A gear clearance detection device for reducer

By designing the gear clearance detection equipment of the reducer, and automatically detecting and recording the gear clearance using the detection tooling and driving components, the problems of cumbersome operation, low accuracy and human error in the prior art are solved, and efficient and accurate detection and recording are achieved.

CN119197257BActive Publication Date: 2025-03-18JIANGSU JINYOU REDUCER MANUFACTURING CO LTD
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Patent Information

Application Number
CN202411709530.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-03-18
Estimated Expiration
2044-11-27

AI Technical Summary

Technical Problem

The existing gear clearance detection methods are cumbersome to operate, have low accuracy, are prone to artificial errors, and require detection and recording one by one, with high complexity.

Method used

A gear clearance detection device for reducer is designed, including a detection tool, a positioning shaft, a detection shaft, a positioning section, a detection section and a recording section. The drive member moves the bracket, the positioning part fixes the gear, detects the shaft rotation and detects the gap, and the recording part automatically records the measured value.

Benefits of technology

Automatic detection and recording of gear clearance is realized, manual operation is reduced, detection accuracy and efficiency is improved, and the possibility of human error is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of gear clearance detection, and discloses a reducer gear clearance detection device, comprising: a detection tool; a positioning shaft and a detection shaft arranged on the detection tool, and a gear to be detected is placed on the positioning shaft and the detection shaft; a positioning part arranged in the positioning shaft and the detection shaft, and used for fixing the gear on the positioning shaft and the detection shaft; a detection part and a recording part arranged on the detection tool; a bracket arranged in the detection tool, and the bracket can move up and down; in the present application, only an operator is required to take and place the gear and turn on or off a driving component. During detection, the detection part can intuitively display the value of this detection, and the recording part can record the value of this detection for subsequent tracing, which solves the problem that the detection operation in the prior art is relatively cumbersome, and the operator needs to detect and record the gears one by one, which requires manual operation, is highly complex, and is prone to human errors.
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Description

Technical Field

[0001] The invention relates to the technical field of gear clearance detection, and in particular to a gear clearance detection device for a reducer. Background Art

[0002] In mechanical transmission systems, gear meshing clearance is one of the important factors affecting transmission efficiency, stability and service life. In order to ensure the normal operation of the gear transmission system, accurate measurement and control of gear meshing clearance is essential. Traditional gear clearance detection methods mainly include the lead bite method and the plug gauge method, each of which has its own characteristics and application scenarios.

[0003] The lead bite method is a method of determining the gear clearance by placing a soft lead sheet in the gear gap, then rotating the gear to compress and deform the lead sheet, and finally measuring the thickness of the lead sheet. The deformed thickness of the lead sheet reflects the actual clearance value when the gears are meshing.

[0004] The plug gauge method is a method of measuring gear clearance by using a series of plug gauges (thickness gauges) of standard thickness. The plug gauge is composed of metal sheets of different thicknesses, each of which represents a standard thickness value.

[0005] The lead bite method and the plug gauge method are traditional gear clearance measurement methods, each with its own unique advantages and limitations. The lead bite method is simple to operate, intuitive, and suitable for rapid on-site detection, but the accuracy is low. The plug gauge method has high accuracy and a wide range of applications, but the operation is relatively cumbersome, requiring operators to inspect and record the gears one by one, both of which require manual operation, are highly complex, and are prone to human errors. Summary of the invention

[0006] In view of the deficiencies in the prior art, the present invention provides a reducer gear clearance detection device, aiming to alleviate the above problems at least to a certain extent.

[0007] The above technical objectives of the present invention are achieved through the following technical solutions:

[0008] A reducer gear clearance detection device, comprising:

[0009] Inspection tooling;

[0010] A positioning shaft and a detection shaft are arranged on the detection fixture, and the gear to be detected is placed on the positioning shaft and the detection shaft;

[0011] A positioning portion provided in the positioning shaft and the detection shaft, used to fix the gears on the positioning shaft and the detection shaft;

[0012] A detection unit and a recording unit provided on the detection tooling;

[0013] A bracket is arranged in the detection tool, the bracket can move up and down, and the positioning part can fix the gear when the bracket moves upward to a preset position;

[0014] A driving component provided on the detection fixture, the driving component can move the position of the bracket, the driving component can stop the moving bracket and rotate the detection shaft when moving the bracket to a preset position, and the detection shaft can reciprocate clockwise and counterclockwise;

[0015] The recording unit includes a first box body and a second box body provided on the detection tooling, a recording paper is provided in the first box body, the other end of the recording paper is provided in the second box body, a recording pen is provided at the bottom of the recording paper, and the recording pen can rotate with the detection axis with the detection axis as the center;

[0016] Wherein, the recording paper can move a preset distance when the bracket moves to a preset position.

