Automatic temperature control and regulation system suitable for long rod hot shearing furnace

By designing an automatic temperature control system on the long rod thermal shear furnace, and automatically adjusting the temperature using the data acquisition and analysis module, the problem of low manual adjustment efficiency is solved, intelligent temperature control is achieved, and processing efficiency and accuracy are improved.

CN119200703AActive Publication Date: 2024-12-27FOSHAN OUZHI MASCH TECH CO LTD
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Patent Information

Application Number
CN202411300405.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2024-12-27
Estimated Expiration
2044-09-18

AI Technical Summary

Technical Problem

The long rod heat shear furnace needs to manually adjust the temperature during processing, resulting in low efficiency and inaccurate temperature adjustment, and cannot achieve intelligent control.

Method used

A temperature automatic control system including data acquisition module, temperature analysis module, intelligent control module, user terminal, storage module, product analysis module and execution components was designed. Through the user input workpiece number, analyze product characteristics, collect sealed data, and test The furnace pressure value and real-time temperature value generate an abnormal signal to automatically adjust the processing temperature.

Benefits of technology

It realizes intelligent temperature control of long rod thermal shear furnace, improves processing efficiency and accuracy of temperature regulation, reduces manual intervention, and improves the level of production automation.

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Patent Text Reader

Abstract

The invention discloses an automatic temperature control and regulation system suitable for a long-rod hot shear furnace, relates to the field of temperature control, solves the problem that manual temperature regulation is needed when different products are processed by the current long-rod hot shear furnace, and comprises a temperature analysis module, an intelligent control module, a product analysis module and an intelligent test module, the product analysis module is used for analyzing the product condition of a to-be-processed workpiece of the long rod hot shearing furnace, the intelligent test module is used for testing the sealing condition of the to-be-processed workpiece corresponding to the long rod hot shearing furnace, and a test normal signal or a test abnormal signal is generated through the test; the temperature analysis module is used for analyzing the temperature condition when a to-be-machined workpiece is machined by the long-rod hot shearing furnace, a temperature increasing abnormal signal or a temperature reducing abnormal signal is generated through analysis, and the intelligent control module is used for controlling the machining temperature of the to-be-machined workpiece corresponding to the long-rod hot shearing furnace. Intelligent control over the working temperature of the long-rod hot shearing furnace is achieved based on product characteristics.
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Description

Technical Field

[0001] The invention belongs to the technical field of temperature control and regulation, and in particular is a temperature automatic control and regulation system suitable for a long rod hot shear furnace. Background Art

[0002] The long rod heating furnace is divided into a single long rod heating hot shear furnace (single rod hot shear furnace for short) and a multi-long rod heating hot shear furnace (multi-rod hot shear furnace for short). The long rod hot shear furnace has a reasonable structure, a sealed furnace body, good heat preservation, and high thermal efficiency. During the use of the long rod hot shear furnace, the length of the aluminum rod can be adjusted at any time, which is convenient for production scheduling. And because it uses aluminum rods for cutting, it avoids the waste of raw materials in the old furnace that saws off the aluminum rods.

[0003] When the long-bar hot shear furnace is currently used for processing, different products require different processing temperatures. During actual processing, the working temperature of the long-bar hot shear furnace needs to be manually adjusted through the control panel. The manual temperature adjustment method is inefficient and inaccurate.

[0004] Therefore, we propose a temperature automatic control and regulation system suitable for long rod hot shear furnace. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention aims to provide a temperature automatic control and regulation system suitable for a long rod hot shear furnace.

[0006] The technical problems to be solved by the present invention are:

[0007] How to realize intelligent control of the working temperature of long rod hot shear furnace based on product characteristics.

