A wind turbine blade glass fiber pyrolysis device and method

By using pneumatic discharge mechanism, spiral guide assembly, heat homogenization mechanism and blowing assembly in the wind power blade pyrolysis device, the problems of low pyrolysis efficiency and low pyrolysis of fine materials in the existing devices are solved, and rapid temperature increase and uniform pyrolysis of fine materials are achieved, improving the pyrolysis efficiency and gas discharge efficiency.

CN119215781BActive Publication Date: 2025-05-09SHANGHAI DONGHAI WIND POWER CO LTD +1
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Patent Information

Application Number
CN202411732852.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-05-09
Estimated Expiration
2044-11-29

AI Technical Summary

Technical Problem

In the existing wind power blade pyrolysis devices, the vortex heating plate occupies a lot of furnace content, low pyrolysis efficiency, and accumulation of fine materials makes it difficult to discharge the mixed gas, low turnover efficiency, and it is difficult to evenly contact the heating medium.

Method used

A wind power blade glass fiber pyrolysis device is designed, and the fine material is quickly transported into the pyrolysis furnace using a pneumatic discharge mechanism and a spiral guide assembly. The fine material is uniformly dispersed and circulated by a heat homogenization mechanism. The blowing component is used to blow nitrogen to blow it into the pyrolysis furnace to promote pyrolysis and gas discharge.

Benefits of technology

It improves the rapid temperature increase and pyrolysis efficiency of the fine material, shortens the pyrolysis time, increases the amount of single pyrolysis, improves the uniform heating of the fine material and the timely discharge of the pyrolysis gas, and improves the overall pyrolysis efficiency.

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Abstract

The present invention discloses a wind turbine blade glass fiber pyrolysis device and method, which belongs to the field of pyrolysis technology, and includes a base; a combustion furnace and a pyrolysis furnace are fixedly installed on the upper side of the base; a pneumatic feeding mechanism and a heat equalization mechanism are installed on the upper side of the combustion furnace and inside the pyrolysis furnace; a discharging assembly is installed inside the base; the pneumatic feeding mechanism includes a pneumatic assembly and a spiral material guide assembly, and the heat equalization mechanism includes a dispersion assembly, a circulation assembly and a blowing assembly; the blowing assembly is connected to the pneumatic assembly. Through the above-mentioned method, the pneumatic assembly and the spiral material guide assembly can quickly increase the temperature of the fine material, thereby facilitating the rapid increase of the temperature of the fine material to the pyrolysis temperature, and reducing the time for the fine material to be increased to the temperature required for pyrolysis; at the same time, the waste heat generated by the combustion in the combustion furnace is recycled and utilized through the pneumatic assembly; the dispersion assembly and the circulation assembly evenly disperse the fine material to a position close to the inner wall of the pyrolysis furnace, and circulate the fine material in the furnace, further improving the pyrolysis efficiency.
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Description

Technical Field

[0001] The present invention relates to the field of pyrolysis technology, and in particular to a device and method for pyrolyzing glass fibers of wind turbine blades. Background Art

[0002] The blades of wind turbines are mainly made of materials such as fiberglass and epoxy resin, which have the characteristics of low density, high strength and corrosion resistance. However, this also increases the difficulty of recycling wind turbine blades. The main method of blade recycling is to crush the blades and then heat them indirectly, so that the fine materials reach the pyrolysis temperature and maintain the corresponding temperature for a period of time until the macromolecular substances in the fine materials are cracked.

[0003] For example, Chinese patent CN118027999B discloses a waste fan blade pyrolysis treatment device and pyrolysis method. The device pushes the waste fan blade fragments into a tank by upper and lower layers and differential reverse rotation, uses a vortex heating plate to separate and heat the fine materials, and increases the contact area between the fine materials by stirring.

[0004] However, while the vortex heating plate increases the contact area between the fine material and the heat medium, the vortex heating plate occupies more furnace volume, and the single pyrolysis amount is small, which affects the pyrolysis efficiency; and the fine material accumulates in the heating plate, and the mixed gas produced by the pyrolysis is difficult to discharge in time; at the same time, the turning plate between the vortex heating plates can only turn the fine material in a smaller range at a time, and the turning efficiency is low, and it is difficult to make the fine material and the heating medium contact evenly in time.