[0017] Preferably, the positioning portion includes a fixing port opened on the positioning shaft and the detection shaft, a fixing block is slidably connected in the fixing port, a connecting shaft is provided in the positioning shaft and the detection shaft, a connecting rod is rotatably connected between the connecting shaft and the fixed block, the connecting shaft in the positioning shaft is fixed to the bracket, the bottom of the connecting shaft in the detection shaft is rotatably connected to a supporting shaft, the supporting shaft is fixed to the bracket, and the connecting shaft in the detection shaft is slidably connected to the detection shaft.

[0018] Preferably, the driving component includes a rotating shaft rotatably connected to the detection tooling, the rotating shaft extends to the top of the bracket, the rotating shaft is provided with a screw threadedly connected to the bracket, the detection tooling is provided with a motor, and the driving shaft of the motor and the rotating shaft are respectively connected with mutually meshing transmission gears.

[0019] Preferably, the driving component also includes a first driving plate slidably connected to the top of the rotating shaft, the first driving plate is rotatably connected to the bracket, the detection tooling is provided with a connecting opening, the first shaft is rotatably connected in the connecting opening, one side of the positioning shaft is connected to the second shaft, the detection tooling is connected to a support rod, the support rod is connected to a third shaft, the first shaft is rotatably connected to the first bevel gear, the second shaft is rotatably connected to the second bevel gear meshing with the first bevel gear, the third shaft is rotatably connected to the third bevel gear meshing with the second bevel gear, the first shaft and the third shaft are respectively connected to the first gear, the detection shaft is provided with a connecting frame, the connecting frame is provided with two second gears meshing with the two first gears, the bottom of the third shaft is provided with a second driving plate, the first driving plate is provided with a driving rod, the bottom of the second driving plate is provided with a driving groove, and the first gear is an incomplete gear.

[0020] Preferably, a connecting groove is provided in the screw rod, the screw rod is rotatably connected to the rotating shaft, the rotating shaft is connected to a connecting ring rotatably connected to the connecting groove, the outer wall of the connecting ring is provided with a plurality of first slots, the first slots are semi-spherical slots, the side wall of the connecting groove is provided with a first connecting port corresponding to the first slot, a first push rod adapted to the first slot is slidably connected in the first connecting port, and a first spring is connected between the first push rod and the first connecting port.

[0021] Preferably, the outer side wall of the connecting frame is provided with a plurality of second slots, the second gear is rotatably connected to the connecting frame, the second slots are semi-spherical slots, the inner side wall of the second gear is provided with a plurality of second connecting ports corresponding to the second slots, a second push rod is provided in the second connecting port, and a second spring is connected between the second push rod and the second connecting port.

[0022] Preferably, the detection tool is provided with a first box body and a second box body, the first box body is provided with a first traction shaft, the second box body is provided with a second traction shaft, the detection tool is provided with a top opening, and the detection tool is connected to a limit frame covering part of the top opening, the recording paper is wound around the second traction shaft, one end of the recording paper passes through the limit frame and is connected to the first traction shaft, the top of the bracket is connected with a rack, the bottom of the detection tool is rotatably connected to a transmission shaft, the transmission shaft is connected with a third gear meshing with the rack, a ratchet mechanism is provided between the third gear and the transmission shaft, a first sprocket is connected to the transmission shaft, the first traction shaft is provided with a second sprocket, and a chain is connected between the first sprocket and the second sprocket.

[0023] Preferably, one side of the rack is connected to a slide rail, a positioning rod is slidably connected in the slide rail, one side of the positioning rod is connected to a sleeve, the recording pen sleeve is arranged in the sleeve, the outer wall of the detection axis is connected to a connecting plate, and the positioning rod is slidably connected to the positioning rod.

[0024] Preferably, a limiting opening is provided on one side of the first traction shaft and the second traction shaft, a spring rod is connected to one side of the first box body and the second box body, a connecting piece is connected to the telescopic end of the spring rod, a limiting rod adapted to the limiting opening is rotatably connected to one side of the connecting piece, and the second sprocket is slidably connected to the limiting rod.

[0025] Preferably, the detection part includes a pointer connected to the detection axis, and the detection tool is connected to a scale plate.