[0008] The purpose of the present invention can be achieved through the following technical solutions:

[0009] A temperature automatic control and adjustment system suitable for a long rod hot shear furnace, comprising a data acquisition module, a temperature analysis module, an intelligent control module, a user terminal, a storage module, a product analysis module, an intelligent test module, an execution component and a server, wherein the user terminal is used to input the workpiece number of a workpiece to be processed, and the workpiece number is sent to the product analysis module via the server; the storage module is used to store the processing temperature values ​​of the workpieces corresponding to different product numbers; the product analysis module is used to analyze the product conditions of the workpieces to be processed in the long rod hot shear furnace, and the processing temperature of the workpiece to be processed obtained by analysis or the generated matching abnormality signal is fed back to the server, and if the matching abnormality signal is generated, it is sent to the user terminal, and the user terminal is used to input and set the processing temperature of the workpiece to be processed, and if the processing temperature of the workpiece to be processed is obtained by analysis, it is sent to the execution component, and the execution component is used to process the workpiece to be processed according to the processing temperature;

[0010] The data acquisition module is used to collect the sealing data of the long rod hot shear furnace corresponding to the workpiece to be processed, and the sealing data is sent to the intelligent test module via the server; the storage module is also used to store the test qualified data of the long rod hot shear furnace; the intelligent test module is used to test the sealing condition of the long rod hot shear furnace corresponding to the workpiece to be processed, and the test generates a normal test signal or an abnormal test signal and feeds it back to the server. If a normal test signal is generated, no operation is performed. If a test abnormal signal is generated, it is sent to the user terminal, and the user terminal is used to view the long rod hot shear furnace;

[0011] After the test is completed, the data acquisition module is also used to collect the real-time temperature value of the workpiece to be processed when the long rod hot shear furnace is processing the workpiece, and the real-time temperature value is sent to the temperature analysis module via the server; the temperature analysis module is used to analyze the temperature conditions of the workpiece to be processed when the long rod hot shear furnace is processing the workpiece, and the analysis generates a temperature increase abnormal signal or a temperature drop abnormal signal and feeds it back to the server, and the server sends the temperature increase abnormal signal or the temperature drop abnormal signal to the intelligent control module; the intelligent control module is used to control the processing temperature of the workpiece to be processed corresponding to the long rod hot shear furnace according to the temperature increase abnormal signal or the temperature drop abnormal signal.

[0012] Furthermore, the analysis process of the product analysis module is as follows:

[0013] Obtaining the workpiece number of the workpiece to be processed input by the user terminal;

[0014] Then obtain different product numbers stored in the storage module;

[0015] Use Chinese word segmentation technology to compare the workpiece number with the product number one by one;

[0016] If the workpiece number matches any product number, the processing temperature corresponding to the product number is calibrated as the processing temperature of the workpiece to be processed;

[0017] If the workpiece number does not match any of the product numbers, a match exception signal is generated.

[0018] Furthermore, the sealing data is the number of tests of the long rod hot shear furnace, the test duration of each test, and the test furnace pressure value;

[0019] The test qualified data includes the pressure stabilization time of the long rod hot shear furnace corresponding to different furnace pressure value ranges, as well as the preset qualified rate of the long rod hot shear furnace.

[0020] Furthermore, the testing process of the intelligent testing module is as follows:

[0021] Set the test furnace pressure value of the long-bar hot shear furnace, and then obtain the test furnace pressure value of the long-bar hot shear furnace corresponding to the workpiece to be processed at different time points;

[0022] If the test furnace pressure values ​​corresponding to all time points are equal, the corresponding pressure stabilization time of the long rod hot shear furnace is obtained according to the furnace pressure value interval to which the test furnace pressure value belongs;

[0023] If the test time corresponding to the test furnace pressure value is greater than or equal to the voltage stabilization time, the test result is recorded as a qualified test. If the test time corresponding to the test furnace pressure value is less than the voltage stabilization time, the test result is recorded as an unqualified test.

[0024] Furthermore, the testing process of the intelligent testing module also includes:

[0025] If the corresponding test furnace pressure values ​​at different time points are not equal, then the time point is recorded as an abnormal time point, and the time from the previous time point to the abnormal time point and the time from the abnormal time point to the next time point are eliminated to obtain the test time of the long rod hot shear furnace after elimination. If the test time of the long rod hot shear furnace after elimination is greater than or equal to the voltage stabilization time, then the test result is recorded as a qualified test. If the test time of the long rod hot shear furnace after elimination is less than the voltage stabilization time, then the test result is recorded as an unqualified test.

