) is arranged on the first mounting plate (35) and is located above the first pressing roller component (320); A third pressing roller component (331), at least a portion of which is slidably connected to the guide rail seat (330), so that the third pressing roller component (331) can coat the top surface of the battery (1) in a direction toward the battery (1).

6. The automatic roller changing and film coating mechanism according to claim 4, characterized in that: The push component (34) comprises: A pushing frame (340), wherein a first slider (341) is provided at the bottom of the pushing frame (340), a first guide rail (310) is provided on the base body (31), and the first slider (341) is slidably connected to the first guide rail (310); two second guide rails (342) are provided in a vertical direction on one end of the pushing frame (340) facing the battery (1), and the first mounting plate (35) and the second mounting plate (36) are respectively slidably connected to the two second guide rails (342).

7. The automatic roller changing and film coating mechanism according to claim 2, characterized in that: The clamping assembly (50) comprises: Two placement brackets (52) are arranged opposite to each other and a mounting groove (520) is provided on the top of each placement bracket (52), and the battery (1) is mounted in the two mounting grooves (520); The driving component (53) is respectively connected to the two placement brackets (52) and is located between the two placement brackets (52); the clamping claw component (51) is drivingly connected to the driving end of the driving component (53) to drive the clamping claw component (51) to move toward the battery (1) in a vertical direction.

8. The automatic roller changing and film coating mechanism according to claim 1, characterized in that: There are two conveying components (13), and the two conveying components (13) are respectively arranged on opposite sides of the frame body (11). The detection device (10) also includes: A moving component (14) is arranged on the frame body (11), the moving component (14) comprises a fixed module (140) and a moving block (141) movably arranged on the fixed module (140), the detection component (12) is arranged on the moving block (141), so that the moving block (141) drives the detection component (12) to move between the two conveying components (13), so as to detect the degree of concavity and convexity of the surface of the battery (1) located on any one of the conveying components (13).

9. An automatic roll-changing and coating method, applicable to the automatic roll-changing and coating mechanism according to any one of claims 1 to 8, characterized in that: The automatic roller-changing film coating method comprises: The detection component of the control detection device detects the concave-convex degree of the battery surface; The detection result of the detection component is obtained, and according to the detection result, it is determined whether to replace the first pressing roller assembly or the second pressing roller assembly, so as to control the first pressing roller assembly or the second pressing roller assembly to respectively coat the top surface, the bottom surface and the two opposite side surfaces of the battery.

10. The automatic roll-changing film coating method according to claim 9, characterized in that: The step of judging whether to replace the first pressing roller assembly or the second pressing roller assembly according to the detection result comprises: When the detection result is less than a preset value, there is no need to replace the second pressing roller assembly, and the third pressing roller components of the second pressing roller assemblies of the two coating structures are controlled to coat the battery respectively; and / or, When the detection result is greater than or equal to a preset value, the second pressing roller assembly is replaced with the first pressing roller assembly to control the first pressing roller component and the second pressing roller component of the first pressing roller assembly of the two coating structures after replacement to coat the battery respectively.

Citation Information

Patent Citations

  • Battery coating machine and battery production equipment

    CN117239160A

  • Film coating equipment

    CN118213592A