A quartz tube vacuum sealing device
By designing protective mechanisms and sealing mechanisms in quartz tube vacuum sealing equipment, the problem of lack of protection during the sealing process is solved, and safety protection for staff and improvement of quartz tube sealing quality is achieved.
Patent Information
- Application Number
- CN202411699403.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-11-26
AI Technical Summary
The existing quartz tube vacuum sealing equipment lacks protective measures during the sealing process, resulting in quartz tube breaking and splashing, endangering staff, and reducing the efficiency and effectiveness of the equipment.
A quartz tube vacuum sealing device including a sealing mechanism and a protective mechanism is designed. The protective mechanism consists of a collar, a high-temperature resistant pipe, a high-temperature plug, a high-temperature collection tube and a controller, which can prevent quartz tube slag from splashing and improve sealing quality and efficiency through a heat-sucking device.
Effectively prevent quartz pipe from breaking and splashing, protect staff safety, and improve the sealing quality and processing efficiency of quartz pipes through rapid heat absorption and air-cooling cooling.
Smart Images

Figure CN119191691B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of quartz tube processing, in particular to a quartz tube vacuum sealing device. Background Art
[0002] The quartz tube is a tubular object made of quartz material. It has a series of excellent properties, such as high temperature resistance, corrosion resistance, good thermal stability and electrical insulation. It is widely used in the fields of electric heating, lighting, semiconductor manufacturing and chemical industry. In some experiments or industrial applications, in order to protect the substances in the tube from external interference, the existing quartz tube is generally vacuum sealed. The vacuum sealing of the quartz tube requires the use of quartz tube vacuum sealing equipment.
[0003] In the existing technology, the existing quartz tube vacuum sealing equipment can achieve vacuum sealing protection for the substances in the tube during actual use, so that the substances in the tube are not disturbed by the outside world, but it does not have the function of preventing the quartz tube from breaking and splashing and protecting the staff. That is, during the sealing process of the quartz tube, it may break and splash due to product defects or operational errors, which may injure the staff, which will not only reduce the use effect of the quartz tube vacuum sealing equipment, but also reduce the use efficiency of the quartz tube vacuum sealing equipment.
[0004] Therefore, we propose a quartz tube vacuum sealing device to solve the problems raised in the above background technology. Summary of the invention
[0005] The object of the present invention is to provide a quartz tube vacuum sealing device to solve the problem that the existing quartz tube vacuum sealing device does not have the function of preventing the quartz tube from breaking and splashing and protecting the staff, that is, during the sealing process of the quartz tube, the quartz tube may break and splash due to product defects or operating errors, which may injure the staff, which will reduce the use effect of the quartz tube vacuum sealing device and also reduce the use efficiency of the quartz tube vacuum sealing device.
[0006] To achieve the above object, the present invention provides the following technical solutions: a quartz tube vacuum sealing device, comprising a sealing mechanism, wherein a protective mechanism is provided on the sealing mechanism;
[0007] The protective mechanism comprises a collar, a three-way pipe and a controller, a connecting rod is fixed on the outer wall of the collar, an arc block is fixed on one end of the connecting rod, a high temperature resistant tube is installed on one side of the arc block, an annular groove is opened on the top of the high temperature resistant tube, a high temperature resistant plug is arranged at the notch of the annular groove, a rectangular hole is opened on the inner wall of the high temperature resistant tube, a plurality of high temperature resistant opening rings are arranged inside the annular groove, a high temperature resistant collecting tube is threadedly connected to the bottom of the high temperature resistant tube, a hand-tightening ring is fixedly sleeved on the outer wall of the high temperature resistant collecting tube near the top position, a high temperature resistant cover is installed at one of the air inlets of the three-way pipe, a high temperature resistant block is installed at the other inlet of the three-way pipe, a motor is installed on the surface of the high temperature resistant block, a rotating rod is arranged inside the high temperature resistant block, a high temperature resistant fan blade is installed at the end of the rotating rod away from the motor, and a high temperature resistant connecting pipe is installed at the air inlet end of the high temperature resistant cover.
[0008] Preferably, the surfaces of two adjacent high-temperature resistant open rings are in contact, and the bottom of the lowest high-temperature resistant open ring is in contact with the bottom of the inner wall of the annular groove, the top of the highest high-temperature resistant open ring is in contact with the bottom of the high-temperature resistant plug, and the output end of the motor is installed on the end of the rotating rod close to the motor.