[0005] Based on this, the present invention designs a wind turbine blade glass fiber pyrolysis device and method to solve the above problems. Summary of the invention

[0006] In view of the above-mentioned shortcomings of the prior art, the present invention provides a wind turbine blade glass fiber pyrolysis device and method.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A wind turbine blade glass fiber pyrolysis device comprises a base;

[0009] A combustion furnace and a pyrolysis furnace are fixedly installed on the upper side of the base, and the pyrolysis furnace is located inside the combustion furnace; a combustion furnace pipe is fixedly installed on the top of the combustion furnace; a discharge port is opened at the bottom of the pyrolysis furnace, and a pyrolysis gas pipe is fixedly installed on the upper side of the pyrolysis furnace, and the pyrolysis gas pipe passes through the combustion furnace and is connected to the pyrolysis gas treatment device;

[0010] The upper side of the combustion furnace and the inner top of the pyrolysis furnace are equipped with a pneumatic feeding mechanism for rapid heating and feeding of fine materials;

[0011] The pneumatic feeding mechanism includes a pneumatic component and a spiral feeding component. The pneumatic component for conveying and heating fine materials is installed on the upper side of the combustion furnace. The spiral feeding component for extending the contact time between the fine materials and the hot gas and feeding is installed between the outer top of the combustion furnace and the inner top of the pyrolysis furnace.

[0012] The top of the combustion furnace and the interior of the pyrolysis furnace are equipped with a heat distribution mechanism for dispersing fine materials and for evenly heating the materials in the pyrolysis furnace;

[0013] The heat equalization mechanism includes a dispersion component, a circulation component and a blowing component. The top of the combustion furnace and the interior of the pyrolysis furnace are equipped with a dispersion component for evenly dispersing the fine material. The output end of the dispersion component and the interior of the pyrolysis furnace are equipped with a circulation component for evenly heating the fine material. The combustion furnace and the pyrolysis furnace are equipped with a blowing component for discharging the nitrogen that has been reheated between the combustion furnace and the pyrolysis furnace. The blowing component is connected to the pneumatic component.

[0014] The spiral material guide assembly is located above the dispersing position of the dispersing assembly;

[0015] A discharge assembly for discharging pyrolyzed solid materials is installed inside the base.

[0016] Furthermore, the pneumatic component includes a nitrogen manufacturing machine, a booster pump, a heat exchange box, a first heat exchange tube, a first delivery pipe and a pipeline. The heat exchange box is fixedly installed on the upper side of the combustion furnace, and the side of the heat exchange box is connected with the interior of the combustion furnace through the combustion furnace tube. A smoke exhaust port is opened on the top of the heat exchange box, and the first heat exchange tube is fixedly installed inside the heat exchange box; the first heat exchange tube is provided with an air inlet end and two air outlet ends; the nitrogen manufacturing machine and the booster pump are arranged on the side of the base, the air outlet of the nitrogen manufacturing machine is connected with the air inlet of the booster pump through a pipeline, and the air outlet of the booster pump is connected with one end of the pipeline; the other end of the pipeline passes through the heat exchange box and is connected with the air inlet end of the first heat exchange tube; one end of the first delivery tube is connected with an air outlet end of the first heat exchange tube; the other end of the first delivery tube passes through the heat exchange box and is connected with the spiral material guide assembly.

[0017] Furthermore, the spiral material guide assembly includes a feed box, a feed pipe, an arc plate and a spiral feed pipe. The feed box is fixedly installed on the top of the combustion furnace, and the other end of the first conveying pipe is connected with the air inlet end of the feed box through a control valve; a feed pipe for feeding fine materials is fixedly installed on the upper side of the feed box; the air outlet end of the feed box is connected with the upper end of the spiral feed pipe, and the spiral feed pipe is fixedly installed on the upper side of the combustion furnace and the pyrolysis furnace; the lower end of the spiral feed pipe passes through the combustion furnace and the pyrolysis furnace; an arc plate is fixedly installed on one side of the feed box close to the first conveying pipe; the spiral feed pipe is located above the dispersion position of the dispersion assembly.

[0018] Furthermore, the dispersion component includes a motor, a rotating shaft, a conical panel and a bulk plate. The motor is fixedly installed on the upper side of the combustion furnace, the output end of the motor passes through the combustion furnace and the pyrolysis furnace and is fixedly connected to the conical panel, and the bottom of the conical panel is fixedly connected to the upper end of the rotating shaft; the top of the conical panel is evenly and evenly fixedly installed with bulk plates in a circular array; the lower end of the spiral feed pipe is located between the inner top of the pyrolysis furnace and the bulk plate, and the spiral feed pipe is located directly above the conical panel.

[0019] Furthermore, the circulation component includes a spiral blade, a support frame and a straight cylinder. The spiral blade is fixedly installed on the lower side of the rotating shaft, the support frame is fixedly installed inside the pyrolysis furnace, and the straight cylinder is fixedly installed in the middle of the support frame; and the straight cylinder is located on the outside of the spiral blade; the outer diameter of the straight cylinder is smaller than the diameter of the conical panel.

