Mounting and protecting structure for silencing piece of air inlet system
By using curved columns, PTFE plates and protective covers in the air intake system silencer, the damage and dust problems during the installation and operation of the silencer are solved, and the paint film is protected and vibration and dust entry is reduced. The effect of the soundproofing film improves the reliability and maintenance convenience of the soundproof film.
Patent Information
- Application Number
- CN202411379671.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2024-12-27
AI Technical Summary
During the installation and operation of existing air intake system, the sound silencer is prone to damage the passage paint film, vibration, friction and collision, and external dust particles are easily entered, causing damage and affecting their normal operation.
A mounting protection structure including curved columns, PTFE plates, positioning components and protective covers is designed. The rigid contact is reduced through curved columns and PTFE plates, and the PTFE plate provides buffering and protective covers. The filter plate in the shell filters dust particles, and the positioning components simplify installation and removal.
Effectively protect the contact between the soundproofing chip and the channel, reduce vibration damage, prevent dust from entering, and improve the reliability and maintenance convenience of the soundproofing chip.
Smart Images

Figure CN119195903A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gas turbines, in particular to an air intake system silencer installation protection structure. Background Art
[0002] The acceleration of gas turbine localization and large-scale use has put forward higher requirements for the auxiliary system of gas turbines. The main task of the gas turbine intake system is to guide, compress and prepare the air for efficient combustion in the combustion chamber. This system is a vital component of the gas turbine and has a direct impact on the performance, efficiency and reliability of the gas turbine. As the only component that exists inside the gas turbine intake system after filtering, the reliability requirements of the silencer are extremely important.
[0003] However, in the air intake system, the presence of a silencer is particularly important. However, during the installation process, the existing air intake system silencers are often pushed into the channel after they are in place. This method is very likely to cause damage to the paint film of the channel due to the hard contact between the silencer and the channel, or debris is hidden at the bottom of the silencer and cannot be discovered and cleaned in time, and eventually falls and is sucked into the engine, damaging the engine blades. During the operation of the engine, the silencer of the air intake system will vibrate due to the properties of the engine itself and the airflow, resulting in continuous friction and collision with the channel, causing the paint film to fall off and debris to fall into the engine. Not only that, the surface of the existing silencer is usually not protected, which makes it easy for particles in the external dust to enter the silencer, thereby damaging it and affecting its normal operation. Summary of the invention
[0004] The object of the present invention is to provide an air intake system silencer installation protection structure to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: an air intake system silencer installation protection structure, comprising a first installation frame, and further comprising:
[0006] A mounting shell fixed to the top of the first mounting frame, the top of the mounting shell is fixedly connected to the second mounting frame, a sound-absorbing sheet is arranged between the two opposite sides of the two mounting shells, and both sides of the sound-absorbing sheet are fixedly connected to arc columns;
[0007] A positioning shell is fixed to the front side of the second mounting frame, and a positioning assembly for installing a silencer plate is arranged inside the positioning shell. The positioning assembly includes a connecting plate and a pressing rod. Extension plates are fixedly connected to both sides of the front side of the silencer plate, and plug plates are fixedly connected to the front and rear sides of the bottom of the extension plate. A pad is arranged at the bottom of the silencer plate.
[0008] Preferably, the front and rear sides of the pad are fixedly connected with sliders, the front and rear sides of the silencer body are fixedly connected with guide rails used in conjunction with the sliders, and a first spring is fixedly connected between the top of the pad and the bottom of the silencer body.
[0009] Preferably, a polytetrafluoroethylene plate is fixedly connected to one side of the arc column, the polytetrafluoroethylene plate is arc-shaped, and the surface is slidably connected to the inside of the mounting shell.
[0010] Preferably, connecting rods are provided on both the front and rear sides of the polytetrafluoroethylene plate, and guide wheels are provided on the surfaces of the connecting rods.
[0011] Preferably, a reinforcement block is fixedly connected to one side of the positioning shell, and a side of the reinforcement block close to the second mounting bracket is fixedly connected to the second mounting bracket.
[0012] Preferably, both sides of the top of the sound-absorbing plate body are fixedly connected with a card shell, a card column is arranged inside the card shell, and a protective cover shell is fixedly connected to the top of the card column.
[0013] Preferably, a slot is provided inside the protective cover shell, and a filter plate for filtering dust particles is provided inside the slot.
