Device for chopping and mixing raw materials of plant-based meat products
Through the power system-driven chopping device, poor fluidity and adhesion problems of plant-based meat products are solved, and uniform mixing of ingredients and improving flavor are achieved.
Patent Information
- Application Number
- CN202411350718.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing chopping device design is mainly aimed at traditional meats, and it is unable to effectively deal with poor fluidity and adhesion problems of plant-based meat products, resulting in uneven chopping and mixing of materials and poor flavor effect.
A power system-driven chopping device is designed, including a transmission box, a drive box, a motor, a chopping pot and a forward and reverse chopping shaft. The flexible rotation of the chopping pot is achieved through a transmission and reducer to ensure stirring. The blades are able to mix ingredients in a comprehensive way.
It reduces the overall cost, achieves even mixing of plant-based meat products and seasonings, prevents ingredients from getting stuck, and improves the flavor effect of the final product.
Smart Images
Figure CN119215747A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to food processing equipment, and in particular to a device for chopping and mixing plant-based meat product raw materials. Background Art
[0002] The chopping machine mainly uses the high-speed rotating chopping action of the chopping knife to chop meat blocks, minced meat, fat, etc. into meat fillings or meat paste, and at the same time mixes water and seasoning ingredients together into the required paste. At present, meat products processed with plant-based raw materials are increasingly recognized by consumers and gradually promoted. The processing method of plant-based meat products is roughly the same as that of traditional meat products, and chopping operations are also required. It is well known that the fiber structure of plant-based meat products has a looser taste and a shorter fiber structure than the muscle fiber structure of animals. In order to simulate the taste of the compact fiber structure of meat products, plant-based meat product processing usually requires puffing and hot pressing operations, but these operations are not conducive to the seasoning of the final product in the later stage. Therefore, it is necessary to use a traditional chopping and mixing device to scatter the original structure of the plant-based meat products, so as to facilitate the later seasoning operation and form the final product flavor. Existing chopping and mixing devices are all designed for traditional meat. The main drawback of these devices when used for processing plant-based meat products is that the overall fluidity of the compacted plant-based meat products after chopping and crushing is poor. In addition, the chopping pot of the traditional chopping and mixing device can only rotate in one direction. Under the high-speed rotation of the chopping knife, the plant-based meat products will adhere to the inner wall of the chopping pot along the rotation direction of the chopping pot after being crushed, thereby causing uneven chopping of the material and poor flavor effect. Summary of the invention
[0003] The purpose of the present invention is to provide a device for chopping and mixing plant-based meat product raw materials, which can effectively solve the problems existing in the background technology.
[0004] In order to solve the problems existing in the background technology, it includes a transmission box 1 and a driving box 2 installed on the transmission box 1, a motor 3 is installed inside the driving box 2, a chopping pot 4 is arranged on one side of the driving box 2, a chopping shaft 5 driven by the motor 3 is arranged on the side above the chopping pot 4, and a stirring blade 6 is installed on the end of the chopping shaft 5; the end of the chopping shaft 5 opposite to the stirring blade 6 extends into the driving box 2 and is rotatably connected and cooperated with the driving box 2 through a bearing seat, a first driven pulley 7 and a second driven pulley 8 are installed on the chopping shaft 5, the first driven pulley 7 and the driving pulley 9 are matched through belt transmission, and the driving pulley 9 is fixedly installed on the power output shaft end of the motor 3, the second driven pulley 8 and the third driven pulley 10 are matched through belt transmission, and the third driven pulley 10 is fixedly installed on a transmission shaft 11 that drives the chopping pot 4 to rotate, and the transmission shaft 11 is arranged in the transmission box 1 as a whole.
[0005] Both ends of the transmission shaft 11 are respectively equipped with mounting rods 12 that are rotatably connected to it. A bearing that can be rotatably connected to the transmission shaft 11 is embedded and installed on the mounting rod 12. One end of the transmission shaft 11 extends from the mounting rod 12 to dock with the power output shaft end of the reducer assembly 13. The reducer assembly 13 is fixedly installed in the transmission box 1.