[0020] Furthermore, the blowing assembly includes a second delivery pipe, a second heat exchange pipe, an annular pipe, a vertical pipe and an air injection hole. One end of the second delivery pipe is connected to the other air outlet end of the first heat exchange pipe, and the other end of the second delivery pipe is connected to one end of the second heat exchange pipe after passing through the heat exchange box; the other end of the second heat exchange pipe passes through the combustion furnace and the pyrolysis furnace to be connected to the annular pipe, and the main body of the second heat exchange pipe is located between the combustion furnace and the pyrolysis furnace; the annular pipe is fixedly installed in the middle of the straight cylinder, and multiple vertical pipes are fixedly installed in the straight holes opened in the annular pipe; multiple vertical pipes are evenly distributed in a circular array on the annular pipe at equal intervals; multiple air injection holes are evenly opened on the vertical pipe at equal intervals; the second delivery pipe is connected to the vertical pipe through a control valve, the second heat exchange pipe and the annular pipe.

[0021] Furthermore, the discharging assembly includes a pushing assembly and a bin door assembly, the pushing assembly is installed inside the base, and the bin door assembly is installed on the side of the base.

[0022] Furthermore, the pushing assembly includes a discharge bin, a pushing cylinder, a pushing plate and a sliding plate. A discharge bin is opened on the lower side of the base, and the discharge bin is aligned with the discharge port; a pushing cylinder is fixedly installed inside the base, and a pushing plate is fixedly installed at the output end of the pushing cylinder, and the push plate slides in the discharge bin; a sliding plate is fixedly installed on the top of the push plate, and the sliding plate slides in fit with the bottom of the discharge port.

[0023] Furthermore, the warehouse door assembly includes a slot, a warehouse door, a mounting plate and an electric push rod. A slot is opened on the side of the base away from the push cylinder, and the warehouse door is inserted into the slot; a mounting plate is fixedly installed on the top of the warehouse door; the electric push rod is fixedly installed on the side of the base, and the output end of the electric push rod is fixedly connected to the mounting plate.

[0024] In order to better achieve the purpose of the present invention, the present invention also provides a method for using a wind turbine blade glass fiber pyrolysis device, comprising the following steps:

[0025] Step 1: Ignite the combustion furnace to indirectly heat the pyrolysis furnace; the nitrogen produced by the nitrogen generator is pressurized by the booster pump and then transported to the first heat exchange tube; the flue gas and heat flow generated by the combustion in the combustion furnace are transported to the heat exchange box through the combustion furnace tube, and the residual heat of the flue gas in the heat exchange box is heat exchanged through the first heat exchange tube, thereby heating the nitrogen in the first heat exchange tube; the nitrogen heated in the first heat exchange tube is transported to the feed box through the first delivery tube;

[0026] Step 2: The fine materials crushed by the fan blades are delivered to the feeding box through the feeding pipe, and the heated nitrogen in the first delivery pipe blows the fine materials in the feeding box to the spiral feeding pipe between the combustion furnace and the pyrolysis furnace. The fine materials in the spiral feeding pipe between the combustion furnace and the pyrolysis furnace are preheated for a long time by the heated nitrogen; then the fine materials fall onto the cone panel in the pyrolysis furnace;

[0027] Step 3: The motor drives the cone panel to rotate, and the fine materials on the cone panel are dispersed to the surroundings under the action of centrifugal force. The fine materials fall from the cone panel and move downward along the inner wall of the pyrolysis furnace to accumulate until the fine materials move to the inner bottom of the pyrolysis furnace. The fine materials at the bottom edge of the pyrolysis furnace pass through the lower side of the straight tube and move to the bottom of the spiral blade inside the straight tube;

[0028] Step 4: The rotating shaft then drives the spiral blade, and the spiral blade cooperates with the straight cylinder to drive the fine material upward until the fine material on the spiral blade is separated from the top of the straight cylinder, and then the fine material is separated from the spiral blade outward; thereby driving the fine material in the pyrolysis furnace to circulate from top to bottom and from inside to outside;

[0029] Step 5: The nitrogen heated in the first heat exchange tube is transported to the second heat exchange tube through the second transport pipe. The nitrogen in the second heat exchange tube is heated again between the combustion furnace and the pyrolysis furnace and then transported to the annular tube. The heated nitrogen is transported to multiple vertical tubes through the annular tube and then blown out through the jet holes. The fine material inside the pyrolysis furnace is heated, and the pyrolysis mixed gas generated by the pyrolysis of the fine material is driven to be discharged through the pyrolysis gas pipe.

[0030] Step 6: After the pyrolysis is completed, the push cylinder drives the slide plate to move through the push plate, so that the slide plate no longer blocks the discharge of the solid material after pyrolysis; the solid material after pyrolysis is discharged into the discharge bin through the discharge port, and the push cylinder pushes the solid material through the push plate; the electric push rod drives the bin door to lift through the mounting plate to push out the solid material.