[0014] Preferably, the two connecting plates are respectively fixed to the top and bottom of the inner cavity of the positioning shell, the pressing rod is arranged inside the positioning shell, sliding plates are arranged on both sides of the connecting plate, a second spring is fixedly connected between the opposite sides of the two sliding plates, an insert rod is fixedly connected to the side of the sliding plate away from the second spring, and an inclined plate is fixedly connected to one side of the pressing rod.
[0015] Preferably, a connecting rod is fixedly connected between the two sliding plates, and a roller is arranged on the surface of the connecting rod.
[0016] Preferably, the surface of the pressing rod is fixedly connected to a limiting ring, the surface of the limiting ring is provided with a circular shell, the side of the circular shell close to the positioning shell is fixedly connected to the positioning shell, one side of the limiting ring is fixedly connected to a third spring, and the side of the third spring away from the limiting ring is fixedly connected to the positioning shell.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. When the silencer body is installed and plugged in, the polytetrafluoroethylene plate is driven by the arc column to fit the inside of the installation shell for plugging. The polytetrafluoroethylene plate itself has low friction resistance and a certain degree of plasticity. During the installation and sliding process of the silencer plate, the rigid contact between the silencer plate and the bottom surface of the air intake channel is isolated, protecting the paint film from being damaged. In addition, during the operation of the system, the polytetrafluoroethylene can limit the vibration of the silencer plate, play a certain degree of buffering role, and prevent the silencer plate from damaging the channel paint film;
[0019] 2. The card slot provided inside the protective cover shell of the present invention, in combination with the filter plate, can effectively filter and block particles in external dust to prevent the particles from damaging the filter plate. Moreover, through the setting of the positioning assembly, when the user needs to disassemble the silencer plate for maintenance, the user can push the pressing rod to one side. At this time, the pressing rod will drive the limit ring to move inside the circular shell and squeeze the third spring at the same time. Then, the pressing rod will drive the inclined plate to press the two rollers to move to the opposite side. As the rollers move, the connecting rod will be driven to make the sliding plate move within the internal limit of the connecting plate. However, as the sliding plate moves, the plug rod will be driven to separate from the inside of the plug plate. Subsequently, the plug plate and the extension plate can be taken out to remove the silencer plate for maintenance. At the same time, it is convenient to install and position the silencer plate, reduce the difficulty of installation and positioning, and also improve the convenience of disassembly and assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the structure of the air intake system silencer installation protection structure provided by the present invention;
[0021] Figure 2 A schematic diagram of a top view structure provided by the present invention;
[0022] Figure 3 A schematic diagram of the unfolded structure provided by the present invention;
[0023] Figure 4 The present invention provides Figure 3 The enlarged structural diagram at A in the middle;
[0024] Figure 5 A bottom-up structural schematic diagram provided by the present invention;
[0025] Figure 6 The present invention provides Figure 5 The enlarged structural diagram at A in the middle;
[0026] Figure 7 This is a schematic diagram of the positioning component structure provided by the present invention.
[0027] In the figure: 1. first mounting frame; 2. mounting shell; 3. second mounting frame; 4. silencer plate; 5. arc column; 6. positioning shell; 7. positioning assembly; 701. connecting plate; 702. pressing rod; 703. sliding plate; 704. second spring; 705. plug rod; 706. inclined plate; 707. connecting rod; 708. roller; 709. circular shell; 710. third spring; 711. limiting ring; 8. extension plate; 9. plug plate; 10. pad; 11. slider; 12. guide rail; 13. first spring; 14. polytetrafluoroethylene plate; 15. connecting rod; 16. guide wheel; 17. reinforcement block; 18. card shell; 19. card column; 20. protective cover shell; 21. card slot; 22. filter plate. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] See also Figure 1-7 As shown, an air intake system silencer installation protection structure includes a first installation frame 1, and also includes: a mounting shell 2 fixed to the top of the first mounting frame 1, and a second mounting frame 3 is fixedly connected to the top of the mounting shell 2. By matching the first mounting frame 1 with the mounting shell 2 and the second mounting frame 3, it is convenient to plug and install the silencer sheet 4. The silencer sheet 4 is arranged between the opposite sides of the two mounting shells 2, and the two sides of the silencer sheet 4 are fixedly connected with arc columns 5. Through the arrangement of the arc columns 5, the silencer sheet 4 can be more closely fitted to the inner wall of the mounting shell 2.
