A split gate pump dredging mechanism

Abstract

The application relates to the technical field of gate pump dredging, and discloses a separated gate pump dredging mechanism, which comprises a dam body, a hydraulic cylinder is installed on the dam body, and a gate pump assembly is connected to the output end of the hydraulic cylinder; the gate pump assembly comprises a gate mechanism, a pump body device, a pump adjusting device and a cleaning mechanism; the gate mechanism comprises a gate, the output end of the hydraulic cylinder is connected to the gate through a connecting piece, a rotating gate is connected to the middle part of the gate through a shaft body, and the rotating gate is provided with the pump body device. The separated gate pump dredging mechanism is provided with a special-structure gate, which can control the depth change of the pump body, can control the rotation of the pump body, can make the rotating gate rotate upwards, can directly close the gate, can be converted into a traditional gate structure, and can improve the use diversification of the gate and be applied to the drainage of water flows with different characteristics.

Description

Technical Field

[0001] This invention relates to the field of gate pump dredging technology, specifically a separate gate pump dredging mechanism. Background Technology

[0002] During the construction of water conservancy projects, gates and pumps are usually installed on the river. The gates mainly serve to block the river water, while the pumps are mainly used to pump water from one side of the gate to the other. The combined use of the two plays an important role in the management of the water environment, the construction of water conservancy ecology, and flood control and drainage in the region.

[0003] Currently, in the operation of gate pumps, the pump body is directly installed on the gate, making it impossible to effectively control the gate pump. For example, when the gate pump needs to be closed, both pump bodies are still in a dredging state, and water can still flow out through the gate pump. Therefore, the existing integrated gate pump is quite limited in use. At the same time, after long-term use, silt will accumulate on one side of the gate at the water inlet of the gate pump. Over time, the accumulation will put great pressure on the gate and may even damage it. Therefore, a separate gate pump dredging mechanism is proposed to solve the above-mentioned problems. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a separate gate pump dredging mechanism, which solves the problems of the limitations of existing gate pumps in use, the accumulation of silt on one side of the gate pump over a long period of time, the blockage pressure on the gate if not cleaned regularly, and the damage caused by the thrust of the water flow.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution: a separate gate pump dredging mechanism, comprising a dam body, on which a hydraulic cylinder is installed, and the output end of the hydraulic cylinder is connected to a gate pump assembly; the gate pump assembly includes a gate mechanism, a pump body device, a pump adjusting device, and a dredging mechanism; the gate mechanism includes a gate, which is connected to the output end of the hydraulic cylinder via a connector, and a rotary gate is connected to the middle of the gate via a shaft; the pump body device is mounted on the rotary gate, and the pump adjusting device is connected to the rotary gate for adjusting the orientation angle of the pump body device.

[0008] Preferably, the pump regulating device includes a worm gear, which is rotatably connected to the gate. One end of the worm gear is fixedly connected to a rotating wheel, and the rotating gate is provided with threads, which mesh with the threads on the rotating gate.

[0009] Preferably, the pump body device includes a pump cover, and a pump blade is disposed inside the pump cover. The pump cover is rotatably connected to the inside of the rotary gate, and a locking key is fixedly connected to one end of the pump blade, which engages with the rotary gate.

[0010] Preferably, the rotary gate is internally connected to a rotating gear sleeve, the rotating gear sleeve has a slot, the key engages inside the slot, and one side of the rotating gear sleeve is connected to the cleaning mechanism for transmission.

[0011] Preferably, the cleaning mechanism includes a large disc gear rotatably connected to the gate. One side of the large disc gear has teeth that mesh with a rotating gear sleeve. A small gear meshes with the lower part of the large disc gear. A shaft is fixedly connected to the small gear. Mud covers are rotatably connected to both ends of the shaft. The mud covers are fixedly connected to the gate. Helical blades are fixedly connected to the shaft. A conveying pipe is connected to the mud cover, and an output pipe is connected to the top of the conveying pipe.

