Pneumatic diaphragm valve convenient to install

By designing the installation mechanism, port mechanism and coupling mechanism, the automatic installation and disassembly of the pneumatic diaphragm valve is realized, which solves the problems of cumbersome operations and parts loss in the prior art, and improves the installation and disassembly efficiency.

CN119196368AInactive Publication Date: 2024-12-27PERFECT OIL & GAS ENG (JIANGSU) CO LTD
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Patent Information

Application Number
CN202411273526.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The installation and disassembly of pneumatic diaphragm valves is complicated and can easily cause parts loss and is difficult to complete efficiently.

Method used

A pneumatic diaphragm valve is designed for easy installation. By setting up an installation mechanism, port mechanism and mounting mechanism, using telescopic rod, assisted thread, and solenoid, the automatic installation and disassembly process is achieved to ensure the accuracy of screws and threads. Align and clean, simplify operations.

Benefits of technology

It improves the installation and disassembly efficiency of pneumatic diaphragm valves, reduces the complexity of manual operation, avoids parts loss, and ensures rapid replacement and cleaning of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a pneumatic diaphragm valve convenient to install, and relates to the field of pneumatic diaphragm valves, the pneumatic diaphragm valve comprises a valve body, two air inlets are uniformly formed in the outer surface of the valve body, the positions of the two air inlets are respectively high and low, connecting and installing mechanisms are symmetrically arranged at the bottom of the valve body, and pipeline mechanisms are arranged on the connecting and installing mechanisms. The top of the valve body is slidably connected with a sliding column, the outer surface of the sliding column is fixedly connected with a partition plate, the bottom of the sliding column is fixedly connected with a diaphragm block, the bottom of the diaphragm block is fixedly connected with the bottom of the inner wall of the valve body, and pressures on the upper side and the lower side of the partition plate are different, so that the partition plate is driven to move up and down. When the pipeline mechanism needs to be installed on the valve body, the pipeline mechanism can be assembled with the connecting and assembling mechanism and can also be automatically in threaded connection with a specific equipment pipeline, and therefore overall installation is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of pneumatic diaphragm valves, in particular to a pneumatic diaphragm valve which is easy to install. Background Art

[0002] Pneumatic diaphragm valve is a valve that uses compressed air as a power source and controls the flow of fluid through the movement of the diaphragm. It is used to transport various corrosive chemicals, suspensions, high-viscosity liquids, etc. For example, in the chemical production process, pneumatic diaphragm valves can control the flow and pressure of acid, alkali, and salt solutions. In sewage treatment, pneumatic diaphragm valves can adjust the flow and direction of sewage to ensure the normal operation of the sewage treatment system.

[0003] Since the part of the diaphragm that contacts the fluid is made of corrosion-resistant material, the pneumatic diaphragm valve can be used in various corrosive media. After long-term use, the diaphragm valve needs to be cleaned regularly to prevent corrosive liquids from contacting the diaphragm for a long time and corroding the diaphragm. However, the process of installing and disassembling the pneumatic diaphragm valve is cumbersome and can easily cause the loss of parts. Summary of the invention

[0004] In view of the deficiencies of the prior art, the technical solution adopted by the present invention to solve the technical problems is as follows: the pneumatic diaphragm valve easy to install described in the present invention comprises a valve body, the outer surface of the valve body is evenly provided with air inlets, the number of the air inlets is two and the positions are one high and one low, the bottom of the valve body is symmetrically provided with a receiving mechanism, the receiving mechanism is provided with a pipeline mechanism, the top of the valve body is slidably connected with a sliding column, the outer surface of the sliding column is fixedly connected with a partition, the bottom of the sliding column is fixedly connected with a diaphragm block, and the bottom of the diaphragm block is fixedly connected to the bottom of the inner wall of the valve body; The pipeline mechanism includes a support plate 1, an insert plate is fixedly connected to the outer surface of the support plate 1, a notch is arranged on the insert plate, a fluid pipe is fixedly connected to one end of the support plate 1 away from the insert plate, mounting mechanisms are evenly arranged on the outer surface of the fluid pipe, and a port mechanism is fixedly connected to one end of the fluid pipe away from the support plate 1.

[0005] Preferably, a side of the support plate 1 close to the insert plate is in contact with an outer surface of the receiving mechanism, and an outer surface of the partition plate is slidably connected to an inner wall of the valve body.