[0026] Gradually increase the test furnace pressure value of the long rod hot shear furnace, and perform the test according to the above steps, and record the test results of each test;

[0027] The number of qualified tests of the long-bar hot shear furnace is counted and recorded as the qualified test number, and the qualified test number is compared with the test number to obtain the test qualified rate of the long-bar hot shear furnace;

[0028] If the test pass rate is greater than or equal to the preset pass rate, a test normal signal is generated; if the test pass rate is less than the preset pass rate, a test abnormal signal is generated.

[0029] Furthermore, the analysis process of the temperature analysis module is as follows:

[0030] Obtain the real-time temperature value of the workpiece being processed in the long-bar hot shear furnace, and compare the real-time temperature value with the processing temperature value;

[0031] If the real-time temperature value at the current time point is equal to the processing temperature value, the real-time temperature value at the previous time point is obtained; when the real-time temperature value at the current time point is equal to the real-time temperature value at the previous time point, the time from the previous time point to the current time point is not recorded, when the real-time temperature value at the current time point is greater than the real-time temperature value at the previous time point, the time from the previous time point to the current time point is recorded as the temperature increase removal time segment, when the real-time temperature value at the current time point is less than the real-time temperature value at the previous time point, the time from the previous time point to the current time point is recorded as the temperature decrease removal time segment.

[0032] Furthermore, the analysis process of the temperature analysis module also includes:

[0033] If the real-time temperature value at the current time point is not equal to the processing temperature value, then obtain the real-time temperature value at the previous time point;

[0034] When the real-time temperature at the previous time point is equal to the processing temperature value: when the real-time temperature value at the current time point is greater than the processing temperature value, the time from the previous time point to the current time point is recorded as the temperature increase removal time segment; when the real-time temperature value at the current time point is less than the processing temperature value, the time from the previous time point to the current time point is recorded as the temperature decrease removal time segment;

[0035] The real-time temperature at the previous time point is not equal to the processing temperature value: when the real-time temperature value at the current time point is greater than the real-time temperature value at the previous time point, the time from the previous time point to the current time point is recorded as the temperature increase rejection time segment; when the real-time temperature value at the current time point is less than the real-time temperature value at the previous time point, the time from the previous time point to the current time point is recorded as the temperature decrease rejection time segment.

[0036] Furthermore, the analysis process of the temperature analysis module also includes:

[0037] The duration of the cooling elimination time segment and the heating elimination time segment are counted separately;

[0038] If the duration of the cooling removal time segment exceeds the preset abnormal duration, a cooling abnormal signal is generated. If the duration of the cooling removal time segment does not exceed the preset abnormal duration, the duration of the cooling removal time segment is accumulated. If the total duration of the cooling removal time segment after accumulation exceeds the preset abnormal duration, a cooling abnormal signal is also generated. Otherwise, no operation is performed.

[0039] If the duration of the temperature increase exclusion time segment exceeds the preset abnormal time segment, a temperature increase abnormal signal is generated; if the duration of the temperature increase exclusion time segment does not exceed the preset abnormal time segment, the duration of the temperature increase exclusion time segment is accumulated; if the total accumulated duration of the temperature increase exclusion time segment exceeds the preset abnormal time segment, a temperature increase abnormal signal is also generated; otherwise, no operation is performed.

[0040] Furthermore, neither the current time point nor the previous time point is the starting time point when the temperature value in the long rod hot shear furnace reaches the processing temperature value.

[0041] Furthermore, the control process of the intelligent control module is:

[0042] If a temperature increase abnormal signal is received, the temperature is increased according to the temperature increase value between the real-time temperature value and the processing temperature value;

[0043] If a temperature drop abnormal signal is received, the temperature is dropped according to the temperature drop value between the real-time temperature value and the processing temperature value.