[0012] Preferably, the surface of the conveying pipe is provided with filter holes, two blades are provided and the two blades are arranged symmetrically, and the mud cover is provided with an opening groove.

[0013] Preferably, it also includes a pressure display component for displaying real-time water flow pressure values;

[0014] The pressure display assembly includes a display panel fixed to the gate. A pointer is provided on the display panel, and one end of the pointer is fixedly connected to a rotating column via a connecting rod. A spiral groove is provided on the rotating column, and a sliding rod is slidably connected to the spiral groove. A connecting plate is slidably connected to the bottom of the sliding rod, and a sliding pressure plate is rotatably connected to the bottom of the connecting plate. A central shaft is slidably connected to the middle of the sliding pressure plate. The central shaft is installed inside the rotary gate, and a damping spring is connected to one side of the central shaft located on the sliding pressure plate.

[0015] Preferably, the display panel has a sliding groove, and a limiting rod is fixedly connected to the sliding rod, with the limiting rod slidably connected inside the sliding groove.

[0016] Preferably, the rotary gate has a clearance groove, and the connecting plate is located inside the clearance groove.

[0017] Preferably, a filter screen is provided on the dam body, and the filter screen is inclined.

[0018] (III) Beneficial Effects

[0019] Compared with the prior art, the present invention provides a separate gate pump dredging mechanism, which has the following beneficial effects:

[0020] 1. This separate gate pump dredging mechanism, through the specially designed gate, can first control the pump body to change its depth to divert water flow at different depths. At the same time, it can also control the rotation of the pump body to make it rotate upwards, thereby directly closing the gate and transforming it into a traditional gate structure. This improves the versatility of the gate's use and allows it to be applied to divert water with different flow characteristics.

[0021] 2. This separate gate pump sludge removal mechanism, through the set cleaning mechanism, can use the power of the pump blade rotation to drive the cleaning mechanism to spirally squeeze the sludge deposited at the bottom, and squeeze it upward from the position of the conveying pipe, so that it can be directly separated from one side of the gate and directly conveyed to the other side of the gate through spiral squeezing. This avoids excessive sludge accumulation, which would cause the gate to be under great stress, and the situation where sludge adheres to the gate for a long time.

[0022] 3. This separate gate pump sludge removal mechanism, through the pressure display device, allows for real-time observation of water flow velocity and pressure via a dial display during water diversion. This facilitates operator control of the gate, determining whether to raise it or to what height for discharge, thus preventing excessive water pressure from causing pressure damage to the gate. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of a split gate pump dredging mechanism proposed in this invention;

[0024] Figure 2 This is a schematic diagram of the gate mechanism of a separate gate pump dredging mechanism proposed in this invention;

[0025] Figure 3 This is a schematic diagram of the pump regulating device structure of a split gate pump dredging mechanism proposed in this invention;

[0026] Figure 4 This is a schematic diagram of the pump body structure of a split gate pump dredging mechanism proposed in this invention;

[0027] Figure 5 This is a schematic diagram of the rotating gear sleeve of a split gate pump dredging mechanism proposed in this invention;

[0028] Figure 6 This is a schematic diagram of the cleaning mechanism of a separate gate pump dredging mechanism proposed in this invention;

[0029] Figure 7 This is a schematic diagram of the pressure-reflecting mechanism of a separate gate pump dredging mechanism proposed in this invention.