[0026] In summary, the present invention mainly has the following beneficial effects:

[0027] 1. The present invention provides a detection fixture, and the operator can place the two gears that need to detect the gear gap on the fixed shaft and the detection shaft on the detection fixture respectively. The two gears are meshed with each other. When in use, the operator can use the driving component to move the position of the bracket. When the bracket moves upward to a preset position, the provided positioning part can fix the gears on the positioning shaft and the detection shaft. When the driving component moves the bracket to the preset position, the moving bracket can be stopped and the detection shaft can be rotated. Because the two gears are fixed on the positioning shaft and the detection shaft by the positioning part, the positioning shaft does not rotate. When the detection shaft is rotated, the detection shaft can be reciprocated clockwise and counterclockwise. When the detection shaft rotates, the detection shaft can be positioned by the positioning part. The gears on the shaft rotate, with one gear being fixed and the other gear rotating back and forth clockwise and counterclockwise to detect the rotation angle and swing amplitude of the gears on the shaft, and the gap after the two gears are meshed can be determined. The detection unit provided can intuitively observe the measured value of the gap when detecting it. At the same time, when the bracket moves upward to a preset position, the provided recording pen can contact the recording paper, and when the detection shaft rotates and swings, the recording pen can rotate with it. After the tip of the recording pen contacts the recording paper, as the recording pen swings, the ink of the recording pen can be used to record the rotation path of the detection shaft on the recording paper, thereby achieving the purpose of automatically recording the measurement value for subsequent tracing.

[0028] 2. The present invention resets the position of the bracket after the detection is completed so that the positioning part cancels the fixation of the gear, removes the gear, puts in two gears of the next batch, and continues to move the bracket upward through the driving part. When the bracket moves upward to the preset position, the position of the recording paper can also be moved. The first box body rolls up the recording paper and the second box body releases the recording paper, so that the recording paper can be moved a preset distance, so that the measurement value recorded last time is rolled up in the first box body, and the new end of the recording paper is used for recording the next time, thereby achieving the purpose of classified recording. Compared with the detection equipment in the prior art, the present application only requires the operator to take and put the gear and turn on or off the driving part. During the detection, the detection part set can intuitively display the value of this detection, and the recording part set can record the value of this detection for subsequent tracing, which solves the problem that the detection operation in the prior art is relatively cumbersome, and the operator needs to detect and record the gears one by one, which requires manual operation, is highly complex, and is prone to human errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0030] Figure 2 It is a schematic diagram of the support structure of the present invention;

[0031] Figure 3It is a schematic diagram of the connecting shaft structure of the present invention;

[0032] Figure 4 yes Figure 3 A schematic diagram of the enlarged local structure at point A in the middle;

[0033] Figure 5 It is a structural schematic diagram of the recording unit of the present invention;

[0034] Figure 6 It is a schematic diagram of the first box structure of the present invention;

[0035] Figure 7 It is a schematic diagram of the transmission shaft structure of the present invention;

[0036] Figure 8 It is a schematic diagram of the positioning axis and the detection axis structure of the present invention;

[0037] Fig. 9 It is a schematic diagram of the structure of the driving component of the present invention;

[0038] Fig.10 It is a schematic diagram of the structure of the connecting frame of the present invention;

[0039] Fig.11 It is a schematic diagram of the rotating shaft structure of the present invention;

[0040] Fig.12 is a schematic diagram of the driving rod structure of the present invention;

[0041] Fig.13 It is a schematic structural diagram of the first drive disk of the present invention.

[0042] Reference numerals:

[0043] 100, detection tool; 101, positioning shaft; 102, detection shaft; 103, positioning unit; 104, detection unit; 105, recording unit; 106, bracket; 107, first box body; 108, second box body; 109, recording paper; 110, recording pen;

[0044] 200, fixing port; 201, fixing block; 202, connecting shaft; 203, connecting rod; 204, supporting shaft;

[0045] 300, rotating shaft; 301, screw rod; 302, motor; 303, transmission gear; 304, first driving disk; 305, connecting opening; 306, first shaft; 307, second shaft; 308, support rod; 309, third shaft;

[0046] 310, first bevel gear; 311, second bevel gear; 312, third bevel gear; 313, first gear; 314, connecting frame; 315, second gear; 316, second driving plate; 317, driving rod; 318, driving groove;

[0047] 400, connecting groove; 401, connecting ring; 402, first slot; 403, first connecting port; 404, first push rod; 405, first spring; 406, second slot; 407, second connecting port; 408, second push rod; 409, second spring;

[0048] 500, first traction shaft; 501, second traction shaft; 502, top opening; 503, limit frame; 504, rack; 505, transmission shaft; 506, third gear; 507, ratchet mechanism; 508, first sprocket; 509, second sprocket; 510, chain;

[0049] 600, slide rail; 601, positioning rod; 602, sleeve; 603, connecting plate; 604, limiting opening; 605, spring rod; 606, connecting piece; 607, limiting rod; 608, pointer; 609, scale plate. DETAILED DESCRIPTION