[0006] Preferably, the port mechanism includes an end plate, the outer surface of the end plate is evenly provided with round tubes, the inner wall of the round tubes is provided with power-assisting threads, the inner wall of the end plate is evenly provided with fixing threads, one end of the end plate close to the fixing threads is fixedly connected to a support block, and the outer surface of the support block is fixedly connected with a sharp corner.

[0007] Preferably, the mounting mechanism comprises a second support plate, an end of the second support plate close to the end plate is fixedly connected to a telescopic rod, an end of the telescopic rod away from the second support plate is fixedly connected to a sleeve block, an inner wall of the sleeve block is rotatably connected to a rotating block, an outer surface of the rotating block is fixedly connected to a third support plate, an outer surface of the third support plate is fixedly connected to a protruding block, and an end of the rotating block away from the sleeve block is fixedly connected to a screw.

[0008] Preferably, the outer surface of the end plate is fixedly connected to an end of the fluid pipe away from the first support plate, and one end of the second support plate is fixedly connected to the outer surface of the fluid pipe.

[0009] Preferably, the outer surface of the protruding block contacts the assisting thread, and the outer surface of the screw meshes with the inner wall of the fixing thread.

[0010] Preferably, the connecting mechanism includes an outer block, an inner cavity is arranged on the top of the outer block, an electromagnet is fixedly connected to the top of the inner cavity, support columns are symmetrically arranged on the top of the inner cavity, a stop block is slidably connected to the outer surface of the support column, and a magnetic block is fixedly connected to the top of the stop block.

[0011] Preferably, the outer surface of the outer block is fixedly connected to the bottom of the valve body, and the bottom of the support column is not in contact with the bottom of the inner cavity.

[0012] Preferably, one end of the outer block away from the valve body is in contact with a support plate, and the outer surface of the insert plate is slidably connected to the inner cavity.

[0013] Preferably, the bottom of the blocking block contacts the bottom of the inner cavity, and the outer surface of the blocking block is slidably connected to the inner wall of the notch.

[0014] The beneficial effects of the present invention are as follows: 1. The present invention sets up a mounting mechanism. When the start diaphragm valve needs to be installed on a specific device, the end plate is first aligned with the pipe of the device, and the threaded opening on the pipe of the device is aligned with the fixed thread on the end plate. The telescopic rod will move toward the end plate, thereby driving the screw to rotate into the fixed thread and the threaded opening on the specific device, thereby achieving installation. When disassembly is required, the telescopic rod can be pulled back to achieve the opposite movement effect, thereby achieving disassembly.

[0015] 2. The present invention provides a port mechanism so that the screw will come into contact with the sharp corner before entering the fixed thread, thereby removing dust and stains attached to the screw and preventing the dust on the screw from hindering the engagement of the screw with the fixed thread.

[0016] 3. The present invention sets a receiving mechanism. When installation is required, the support plate and the outer plate are aligned, and the insertion plate is inserted into the inner cavity. At this time, the electromagnet has magnetic force and will attract the magnetic block, so that the gap of the insertion plate moves to the bottom of the blocking block. After that, the electromagnet stops working, and the gravity of the blocking block causes it to slide downward and enter the gap, so that the entire pipeline mechanism is fixed. 4. The present invention provides a connecting mechanism. When the pipeline mechanism needs to be disassembled, the electromagnet generates magnetic force again, so that the magnetic block and the blocking block move upward and leave the gap, so that the entire pipeline mechanism can be taken out. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the present invention.

[0018] Figure 2 It is a structural cross-sectional view of the present invention.

[0019] Figure 3 It is a structural explosion diagram of the present invention.

[0020] Figure 4 It is a structural schematic diagram of the pipeline mechanism of the present invention.

[0021] Figure 5 It is a structural schematic diagram of the port mechanism of the present invention.

[0022] Figure 6 yes Figure 5 Enlarged view of point A in the middle.

[0023] Figure 7 It is a structural schematic diagram of the installation mechanism of the present invention.

[0024] Figure 8 It is a partial structural schematic diagram of the installation mechanism of the present invention.

[0025] Fig. 9 It is a structural schematic diagram of the mounting mechanism of the present invention.