[0030] In the diagram: 1. Dam body; 2. Filter screen; 3. Hydraulic cylinder; 4. Gate pump assembly; 401. Gate; 402. Rotary gate; 403. Pump body assembly; 4031. Pump cover; 4032. Pump impeller; 4033. Rotating gear sleeve; 4034. Key; 4035. Slot; 404. Rotary wheel; 405. Worm gear; 406. Cleaning mechanism; 4061. Large disc gear; 4062. Small gear; 4063. Shaft; 40 64. Blade; 4065. Mud cover; 4066. Opening groove; 4067. Conveying pipe; 4068. Filter hole; 4069. Output pipe; 5. Pressure display assembly; 501. Display panel; 502. Pointer; 503. Rotary column; 504. Spiral groove; 505. Sliding rod; 506. Limiting rod; 507. Connecting plate; 508. Sliding pressure plate; 509. Central shaft; 510. Damping spring; 511. Leaving groove. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] Please see Figures 1-7 A separate gate pump dredging mechanism includes a dam body 1, on which a hydraulic cylinder 3 is installed. The output end of the hydraulic cylinder 3 is connected to a gate pump assembly 4. A filter screen 2 is installed on the dam body 1. The filter screen 2 is inclined, and its main purpose is to filter weeds or floating objects to prevent the gate pump from being blocked by these debris. The inclined design also facilitates cleaning by operators later.

[0033] The gate pump assembly 4 includes a gate mechanism, a pump body device 403, a pump adjusting device, and a cleaning mechanism 406. The gate mechanism includes a gate 401, which is connected to the output end of the hydraulic cylinder 3 via a connector. A rotary gate 402 is connected to the middle of the gate 401 via a shaft. The pump body device 403 is mounted on the rotary gate 402, and the pump adjusting device is connected to the rotary gate 402 to adjust the orientation angle of the pump body device 403. This separate gate pump sludge removal mechanism, through the specially structured gate, can first control the pump body to change its depth to divert water flow at different depths. Simultaneously, it can control the rotation of the pump body, causing it to rotate upwards, thereby directly closing the gate 401 and transforming it into a traditional gate 401 structure. This improves the versatility of the gate 401's application to divert water with different flow characteristics.

[0034] The pump regulating device includes a worm gear 405, which is rotatably connected to a gate 401. One end of the worm gear 405 is fixedly connected to a rotating wheel 404. The rotating gate 402 is provided with threads, and the worm gear 405 meshes with the threads on the rotating gate 402. Directly rotating the rotating wheel 404, the rotation of the worm gear 405 drives the rotating gate 402 to rotate. The rotating gate 402 then drives the pump body device 403 to change angles, thus orienting the pump body device 403 towards waters of different depths, thereby diverting water flows of different depths. When the rotating gate 402 rotates to its limit, the entire rotating gate 402 will drive the pump body device 403 upwards, and the outlet at the tail will rotate and block the inside of the gate 401, at which point the water flow will be stopped. The whole device forms the structure of a traditional closed gate, achieving complete closure.

[0035] The pump body assembly 403 includes a pump cover 4031, inside which a pump impeller 4032 is disposed. The pump cover 4031 is rotatably connected to the inside of a rotary gate 402. One end of the pump impeller 4032 is fixedly connected to a locking key 4034, which engages with the rotary gate 402. By rotating the pump cover 4031, the pump impeller 4032 inside will rotate synchronously, thereby causing the locking key 4034 behind the pump impeller 4032 to rotate within a slot 4035. When the key rotates to the opening of the slot 4035, it can be pulled outwards, thus separating the pump body for easy replacement and maintenance in the future.

[0036] The rotary gate 402 is internally connected to a rotating gear sleeve 4033. The rotating gear sleeve 4033 has a slot 4035, and a key 4034 engages inside the slot 4035. One side of the rotating gear sleeve 4033 is connected to the cleaning mechanism 406. Because the pump blade 4032 and the rotating gear sleeve 4033 are engaged, the pump blade 4032 will synchronously drive the rotating gear sleeve 4033 to rotate. Through the meshing of the side teeth, the pump blade 4033 will slowly drive the rotation of the large disc gear 4061. The flow of water is used as the power source to drive the autonomous movement of the cleaning mechanism 406, thereby saving energy.