[0050] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0051] refer to Figure 1-Figure 13 , a reducer gear clearance detection device, comprising:

[0052] Inspection tooling 100;

[0053] A positioning shaft 101 and a detection shaft 102 are provided on the detection fixture 100, and the gear to be detected is placed on the positioning shaft 101 and the detection shaft 102;

[0054] The positioning part 103 provided in the positioning shaft 101 and the detection shaft 102 is used to fix the gears on the positioning shaft 101 and the detection shaft 102;

[0055] A detection unit 104 and a recording unit 105 provided on the detection tool 100;

[0056] A bracket 106 is provided in the detection tool 100, and the bracket 106 can move up and down. When the bracket 106 moves upward to a preset position, the positioning portion 103 can fix the gear;

[0057] A driving component provided on the detection fixture 100, the driving component can move the position of the bracket 106, the driving component can stop the moving bracket 106 and rotate the detection shaft 102 when the bracket 106 is moved to a preset position, and the detection shaft 102 can reciprocate clockwise and counterclockwise;

[0058] The recording unit 105 includes a first box body 107 and a second box body 108 disposed on the detection tooling 100. A recording paper 109 is disposed in the first box body 107. The other end of the recording paper 109 is disposed in the second box body 108. A recording pen 110 is disposed at the bottom of the recording paper 109. The recording pen 110 can rotate with the detection axis 102 with the detection axis 102 as the center.

[0059] Wherein, the recording paper 109 can move a preset distance when the bracket 106 moves to a preset position;

[0060] By setting up the detection fixture 100, the operator can place the two gears that need to detect the gear gap on the fixed shaft and the detection shaft 102 on the detection fixture 100 respectively, and the two gears are meshed with each other. When in use, the operator can use the driving component to move the position of the bracket 106. When the bracket 106 moves upward to a preset position, the provided positioning portion 103 can fix the gears on the positioning shaft 101 and the detection shaft 102. When the driving component moves the bracket 106 to the preset position, the moving bracket 106 can be stopped and the detection shaft 102 can be rotated. Because the two gears are fixed to the positioning shaft 101 and the detection shaft 102 by the positioning portion 103, and the positioning shaft 101 does not rotate, when the detection shaft 102 is rotated, the positioning shaft 101 does not rotate. When the detection shaft 102 is rotated, the detection shaft 102 can be rotated clockwise and counterclockwise. When the detection shaft 102 rotates, the gear on the detection shaft 102 can be rotated through the positioning part 103. One of the gears is fixed and the other gear rotates clockwise and counterclockwise to detect the rotation angle and swing amplitude of the gear on the detection shaft 102. The gap after the two gears are meshed can be determined. The detection part 104 can intuitively observe the measured value of the gap when detecting it. At the same time, when the bracket 106 moves upward to the preset position, the recording pen 110 can contact the recording paper 109. When the detection shaft 102 rotates and swings, the recording pen 110 can follow its rotation to record. After the tip of the pen 110 contacts the recording paper 109, as the recording pen 110 swings, the path of the detection shaft 102 rotating can be recorded on the recording paper 109 by using the ink of the recording pen 110, thereby achieving the purpose of automatically recording the measured value for subsequent tracing. Furthermore, after the detection is completed, the position of the bracket 106 is reset to allow the positioning portion 103 to cancel the fixation of the gear, remove the gear, put in the next batch of two gears, and continue to move the bracket 106 upward through the driving component. When the bracket 106 moves upward to the preset position, the position of the recording paper 109 can also be moved. The first box body 107 reels the recording paper 109, and the second box body 108 releases the recording paper 109, allowing the recording paper 109 to be recorded. 9 moves a preset distance so that the last recorded measurement value can be rolled up in the first box body 107. The next recording is made on a new end of the recording paper 109, thereby achieving the purpose of classified recording. Compared with the detection equipment in the prior art, the present application only requires the operator to take and place the gears and turn on or off the driving components. During the detection, the detection unit 104 can intuitively display the value of this detection, and the recording unit 105 can record the value of this detection for subsequent tracing, thereby solving the problem that the detection operation in the prior art is relatively cumbersome, and the operator needs to detect and record the gears one by one, which requires manual operation, is highly complex, and is prone to human errors.