[0009] Preferably, the air inlet end of the high temperature resistant connecting pipe is connected to the air outlet end of the high temperature resistant collecting pipe, the interior of the rectangular hole is connected to the interior of the annular groove, and the motor is electrically connected to the controller.
[0010] Preferably, the sealing mechanism comprises a base and two shells, the controller is installed on the upper side of the base, the bottom of the three-way pipe is fixed to the upper side of the base, and a vacuum pump is installed on the upper side of the base.
[0011] Preferably, a rectangular groove is provided on the front surface of the base, an L-shaped plate is provided inside the rectangular groove, an adjustable bracket is mounted on the L-shaped plate, and a hand screw is passed through the top thread of the base.
[0012] Preferably, the bottom of the threaded end of the hand screw abuts against the upper side of the L-shaped plate, a flamethrower is installed at the clamping end of the adjustable bracket, a support rod is installed at the top groove of the base, and the collar is fixed on the support rod by squeezing the hand bolt.
[0013] Preferably, a control box is installed at the top end of the support rod, a pressure gauge is installed at the air pressure detection end of the control box, a one-way valve is installed at the air supply end of the control box, and an air inlet connector is installed at the air inlet end of the one-way valve.
[0014] Preferably, a three-way joint is installed at the air outlet end of the control box, a vent valve is installed at one of the air outlet ends of the three-way joint, and the other air outlet end of the three-way joint is installed with the air inlet end of one of the shells.
[0015] Preferably, opposite sides of the two shells are in contact with each other, and the two shells are connected by hexagonal bolts and nuts, a filter is arranged between the two shells, and an air pipe is installed at the air outlet end of the other shell.
[0016] Preferably, the air outlet end of the air pipe is connected to the air inlet end of the vacuum pump, a sealing ring is provided at the bottom of the rotating end of the control box, a fixed tube is threadedly connected to the bottom of the rotating end of the control box, and the sealing ring is inside the fixed tube.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention can prevent the quartz tube from splashing and injuring the staff when it is broken by arranging a protective mechanism. At the same time, the heat dispersed in the high temperature resistant tube can be discharged to ensure the sealing quality of the quartz tube. After the quartz tube is sealed, the quartz tube can be assisted to perform a cooling operation to improve the processing efficiency of the quartz tube, that is, the use efficiency of the quartz tube vacuum sealing equipment is improved. When the quartz tube begins to be evenly heated, the controller, motor, high temperature resistant block, three-way pipe and rotating rod are first used to rotate the fan blades, and then the rotating fan blades, high temperature resistant block, high temperature resistant connecting pipe, high temperature resistant cover and high temperature collecting pipe are used to quickly extract the heat dispersed in the high temperature resistant tube generated when the quartz tube is heated.
[0019] 2. The present invention then utilizes the cooperation of the three-way pipe to discharge the hot air that reaches the inside of the three-way pipe, that is, to avoid heat accumulation inside the high-temperature resistant tube and affect the sealing effect of the quartz tube. When the quartz tube completes the sealing operation, the above-mentioned heat dissipation method is directly utilized to achieve air cooling of the sealed quartz tube, that is, to improve the efficiency of quartz tube processing.
[0020] 3. In the present invention, when the quartz tube is broken and splashed due to product defects or operational errors during the heating and sealing process, the cooperation of multiple high-temperature resistant open rings, high-temperature resistant plugs and high-temperature resistant tubes can be directly utilized to prevent the broken and splashed quartz tube fragments from directly injuring the staff. At the same time, with the cooperation of the high-temperature resistant collection tube, the broken and splashed quartz tube fragments inside the high-temperature resistant tube can be collected.
[0021] 4. The present invention can seal the quartz tube containing substances by setting a sealing mechanism, that is, to prevent the substances in the tube from being disturbed by the outside world. When the quartz tube containing substances needs to be vacuum sealed for preservation, the quartz tube can be fixed to the rotating end of the control box by first using the cooperation of the sealing ring and the fixed tube, and then the nozzle position of the flamethrower can be adjusted by using the cooperation of the adjustable bracket, and then the bottom of the rotating end of the control box can be made to obtain suction by using the cooperation of the controller, vacuum pump, air pipe, two shells, three-way joint, air release valve and control box, and then the rotating end of the control box that obtains suction, the sealing ring and the fixed tube can be used to continuously extract the air in the quartz tube.