[0030] The positioning shell 6 fixed to the front side of the second mounting frame 3 is fixed to the front side of the second mounting frame 3 through the positioning shell 6, and then cooperates with the positioning component 7 to conveniently and quickly install and fix the silencer plate 4, and it is also convenient to disassemble and remove it. The interior of the positioning shell 6 is provided with a positioning component 7 for installing the silencer plate 4. The positioning component 7 includes a connecting plate 701 and a pressing rod 702. By pushing the pressing rod 702 to one side, the pressing rod 702 will drive the limiting ring 711 to move inside the circular shell 709 and squeeze the third spring 710 at the same time. At that time, the pressing rod 702 will drive the inclined plate 706 to press the two rollers 708 to move to the opposite side, and as the rollers 708 move, it will drive The connecting rod 707 enables the sliding plate 703 to move within the internal limit of the connecting plate 701. However, as the sliding plate 703 moves, the insertion rod 705 will be driven to disengage from the interior of the insertion plate 9. Then the insertion plate 9 and the extension plate 8 can be taken out to perform maintenance on the silencer plate 4. The two sides of the front side of the silencer plate 4 are fixedly connected with the extension plates 8, and the front and rear sides of the bottom of the extension plate 8 are fixedly connected with the insertion plates 9. The extension plates 8 are combined with the insertion plates 9 to facilitate insertion into the interior of the positioning shell 6. Then, the insertion plates 9 are positioned by the positioning assembly 7 to complete the positioning of the silencer plate 4. A pad 10 is provided at the bottom of the silencer plate 4. By making the pad 10 of a special material, the bottom of the silencer plate 4 can be protected.
[0031] The front and rear sides of the pad 10 are fixedly connected with sliders 11, which are fixed to the front and rear sides of the pad 10 through the sliders 11, and the pad 10 can be moved up and down at the bottom of the silencer sheet 4 in conjunction with the guide rails 12, and the first spring 13 can have a buffering effect when the pad 10 descends. The front and rear sides of the silencer sheet 4 are fixedly connected with guide rails 12 used in conjunction with the sliders 11, and the top of the pad 10 is fixedly connected to the bottom of the silencer sheet 4 with a first spring 13. A polytetrafluoroethylene plate 14 is fixedly connected to one side of the arc column 5, and the polytetrafluoroethylene plate 14 is fixed to one side of the arc column 5, and its shape fits the arc column 5, and the polytetrafluoroethylene plate 14 material itself has low friction resistance and has a certain The degree of plasticity, during the installation of the silencer and the sliding process of the mounting shell 2, the rigid contact between the silencer and the bottom surface of the air intake passage will be isolated, and the paint film will be protected from being damaged. In addition, during the operation of the system, the polytetrafluoroethylene can limit the vibration of the silencer and play a certain degree of buffering role to prevent the silencer from damaging the paint film of the passage. The polytetrafluoroethylene plate 14 is arc-shaped, and its surface is slidably connected to the interior of the mounting shell 2. Connecting rods 15 are provided on the front and rear sides of the polytetrafluoroethylene plate 14, which are fixed to the front and rear sides of the polytetrafluoroethylene plate 14 through the connecting rods 15, and cooperate with the guide wheels 16. The guide wheels 16 fit the inner wall of the mounting shell 2 to improve the smoothness of the silencer body 4 and the mounting shell 2 during installation, and the surface of the connecting rod 15 is provided with guide wheels 16.
[0032] A reinforcement block 17 is fixedly connected to one side of the positioning shell 6. The reinforcement block 17 is fixed to one side of the second mounting frame 3, so that the connection strength between the positioning shell 6 and the second mounting frame 3 can be improved. The side of the reinforcement block 17 close to the second mounting frame 3 is fixedly connected to the second mounting frame 3. Both sides of the top of the sound-absorbing plate body 4 are fixedly connected to a card shell 18. A card column 19 is arranged inside the card shell 18. The card shell 18 cooperates with the card column 19 to facilitate the fixed installation of the protective cover shell 20. The surface of the card column 19 is provided with an elastic card and the card shell 18 is also provided with a matching card. The slot is used for elastic cards, so that the strength of the card column 19 when inserted into the card shell 18 can be improved. The top of the card column 19 is fixedly connected to a protective cover shell 20, and a card slot 21 is provided inside the protective cover shell 20. The card slot 21 is opened inside the protective cover shell 20, and a filter plate 22 can be inserted inside the card slot 21. The setting of the filter plate 22 can filter particles in the intake dust during air intake to prevent the particles from protecting the silencer sheet 4. The card slot 21 is provided with a filter plate 22 for filtering dust particles.