[0061] As a further solution of the present invention, the positioning portion 103 includes a fixing port 200 opened on the positioning shaft 101 and the detection shaft 102, a fixing block 201 is slidably connected in the fixing port 200, a connecting shaft 202 is provided in the positioning shaft 101 and the detection shaft 102, a connecting rod 203 is rotatably connected between the connecting shaft 202 and the fixing block 201, the connecting shaft 202 in the positioning shaft 101 is fixed to the bracket 106, the bottom of the connecting shaft 202 in the detection shaft 102 is rotatably connected to the support shaft 204, the support shaft 204 is fixed to the bracket 106, and the connecting shaft 202 in the detection shaft 102 is slidably connected to the detection shaft 102;

[0062] By setting the connecting shaft 202, when the bracket 106 moves upward, it can drive the connecting shaft 202 to move upward. The movement of the connecting shaft 202 can utilize the connecting rod 203 to displace the position of the fixed block 201. When the gear is sleeved on the fixed shaft and the detection shaft 102, the fixed block 201 contacts the inner wall of the gear, and the gear can be fixed by the force of the fixed block 201. Furthermore, the support shaft 204 can support the position of the connecting shaft 202 in the detection shaft 102 to ensure that when the detection shaft 102 rotates subsequently, it can drive the connecting shaft 202 to rotate together to avoid the problem of motion interference.

[0063] As a further solution of the present invention, the driving component includes a rotating shaft 300 rotatably connected to the detection tool 100, the rotating shaft 300 extends to the top of the bracket 106, and a screw 301 threadedly connected to the bracket 106 is provided on the rotating shaft 300, and a motor 302 is provided in the detection tool 100, and a driving shaft of the motor 302 and the rotating shaft 300 are respectively connected to mutually meshing transmission gears 303;

[0064] By setting the motor 302, when in use, the motor 302 can be started, and the rotation of the drive shaft of the motor 302 can rotate the shaft 300 through the transmission gear 303. The rotation of the shaft 300 can rotate the screw rod 301 to utilize the force of the thread to move the bracket 106 upward or downward.

[0065] As a further solution of the present invention, the driving component also includes a first driving disk 304 slidably connected to the top of the rotating shaft 300, the first driving disk 304 is rotatably connected to the bracket 106, a connecting opening 305 is opened on the detection tool 100, a first shaft 306 is rotatably connected in the connecting opening 305, a second shaft 307 is connected to one side of the positioning shaft 101, a support rod 308 is connected to the detection tool 100, and a third shaft 309 is connected to the support rod 308, a first bevel gear 310 is rotatably connected to the first shaft 306, and the second shaft 307 is rotatably connected to the first bevel gear 310. The third shaft 309 is rotatably connected with a third bevel gear 312 meshing with the second bevel gear 311, the first shaft 306 and the third shaft 309 are respectively connected with a first gear 313, a connecting frame 314 is provided on the detection shaft 102, and two second gears 315 meshing with the two first gears 313 are provided on the connecting frame 314, a second driving disk 316 is provided at the bottom of the third shaft 309, a driving rod 317 is provided on the first driving disk 304, a driving groove 318 is provided at the bottom of the second driving disk 316, and the first gear 313 is an incomplete gear;

[0066] By setting the first driving disk 304, when the rotating shaft 300 rotates to move the bracket 106 upward through the screw rod 301, the bracket 106 can drive the first driving disk 304 to move upward. When the first driving disk 304 moves linearly, it can also rotate with the rotating shaft 300. When the first driving disk 304 moves upward to a preset position, the set driving rod 317 can be sleeved in the driving groove 318. When the rotating shaft 300 continues to rotate, the first driving disk 304 can rotate the second driving disk 316 through the driving rod 317 and the driving groove 318. The rotation of the second driving disk 316 can be realized through the third shaft 309, the third bevel gear 312, the second shaft 307, the second bevel gear 311, the first bevel gear 312, the second shaft 307, the second bevel gear 312, the first bevel gear 313, the second bevel gear 314, the first bevel gear 315, the second bevel gear 316, the first bevel gear 317, the first bevel gear 318, the second bevel gear 319, the first bevel gear 319, the first bevel gear 311, the first bevel gear 312, the second bevel gear 313, the first bevel gear 314, the first bevel gear 315, the first bevel gear 316, the first bevel gear 316, the first bevel gear 317, the first bevel gear 318, the first bevel gear 319, the first bevel gear 319, the first bevel gear 319, the first bevel gear 319, the first bevel gear 31 A shaft 306 and a first bevel gear 310 rotate, and the first shaft 306 and the third shaft 309 have different rotation directions. The first gear 313 provided on the third shaft 309 and the first shaft 306 rotates accordingly. When the first gear 313 on the first shaft 306 is engaged with the second gear 315, the second gear 315 can be driven to rotate, and the detection shaft 102 can be rotated through the connecting frame 314. When the first gear 313 on the first shaft 306 is disengaged from the second gear 315, the first gear 313 on the third shaft 309 is engaged with the second gear 315, and the detection shaft 102 is rotated through the connecting frame 314, so that the purpose of allowing the detection shaft 102 to rotate clockwise and counterclockwise can be achieved.