[0044] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0045] The present invention utilizes a user terminal to input a workpiece number of a workpiece to be processed, analyzes the product conditions of the workpiece to be processed in a long rod hot shear furnace according to the workpiece number, obtains the processing temperature of the workpiece to be processed or generates a matching abnormal signal through analysis, and inputs and sets the processing temperature of the workpiece to be processed if the analysis generates a matching abnormal signal, and performs processing on the workpiece to be processed according to the processing temperature. Before processing, the sealing data of the long rod hot shear furnace corresponding to the workpiece to be processed and the stored qualified test data of the long rod hot shear furnace are collected, and the sealing conditions of the long rod hot shear furnace corresponding to the workpiece to be processed are tested, and a test normal signal or a test abnormal signal is generated through the test. After the test is completed, when the long rod hot shear furnace processes the workpiece to be processed according to the processing temperature, the real-time temperature value of the long rod hot shear furnace when processing the workpiece to be processed is collected in real time, the temperature conditions of the long rod hot shear furnace when processing the workpiece to be processed are analyzed, a heating abnormal signal or a cooling abnormal signal is generated, and the processing temperature of the long rod hot shear furnace corresponding to the workpiece to be processed is controlled according to the heating abnormal signal or the cooling abnormal signal. The present invention realizes intelligent control of the working temperature of the long rod hot shear furnace based on product characteristics. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0047] Figure 1 is the overall system block diagram of the present invention;

[0048] Figure 2 The figure is a flow chart of the method of the present invention. DETAILED DESCRIPTION

[0049] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0050] Embodiment 1

[0051] See also Figure 1 As shown, the technical solution provided by the present invention is: a temperature automatic control and adjustment system suitable for a long rod hot shear furnace, the system is used for aluminum bars and other products, and the products to be processed by the long rod hot shear furnace are subsequently named as workpieces to be processed, including a data acquisition module, a temperature analysis module, an intelligent control module, a user terminal, a storage module, a product analysis module, an intelligent test module, an execution component and a server;

[0052] The user terminal is used to input the workpiece number of the workpiece to be processed and send the workpiece number to the server, and the server sends the workpiece number to the product analysis module;

[0053] The storage module is used to store the processing temperature values ​​of the processed parts corresponding to different product numbers. In this embodiment, the storage module is data-connected with the product analysis module;

[0054] The product analysis module is used to analyze the product conditions of the workpieces to be processed in the long bar hot shear furnace. The specific analysis process is as follows:

[0055] Obtaining the workpiece number of the workpiece to be processed input by the user terminal;

[0056] Then obtain different product numbers stored in the storage module;

[0057] Use Chinese word segmentation technology to compare the workpiece number with the product number one by one;

[0058] If the workpiece number matches any product number, the processing temperature corresponding to the product number is calibrated as the processing temperature of the workpiece to be processed;

[0059] If the workpiece number does not match any product number, a match exception signal is generated;

[0060] The product analysis module feeds back the processing temperature of the workpiece to be processed or the generated matching abnormality signal to the server. If the server receives the matching abnormality signal, the matching abnormality signal is sent to the user terminal. The user terminal is used to input and set the processing temperature of the workpiece to be processed after receiving the matching abnormality signal. If the server receives the processing temperature of the workpiece to be processed, the processing temperature of the workpiece to be processed is sent to the execution component. The execution component is used to process the workpiece to be processed according to the processing temperature.

[0061] In practice, the actuator is a control device equipped on the long rod hot shear furnace, which can realize the control of the temperature value and working time of the long rod hot shear furnace when it is working.

[0062] In this embodiment, the data acquisition module is used to collect the sealing data of the long rod hot shear furnace corresponding to the workpiece to be processed, and send the sealing data to the server, and the server sends the sealing data to the intelligent testing module;

[0063] It should be specifically stated that the sealing data is the number of tests of the long rod hot shear furnace, the test duration and the test furnace pressure value of each test. In practice, the test furnace pressure value can be gradually increased until the test furnace pressure value reaches the upper limit of the pressure of the long rod hot shear furnace. At the same time, multiple time points are set during each test duration, and the test furnace pressure value is collected at the time point. The test duration starts when the long rod hot shear furnace reaches the corresponding test furnace pressure value, and the test ends when the test duration is reached;

[0064] The storage module is also used to store the test qualified data of the long rod hot shear furnace, and the test qualified module is data-connected with the intelligent test module, wherein the test qualified data is the voltage stabilization time corresponding to the long rod hot shear furnace in different furnace pressure value intervals, and the preset qualified rate of the long rod hot shear furnace;

[0065] The intelligent testing module is used to test the sealing condition of the long bar hot shear furnace corresponding to the workpiece to be processed. The specific testing process is as follows:

[0066] Set the test furnace pressure value of the long-bar hot shear furnace, and then obtain the test furnace pressure value of the long-bar hot shear furnace corresponding to the workpiece to be processed at different time points;

[0067] If the test furnace pressure values ​​corresponding to all time points are equal, the corresponding pressure stabilization time of the long rod hot shear furnace is obtained according to the furnace pressure value interval to which the test furnace pressure value belongs;

[0068] If the test duration corresponding to the test furnace pressure value is greater than or equal to the voltage stabilization time, the test result is recorded as a qualified test; if the test duration corresponding to the test furnace pressure value is less than the voltage stabilization time, the test result is recorded as an unqualified test;

[0069] If the corresponding test furnace pressure values ​​at different time points are not equal, then the time point is recorded as an abnormal time point, and the time from the previous time point to the abnormal time point and the time from the abnormal time point to the next time point are eliminated to obtain the test time of the long rod hot shear furnace after elimination. If the test time of the long rod hot shear furnace after elimination is greater than or equal to the voltage stabilization time, then the test result is recorded as a qualified test. If the test time of the long rod hot shear furnace after elimination is less than the voltage stabilization time, then the test result is recorded as an unqualified test.

[0070] Gradually increase the test furnace pressure value of the long rod hot shear furnace, and perform the test according to the above steps, and record the test results of each test;

[0071] The number of qualified tests of the long-bar hot shear furnace is counted and recorded as the qualified test number, and the qualified test number is compared with the test number to obtain the test qualified rate of the long-bar hot shear furnace;

[0072] If the test pass rate is greater than or equal to the preset pass rate, a test normal signal is generated; if the test pass rate is less than the preset pass rate, a test abnormal signal is generated;

[0073] The intelligent test module feeds back a normal test signal or an abnormal test signal to the server. If the server receives a normal test signal, it does not perform any operation. If the server receives an abnormal test signal, it sends it to the user terminal. The user terminal is used to check the long rod hot shear furnace after receiving the abnormal test signal.

[0074] After the test is completed, when the long rod hot shear furnace processes the workpiece to be processed, the data acquisition module is also used to collect the real-time temperature value of the long rod hot shear furnace when processing the workpiece to be processed, and send the real-time temperature value to the server, and the server sends the real-time temperature value to the temperature analysis module;

[0075] The temperature analysis module is used to analyze the temperature of the workpiece when the long rod hot shear furnace is processing the workpiece. The specific analysis process is as follows:

[0076] Obtain the real-time temperature value of the workpiece being processed in the long-bar hot shear furnace, and compare the real-time temperature value with the processing temperature value;

[0077] A. If the real-time temperature value at the current time point is equal to the processing temperature value, the real-time temperature value at the previous time point is obtained; when the real-time temperature value at the current time point is equal to the real-time temperature value at the previous time point, the duration from the previous time point to the current time point is not recorded; when the real-time temperature value at the current time point is greater than the real-time temperature value at the previous time point, the duration from the previous time point to the current time point is recorded as the temperature increase removal duration segment; when the real-time temperature value at the current time point is less than the real-time temperature value at the previous time point, the duration from the previous time point to the current time point is recorded as the temperature decrease removal duration segment;

[0078] Among them, the current time point and the previous time point are not the starting time points when the temperature value in the long-bar hot shear furnace reaches the processing temperature value;

[0079] B. If the real-time temperature value at the current time point is not equal to the processing temperature value, the real-time temperature value at the previous time point is obtained; wherein, neither the current time point nor the previous time point is the starting time point when the temperature value in the long bar hot shear furnace reaches the processing temperature value;

[0080] B1. When the real-time temperature at the previous time point is equal to the processing temperature value: when the real-time temperature value at the current time point is greater than the processing temperature value, the time from the previous time point to the current time point is recorded as the temperature increase removal time segment; when the real-time temperature value at the current time point is less than the processing temperature value, the time from the previous time point to the current time point is recorded as the temperature decrease removal time segment;