[0033] The two connecting plates 701 are respectively fixed to the top and bottom of the inner cavity of the positioning shell 6, the pressing rod 702 is arranged inside the positioning shell 6, and sliding plates 703 are arranged on both sides of the connecting plate 701. A second spring 704 is fixedly connected between the two opposite sides of the sliding plates 703, and a plug rod 705 is fixedly connected to the side of the sliding plate 703 away from the second spring 704. An inclined plate 706 is fixedly connected to one side of the pressing rod 702, and a connecting rod 707 is fixedly connected between the two sliding plates 703. The surface of the connecting rod 707 is A roller 708 is arranged, and a limit ring 711 is fixedly connected to the surface of the pressing rod 702. A circular shell 709 is arranged on the surface of the limit ring 711. By pushing the pressing rod 702 to one side, the pressing rod 702 will drive the limit ring 711 to move inside the circular shell 709 and squeeze the third spring 710 at the same time. At that time, the pressing rod 702 will drive the inclined plate 706 to press the two rollers 708 to move to the opposite side. As the rollers 708 move, the connecting rod 707 will be driven to make the sliding plate 703 move between the connecting plate 701 and the connecting plate 703. The inner limit movement of the sliding plate 703, however, with the movement of the sliding plate 703, the insertion rod 705 will be driven to disengage from the interior of the insertion plate 9, and then the insertion plate 9 and the extension plate 8 can be taken out to perform maintenance on the silencer plate 4. When it needs to be disassembled, the pressing rod 702 is also pushed to one side. At this time, the pressing rod 702 will drive the limiting ring 711 to move inside the circular shell 709 and squeeze the third spring 710. At this time, the pressing rod 702 will drive the inclined plate 706 to press the two rollers 708 to move to the opposite side. The movement of 708 will drive the connecting rod 707 to make the sliding plate 703 move within the internal limit of the connecting plate 701. However, as the sliding plate 703 moves, the insertion rod 705 will be driven to detach from the interior of the insertion plate 9. Then the insertion plate 9 and the extension plate 8 can be taken out to take out the silencer plate 4 for maintenance. The side of the circular shell 709 close to the positioning shell 6 is fixedly connected to the positioning shell 6, and one side of the limiting ring 711 is fixedly connected to the third spring 710, and the side of the third spring 710 away from the limiting ring 711 is fixedly connected to the positioning shell 6.
[0034] Working principle: First, the protective cover shell 20 can be fixedly installed by matching the card shell 18 with the card column 19, and the surface of the card column 19 is provided with an elastic card and the inside of the card shell 18 is also provided with a notch used to match the elastic card, so that the strength of the card column 19 when inserted into the card shell 18 can be improved, and then the card slot 21 is opened in the inside of the protective cover shell 20, and the filter plate 22 can be plugged into the inside of the card slot 21. The setting of the filter plate 22 can filter the particles in the intake dust during air intake to prevent the particles from protecting the silencer sheet 4, and the filter plate 22 is designed to be plugged into the card slot 21, which is convenient for overall maintenance, thereby improving the convenience of use, and then the silencer sheet 4 is brought The movable arc column 5 cooperates with the polytetrafluoroethylene plate 14 to fit the inside of the mounting shell 2 and is inserted. The polytetrafluoroethylene plate 14 itself has low friction resistance and a certain degree of plasticity. During the installation of the silencer and the sliding of the mounting shell 2, the rigid contact between the silencer and the bottom surface of the air intake passage will be isolated to protect the paint film from being damaged. In addition, during the operation of the system, the polytetrafluoroethylene can limit the vibration of the silencer and play a certain degree of buffering role to prevent the silencer from damaging the paint film of the passage. At the same time, it is fixed to the front and rear sides of the polytetrafluoroethylene plate 14 through the connecting rod 15 and cooperates with the guide wheel 16. The guide wheel 16 fits the inner wall of the mounting shell 2 to improve the smoothness of the silencer body 4 and the mounting shell 2 during installation. When the bottom of the inner cavity of the first mounting frame 1 is reached, the pressing rod 702 can be pushed to one side. At this time, the pressing rod 702 will drive the limiting ring 711 to move inside the circular shell 709 and squeeze the third spring 710 at the same time. At that time, the pressing rod 702 will drive the inclined plate 706 to press the two rollers 708 to move to the opposite side. As the rollers 708 move, the connecting rod 707 will be driven to make the sliding plate 703 move within the internal limit of the connecting plate 701. However, as the sliding plate 703 moves, the insertion rod 705 will be driven to move inward, and then the insertion plate 9 will be inserted into the interior of the positioning shell 6. Then, the pressing rod 702 is released and reset by the third spring 710 and the second spring 704, so that the insertion rod 7 05 is inserted into the interior of the plug plate 9 to position and install it. However, when the user needs to remove the silencer sheet 4, the user pushes the pressing rod 702 to one side. At this time, the pressing rod 702 will drive the limiting ring 711 to move inside the circular shell 709, and at the same time squeeze the third spring 710. At that time, the pressing rod 702 will drive the inclined plate 706 to press the two rollers 708 to move to the opposite side. As the rollers 708 move, the connecting rod 707 will be driven to make the sliding plate 703 move within the internal limit of the connecting plate 701. However, as the sliding plate 703 moves, the inserting rod 705 will be driven to detach from the interior of the plug plate 9. Then the plug plate 9 and the extension plate 8 can be taken out to take out the silencer sheet 4 for maintenance.