[0067] As a further solution of the present invention, a connecting groove 400 is provided in the screw rod 301, the screw rod 301 is rotatably connected to the rotating shaft 300, the rotating shaft 300 is connected to a connecting ring 401 rotatably connected to the connecting groove 400, a plurality of first clamping grooves 402 are provided on the outer wall of the connecting ring 401, the first clamping groove 402 is a semi-spherical groove, a first connecting port 403 corresponding to the first clamping groove 402 is provided on the side wall of the connecting groove 400, a first push rod 404 adapted to the first clamping groove 402 is slidably connected in the first connecting port 403, and a first spring 405 is connected between the first push rod 404 and the first connecting port 403;

[0068] By setting the connecting ring 401, the screw rod 301 can be rotated through the friction between the first slot 402 and the first push rod 404 when the rotating shaft 300 rotates. When the bracket 106 moves upward to allow the connecting shaft 202 to move upward to the limit position, the movement of the bracket 106 is restricted. When the rotating shaft 300 continues to rotate, the first slot 402 can touch the first push rod 404, so that the first push rod 404 shrinks in the first connecting port 403, that is, the rotating shaft 300 and the connecting ring 401 idle in the screw rod 301. While ensuring that the bracket 106 can be moved, the rotating shaft 300 can continue to rotate after the bracket 106 moves to the limit position, so as to achieve the purpose of first fixing the gear and then rotating the detection shaft 102.

[0069] As a further solution of the present invention, the outer wall of the connecting frame 314 is provided with a plurality of second slots 406, the second gear 315 is rotatably connected to the connecting frame 314, the second slots 406 are semi-spherical slots, the inner wall of the second gear 315 is provided with a plurality of second connecting ports 407 corresponding to the second slots 406, a second push rod 408 is provided in the second connecting port 407, and a second spring 409 is connected between the second push rod 408 and the second connecting port 407;

[0070] By setting the second spring 409, in the initial state, the second spring 409 can press the position of the second push rod 408, and one end of the second push rod 408 can generate a certain friction force after being sleeved with the second slot 406. When the second gear 315 rotates, the friction force can be used to rotate the connecting frame 314, thereby driving the detection shaft 102 to rotate. After the detection shaft 102 drives the gear to rotate until the limit distance of the gap, the rotation of the detection shaft 102 is limited. When the first gear 313 is not yet disengaged from the second gear 315, the second gear 315 continues to rotate, and one end of the second top rod 408 is squeezed by the second top groove and shrinks into the second connecting port 407, that is, the second gear 315 idles on the connecting frame 314. While ensuring that the detection shaft 102 can rotate with the second gear 315, it can also avoid the problem of inconsistent rotation angles of the detection shaft 102 due to inconsistent gaps between different gears. When the first gear 313 and the second gear 315 are not completely disengaged, the second gear 315 is restricted and cannot rotate, causing motion conflict. It can also adapt to the gaps between different gears.

[0071] As a further solution of the present invention, the detection tool 100 is provided with a first box body 107 and a second box body 108, the first box body 107 is provided with a first traction shaft 500, the second box body 108 is provided with a second traction shaft 501, the detection tool 100 is provided with a top opening 502, and the detection tool 100 is connected to a limit frame 503 covering part of the top opening 502, the recording paper 109 is wound around the second traction shaft 501, and one end of the recording paper 109 passes through the limit frame 503 and is connected to On the first traction shaft 500, a rack 504 is connected to the top of the bracket 106, and a transmission shaft 505 is rotatably connected to the bottom of the detection tool 100. The transmission shaft 505 is connected to a third gear 506 meshing with the rack 504, and a ratchet mechanism 507 is provided between the third gear 506 and the transmission shaft 505. A first sprocket 508 is connected to the transmission shaft 505, and a second sprocket 509 is provided on the first traction shaft 500. A chain 510 is connected between the first sprocket 508 and the second sprocket 509;

[0072] By setting the rack 504, when in use, when the bracket 106 moves upward, the third gear 506 can be rotated through the rack 504, and the rotation of the third gear 506 can rotate the transmission shaft 505 through the ratchet mechanism 507, and the rotation of the transmission shaft 505 can rotate the first traction shaft 500 through the first sprocket 508, the chain 510 and the second sprocket 509, so that the first traction shaft 500 can be rotated to reel in a part of the recording paper 109 each time the bracket 106 moves upward and is about to rotate the detection shaft 102, so as to achieve the purpose of classifying and recording the recorded data.