[0081] B2. The real-time temperature at the previous time point is not equal to the processing temperature value: when the real-time temperature value at the current time point is greater than the real-time temperature value at the previous time point, the time from the previous time point to the current time point is recorded as the temperature increase removal time segment; when the real-time temperature value at the current time point is less than the real-time temperature value at the previous time point, the time from the previous time point to the current time point is recorded as the temperature decrease removal time segment;

[0082] The duration of the cooling elimination time segment and the heating elimination time segment are counted separately;

[0083] If the duration of the cooling removal time segment exceeds the preset abnormal duration, a cooling abnormal signal is generated. If the duration of the cooling removal time segment does not exceed the preset abnormal duration, the duration of the cooling removal time segment is accumulated. If the total duration of the cooling removal time segment after accumulation exceeds the preset abnormal duration, a cooling abnormal signal is also generated. Otherwise, no operation is performed.

[0084] If the duration of the temperature increase rejection time segment exceeds the preset abnormal time segment, a temperature increase abnormal signal is generated. If the duration of the temperature increase rejection time segment does not exceed the preset abnormal time segment, the duration of the temperature increase rejection time segment is accumulated. If the total duration of the temperature increase rejection time segment after accumulation exceeds the preset abnormal time segment, a temperature increase abnormal signal is also generated. Otherwise, no operation is performed.

[0085] The intelligent analysis module feeds back the abnormal temperature increase signal or the abnormal temperature drop signal to the server, and the server sends the abnormal temperature increase signal or the abnormal temperature drop signal to the intelligent control module; the intelligent control module is used to control the processing temperature of the long rod hot shear furnace corresponding to the workpiece to be processed according to the abnormal temperature increase signal or the abnormal temperature drop signal;

[0086] In practice, after receiving a temperature increase abnormal signal, the temperature is increased according to the temperature increase value of the real-time temperature value and the processing temperature value, and after receiving a temperature decrease abnormal signal, the temperature is decreased according to the temperature decrease value of the real-time temperature value and the processing temperature value;

[0087] In this application, if corresponding calculation formulas appear, the above calculation formulas are all dimensionless and take their numerical calculations. The weight coefficients, proportional coefficients and other coefficients in the formulas are set to a result value obtained by quantifying each parameter. The size of the weight coefficient and the proportional coefficient can be determined as long as it does not affect the proportional relationship between the parameter and the result value.

[0088] Embodiment 2

[0089] Based on another concept of the same invention, please refer to Figure 2 As shown, a temperature automatic control and adjustment method suitable for a long rod hot shear furnace is proposed, comprising the following steps:

[0090] Step S101, inputting the workpiece number of the workpiece to be processed, analyzing the product conditions of the workpiece to be processed in the long rod hot shear furnace according to the workpiece number, and obtaining the processing temperature of the workpiece to be processed or the generated matching abnormal signal by analysis;

[0091] Step S102, if the analysis generates a matching abnormal signal, the processing temperature of the workpiece to be processed is input and set, and if the analysis obtains the processing temperature of the workpiece to be processed, the processing of the workpiece to be processed is performed according to the processing temperature;

[0092] Step S103, collecting the sealing data of the long rod hot shear furnace corresponding to the workpiece to be processed and the stored test qualified data of the long rod hot shear furnace, testing the sealing condition of the long rod hot shear furnace corresponding to the workpiece to be processed, and generating a normal test signal or an abnormal test signal.

[0093] Step S104, after the test is completed, when the long rod hot shear furnace processes the workpiece according to the processing temperature, real-time temperature values ​​of the workpiece when the long rod hot shear furnace processes the workpiece are collected in real time;

[0094] Step S105, analyzing the temperature of the workpiece when the long rod hot shear furnace is processing the workpiece, generating a temperature increase abnormal signal or a temperature drop abnormal signal, and controlling the processing temperature of the long rod hot shear furnace corresponding to the workpiece according to the temperature increase abnormal signal or the temperature drop abnormal signal.