[0026] In the figure: 1. valve body; 2. air inlet; 3. sliding column; 4. partition; 5. diaphragm block; 6. connecting mechanism; 7. pipeline mechanism; 71. support plate one; 72. insert plate; 73. notch; 74. fluid pipe; 75. installation mechanism; 76. port mechanism; 761. end plate; 762. round tube; 763. power-assisting thread; 764. fixing thread; 765. support block; 766. sharp corner; 751. support plate two; 752. telescopic rod; 753. sleeve block; 754. rotating block; 755. support plate three; 756. protruding block; 757. screw; 61. outer block; 62. inner cavity; 63. support column; 64. blocking block; 65. magnetic block; 66. electromagnet. DETAILED DESCRIPTION

[0027] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

[0028] Example 1, using Figure 1-Figure 9 A pneumatic diaphragm valve that is easy to install according to one embodiment of the present invention is described as follows.

[0029] like Figure 1-Figure 3 As shown, a pneumatic diaphragm valve that is easy to install of the present invention comprises a valve body 1, the outer surface of the valve body 1 is evenly provided with air inlets 2, the number of the air inlets 2 is two and the positions are one high and one low, a receiving mechanism 6 is symmetrically provided at the bottom of the valve body 1, a pipeline mechanism 7 is provided on the receiving mechanism 6, a sliding column 3 is slidably connected to the top of the valve body 1, a partition plate 4 is fixedly connected to the outer surface of the sliding column 3, a diaphragm block 5 is fixedly connected to the bottom of the sliding column 3, and the bottom of the diaphragm block 5 is fixedly connected to the bottom of the inner wall of the valve body 1; When the present invention is working, the air pressure in the valve body 1 is controlled by the air flowing in and out of the air inlet 2. Due to the different pressures on the upper and lower sides of the partition 4, the partition 4 is driven to move up and down, and the sliding column 3 and the diaphragm block 5 at the bottom are driven to move, thereby controlling the passage of the fluid. When it is necessary to install the pipeline mechanism 7 on the valve body 1, the pipeline mechanism 7 will be assembled with the connecting mechanism 6, and the pipeline mechanism 7 will also be automatically connected to the specific equipment pipeline thread, thereby realizing the overall installation.

[0030] like Figure 4 As shown, the pipeline mechanism 7 includes a support plate 71, an outer surface of the support plate 71 is fixedly connected to an insert plate 72, a notch 73 is provided on the insert plate 72, an end of the support plate 71 away from the insert plate 72 is fixedly connected to a fluid tube 74, an outer surface of the fluid tube 74 is evenly provided with mounting mechanisms 75, and an end of the fluid tube 74 away from the support plate 71 is fixedly connected to a port mechanism 76.

[0031] The side of the support plate 71 close to the insert plate 72 contacts the outer surface of the receiving mechanism 6 , and the outer surface of the partition plate 4 is slidably connected to the inner wall of the valve body 1 .

[0032] like Figure 5-Figure 6As shown, the port mechanism 76 includes an end plate 761, the outer surface of the end plate 761 is evenly provided with a circular tube 762, the inner wall of the circular tube 762 is provided with a power-assisting thread 763, the inner wall of the end plate 761 is evenly provided with a fixing thread 764, one end of the end plate 761 close to the fixing thread 764 is fixedly connected to a support block 765, and the outer surface of the support block 765 is fixedly connected to a sharp corner 766.

[0033] Before the screw 757 enters the fixing thread 764 , the screw 757 will come into contact with the sharp corner 766 , thereby removing dust and stains adhering to the screw 757 and preventing the dust on the screw 757 from obstructing the engagement of the screw 757 with the fixing thread 764 .

[0034] like Figure 7-Figure 8 As shown, the mounting mechanism 75 includes a second support plate 751, an end of the second support plate 751 close to the end plate 761 is fixedly connected to a telescopic rod 752, an end of the telescopic rod 752 away from the second support plate 751 is fixedly connected to a sleeve block 753, an inner wall of the sleeve block 753 is rotatably connected to a rotating block 754, an outer surface of the rotating block 754 is fixedly connected to a third support plate 755, an outer surface of the support plate 3 755 is fixedly connected to a protruding block 756, and an end of the rotating block 754 away from the sleeve block 753 is fixedly connected to a screw 757.

[0035] When the start-up diaphragm valve needs to be installed on a specific device, first align the end plate 761 with the pipe of the device, and align the threaded opening on the equipment pipe with the fixed thread 764 on the end plate 761. The telescopic rod 752 will move toward the end plate 761, thereby driving the sleeve block 753 and the rotating block 754 to move into the circular sleeve. After that, the protruding block 756 on the support plate three 755 will come into contact with the auxiliary thread 763 on the circular sleeve. As the telescopic rod 752 pushes, the rotating block 754 will rotate, thereby driving the screw 757 to rotate into the fixed thread 764 and the threaded opening on the specific device, thereby achieving installation. When disassembly is required, pulling the telescopic rod 752 back will achieve the opposite movement effect, thereby achieving disassembly.