[0037] The cleaning mechanism 406 includes a large disc gear 4061, which is rotatably connected to the gate 401. One side of the large disc gear 4061 is provided with teeth, which mesh with the rotating gear sleeve 4033 for transmission. A small gear 4062 meshes below the large disc gear 4061. A shaft 4063 is fixedly connected to the small gear 4062. Mud covers 4065 are rotatably connected to both ends of the shaft 4063. The mud covers 4065 are fixedly connected to the gate 401. A spiral blade 4064 is fixedly connected to the shaft 4063. A conveying pipe 4067 is connected to the mud cover 4065. An output pipe 4069 is connected to the top of the conveying pipe 4067. The rotation of the large disc gear 4061, through the meshing of the gears, will drive the shaft 4063 on the small gear 4062 to rotate. The spiral blades 4064 on the shaft 4063 will push the sludge at the bottom into the interior of the mud cover 4065. As the blades 4064 rotate, some sludge will be squeezed and gradually pushed into the bottom of the conveying pipe 4067. The spiral blades 4064 will provide a certain squeezing force, squeezing the sludge into the conveying pipe 4067. As the sludge accumulates, it will be slowly squeezed upwards and discharged from the output pipe 4069 to the rear of the gate 401, thus cleaning the sludge at the bottom.

[0038] The surface of the delivery pipe 4067 is provided with filter holes 4068, and two blades 4064 are provided, which are arranged symmetrically. The mud cover 4065 is provided with an opening groove 4066. Because the blades 4064 are located at the bottom of the water flow, the filter holes 4068 are provided to prevent the water from being discharged from the outlet pipe 4069. After the water flow enters the interior of the delivery pipe 4067, the liquid will flow back into the water flow through the filter holes 4068, while the sludge and impurities will be blocked by the filter holes 4068 and discharged directly from the tail of the outlet pipe 4069.

[0039] It also includes a pressure display component 5, used to display real-time water flow pressure values;

[0040] The pressure display assembly 5 includes a display panel 501, which is fixed to the gate 401. A pointer 502 is mounted on the display panel 501. One end of the pointer 502 is fixedly connected to a rotating column 503 via a connecting rod. A spiral groove 504 is formed on the rotating column 503, and a sliding rod 505 is slidably connected to the spiral groove 504. A connecting plate 507 is slidably connected to the bottom of the sliding rod 505, and a sliding pressure plate 508 is rotatably connected to the bottom of the connecting plate 507. A central shaft 509 is slidably connected to the middle of the sliding pressure plate 508. The central shaft 509 is installed inside the rotary gate 402 and is located within the sliding pressure plate 508. A damping spring 510 is connected to one side. When water flows through the internal holes of the rotary gate 402, the water flow will drive the sliding pressure plate 508 to slide within the central shaft 509, thereby compressing the damping spring 510. The sliding pressure plate 508 will then move backward, causing the sliding rod 505 to move laterally. The sliding rod 505 slides within the spiral groove 504 on the rotating column 503, causing the rotating column 503 to rotate. Ultimately, this causes the pointer 502 to rotate on the display panel 501, allowing the operator to determine the flow velocity and pressure value passing through the rotary gate 402 based on the pointer 502. This facilitates the control of the gate by maintenance personnel or operators.

[0041] A sliding groove is provided on the display panel 501, and a limiting rod 506 is fixedly connected to the sliding rod 505. The limiting rod 506 is slidably connected inside the sliding groove. A clearance groove 511 is provided on the rotary gate 402, and a connecting plate 507 is located inside the clearance groove 511. By allowing the limiting rod 506 to slide within the sliding groove, the sliding rod 505 is restricted to maintain lateral movement. Furthermore, the clearance groove 511 ensures that the connecting plate 507 will not interfere with the rotary gate 402 when it rotates. During normal flow, the connecting plate 507, positioned within the clearance groove 511, also prevents water from flowing out of the clearance groove 511.