[0006] A shaft tube 14 is installed at the power output shaft end of the reducer assembly 13, and a first active bevel gear 15 is installed at the end of the shaft tube 14. A key shaft 16 is provided inside the shaft tube 14 to slide with its axial clearance. One end of the key shaft 16 extends from the first active bevel gear 15 and is fixedly connected to the second active bevel gear 17. The second active bevel gear 17 is rotatably connected to the piston shaft end of the electric push rod 20, and the electric push rod 20 is fixedly installed in the transmission box 1.
[0007] A driven bevel gear 18 that can mesh with the first driving bevel gear 15 and the second driving bevel gear 17 is arranged between them. The driven bevel gear 18 is fixedly mounted on a driven shaft. The top of the driven shaft passes through a transmission box 1 that is rotatably connected with the driven shaft and is fixedly connected to the bottom of the chopping pot 4.
[0008] Due to the adoption of the above technical scheme, the present invention has the following beneficial effects: since the chopping pot and the chopping knife are both driven by a set of power systems, the overall cost is greatly reduced, and at the same time, the forward and reverse rotation of the chopping pot can be adjusted automatically according to the real-time chopping needs, and the forward and reverse rotation of the chopping pot can allow the chopping knife to mix the ingredients more comprehensively, especially when processing plant-based meat products with poor fluidity, the forward and reverse rotation can make the plant-based meat products and flavor seasonings mix more evenly; in addition, the forward and reverse rotation of the chopping pot can also prevent the ingredients from being stuck or stuck. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0010] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the key shaft in the present invention. DETAILED DESCRIPTION
[0011] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0012] See also Figure 1-2 , this specific embodiment is implemented by adopting the following technical scheme, which comprises a transmission box 1 and a driving box 2 installed on the transmission box 1, wherein a motor 3 is installed inside the driving box 2, a chopping pot 4 is arranged on one side of the driving box 2, a chopping shaft 5 driven by the motor 3 is arranged on the side above the chopping pot 4, and a stirring blade 6 is installed on the end of the chopping shaft 5; the end of the chopping shaft 5 opposite to the stirring blade 6 extends into the driving box 2 and is rotatably connected with the driving box 2 through a bearing seat, a first driven pulley 7 and a second driven pulley 8 are installed on the chopping shaft 5, the first driven pulley 7 and the driving pulley 9 are matched by belt transmission, and the driving pulley 9 is fixedly installed on the power output shaft end of the motor 3, the second driven pulley 8 and the third driven pulley 10 are matched by belt transmission, and the third driven pulley 10 is fixedly installed on a transmission shaft 11 that drives the chopping pot 4 to rotate, and the transmission shaft 11 is arranged in the transmission box 1 as a whole.
[0013] Both ends of the transmission shaft 11 are respectively equipped with mounting rods 12 that are rotatably connected to it. A bearing that can be rotatably connected to the transmission shaft 11 is embedded and installed on the mounting rod 12. One end of the transmission shaft 11 extends from the mounting rod 12 to dock with the power output shaft end of the reducer assembly 13. The reducer assembly 13 is fixedly installed in the transmission box 1.
[0014] A shaft tube 14 is installed at the power output shaft end of the reducer assembly 13, and a key shaft 16 is provided inside the shaft tube 14 to slide with its axial clearance. One end of the key shaft 16 extends out of the shaft tube 14 and is fixedly connected to a second active bevel gear 17. The second active bevel gear 17 is rotationally connected to the piston shaft end of the electric push rod 20. The electric push rod 20 is fixedly installed in the transmission box 1, and the first active bevel gear 15 is fixedly installed on the key shaft 16.
[0015] A driven bevel gear 18 that can mesh with the first driving bevel gear 15 and the second driving bevel gear 17 is arranged between them. The driven bevel gear 18 is fixedly mounted on a driven shaft. The top of the driven shaft passes through a transmission box 1 that is rotatably connected with the driven shaft and is fixedly connected to the bottom of the chopping pot 4.