[0022] 5. The present invention then utilizes the cooperation of the control box, the three-way joint, the two shells, the filter screen, the hose, the air release valve and the vacuum pump to filter out the impurities that may be mixed in the air extracted from the inside of the quartz tube and discharge them from the air outlet of the vacuum pump. When the quartz tube meets the requirement of being evacuated, the rotating quartz tube can be evenly heated by directly utilizing the cooperation of the ignited flamethrower, the control box, the sealing ring and the fixed tube. When the quartz tube is continuously heated, the heated position of the quartz tube will soften, and the softened quartz material will fuse together, thus achieving the sealing operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional diagram of a quartz tube vacuum sealing device of the present invention;
[0024] Figure 2 It is a three-dimensional structural schematic diagram of a high temperature resistant collecting tube and a hand-tightening ring of a quartz tube vacuum sealing device of the present invention;
[0025] Figure 3 A bottom-up perspective view of a quartz tube vacuum sealing device according to the present invention;
[0026] Figure 4 A partially cutaway stereoscopic view of a protective mechanism of a quartz tube vacuum sealing device of the present invention;
[0027] Figure 5 It is a schematic diagram of the partial structure of a quartz tube vacuum sealing device of the present invention from a front view angle;
[0028] Figure 6 A partially cutaway stereoscopic view of a sealing mechanism of a quartz tube vacuum sealing device according to the present invention, viewed from above;
[0029] Figure 7 It is a three-dimensional structural schematic diagram of an L-shaped plate and an adjustable bracket of a quartz tube vacuum sealing device of the present invention;
[0030] Figure 8A three-dimensional diagram of a shell of a quartz tube vacuum sealing device of the present invention;
[0031] Fig. 9 It is a partial three-dimensional diagram of a protection mechanism of a quartz tube vacuum sealing device of the present invention;
[0032] Fig.10 The present invention is a sectional stereoscopic view of another part of the protection mechanism of the quartz tube vacuum sealing device.
[0033] In the figure: 1, sealing mechanism; 101, base; 102, vacuum pump; 103, rectangular groove; 104, L-shaped plate; 105, adjustable bracket; 106, thumb screw; 107, flamethrower; 108, support rod; 109, control box; 110, pressure gauge; 111, non-return valve; 112, air inlet connector; 113, three-way connector; 114, air release valve; 115, housing; 116, filter screen; 117, air pipe; 118, sealing ring; 119, fixed pipe ; 2. Protection mechanism; 201. Ring; 202. Connecting rod; 203. Arc block; 204. High temperature resistant tube; 205. Annular groove; 206. High temperature resistant plug; 207. Rectangular hole; 208. High temperature resistant opening ring; 209. High temperature resistant collecting tube; 210. Hand-tightening ring; 211. Three-way tube; 212. High temperature resistant cover; 213. High temperature resistant block; 214. Motor; 215. High temperature resistant fan blade; 216. High temperature resistant connecting tube; 217. Controller; 218. Rotating rod. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] Example 1: Please refer to Figure 1-Figure 5 and Figure 8-Figure 10 As shown, the present invention provides a technical solution: a quartz tube vacuum sealing device, comprising a sealing mechanism 1, on which a protective mechanism 2 is arranged;
[0036] The protection mechanism 2 includes a collar 201, a three-way pipe 211 and a controller 217. A connecting rod 202 is fixed to the outer wall of the collar 201. An arc block 203 is fixed to one end of the connecting rod 202. A high temperature resistant pipe 204 is installed on one side of the arc block 203. An annular groove 205 is provided on the top of the high temperature resistant pipe 204. A high temperature resistant plug 206 is provided at the notch of the annular groove 205. A rectangular hole 207 is provided on the inner wall of the high temperature resistant pipe 204. The inner part of the annular groove 205 is provided with a A plurality of high temperature resistant open rings 208 are provided, the bottom of the high temperature resistant tube 204 is threadedly connected with a high temperature resistant collecting tube 209, the outer wall of the high temperature resistant collecting tube 209 is fixedly sleeved with a hand-tightening ring 210 near the top position, a high temperature resistant cover 212 is installed at one of the air inlets of the three-way tube 211, a high temperature resistant block 213 is installed at the other inlet of the three-way tube 211, a motor 214 is installed on the surface of the high temperature resistant block 213, a rotating rod 218 is arranged inside the high temperature resistant block 213, and the rotating rod A high temperature resistant fan blade 215 is installed at the end of 218 away from the motor 214, and a high temperature resistant connecting pipe 216 is installed at the air inlet end of the high temperature resistant cover 212. The surfaces of two adjacent high temperature resistant open rings 208 are in contact with each other, and the bottom of the lowest high temperature resistant open ring 208 is in contact with the bottom of the inner wall of the annular groove 205, and the top of the uppermost high temperature resistant open ring 208 is in contact with the bottom of the high temperature resistant plug 206. The output end of the motor 214 is installed with the end of the rotating rod 218 close to the motor 214, the air inlet end of the high temperature resistant connecting pipe 216 is connected with the air outlet end of the high temperature resistant collecting pipe 209, the interior of the rectangular hole 207 is connected with the interior of the annular groove 205, the motor 214 is electrically connected with the controller 217, the sealing mechanism 1 includes a base 101 and two shells 115, the controller 217 is installed on the upper side of the base 101, the bottom of the three-way pipe 211 is fixed to the upper side of the base 101, and a support rod 108 is installed at the top groove of the base 101.