[0042] Working principle: First, after the water flows through the dam body 1, it will pass through the filter screen 2 and enter the area of ​​the gate 401. The filter screen 2 is mainly set to filter some weeds or floating objects to prevent the gate pump from being blocked by these objects. Then, the water will flow from the pump cover 4031 into the internal flow channel of the rotary gate 402 and be discharged to the tail of the gate 401. In addition, the water flow can also drive the pump blades 4032 to rotate during the flow. If the water flow is turbid and the operator needs to divert the water flow from the upper area, they can directly rotate the wheel 404. The rotation of the worm gear 405 will drive the rotary gate 402 to rotate, which will in turn drive the pump body device 403 to change its angle, thus orienting the pump body device 403 towards waters of different depths and diverting water flow at different depths. When the rotary gate 402 rotates to its limit, the entire rotary gate 402 will drive the pump body device 403 upward, and the outlet at the tail will rotate and block the inside of the gate 401, thus stopping the water flow and forming a closed gate structure. Furthermore, the pump body device 403 of the entire scheme is designed as a separate plug-in unit with the rotary gate 402. When the large disc gear 4061 is pressed by hand, the internal rotating gear sleeve 4033 is engaged by the teeth and will be relatively fixed. At this time, rotating the pump cover 4031 will synchronously drive the internal pump blade 4032 to rotate together, thereby driving the retaining key 4034 behind the pump blade 4032 to rotate in the retaining groove 4035. When it rotates to the opening of the retaining groove 4035, it is pulled outward, and the entire pump body will be pulled out, thus achieving separation, which facilitates the replacement and maintenance of the pump body in the future. After the water flows through the pump body 403, the internal water flow will drive the pump blades 4032 to rotate. Then, because the pump blades 4032 and the rotating gear sleeve 4033 are in a snap-fit ​​state, the rotating gear sleeve 4033 will rotate synchronously. Through the meshing of the side teeth, the large disc gear 4061 will be slowly driven to rotate. Then, through the meshing between the gears, the shaft 4063 on the small gear 4062 will be driven to rotate. The spiral blades 4064 on the shaft 4063 will push the sludge at the bottom into the interior of the mud cover 4065. As the blades 4064 rotate, some sludge will be squeezed and gradually enter the bottom of the conveying pipe 4067. The spiral blades 4064 will provide a certain squeezing force, squeezing the sludge into the conveying pipe 4067. As the sludge accumulates, it will be slowly squeezed upward and discharged from the output pipe 4069 to the rear of the gate 401, thus cleaning the sludge at the bottom and reducing the accumulation of sludge.The entire device is also equipped with a pressure display component 5, which can display the real-time flow rate. When the water flows through the internal holes of the rotary gate 402, it will drive the sliding pressure plate 508 to slide within the central shaft 509, thereby compressing the damping spring 510. The sliding pressure plate 508 will then move backward, thereby driving the sliding rod 505 to move laterally. The sliding rod 505 slides within the spiral groove 504 on the rotating column 503, which will drive the rotating column 503 to rotate. Finally, the pointer 502 will rotate on the display panel 501. The operator can then judge the flow rate and pressure value flowing through the rotary gate 402 based on the pointer 502, thereby determining how much the gate should be opened and releasing the flow. If the rotary gate 402 is adjusted, the connecting plate 507 is now rotatably connected to the sliding pressure plate 508. Therefore, the connecting plate 507 and the sliding pressure plate 508 will form a certain angle. The sliding of the sliding pressure plate 508 will also cause the connecting plate 507 to slide. During the sliding of the connecting plate 507, the sliding rod 505 will retract within the connecting plate 507 to facilitate movement. Simultaneously, the limiting rod 506 will restrict the sliding rod 505 from maintaining lateral movement. Furthermore, the clearance groove 511 ensures that the connecting plate 507 will not interfere with the rotary gate 402 when it rotates. During normal flow, the connecting plate 507, positioned within the clearance groove 511, will also prevent water from flowing out of the clearance groove 511.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A split gate pump dredging mechanism characterized by, Including dam body (1), hydraulic cylinder (3) is installed on the dam body (1), the output end of the hydraulic cylinder (3) is connected with gate pump assembly (4); The gate pump assembly (4) includes gate mechanism, pump body device (403), pump regulating device and cleaning mechanism (406); The gate mechanism includes gate (401), the output end of the hydraulic cylinder (3) is connected with the gate (401) through connecting piece, the middle part of the gate (401) is connected with rotating gate (402) through shaft body, the rotating gate (402) is provided on the pump body device (403), the pump regulating device is connected with the rotating gate (402), and the orientation angle of the pump body device (403) is controlled; The pump regulating device includes worm (405), the worm (405) is rotatably connected on the gate (401), one end of the worm (405) is fixedly connected with runner (404), the rotating gate (402) is provided with thread teeth, the worm (405) is engaged with the thread teeth on the rotating gate (402); The pump body device (403) includes pump cover (4031), the inside of the pump cover (4031) is provided with pump blade (4032), the pump cover (4031) is rotatably connected in the rotating gate (402), one end of the pump blade (4032) is fixedly connected with card key (4034), the card key (4034) is clamped on the rotating gate (402); The rotating gate (402) is rotatably connected with rotating gear sleeve (4033), the rotating gear sleeve (4033) is provided with clamping groove (4035), the card key (4034) is clamped in the inside of the clamping groove (4035), one side of the rotating gear sleeve (4033) is drivingly connected with the cleaning mechanism (406); The cleaning mechanism (406) includes large disc gear (4061), the large disc gear (4061) is rotatably connected on the gate (401), one side of the large disc gear (4061) is provided with gear teeth, the gear teeth are drivingly engaged with the rotating gear sleeve (4033), the lower side of the large disc gear (4061) is engaged with pinion (4062), the pinion (4062) is fixedly connected with shaft rod (4063), both ends of the shaft rod (4063) are rotatably connected with mud cover (4065), the mud cover (4065) is fixedly connected on the gate (401), the shaft rod (4063) is fixedly connected with spiral-shaped blade (4064), the mud cover (4065) is connected with conveying pipe (4067), the top of the conveying pipe (4067) is connected with output pipe (4069).