[0031] The present invention has the following beneficial effects:

[0032] 1. The fan blade fine material after crushing is delivered to the spiral material guide assembly, and the fine material is transported to the interior of the pyrolysis furnace through the pneumatic assembly and the spiral material guide assembly; in this process, the temperature of the fine material is quickly increased by the pneumatic assembly and the spiral material guide assembly, so that the temperature of the fine material is quickly increased to the pyrolysis temperature, and the time for the fine material to be increased to the temperature required for pyrolysis is shortened without reducing the volume of the furnace; the pyrolysis furnace can accommodate more fine materials, the single pyrolysis amount is large, and the pyrolysis efficiency of the fine materials is improved;

[0033] 2. The spiral material guide assembly transports the fine material to the dispersion assembly, and the dispersion assembly evenly disperses the fine material to a position near the inner wall of the pyrolysis furnace. The dispersed fine material first contacts the pyrolysis furnace with a higher inner wall temperature, which helps the fine material to heat up, and then flows to the straight cylinder; then the fine material in the middle of the lower side of the pyrolysis furnace is lifted upward by the circulation assembly and dispersed to the inner wall of the pyrolysis furnace, thereby improving the uniformity of the heating of the fine material and making the fine material in the pyrolysis furnace surge from the middle to the outside, which helps the fine material in the pyrolysis furnace to be evenly pyrolyzed, avoids prolonging the pyrolysis time due to the insufficient temperature of the fine material in the middle, and helps to reduce energy consumption. At the same time, the mixed gas generated by the pyrolysis of the fine material is released through the pyrolysis gas pipe in time;

[0034] 3. The waste heat generated by the combustion in the combustion furnace is recovered by the pneumatic component, which saves energy while heating the airflow in the pneumatic component used to transport fine materials to preheat the fine materials; the gas in the pneumatic component is transported to the blowing component, and the gas in the blowing component is heated again by the combustion furnace and evenly blown to the inside of the pyrolysis furnace to heat the fine materials in the middle of the pyrolysis furnace. At the same time, the airflow drives the fine materials to surge, further accelerating the release of the mixed gas produced by pyrolysis through the pyrolysis gas pipe; thereby further improving the pyrolysis efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0036] Figure 1 A three-dimensional view of a wind turbine blade glass fiber pyrolysis device according to the present invention Figure 1 ;

[0037] Figure 2 It is a front view of a wind turbine blade glass fiber pyrolysis device of the present invention;

[0038] Figure 3 It is a right side view of a wind turbine blade glass fiber pyrolysis device of the present invention;

[0039] Figure 4 For along Figure 3 Section view in the AA direction;

[0040] Figure 5 A three-dimensional view of a wind turbine blade glass fiber pyrolysis device according to the present invention Figure 2 ;

[0041] Figure 6 This is a three-dimensional diagram of a wind turbine blade glass fiber pyrolysis device of the present invention after removing some of the obstructions of the combustion furnace and the pyrolysis furnace;

[0042] Figure 7 is a schematic diagram of the first heat exchange tube and its connection structure;

[0043] Figure 8 It is a schematic diagram of the spiral feeding pipe and its connection structure;

[0044] Fig. 9 for Figure 4 Enlarged view of point B in the middle.

[0045] The numbers in the figure represent:

[0046] 1. Base; 2. Combustion furnace; 21. Combustion furnace pipe; 3. Pyrolysis furnace; 31. Pyrolysis gas pipe; 32. Discharge port; 4. Pneumatic feeding mechanism; 41. Pneumatic assembly; 411. Nitrogen generator; 412. Booster pump; 413. Heat exchange box; 414. First heat exchange pipe; 415. First conveying pipe; 416. Pipeline; 42. Spiral guide assembly; 421. Feeding box; 422. Feeding pipe; 423. Arc plate; 424. Spiral feeding pipe; 5. Heat equalization mechanism; 51. Dispersion assembly; 511. Motor; 512. Rotating shaft; 513, cone panel; 514, bulk plate; 52, circulation assembly; 521, spiral blade; 522, support frame; 523, straight cylinder; 53, blowing assembly; 531, second conveying pipe; 532, second heat exchange pipe; 533, annular pipe; 534, vertical pipe; 535, jet hole; 6, discharging assembly; 61, pushing assembly; 611, discharging bin; 612, pushing cylinder; 613, pushing plate; 614, sliding plate; 62, bin door assembly; 621, slot; 622, bin door; 623, mounting plate; 624, electric push rod. DETAILED DESCRIPTION

[0047] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0048] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0049] Example 1: Please refer to Figure 1-Figure 6 , a wind turbine blade glass fiber pyrolysis device, comprising a base 1;