[0037] In this embodiment, when the quartz tube is fixed, the high temperature resistant tube 204 with the high temperature resistant plug 206 and a plurality of high temperature resistant open rings 208 is directly sleeved on the outside of the quartz tube, and then the position of the arc block 203 is adjusted by using the cooperation of the sleeve ring 201 and the connecting rod 202, and then the arc block 203 and the high temperature resistant tube 204 are fixed together, so that the high temperature resistant tube 204 can be fixed, and then the high temperature resistant collecting tube 209 is installed on the bottom of the high temperature resistant tube 204 by using the cooperation of the hand-tightening ring 210, and after the installation of the high temperature resistant collecting tube 209 is completed, the air inlet end of the high temperature connecting tube 216 is connected to the air outlet end of the high temperature collecting tube 209, and at the same time, after the installation of the high temperature resistant collecting tube 209 is completed, the air inlet end of the high temperature connecting tube 216 is connected to the air outlet end of the high temperature collecting tube 209, and the air inlet end of the high temperature connecting tube 216 is connected to the air outlet end of the high temperature collecting tube 209. After this operation, according to the position of the quartz tube that needs to be sealed, align the opening of the high-temperature resistant open ring 208 of the corresponding height with the flamethrower of the flamethrower 107, and turn the openings of all the remaining high-temperature resistant open rings 208 away from the rectangular hole 207. After the opening position of the high-temperature resistant open ring 208 is adjusted, the air inlet end of the flamethrower 107 is connected to the output end of the tube for conveying combustible gas. When the quartz tube begins to be evenly heated, the controller 217 is used to start the motor 214 directly. At this time, the started motor 214 will rotate the high-temperature resistant blades 215 with the cooperation of the high-temperature resistant block 213, the three-way pipe 211 and the rotating rod 218, and the rotating high-temperature resistant blades 215 will rotate at the high-temperature resistant With the cooperation of the high temperature block 213, the high temperature resistant connecting tube 216, the high temperature resistant cover 212 and the high temperature resistant collecting tube 209, the heat generated when the quartz tube is heated and dispersed in the high temperature resistant tube 204 is quickly extracted, and then the room temperature air in the environment will be drawn into the interior of the high temperature resistant tube 204, and then the extracted heat will first pass through the interior of the high temperature resistant collecting tube 209, then pass through the interior of the high temperature resistant connecting tube 216, and then pass through the interior of the high temperature resistant cover 212, and then reach the interior of the three-way tube 211, and finally be discharged from the air outlet end of the three-way tube 211, that is, to avoid heat accumulation in the interior of the high temperature resistant tube 204 and affect the sealing effect of the quartz tube. When the quartz tube completes the sealing operation, at this time Directly stop supplying gas to the flamethrower 107 to stop the flamethrower 107 from heating the quartz tube. Then, the previously used method to discharge the internal heat of the high-temperature resistant tube 204 can be used to perform air cooling on the sealed quartz tube, thereby improving the efficiency of quartz tube processing. When the quartz tube is broken or splashed due to product defects or operational errors during the heating and sealing process, the cooperation of multiple high-temperature resistant open rings 208, high-temperature resistant plugs 206 and high-temperature resistant tubes 204 can prevent the broken and splashed quartz tube fragments from directly injuring the staff. At the same time, with the cooperation of the high-temperature resistant collection tube 209, the broken and splashed quartz tube fragments inside the high-temperature resistant tube 204 can be collected.