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An air intake system silencer installation and protection structure, comprising a first installation frame (1), characterized in that: Also includes: A mounting shell (2) fixed to the top of the first mounting frame (1), the top of the mounting shell (2) being fixedly connected to the second mounting frame (3), a sound-absorbing sheet (4) being arranged between opposite sides of the two mounting shells (2), and arc-shaped columns (5) being fixedly connected to both sides of the sound-absorbing sheet (4); A positioning shell (6) is fixed to the front side of the second mounting frame (3), wherein a positioning assembly (7) for mounting the silencer plate (4) is arranged inside the positioning shell (6), wherein the positioning assembly (7) comprises a connecting plate (701) and a pressing rod (702), extension plates (8) are fixedly connected to both sides of the front side of the silencer plate (4), plug plates (9) are fixedly connected to both the front and rear sides of the bottom of the extension plate (8), and a pad (10) is arranged at the bottom of the silencer plate (4).
2. The air intake system silencer installation protection structure according to claim 1, characterized in that: The front and rear sides of the pad (10) are fixedly connected to sliders (11), the front and rear sides of the silencer plate (4) are fixedly connected to guide rails (12) used in conjunction with the sliders (11), and a first spring (13) is fixedly connected between the top of the pad (10) and the bottom of the silencer plate (4).
3. The air intake system silencer installation protection structure according to claim 1, characterized in that: A polytetrafluoroethylene plate (14) is fixedly connected to one side of the arc column (5); the polytetrafluoroethylene plate (14) is arc-shaped, and its surface is slidably connected to the inside of the mounting shell (2).
4. The air intake system silencer installation protection structure according to claim 3, characterized in that: Connecting rods (15) are arranged on both the front and rear sides of the polytetrafluoroethylene plate (14), and guide wheels (16) are arranged on the surface of the connecting rods (15).
5. The air intake system silencer installation protection structure according to claim 1, characterized in that: A reinforcing block (17) is fixedly connected to one side of the positioning shell (6), and a side of the reinforcing block (17) close to the second mounting frame (3) is fixedly connected to the second mounting frame (3).
6. The air intake system silencer installation protection structure according to claim 1, characterized in that: Both sides of the top of the silencer plate (4) are fixedly connected with a card shell (18), a card column (19) is arranged inside the card shell (18), and a protective cover shell (20) is fixedly connected to the top of the card column (19).
7. The air intake system silencer installation protection structure according to claim 6, characterized in that: A slot (21) is provided inside the protective cover shell (20), and a filter plate (22) for filtering dust particles is provided inside the slot (21).
8. The air intake system silencer installation protection structure according to claim 1, characterized in that: The two connecting plates (701) are respectively fixed to the top and bottom of the inner cavity of the positioning shell (6); the pressing rod (702) is arranged inside the positioning shell (6); sliding plates (703) are arranged on both sides inside the connecting plate (701); a second spring (704) is fixedly connected between the opposite sides of the two sliding plates (703); an insertion rod (705) is fixedly connected to the side of the sliding plate (703) away from the second spring (704); and an inclined plate (706) is fixedly connected to one side of the pressing rod (702).
9. The air intake system silencer installation protection structure according to claim 8, characterized in that: A connecting rod (707) is fixedly connected between the two sliding plates (703), and a roller (708) is arranged on the surface of the connecting rod (707).
10. The air intake system silencer installation protection structure according to claim 8, characterized in that: The surface of the pressing rod (702) is fixedly connected to a limiting ring (711), the surface of the limiting ring (711) is provided with a circular shell (709), the side of the circular shell (709) close to the positioning shell (6) is fixedly connected to the positioning shell (6), the side of the limiting ring (711) is fixedly connected to a third spring (710), and the side of the third spring (710) away from the limiting ring (711) is fixedly connected to the positioning shell (6).