[0016] The following is a further description of the method and principle of using the technical solution in this specific implementation method in conjunction with the accompanying drawings: During operation, the plant-based meat product is first put into the chopping pot 4, and then the motor 3 is started to drive the chopping shaft 5 to rotate, and the stirring blade 6 is used to chop and stir the plant-based meat product in the chopping pot 4. During the rotation process, the chopping shaft 5 drives the transmission shaft 11 to rotate in a belt transmission manner using the second driven pulley 8 and the third driven pulley 10. Since the chopping pot 4 does not require a higher speed, a reducer assembly 13 is installed at the end of the transmission shaft 11, and a shaft tube 14 and a first active bevel gear 15 installed at the power output shaft end of the reducer assembly 13 And the second active bevel gear 17 rotates together. Since the first active bevel gear 15 and the second active bevel gear 17 are respectively located on both sides of the driven bevel gear 18, when the first active bevel gear 15 is meshed with the driven bevel gear 18, it is assumed that the rotation direction of the chopping pot 4 is clockwise at this time. Under the drive of the electric push rod 20, the first active bevel gear 15 is disengaged from the driven bevel gear 18, and the second active bevel gear 17 is meshed with the driven bevel gear 18. At this time, the rotation direction of the chopping pot 4 is counterclockwise.
[0017] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A device for chopping plant-based meat raw materials, comprising a transmission box (1) and a drive box (2) mounted on the transmission box (1), wherein a motor (3) is installed inside the drive box (2), a chopping pot (4) is arranged on one side of the drive box (2), a chopping shaft (5) driven by the motor (3) is arranged on one side above the chopping pot (4), and a stirring blade (6) is installed at the end of the chopping shaft (5); characterized in that The end of the chopping shaft (5) opposite to the stirring blade (6) extends into the driving box (2) and is rotatably connected to the driving box (2) through a bearing seat. A first driven pulley (7) and a second driven pulley (8) are installed on the chopping shaft (5). The first driven pulley (7) and the driving pulley (9) are matched through a belt transmission. The driving pulley (9) is fixedly installed on the power output shaft end of the motor (3). The second driven pulley (8) and the third driven pulley (10) are matched through a belt transmission. The third driven pulley (10) is fixedly installed on a transmission shaft (11) that drives the chopping pot (4) to rotate. The transmission shaft (11) is arranged in its entirety in the transmission box (1).
2. The device for chopping plant-based meat product raw materials according to claim 1, characterized in that Both ends of the transmission shaft (11) are respectively provided with mounting rods (12) rotatably connected thereto, and a bearing rotatably connected to the transmission shaft (11) is embedded and installed on the mounting rod (12). One end of the transmission shaft (11) extends out of the mounting rod (12) and docks with the power output shaft end of a reducer assembly (13), and the reducer assembly (13) is fixedly installed in the transmission box (1).
3. The device for chopping plant-based meat product raw materials according to claim 1, characterized in that The power output shaft end of the reducer assembly (13) is equipped with a shaft tube (14), the end of which is equipped with a first active bevel gear (15), the interior of the shaft tube (14) is provided with a key shaft (16) which is slidably matched with the axial clearance of the shaft tube (14), one end of the key shaft (16) extends out of the first active bevel gear (15) and is fixedly connected to a second active bevel gear (17), the second active bevel gear (17) is rotatably connected to the piston shaft end of an electric push rod (20), and the electric push rod (20) is fixedly installed in the transmission box (1).
4. The device for chopping plant-based meat product raw materials according to claim 1, characterized in that A driven bevel gear (18) that can mesh with the first driving bevel gear (15) and the second driving bevel gear (17) is provided between them, and the driven bevel gear (18) is fixedly mounted on a driven shaft, and the top of the driven shaft passes through a transmission box (1) that is rotatably connected with the driven shaft and is fixedly connected to the bottom of the chopping pot (4).