[0095] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A temperature automatic control and regulation system suitable for a long rod hot shear furnace, characterized in that: It includes a data acquisition module, a temperature analysis module, an intelligent control module, a user terminal, a storage module, a product analysis module, an intelligent test module, an execution component and a server. The user terminal is used to input the workpiece number of the workpiece to be processed, and the workpiece number is sent to the product analysis module via the server; the storage module is used to store the processing temperature values ​​of the workpieces corresponding to different product numbers; The product analysis module is used to analyze the product conditions of the workpiece to be processed in the long rod hot shear furnace, and the processing temperature of the workpiece to be processed or the generated matching abnormality signal is fed back to the server. If the matching abnormality signal is generated, it is sent to the user terminal. The user terminal is used to input and set the processing temperature of the workpiece to be processed. If the processing temperature of the workpiece to be processed is obtained by analysis, it is sent to the execution component. The execution component is used to process the workpiece to be processed according to the processing temperature; The data acquisition module is used to collect the sealing data of the long rod hot shear furnace corresponding to the workpiece to be processed, and the sealing data is sent to the intelligent test module via the server; the storage module is also used to store the test qualified data of the long rod hot shear furnace; the intelligent test module is used to test the sealing condition of the long rod hot shear furnace corresponding to the workpiece to be processed, and the test generates a normal test signal or an abnormal test signal and feeds it back to the server. If a normal test signal is generated, no operation is performed. If a test abnormal signal is generated, it is sent to the user terminal, and the user terminal is used to view the long rod hot shear furnace; After the test is completed, the data acquisition module is also used to collect the real-time temperature value of the workpiece to be processed when the long rod hot shear furnace is processing the workpiece, and the real-time temperature value is sent to the temperature analysis module via the server; the temperature analysis module is used to analyze the temperature conditions of the workpiece to be processed when the long rod hot shear furnace is processing the workpiece, and the analysis generates a temperature increase abnormal signal or a temperature drop abnormal signal and feeds it back to the server, and the server sends the temperature increase abnormal signal or the temperature drop abnormal signal to the intelligent control module; the intelligent control module is used to control the processing temperature of the workpiece to be processed corresponding to the long rod hot shear furnace according to the temperature increase abnormal signal or the temperature drop abnormal signal.

2. The temperature automatic control and regulation system suitable for a long rod hot shear furnace according to claim 1, characterized in that: The analysis process of the product analysis module is as follows: Obtaining the workpiece number of the workpiece to be processed input by the user terminal; Then obtain different product numbers stored in the storage module; Use Chinese word segmentation technology to compare the workpiece number with the product number one by one; If the workpiece number matches any product number, the processing temperature corresponding to the product number is calibrated as the processing temperature of the workpiece to be processed; If the workpiece number does not match any of the product numbers, a match exception signal is generated.

3. The temperature automatic control and regulation system suitable for a long rod hot shear furnace according to claim 1, characterized in that: The sealing data are the number of tests in the long-bar hot shear furnace, the test duration for each test, and the test furnace pressure value; The test qualified data includes the pressure stabilization time of the long rod hot shear furnace corresponding to different furnace pressure value ranges, as well as the preset qualified rate of the long rod hot shear furnace.

4. The temperature automatic control and regulation system for a long rod hot shear furnace according to claim 3 is characterized in that: The testing process of the intelligent testing module is as follows: Set the test furnace pressure value of the long-bar hot shear furnace, and then obtain the test furnace pressure value of the long-bar hot shear furnace corresponding to the workpiece to be processed at different time points; If the test furnace pressure values ​​corresponding to all time points are equal, the corresponding pressure stabilization time of the long rod hot shear furnace is obtained according to the furnace pressure value interval to which the test furnace pressure value belongs; If the test time corresponding to the test furnace pressure value is greater than or equal to the voltage stabilization time, the test result is recorded as a qualified test. If the test time corresponding to the test furnace pressure value is less than the voltage stabilization time, the test result is recorded as an unqualified test.