[0038] Embodiment 2: According to Figure 1 and Figure 3-Figure 9As shown, the sealing mechanism 1 includes a base 101 and two shells 115, a controller 217 is installed on the upper side of the base 101, the bottom of the three-way pipe 211 is fixed to the upper side of the base 101, a vacuum pump 102 is installed on the upper side of the base 101, a rectangular groove 103 is opened on the front surface of the base 101, an L-shaped plate 104 is arranged inside the rectangular groove 103, an adjustable bracket 105 is installed on the L-shaped plate 104, a hand screw 106 is penetrated through the top thread of the base 101, the bottom of the threaded end of the hand screw 106 is against the upper side of the L-shaped plate 104, a flamethrower 107 is installed on the clamping end of the adjustable bracket 105, a support rod 108 is installed at the top groove of the base 101, the collar 201 is squeezed and fixed on the support rod 108 by a hand screw, a control box 109 is installed on the top of the support rod 108, and a pressure gauge is installed on the air pressure detection end of the control box 109 110, a one-way valve 111 is installed at the air supply end of the control box 109, an air inlet connector 112 is installed at the air inlet end of the one-way valve 111, a three-way connector 113 is installed at the air outlet end of the control box 109, a vent valve 114 is installed at one of the air outlet ends of the three-way connector 113, the other air outlet end of the three-way connector 113 is installed with the air inlet end of one of the shells 115, the two shells 115 are in contact with each other on opposite sides, and the two shells 115 are connected by hexagonal bolts and nuts, a filter screen 116 is arranged between the two shells 115, an air pipe 117 is installed at the air outlet end of the other shell 115, the air outlet end of the air pipe 117 is connected to the air inlet end of the vacuum pump 102, a sealing ring 118 is arranged at the bottom of the rotating end of the control box 109, a fixed pipe 119 is threadedly connected to the bottom of the rotating end of the control box 109, and the sealing ring 118 is inside the fixed pipe 119.
[0039] In this embodiment, when it is necessary to store some specific substances in vacuum, the fixed tube 119 is first put on the quartz tube, and then the elastic sealing ring 118 is put on. Then, the top of the quartz tube is connected to the rotating end of the control box 109 by using the cooperation of the sealing ring 118 and the fixed tube 119. Then, the protective mechanism 2 is installed. When they are ready together, the nozzle position of the flamethrower 107 is adjusted directly by using the cooperation of the adjustable bracket 105 until the nozzle of the flamethrower 107 passes through the opening of the high-temperature resistant opening ring 208 facing it and reaches a suitable heating position. Then, the control button on the control box 109 is used to close an electric vacuum valve inside it (control whether the one-way valve 111 can supply air to the inside of the control box 109). , and then use the controller 217 to start the vacuum pump 102. At this time, the started vacuum pump 102 will, with the cooperation of the air pipe 117, the two shells 115, the three-way joint 113, the air release valve 114 and the control box 109 connected thereto, allow the bottom of the rotating end of the control box 109 to obtain suction. At this time, the bottom of the rotating end of the control box 109 that obtains suction will directly, with the cooperation of the sealing ring 118 and the fixed tube 119, continuously extract the air in the quartz tube. The extracted air will then be directly transported to the inside of the three-way joint 113 through the cooperation of the control box 109, and then transported to the inside of one of the shells 115. When the air enters the inside of the other shell 115 from the inside of one of the shells 115, at this time, the filter screen 116 Under the action, the impurities (carried by substances) that may be mixed in the air can be filtered and retained in the interior of one of the shells 115, and the filtered air is directly transported to the interior of the air pipe 117 through the other shell 115, and then ejected from the outlet end of the vacuum pump 102. At the same time, the pressure gauge 110 will also constantly detect the vacuum state of the quartz tube. When the quartz tube reaches the vacuum state, the control button on the control box 109 is directly used to close the other electric vacuum valve inside it (control whether the air inlet end of the three-way connector 113 can suck air), and then the vacuum pump 102 is turned off by the controller 217, and then the gas is supplied to the interior of the flamethrower 107, and then the igniter is used to ignite the combustible gas ejected from the outlet of the flamethrower 107. The motor 214 is started by the controller 217, and the control box 109 is used to rotate its rotating end. At this time, the rotating end of the rotating control box 109 will directly drive the quartz tube filled with substances and in a vacuum state to rotate under the cooperation of the sealing ring 118 and the fixed tube 119. At the same time, the fire sprayed from the flame spray end of the ignited flamethrower 107 can evenly heat the rotating quartz tube. When the quartz tube is continuously heated, the heated position of the quartz tube will soften, and the softened quartz material will fuse together, that is, the sealing operation is realized. When it is necessary to release the gas, the venting valve 114 can be directly opened. When the quartz tube needs to be injected with inert gas after the vacuum operation is completed, the gas inlet joint 112 is directly connected to the gas outlet end of the tube for supplying inert gas.Then, by using the cooperation of the air inlet connector 112, the control box 109, the sealing ring 118, the fixed tube 119 and the rotating end of the control box 109, the inert gas can be injected into the interior of the quartz tube.