[0073] As a further solution of the present invention, a slide rail 600 is connected to one side of the rack 504, a positioning rod 601 is slidably connected in the slide rail 600, a sleeve 602 is connected to one side of the positioning rod 601, the recording pen 110 is sleeved in the sleeve 602, a connecting plate 603 is connected to the outer wall of the detection shaft 102, and the positioning rod 601 is slidably connected to the positioning rod 601;

[0074] By setting the slide rail 600, when the bracket 106 moves upward to allow the first traction shaft 500 to rotate and reel in part of the recording paper 109 through the rack 504 and the third gear 506, the set slide rail 600 can follow the movement of the bracket 106, and when the bracket 106 stops moving, the tip of the set recording pen 110 can contact the recording paper 109, that is, when the recording paper 109 moves, the recording pen 110 does not contact the recording paper 109, and after the recording paper 109 stops moving, the recording pen 110 contacts the recording paper 109, and the recording pen 110 will not write on the recording paper 109 due to the movement of the recording paper 109. Furthermore, when the detection shaft 102 rotates, it can follow the rotation through the connecting plate 603, and the rotation of the connecting plate 603 can drive the positioning rod 601 and the sleeve 602 and the recording pen 110 on the sleeve 602 to move, thereby achieving the purpose of using the recording pen 110 and the recording paper 109 to record the detection results.

[0075] As a further solution of the present invention, a limiting opening 604 is provided on one side of the first traction shaft 500 and the second traction shaft 501, a spring rod 605 is connected to one side of the first box body 107 and the second box body 108, a connecting piece 606 is connected to the telescopic end of the spring rod 605, a limiting rod 607 adapted to the limiting opening 604 is rotatably connected to one side of the connecting piece 606, and the second sprocket 509 is slidably connected to the limiting rod 607;

[0076] By setting the position of the limit rod 607 and the connecting piece 606 to be supported by the spring rod 605, when collecting or replacing the recording paper 109, the connecting piece 606 can be moved to allow the limit rod 607 to disengage from the limit opening 604, thereby facilitating the disassembly of the first traction shaft 500 and the second traction shaft 501.

[0077] As a further solution of the present invention, the detection unit 104 includes a pointer 608 connected to the detection shaft 102, and a scale plate 609 is connected to the detection tooling 100;

[0078] By setting the pointer 608 and the scale plate 609, when the connecting shaft 202 swings, the pointer 608 can follow the swing to correspond to the scale plate 609, so that the staff can directly observe the gap of the current gear.