[0050] A combustion furnace 2 and a pyrolysis furnace 3 are fixedly installed on the upper side of the base 1, and the pyrolysis furnace 3 is located inside the combustion furnace 2; a combustion furnace pipe 21 is fixedly installed on the top of the combustion furnace 2; a discharge port 32 is opened at the bottom of the pyrolysis furnace 3, and a pyrolysis gas pipe 31 is fixedly installed on the upper side of the pyrolysis furnace 3, and the pyrolysis gas pipe 31 passes through the combustion furnace 2 and is connected to the pyrolysis gas processing device;

[0051] The upper side of the combustion furnace 2 and the inner top of the pyrolysis furnace 3 are equipped with a pneumatic feeding mechanism 4 for fast heating and feeding of fine materials;

[0052] The pneumatic feeding mechanism 4 includes a pneumatic component 41 and a spiral material guide component 42. The pneumatic component 41 for conveying and heating fine materials is installed on the upper side of the combustion furnace 2. The spiral material guide component 42 for extending the contact time between the fine materials and the hot gas and feeding is installed between the outer top of the combustion furnace 2 and the inner top of the pyrolysis furnace 3.

[0053] A heat equalization mechanism 5 is installed on the top of the combustion furnace 2 and inside the pyrolysis furnace 3 for distributing fine materials and for uniformly heating the materials in the pyrolysis furnace 3;

[0054] The heat equalization mechanism 5 includes a dispersion component 51, a circulation component 52 and a blowing component 53. The dispersion component 51 for uniformly dispersing the fine material is installed at the top of the combustion furnace 2 and inside the pyrolysis furnace 3. The circulation component 52 for uniformly heating the fine material is installed at the output end of the dispersion component 51 and inside the pyrolysis furnace 3. The blowing component 53 for discharging the nitrogen that has been reheated between the combustion furnace 2 and the pyrolysis furnace 3 is installed inside the combustion furnace 2 and the pyrolysis furnace 3. The blowing component 53 is connected to the pneumatic component 41.

[0055] The spiral material guiding component 42 is located above the dispersing position of the dispersing component 51;

[0056] A discharge assembly 6 for discharging the pyrolyzed solid material is installed inside the base 1 .

[0057] The pyrolysis gas treatment device comprises a bag filter for filtering solid impurities in the pyrolysis gas and an oil-gas separator for separating gas and vaporized oil in the pyrolysis gas.

[0058] In this embodiment, when the wind turbine blade glass fiber pyrolysis device is working normally, the combustion furnace 2 is ignited to indirectly heat the pyrolysis furnace 3; the crushed fan blade fine material is delivered to the spiral material guide component 42, and the fine material is transported to the inside of the pyrolysis furnace 3 through the pneumatic component 41 and the spiral material guide component 42; in this process, the temperature of the fine material is quickly increased by the pneumatic component 41 and the spiral material guide component 42, and the time for the fine material to be increased to the temperature required for pyrolysis is shortened without reducing the volume of the furnace; the pyrolysis furnace 3 can accommodate more fine material, the single pyrolysis amount is large, and the pyrolysis efficiency of the fine material is improved;

[0059] The fine material is transported into the pyrolysis furnace 3 by the spiral material guide assembly 42 and then falls onto the dispersion assembly 51, and the dispersion assembly 51 evenly disperses the fine material to a position near the inner wall of the pyrolysis furnace 3; the dispersed fine material first contacts the inner wall of the pyrolysis furnace 3 with a higher temperature in the furnace, which helps to heat up the fine material, and the fine material in the middle of the lower side of the pyrolysis furnace 3 is lifted upward by the circulation assembly 52 and then dispersed toward the inner wall of the pyrolysis furnace 3, thereby improving the uniformity of heating of the fine material, and at the same time, the fine material in the pyrolysis furnace 3 is in a state of surging from the middle to the outside, which helps to evenly pyrolyze the fine material in the pyrolysis furnace 3, avoids prolonging the pyrolysis time due to the insufficient temperature of the fine material in the middle, and helps to reduce energy consumption. At the same time, the mixed gas generated by the pyrolysis of the fine material is released in time through the pyrolysis gas pipe 31;

[0060] The waste heat generated by the combustion in the combustion furnace 2 is recovered by the pneumatic component 41, which saves energy while heating the airflow used to transport fine materials in the pneumatic component 41 to preheat the fine materials; the gas in the pneumatic component 41 is transported to the blowing component 53, and the gas in the blowing component 53 is heated again by the combustion furnace 2 and then evenly blown to the inside of the pyrolysis furnace 3, thereby heating the fine materials in the middle of the pyrolysis furnace 3; at the same time, the airflow drives the fine materials to surge, further accelerating the release of the mixed gas produced by pyrolysis through the pyrolysis gas pipe 31, thereby further improving the pyrolysis efficiency; after the pyrolysis is completed, the pushing component 61 is operated to discharge the fine materials in the pyrolysis furnace 3 into the pushing component 61 through the discharge port 32, the bin door component 62 is opened, and then the solid materials are discharged through the pushing component 61.