[0040] The effect and working principle of the whole mechanism are as follows: when it is necessary to store some specific substances in vacuum, a clean quartz tube of suitable length, thickness and thickness is selected, and the substances to be stored in vacuum are loaded, and then the controller 217 is connected to the external power supply, and then the fixed tube 119 is first put on the quartz tube, and then the elastic sealing ring 118 is put on, and then the top of the quartz tube is connected to the rotating end of the control box 109 by using the cooperation of the sealing ring 118 and the fixed tube 119, that is, the inside of the quartz tube and the inside of the rotating end of the control box 109 are connected, and then the high temperature resistant tube 204 with the high temperature resistant plug 206 and multiple high temperature resistant open rings 208 is put on the outside of the quartz tube, and then the ring 201 and the connecting rod are used. 202, adjust the position of the arc block 203, and then fix the arc block 203 and the high temperature resistant tube 204 together to fix the high temperature resistant tube 204. Finally, use the cooperation of the hand-tightening ring 210 to install the high temperature resistant collecting tube 209 on the bottom of the high temperature resistant tube 204. After the installation of the high temperature resistant collecting tube 209 is completed, the air inlet end of the high temperature resistant connecting tube 216 is connected to the air outlet end of the high temperature resistant collecting tube 209. After completing this operation, according to the position of the quartz tube required to be sealed, align the opening of the high temperature resistant open ring 208 of the corresponding height with the flamethrower of the flamethrower 107, turn the openings of all the remaining high temperature resistant open rings 208 away from the rectangular hole 207, and complete the high temperature resistant open ring 208. After adjusting the opening position, connect the air inlet end of the flamethrower 107 to the output end of the pipe for conveying combustible gas. When they are ready, adjust the nozzle position of the flamethrower 107 directly by means of the adjustable bracket 105 until the nozzle of the flamethrower 107 passes through the opening of the opposite high-temperature resistant opening ring 208 and reaches a suitable heating position. Then, use the control button on the control box 109 to close an electric vacuum valve inside it (control whether the one-way valve 111 can supply air to the inside of the control box 109). Then use the controller 217 to start the vacuum pump 102. At this time, the started vacuum pump 102 will be connected to the air pipe 117, the two housings 115, the three-way joint 113, the vent valve 114 and the control box 109. The bottom of the rotating end of the control box 109 that has obtained suction will directly extract the air in the quartz tube with the cooperation of the sealing ring 118 and the fixed tube 119. The extracted air will then be directly transported to the inside of the three-way joint 113 through the cooperation of the control box 109, and then transported to the inside of one of the shells 115. When the air enters the inside of the other shell 115 from the inside of one of the shells 115, the impurities (carried by substances) that may be mixed in the air can be filtered and retained in the inside of one of the shells 115 under the action of the filter 116, and the filtered air is directly transported to the inside of the air pipe 117 through the other shell 115.Then it is ejected from the outlet of the vacuum pump 102. At the same time, the pressure gauge 110 will also constantly detect the vacuum condition of the quartz tube. When the quartz tube reaches the vacuum condition, the control button on the control box 109 is directly used to close another electric vacuum valve inside it (control whether the air inlet end of the three-way joint 113 can suck air), and then the vacuum pump 102 is turned off by the controller 217, and then the gas is supplied to the inside of the flamethrower 107. After that, the igniter is used to ignite the combustible gas ejected from the outlet of the flamethrower 107, and the controller 217 is used to start the motor 214, and the control box 109 is used to rotate its rotating end. At this time, the rotating end of the rotating control box 109 will directly drive the installation under the cooperation of the sealing ring 118 and the fixed tube 119. The quartz tube with material and in a vacuum state rotates, and the fire sprayed from the