[0079] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reducer gear clearance detection device, characterized in that: include: Inspection tooling (100); A positioning shaft (101) and a detection shaft (102) are provided on the detection tooling (100), and the gear to be detected is placed on the positioning shaft (101) and the detection shaft (102); A positioning portion (103) provided in the positioning shaft (101) and the detection shaft (102), used for fixing the gears on the positioning shaft (101) and the detection shaft (102); A detection unit (104) and a recording unit (105) provided on the detection tooling (100); a bracket (106) disposed in the detection tooling (100), the bracket (106) being capable of moving up and down, and the positioning portion (103) being capable of fixing the gear when the bracket (106) moves upward to a preset position; a driving component provided on the detection fixture (100), the driving component being capable of moving the position of the bracket (106), the driving component being capable of stopping the moving bracket (106) and rotating the detection shaft (102) when the bracket (106) is moved to a preset position, the detection shaft (102) being capable of reciprocating clockwise and counterclockwise rotation; The recording unit (105) comprises a first box body (107) and a second box body (108) which are arranged on the detection tooling (100); a recording paper (109) is arranged in the first box body (107); the other end of the recording paper (109) is arranged in the second box body (108); a recording pen (110) is arranged at the bottom of the recording paper (109); the recording pen (110) can follow the detection axis (102) and rotate with the detection axis (102) as the center; Wherein, the recording paper (109) is capable of moving a preset distance when the bracket (106) moves to a preset position; The positioning portion (103) comprises a fixing opening (200) provided on the positioning shaft (101) and the detection shaft (102); a fixing block (201) is slidably connected in the fixing opening (200); a connecting shaft (202) is provided in the positioning shaft (101) and the detection shaft (102); a connecting rod (203) is rotatably connected between the connecting shaft (202) and the fixing block (201); the connecting shaft (202) in the positioning shaft (101) is fixed to a bracket (106); a supporting shaft (204) is rotatably connected to the bottom of the connecting shaft (202) in the detection shaft (102); the supporting shaft (204) is fixed to the bracket (106); and the connecting shaft (202) in the detection shaft (102) is slidably connected to the detection shaft (102); The driving component comprises a rotating shaft (300) rotatably connected to the detection fixture (100), the rotating shaft (300) extending to the top of the bracket (106), the rotating shaft (300) being provided with a screw rod (301) threadedly connected to the bracket (106), the detection fixture (100) being provided with a motor (302), the driving shaft of the motor (302) and the rotating shaft (300) being respectively connected with mutually meshing transmission gears (303); The driving component further comprises a first driving disk (304) slidably connected to the top of the rotating shaft (300), the first driving disk (304) being rotatably connected to the bracket (106), the detection fixture (100) being provided with a connecting opening (305), a first shaft (306) being rotatably connected in the connecting opening (305), a second shaft (307) being connected to one side of the positioning shaft (101), a supporting rod (308) being connected to the supporting rod (308), a third shaft (309) being rotatably connected to the first shaft (306), and a second shaft (307) being rotatably connected to the second shaft (307) being meshed with the first bevel gear (310). bevel gear (311), the third shaft (309) is rotatably connected to a third bevel gear (312) meshing with the second bevel gear (311), the first shaft (306) and the third shaft (309) are respectively connected to first gears (313), the detection shaft (102) is provided with a connecting frame (314), the connecting frame (314) is provided with two second gears (315) meshing with the two first gears (313), the bottom of the third shaft (309) is provided with a second driving disk (316), the first driving disk (304) is provided with a driving rod (317), the bottom of the second driving disk (316) is provided with a driving groove (318), and the first gear (313) is an incomplete gear; A connecting groove (400) is provided in the screw rod (301), the screw rod (301) is rotatably connected to the rotating shaft (300), the rotating shaft (300) is connected to a connecting ring (401) rotatably connected to the connecting groove (400), a plurality of first clamping grooves (402) are provided on the outer wall of the connecting ring (401), the first clamping grooves (402) are semi-spherical grooves, a first connecting port (403) corresponding to the first clamping groove (402) is provided on the side wall of the connecting groove (400), a first push rod (404) adapted to the first clamping groove (402) is slidably connected in the first connecting port (403), and a first spring (405) is connected between the first push rod (404) and the first connecting port (403); The outer wall of the connecting frame (314) is provided with a plurality of second slots (406); the second gear (315) is rotatably connected to the connecting frame (314); the second slots (406) are semi-spherical slots; the inner wall of the second gear (315) is provided with a plurality of second connecting ports (407) corresponding to the second slots (406); a second push rod (408) is provided in the second connecting port (407); and a second spring (409) is connected between the second push rod (408) and the second connecting port (407).

2. A reducer gear clearance detection device according to claim 1, characterized in that: The detection tool (100) is provided with a first box body (107) and a second box body (108); a first traction shaft (500) is provided in the first box body (107); a second traction shaft (501) is provided in the second box body (108); a top opening (502) is provided on the detection tool (100); a limiting frame (503) covering part of the top opening (502) is connected to the detection tool (100); the recording paper (109) is wound around the second traction shaft (501); one end of the recording paper (109) passes through the limiting frame (503) and is connected to the first traction shaft (500). ), the top of the bracket (106) is connected to a rack (504), the bottom of the detection tool (100) is rotatably connected to a transmission shaft (505), the transmission shaft (505) is connected to a third gear (506) meshing with the rack (504), a ratchet mechanism (507) is provided between the third gear (506) and the transmission shaft (505), a first sprocket (508) is connected to the transmission shaft (505), a second sprocket (509) is provided on the first traction shaft (500), and a chain (510) is connected between the first sprocket (508) and the second sprocket (509).

3. A reducer gear clearance detection device according to claim 2, characterized in that: One side of the rack (504) is connected to a slide rail (600), a positioning rod (601) is slidably connected inside the slide rail (600), one side of the positioning rod (601) is connected to a sleeve (602), the recording pen (110) is sleeved in the sleeve (602), the outer wall of the detection shaft (102) is connected to a connecting plate (603), and the positioning rod (601) is slidably connected to the positioning rod (601).

4. A reducer gear clearance detection device according to claim 2, characterized in that: A limiting opening (604) is provided on one side of the first traction shaft (500) and the second traction shaft (501); a spring rod (605) is connected to one side of the first box body (107) and the second box body (108); a connecting piece (606) is connected to the telescopic end of the spring rod (605); a limiting rod (607) adapted to the limiting opening (604) is rotatably connected to one side of the connecting piece (606); and the second sprocket (509) is slidably connected to the limiting rod (607).

5. The reducer gear clearance detection device according to claim 1, characterized in that: The detection part (104) comprises a pointer (608) connected to the detection shaft (102), and a scale plate (609) is connected to the detection tooling (100).

Citation Information

Patent Citations

  • Gear clearance testing tool convenient to adjust

    CN216432800U

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