[0061] Embodiment 2: Figure 1-Figure 9As shown, as a preferred embodiment of the present invention, the pneumatic assembly 41 includes a nitrogen generator 411, a booster pump 412, a heat exchange box 413, a first heat exchange pipe 414, a first delivery pipe 415 and a pipeline 416. The heat exchange box 413 is fixedly installed on the upper side of the combustion furnace 2. The side of the heat exchange box 413 is connected to the inside of the combustion furnace 2 through the combustion furnace pipe 21. A smoke exhaust port is opened on the top of the heat exchange box 413. The first heat exchange pipe 414 is fixedly installed inside the heat exchange box 413; the first heat exchange pipe 414 is provided with an air inlet end and two outlet ends. Gas end; a nitrogen generator 411 and a booster pump 412 are arranged on the side of the base 1, the gas outlet of the nitrogen generator 411 is connected with the gas inlet of the booster pump 412 through the pipeline 416, and the gas outlet of the booster pump 412 is connected with one end of the pipeline 416; the other end of the pipeline 416 passes through the heat exchange box 413 and is connected with the gas inlet end of the first heat exchange tube 414; one end of the first delivery pipe 415 is connected with an outlet end of the first heat exchange tube 414; the other end of the first delivery pipe 415 passes through the heat exchange box 413 and is connected with the spiral material guide assembly 42.

[0062] The spiral material guide assembly 42 includes a feed box 421, a feed pipe 422, an arc plate 423 and a spiral feed pipe 424. The feed box 421 is fixedly installed on the top of the combustion furnace 2, and the other end of the first conveying pipe 415 is connected to the air inlet end of the feed box 421 through a control valve; a feed pipe 422 for feeding fine materials is fixedly installed on the upper side of the feed box 421; the air outlet end of the feed box 421 is connected to the upper end of the spiral feed pipe 424, and the spiral feed pipe 424 is fixedly installed on the upper side of the combustion furnace 2 and the pyrolysis furnace 3; the lower end of the spiral feed pipe 424 passes through the combustion furnace 2 and the pyrolysis furnace 3; an arc plate 423 is fixedly installed on one side of the feed box 421 close to the first conveying pipe 415; the spiral feed pipe 424 is located above the dispersion position of the dispersion assembly 51.

[0063] The dispersion component 51 includes a motor 511, a rotating shaft 512, a conical panel 513 and a bulk plate 514. The motor 511 is fixedly installed on the upper side of the combustion furnace 2. The output end of the motor 511 passes through the combustion furnace 2 and the pyrolysis furnace 3 and is fixedly connected to the conical panel 513. The bottom of the conical panel 513 is fixedly connected to the upper end of the rotating shaft 512. The bulk plates 514 are evenly fixedly installed on the top of the conical panel 513 in a circular array at equal intervals. The lower end of the spiral feed pipe 424 is located between the inner top of the pyrolysis furnace 3 and the bulk plate 514, and the spiral feed pipe 424 is located directly above the conical panel 513.

[0064] The circulation component 52 includes a spiral blade 521, a support frame 522 and a straight cylinder 523. The spiral blade 521 is fixedly installed on the lower side of the rotating shaft 512, the support frame 522 is fixedly installed inside the pyrolysis furnace 3, and the straight cylinder 523 is fixedly installed in the middle of the support frame 522; and the straight cylinder 523 is located on the outside of the spiral blade 521; the outer diameter of the straight cylinder 523 is smaller than the diameter of the conical panel 513.

[0065] The blowing assembly 53 includes a second delivery pipe 531, a second heat exchange pipe 532, an annular pipe 533, a vertical pipe 534 and an air injection hole 535. One end of the second delivery pipe 531 is connected to the other air outlet end of the first heat exchange pipe 414, and the other end of the second delivery pipe 531 passes through the heat exchange box 413 and is connected to one end of the second heat exchange pipe 532; the other end of the second heat exchange pipe 532 passes through the combustion furnace 2 and the pyrolysis furnace 3 and is connected to the annular pipe 533, and the main body of the second heat exchange pipe 532 is located between the combustion furnace 2 and the pyrolysis furnace 3; the annular pipe 533 is fixedly installed in the middle of the straight cylinder 523, and a plurality of vertical pipes 534 are fixedly installed in the straight holes opened in the annular pipe 533; the plurality of vertical pipes 534 are evenly distributed in a circular array on the annular pipe 533 at equal intervals; a plurality of air injection holes 535 are evenly opened on the vertical pipe 534 at equal intervals; the second delivery pipe 531 is connected to the vertical pipe 534 through a control valve, the second heat exchange pipe 532 and the annular pipe 533.