flame spraying end of the ignited flamethrower 107 can evenly heat the rotating quartz tube. When the quartz tube is continuously heated, the heated position of the quartz tube will soften, and the softened quartz material will fuse together, that is, the sealing operation is realized. At the same time, the started motor 214 will rotate the high temperature resistant blades 215 under the cooperation of the high temperature resistant block 213, the three-way pipe 211 and the rotating rod 218, and the rotating high temperature resistant blades 215 will quickly draw away the heat dispersed in the inside of the high temperature resistant tube 204 generated when the quartz tube is heated under the cooperation of the high temperature resistant block 213, the high temperature resistant connecting pipe 216, the high temperature resistant cover 212 and the high temperature collecting pipe 209, and then the normal temperature air in the environment The gas will be drawn into the interior of the high temperature resistant tube 204, and then the drawn heat will first pass through the interior of the high temperature resistant collecting tube 209, then pass through the interior of the high temperature resistant connecting tube 216, and then pass through the interior of the high temperature resistant cover 212, and then reach the interior of the three-way pipe 211, and finally be discharged from the gas outlet end of the three-way pipe 211, that is, to avoid heat accumulation in the interior of the high temperature resistant tube 204 and affect the sealing effect of the quartz tube. When the quartz tube completes the sealing operation, the gas supply to the flamethrower 107 is directly stopped at this time, so that the flamethrower 107 stops heating the quartz tube. Subsequently, the previously used method of discharging the internal heat of the high temperature resistant tube 204 can be used to perform air cooling on the sealed quartz tube, that is, to improve the processing efficiency of the quartz tube. When the quartz tube is heated and sealed due to When the quartz tube is broken and splashed due to product defects or operational errors, the cooperation of multiple high-temperature resistant open rings 208, high-temperature resistant plugs 206 and high-temperature resistant tubes 204 can prevent the broken and splashed quartz tube fragments from directly injuring the staff. At the same time, with the cooperation of the high-temperature resistant collecting tube 209, the broken and splashed quartz tube fragments inside the high-temperature resistant tube 204 can be collected. When it is necessary to release the gas, the venting valve 114 can be directly opened. When the quartz tube needs to be injected with inert gas after the vacuum operation is completed, the air inlet joint 112 is directly connected to the air outlet end of the pipe for supplying inert gas. Then, the air inlet joint 112, the control box 109, the sealing ring 118, the fixed tube 119 and the rotating end of the control box 109 are used in cooperation.Inert gas can be injected into the interior of the quartz tube.
[0041] The adjustable bracket 105 is composed of a base plate, two long rods, bolts, fixings and a clamp, and its main function is to adjust the position of the component fixed on the clamp and fix it after moving to a suitable position;
[0042] The control box 109 is composed of the following parts:
[0043] Control system: includes control switches, circuit boards, sensors, etc. It is used to control parameters such as heating temperature, vacuuming time, sealing time, etc. to ensure the accuracy and stability of the sealing process.
[0044] Rotating mechanism: a component that can drive the fixed quartz tube to rotate. Its function is to make the quartz tube evenly heated during the sealing process to ensure the consistency of sealing quality.
[0045] Outer shell: It protects the internal components and also provides a certain degree of safety protection.
[0046] Vacuum system: includes vacuum pipes and vacuum valves, etc. Its function is to assist the vacuum pump 102 to extract the gas in the quartz tube and create a vacuum environment.
[0047] Among them, the vacuum pump 102, the adjustable bracket 105, the flamethrower 107, the control box 109, the pressure gauge 110, the one-way valve 111, the vent valve 114, the motor 214 and the controller 217 are all prior arts, and their working principles are all public arts. Their models can be selected according to actual conditions, and no further explanation is given here.
[0048] Among them, hand-tightened bolts, hexagonal bolts and nuts are commonly used parts in reality.