2. A split gate pump dredging mechanism according to claim 1, wherein: The surface of the conveying pipe (4067) is provided with filter hole (4068), the blade (4064) is provided with two, and the two blades (4064) are symmetrically arranged, the mud cover (4065) is provided with opening groove (4066).

3. A split gate pump dredging mechanism according to claim 1, wherein: Also include pressure display assembly (5) for displaying real-time water flow pressure value. The pressure display assembly (5) comprises a display disc (501), the display disc (501) is fixed on the gate (401), a pointer (502) is arranged on the display disc (501), one end of the pointer (502) is fixedly connected with a rotating column (503) through a connecting rod, a spiral groove (504) is formed in the rotating column (503), a sliding rod (505) is slidably connected on the spiral groove (504), a connecting plate (507) is slidably connected at the bottom of the sliding rod (505), a sliding pressing plate (508) is rotatably connected at the bottom of the connecting plate (507), a central shaft (509) is slidably connected at the middle of the sliding pressing plate (508), the central shaft (509) is installed in the inside of the rotating gate (402), and a damping spring (510) is connected on one side of the central shaft (509) located in the sliding pressing plate (508).

4. A split gate pump dredging mechanism according to claim 3, wherein: A sliding groove is formed in the display disc (501), a limiting rod (506) is fixedly connected on the sliding rod (505), and the limiting rod (506) is slidably connected in the inside of the sliding groove.

5. A split gate pump dredging mechanism according to claim 4, wherein: A letting slot (511) is formed in the rotating gate (402), and the connecting plate (507) is located in the inside of the letting slot (511).

6. A split gate pump dredging mechanism as claimed in claim 1, wherein: A filter screen (2) is arranged on the dam body (1), and the filter screen (2) is arranged in an inclined manner.

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