[0066] In this embodiment, when the pneumatic feeding mechanism 4 and the heat equalizing mechanism 5 work normally, the nitrogen produced by the nitrogen generator 411 is pressurized by the booster pump 412 and then transported to the first heat exchange tube 414 in the heat exchange box 413 through the pipeline 416; the flue gas and heat flow generated by the combustion in the combustion furnace 2 are transported to the heat exchange box 413 through the combustion furnace pipe 21, and then discharged through the top of the heat exchange box 413; in this process, the residual heat of the flue gas in the heat exchange box 413 is heat exchanged through the first heat exchange tube 414, thereby heat exchange of the first heat exchange tube 414 is reduced. 4 is heated; the nitrogen heated in the first heat exchange tube 414 is transported to the feeding box 421 through the first conveying pipe 415; the fine material after the fan blades are crushed is delivered to the feeding box 421 through the feeding pipe 422, and the nitrogen heated in the first conveying pipe 415 blows the fine material in the feeding box 421 to the spiral feeding pipe 424 between the combustion furnace 2 and the pyrolysis furnace 3, and the spiral feeding pipe 424 is heated between the combustion furnace 2 and the pyrolysis furnace 3, thereby preheating the fine material in the spiral feeding pipe 424;

[0067] The fine material preheated by the spiral discharge pipe 424 falls onto the conical panel 513 in the pyrolysis furnace 3; the motor 511 drives the conical panel 513 to rotate through the rotating shaft 512, and the fine material on the conical panel 513 is dispersed to the surroundings under the action of centrifugal force, so that the fine material falling on the conical panel 513 is evenly dispersed to the inner wall of the pyrolysis furnace 3; the fine material falls from the conical panel 513 and moves downward along the inner wall of the pyrolysis furnace 3 and accumulates until the fine material moves to the inner bottom of the pyrolysis furnace 3, and then the fine material passes through the lower side of the straight cylinder 523 and moves to the middle of the inner bottom of the pyrolysis furnace 3, and then the fine material is driven to be lifted upward by the spiral blade 521 until the fine material on the spiral blade 521 is separated from the top of the straight cylinder 523, and the fine material is separated from the spiral blade 521 from the middle to the outside; thereby driving the fine material in the pyrolysis furnace 3 to circulate from top to bottom and from inside to outside;

[0068] During this process, the nitrogen heated in the first heat exchange tube 414 is transported to the second heat exchange tube 532 through the second transport pipe 531, and the nitrogen in the second heat exchange tube 532 is heated again between the combustion furnace 2 and the pyrolysis furnace 3 and then transported to the annular tube 533, and the heated nitrogen is transported to the multiple vertical tubes 534 through the annular tube 533, and then blown out through the jet holes 535; the heated nitrogen ejected from the jet holes 535 heats the fine material inside the pyrolysis furnace 3, while driving the fine material in the pyrolysis furnace 3 to move, and then drives the pyrolysis mixed gas generated by the pyrolysis of the fine material to be discharged through the pyrolysis gas pipe 31.

[0069] Embodiment 3: Figure 1-Figure 4 , Figure 6 and Fig. 9 As shown, as a preferred embodiment of the present invention, the discharging assembly 6 includes a pushing assembly 61 and a bin door assembly 62 , the pushing assembly 61 is installed inside the base 1 , and the bin door assembly 62 is installed on the side of the base 1 .

[0070] The pushing assembly 61 includes a discharge bin 611, a pushing cylinder 612, a pushing plate 613 and a sliding plate 614. A discharge bin 611 is opened on the lower side of the base 1, and the discharge bin 611 is aligned with the discharge port 32; a pushing cylinder 612 is fixedly installed inside the base 1, and a pushing plate 613 is fixedly installed at the output end of the pushing cylinder 612, and the pushing plate 613 slides in the discharge bin 611; a sliding plate 614 is fixedly installed on the top of the pushing plate 613, and the sliding plate 614 slides in contact with the bottom of the discharge port 32.

[0071] The warehouse door assembly 62 includes a slot 621, a warehouse door 622, a mounting plate 623 and an electric push rod 624. A slot 621 is opened on the side of the base 1 away from the push cylinder 612, and the warehouse door 622 is inserted into the slot 621; a mounting plate 623 is fixedly installed on the top of the warehouse door 622; the electric push rod 624 is fixedly installed on the side of the base 1, and the output end of the electric push rod 624 is fixedly connected to the mounting plate 623.