[0049] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A quartz tube vacuum sealing device, comprising a sealing mechanism (1), characterized in that: The sealing mechanism (1) is provided with a protection mechanism (2); The protection mechanism (2) comprises a collar (201), a three-way pipe (211) and a controller (217); a connecting rod (202) is fixed to the outer wall of the collar (201); an arc block (203) is fixed to one end of the connecting rod (202); a high-temperature resistant tube (204) is installed on one side of the arc block (203); an annular groove (205) is provided on the top of the high-temperature resistant tube (204); a high-temperature resistant plug (206) is provided at the notch of the annular groove (205); a rectangular hole (207) is provided on the inner wall of the high-temperature resistant tube (204); a plurality of high-temperature resistant open rings (208) are provided inside the annular groove (205); the high-temperature resistant tube (204) The bottom of the high temperature resistant collection pipe (209) is threadedly connected thereto; a hand-tightening ring (210) is fixedly sleeved on the outer wall of the high temperature resistant collection pipe (209) near the top; a high temperature resistant cover (212) is installed at one of the air inlets of the three-way pipe (211); a high temperature resistant block (213) is installed at the other inlet of the three-way pipe (211); a motor (214) is installed on the surface of the high temperature resistant block (213); a rotating rod (218) is arranged inside the high temperature resistant block (213); a high temperature resistant fan blade (215) is installed at one end of the rotating rod (218) away from the motor (214); and a high temperature resistant connecting pipe (216) is installed at the air inlet end of the high temperature resistant cover (212).
2. The quartz tube vacuum sealing device according to claim 1, characterized in that: The surfaces of two adjacent high-temperature resistant open rings (208) are in contact with each other, and the bottom of the lowest high-temperature resistant open ring (208) is in contact with the bottom of the inner wall of the annular groove (205), and the top of the highest high-temperature resistant open ring (208) is in contact with the bottom of the high-temperature resistant plug (206), and the output end of the motor (214) is installed with one end of the rotating rod (218) close to the motor (214).
3. The quartz tube vacuum sealing device according to claim 1, characterized in that: The air inlet end of the high temperature resistant connecting pipe (216) is connected to the air outlet end of the high temperature resistant collecting pipe (209), the interior of the rectangular hole (207) is connected to the interior of the annular groove (205), and the motor (214) is electrically connected to the controller (217).
4. The quartz tube vacuum sealing device according to claim 1, characterized in that: The sealing mechanism (1) comprises a base (101) and two shells (115); the controller (217) is installed on the upper side of the base (101); the bottom of the three-way pipe (211) is fixed to the upper side of the base (101); and a vacuum pump (102) is installed on the upper side of the base (101).
5. The quartz tube vacuum sealing device according to claim 4, characterized in that: A rectangular groove (103) is provided on the front surface of the base (101), an L-shaped plate (104) is arranged inside the rectangular groove (103), an adjustable bracket (105) is mounted on the L-shaped plate (104), and a hand screw (106) is threaded through the top of the base (101).
6. The quartz tube vacuum sealing device according to claim 5, characterized in that: The bottom of the threaded end of the hand screw (106) abuts against the upper side of the L-shaped plate (104); a flamethrower (107) is mounted on the clamping end of the adjustable bracket (105); a support rod (108) is mounted on the top groove of the base (101); and the collar (201) is fixed on the support rod (108) by means of a hand screw.
7. The quartz tube vacuum sealing device according to claim 6, characterized in that: A control box (109) is installed at the top end of the support rod (108), a pressure gauge (110) is installed at the air pressure detection end of the control box (109), a one-way valve (111) is installed at the air supply end of the control box (109), and an air intake connector (112) is installed at the air intake end of the one-way valve (111).
8. The quartz tube vacuum sealing device according to claim 7, characterized in that: A three-way joint (113) is installed at the air outlet end of the control box (109), a deflation valve (114) is installed at one of the air outlet ends of the three-way joint (113), and the other air outlet end of the three-way joint (113) is installed at the air inlet end of one of the housings (115).
9. The quartz tube vacuum sealing device according to claim 7, characterized in that: The opposite sides of the two shells (115) are in contact with each other, and the two shells (115) are connected via hexagonal bolts and nuts. A filter screen (116) is provided between the two shells (115), and an air pipe (117) is installed at the air outlet end of the other shell (115).
10. The quartz tube vacuum sealing device according to claim 9, characterized in that: The air outlet end of the air pipe (117) is connected to the air inlet end of the vacuum pump (102); a sealing ring (118) is provided at the bottom of the rotating end of the control box (109); a fixed tube (119) is threadedly connected to the bottom of the rotating end of the control box (109); and the sealing ring (118) is located inside the fixed tube (119).
Citation Information
Patent Citations
High-sealing-performance hollow sealing device for quartz tube
CN116553811A
Pipe sealing device and pipe sealing method
CN118063082A