[0036] In this way, there is no need to manually turn the screw 757 to install and disassemble the diaphragm valve, thereby improving the efficiency of installation and disassembly.

[0037] The outer surface of the end plate 761 is fixedly connected to one end of the fluid tube 74 away from the support plate 1 71 , and one end of the support plate 2 751 is fixedly connected to the outer surface of the fluid tube 74 .

[0038] The outer surface of the protruding block 756 contacts the assisting thread 763 , and the outer surface of the screw 757 meshes with the inner wall of the fixing thread 764 .

[0039] The specific workflow is as follows: During operation, when it is necessary to install the start diaphragm valve on a specific device, first align the end plate 761 with the pipe of the device, and align the threaded opening on the equipment pipe with the fixed thread 764 on the end plate 761, the telescopic rod 752 will move toward the end plate 761, thereby driving the sleeve block 753 and the rotating block 754 to move into the circular sleeve, and then the protruding block 756 on the support plate three 755 will come into contact with the auxiliary thread 763 on the circular sleeve, and as the telescopic rod 752 pushes, the rotating block 754 will rotate, thereby driving the screw 757 to rotate into the fixed thread 764 and the threaded opening on the specific device, thereby achieving installation. When disassembly is required, pulling the telescopic rod 752 back will achieve the opposite movement effect, thereby achieving disassembly. Before the screw 757 enters the fixed thread 764, the screw 757 will come into contact with the sharp corner 766, thereby removing the dust and stains attached to the screw 757, and preventing the dust on the screw 757 from hindering the screw 757 from engaging with the fixed thread 764.

[0040] Embodiment 2, use Figure 1-Figure 9 A pneumatic diaphragm valve that is easy to install according to one embodiment of the present invention is described as follows.

[0041] like Fig. 9 As shown, a pneumatic diaphragm valve that is easy to install of the present invention is based on the first embodiment. The connecting mechanism 6 includes an outer block 61, the top of the outer block 61 is provided with an inner cavity 62, the top of the inner cavity 62 is fixedly connected with an electromagnet 66, the top of the inner cavity 62 is symmetrically provided with support columns 63, the outer surface of the support column 63 is slidably connected with a stop block 64, and the top of the stop block 64 is fixedly connected with a magnetic block 65.

[0042] The outer surface of the outer block 61 is fixedly connected to the bottom of the valve body 1 , and the bottom of the support column 63 is not in contact with the bottom of the inner cavity 62 .

[0043] One end of the outer block 61 away from the valve body 1 contacts the support plate 71 , and the outer surface of the insert plate 72 is slidably connected to the inner cavity 62 .

[0044] The bottom of the blocking block 64 contacts the bottom of the inner cavity 62 , and the outer surface of the blocking block 64 is slidably connected to the inner wall of the notch 73 .

[0045] Since diaphragm valves are usually used to transport various corrosive chemicals, suspensions, high-viscosity liquids, etc., the diaphragm valve needs to be cleaned after a period of use, so the pipes on both sides of the bottom of the valve body 1 can also be disassembled and installed. When installation is required, by aligning the support plate 71 and the outer fastener, and inserting the insertion plate 72 into the inner cavity 62, the electromagnet 66 is magnetic at this time, and will attract the magnetic block 65, so that the gap 73 of the insertion plate 72 moves to the bottom of the stop block 64, and then the electromagnet 66 will stop working, and the gravity of the stop block 64 will cause it to slide downward and enter the gap 73, so that the overall pipeline mechanism 7 is fixed. When disassembly is required, the electromagnet 66 generates magnetic force again, so that the magnetic block 65 and the stop block 64 move upward and leave the gap 73, so that the overall pipeline mechanism 7 can be taken out.

[0046] The specific workflow is as follows: When installation or disassembly is required, the support plate 71 is aligned with the outer fastener, and the insertion plate 72 is inserted into the inner cavity 62. At this time, the electromagnet 66 has magnetic force and will attract the magnetic block 65, so that the gap 73 of the insertion plate 72 moves to the bottom of the stop block 64. After that, the electromagnet 66 will stop working, and the gravity of the stop block 64 will cause it to slide downward and enter the gap 73, so that the entire pipeline mechanism 7 is fixed. When disassembly is required, the electromagnet 66 generates magnetic force again, so that the magnetic block 65 and the stop block 64 move upward and leave the gap 73, so that the entire pipeline mechanism 7 can be taken out.