5. The temperature automatic control and regulation system suitable for a long rod hot shear furnace according to claim 4, characterized in that: The testing process of the intelligent testing module also includes: If the corresponding test furnace pressure values ​​at different time points are not equal, then the time point is recorded as an abnormal time point, and the time from the previous time point to the abnormal time point and the time from the abnormal time point to the next time point are eliminated to obtain the test time of the long rod hot shear furnace after elimination. If the test time of the long rod hot shear furnace after elimination is greater than or equal to the voltage stabilization time, then the test result is recorded as a qualified test. If the test time of the long rod hot shear furnace after elimination is less than the voltage stabilization time, then the test result is recorded as an unqualified test. Gradually increase the test furnace pressure value of the long rod hot shear furnace, and perform the test according to the above steps, and record the test results of each test; The number of qualified tests of the long-bar hot shear furnace is counted and recorded as the qualified test number, and the qualified test number is compared with the test number to obtain the test qualified rate of the long-bar hot shear furnace; If the test pass rate is greater than or equal to the preset pass rate, a test normal signal is generated; if the test pass rate is less than the preset pass rate, a test abnormal signal is generated.

6. The temperature automatic control and regulation system for a long rod hot shear furnace according to claim 1 is characterized in that: The analysis process of the temperature analysis module is as follows: Obtain the real-time temperature value of the workpiece being processed in the long-bar hot shear furnace, and compare the real-time temperature value with the processing temperature value; If the real-time temperature value at the current time point is equal to the processing temperature value, then the real-time temperature value at the previous time point is obtained; When the real-time temperature value at the current time point is equal to the real-time temperature value at the previous time point, the time from the previous time point to the current time point will not be recorded. When the real-time temperature value at the current time point is greater than the real-time temperature value at the previous time point, the time from the previous time point to the current time point is recorded as the warming exclusion time segment. When the real-time temperature value at the current time point is less than the real-time temperature value at the previous time point, the time from the previous time point to the current time point is recorded as the cooling exclusion time segment.

7. The temperature automatic control and regulation system for a long rod hot shear furnace according to claim 6, characterized in that: The analysis process of the temperature analysis module also includes: If the real-time temperature value at the current time point is not equal to the processing temperature value, then obtain the real-time temperature value at the previous time point; When the real-time temperature at the previous time point is equal to the processing temperature value: when the real-time temperature value at the current time point is greater than the processing temperature value, the time from the previous time point to the current time point is recorded as the temperature increase removal time segment; when the real-time temperature value at the current time point is less than the processing temperature value, the time from the previous time point to the current time point is recorded as the temperature decrease removal time segment; The real-time temperature at the previous time point is not equal to the processing temperature value: when the real-time temperature value at the current time point is greater than the real-time temperature value at the previous time point, the time from the previous time point to the current time point is recorded as the temperature increase rejection time segment; when the real-time temperature value at the current time point is less than the real-time temperature value at the previous time point, the time from the previous time point to the current time point is recorded as the temperature decrease rejection time segment.

8. The temperature automatic control and regulation system for a long rod hot shear furnace according to claim 7, characterized in that: The analysis process of the temperature analysis module also includes: The duration of the cooling elimination time segment and the heating elimination time segment are counted separately; If the duration of the cooling removal time segment exceeds the preset abnormal duration, a cooling abnormal signal is generated. If the duration of the cooling removal time segment does not exceed the preset abnormal duration, the duration of the cooling removal time segment is accumulated. If the total duration of the cooling removal time segment after accumulation exceeds the preset abnormal duration, a cooling abnormal signal is also generated. Otherwise, no operation is performed. If the duration of the temperature increase exclusion time segment exceeds the preset abnormal time segment, a temperature increase abnormal signal is generated; if the duration of the temperature increase exclusion time segment does not exceed the preset abnormal time segment, the duration of the temperature increase exclusion time segment is accumulated; if the total accumulated duration of the temperature increase exclusion time segment exceeds the preset abnormal time segment, a temperature increase abnormal signal is also generated; otherwise, no operation is performed.

9. The temperature automatic control and regulation system for a long rod hot shear furnace according to claim 6, characterized in that: Neither the current time point nor the previous time point is the starting time point when the temperature value in the long rod hot shear furnace reaches the processing temperature value.

10. The temperature automatic control and regulation system for a long rod hot shear furnace according to claim 1, characterized in that: The control process of the intelligent control module is: If a temperature increase abnormal signal is received, the temperature is increased according to the temperature increase value between the real-time temperature value and the processing temperature value; If a temperature drop abnormal signal is received, the temperature is dropped according to the temperature drop value between the real-time temperature value and the processing temperature value.

Citation Information

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