[0047] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A pneumatic diaphragm valve that is easy to install, comprising a valve body (1), characterized in that: The outer surface of the valve body (1) is evenly provided with air inlets (2), the number of the air inlets (2) is two and the positions are one high and one low; the bottom of the valve body (1) is symmetrically provided with a receiving mechanism (6), the receiving mechanism (6) is provided with a pipeline mechanism (7); the top of the valve body (1) is slidably connected to a sliding column (3), the outer surface of the sliding column (3) is fixedly connected to a partition plate (4), the bottom of the sliding column (3) is fixedly connected to a diaphragm block (5), and the bottom of the diaphragm block (5) is fixedly connected to the bottom of the inner wall of the valve body (1); The pipeline mechanism (7) comprises a support plate 1 (71), an insert plate (72) is fixedly connected to the outer surface of the support plate 1 (71), a notch (73) is provided on the insert plate (72), a fluid pipe (74) is fixedly connected to one end of the support plate 1 (71) away from the insert plate (72), mounting mechanisms (75) are evenly provided on the outer surface of the fluid pipe (74), and a port mechanism (76) is fixedly connected to one end of the fluid pipe (74) away from the support plate 1 (71).

2. A pneumatic diaphragm valve that is easy to install according to claim 1, characterized in that: A side of the support plate 1 (71) close to the insert plate (72) contacts the outer surface of the receiving mechanism (6), and the outer surface of the partition plate (4) is slidably connected to the inner wall of the valve body (1).

3. The pneumatic diaphragm valve that is easy to install according to claim 1 is characterized in that: The port mechanism (76) comprises an end plate (761), the outer surface of the end plate (761) is evenly provided with a circular tube (762), the inner wall of the circular tube (762) is provided with a power-assisting thread (763), the inner wall of the end plate (761) is evenly provided with a fixing thread (764), one end of the end plate (761) close to the fixing thread (764) is fixedly connected to a support block (765), and the outer surface of the support block (765) is fixedly connected to a sharp corner (766).

4. The pneumatic diaphragm valve that is easy to install according to claim 3 is characterized in that: The mounting mechanism (75) comprises a second support plate (751); one end of the second support plate (751) close to the end plate (761) is fixedly connected to a telescopic rod (752); one end of the telescopic rod (752) away from the second support plate (751) is fixedly connected to a sleeve block (753); the inner wall of the sleeve block (753) is rotatably connected to a rotating block (754); the outer surface of the rotating block (754) is fixedly connected to a third support plate (755); the outer surface of the third support plate (755) is fixedly connected to a protruding block (756); and one end of the rotating block (754) away from the sleeve block (753) is fixedly connected to a screw (757).

5. The pneumatic diaphragm valve that is easy to install according to claim 4, characterized in that: The outer surface of the end plate (761) is fixedly connected to an end of the fluid tube (74) away from the first support plate (71), and one end of the second support plate (751) is fixedly connected to the outer surface of the fluid tube (74).

6. The pneumatic diaphragm valve that is easy to install according to claim 4, characterized in that: The outer surface of the protruding block (756) contacts the assisting thread (763), and the outer surface of the screw (757) meshes with the inner wall of the fixing thread (764).

7. The pneumatic diaphragm valve that is easy to install according to claim 1, characterized in that: The receiving mechanism (6) comprises an outer block (61), an inner cavity (62) is arranged on the top of the outer block (61), an electromagnet (66) is fixedly connected to the top of the inner cavity (62), support columns (63) are symmetrically arranged on the top of the inner cavity (62), a stop block (64) is slidably connected to the outer surface of the support column (63), and a magnetic block (65) is fixedly connected to the top of the stop block (64).

8. The pneumatic diaphragm valve that is easy to install according to claim 7, characterized in that: The outer surface of the outer block (61) is fixedly connected to the bottom of the valve body (1), and the bottom of the support column (63) is not in contact with the bottom of the inner cavity (62).

9. The pneumatic diaphragm valve that is easy to install according to claim 7, characterized in that: One end of the outer block (61) away from the valve body (1) is in contact with a support plate (71), and the outer surface of the insert plate (72) is slidably connected to the inner cavity (62).

10. The pneumatic diaphragm valve that is easy to install according to claim 9, characterized in that: The bottom of the blocking block (64) contacts the bottom of the inner cavity (62), and the outer surface of the blocking block (64) is slidably connected to the inner wall of the notch (73).