[0072] In this embodiment, when the discharge assembly 6 is working normally, in the initial state, the slide plate 614 blocks the lower side of the discharge port 32 to prevent the discharge of incompletely pyrolyzed fine materials. After the pyrolysis is completed, the push cylinder 612 drives the slide plate 614 to move through the push plate 613, so that the slide plate 614 no longer blocks the discharge of fine materials; the pyrolyzed fine materials are discharged into the discharge bin 611 through the discharge port 32, and the push cylinder 612 pushes the fine materials through the push plate 613; the electric push rod 624 drives the bin door 622 to lift through the mounting plate 623 to move the solid fine materials out, and then the push cylinder 612 drives the push plate 613 and the slide plate 614 to reset, and the electric push rod 624 drives the mounting plate 623 and the bin door 622 to reset; repeat this operation until the fine materials that have been pyrolyzed in the pyrolysis furnace 3 are completely discharged.

[0073] Embodiment 4: Figure 1-Figure 9 As shown, in order to better achieve the purpose of the present invention, the present invention also provides a method for using a wind turbine blade glass fiber pyrolysis device, comprising the following steps:

[0074] Step 1: Ignite the combustion furnace 2 to indirectly heat the pyrolysis furnace 3; the nitrogen produced by the nitrogen generator 411 is pressurized by the booster pump 412 and then transported to the first heat exchange tube 414; the flue gas and heat flow generated by the combustion in the combustion furnace 2 are transported to the heat exchange box 413 through the combustion furnace tube 21, and the residual heat of the flue gas in the heat exchange box 413 is heat exchanged through the first heat exchange tube 414, thereby heating the nitrogen in the first heat exchange tube 414; the nitrogen heated in the first heat exchange tube 414 is transported to the feeding box 421 through the first delivery tube 415;

[0075] Step 2: The fine materials crushed by the fan blades are delivered to the feed box 421 through the feed pipe 422, and the heated nitrogen in the first delivery pipe 415 blows the fine materials in the feed box 421 to the spiral feed pipe 424 between the combustion furnace 2 and the pyrolysis furnace 3, and the fine materials in the spiral feed pipe 424 between the combustion furnace 2 and the pyrolysis furnace 3 are preheated for a long time by the heated nitrogen; then the fine materials fall onto the cone panel 513 in the pyrolysis furnace 3;

[0076] Step 3: The motor 511 drives the cone panel 513 to rotate, and the fine materials on the cone panel 513 are dispersed to the surroundings under the action of centrifugal force. The fine materials fall from the cone panel 513 and move downward along the inner wall of the pyrolysis furnace 3 to accumulate until the fine materials move to the inner bottom of the pyrolysis furnace 3. The fine materials at the edge of the inner bottom of the pyrolysis furnace 3 pass through the lower side of the straight cylinder 523 and move to the bottom of the spiral blade 521 inside the straight cylinder 523;

[0077] Step 4: The rotating shaft 512 then drives the spiral blade 521, and the spiral blade 521 cooperates with the straight cylinder 523 to drive the fine material to lift upward until the fine material on the spiral blade 521 is separated from the top of the straight cylinder 523, and then the fine material is separated from the spiral blade 521 outward; thereby driving the fine material in the pyrolysis furnace 3 to circulate from top to bottom and from inside to outside;

[0078] Step 5: The nitrogen heated in the first heat exchange tube 414 is transported to the second heat exchange tube 532 through the second transport tube 531. The nitrogen in the second heat exchange tube 532 is heated again between the combustion furnace 2 and the pyrolysis furnace 3 and then transported to the annular tube 533. The heated nitrogen is transported to the multiple vertical tubes 534 through the annular tube 533 and then blown out through the air injection holes 535. The fine material in the pyrolysis furnace 3 is heated, and the pyrolysis mixed gas generated by the pyrolysis of the fine material is driven to be discharged through the pyrolysis gas pipe 31.

[0079] Step 6: After the pyrolysis is completed, the push cylinder 612 drives the slide plate 614 to move through the push plate 613, so that the slide plate 614 no longer blocks the discharge of the solid material after pyrolysis; the solid material after pyrolysis is discharged into the discharge bin 611 through the discharge port 32, and the push cylinder 612 pushes the solid material through the push plate 613; the electric push rod 624 drives the bin door 622 to lift through the mounting plate 623 to push out the solid material.

[0080] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A wind turbine blade glass fiber pyrolysis device, comprising a base (1), characterized in that: A combustion furnace (2) and a pyrolysis furnace (3) are fixedly mounted on the upper side of the base (1), and the pyrolysis furnace (3) is located inside the combustion furnace (2); a combustion furnace pipe (21) is fixedly mounted on the top of the combustion furnace (2); a discharge port (32) is provided at the bottom of the pyrolysis furnace (3), and a pyrolysis gas pipe (31) is fixedly mounted on the upper side of the pyrolysis furnace (3), and the pyrolysis gas pipe (31) passes through the combustion furnace (2) and is connected to a pyrolysis gas treatment device; A pneumatic feeding mechanism (4) for rapidly heating and feeding fine materials is installed on the upper side of the combustion furnace (2) and the inner top of the pyrolysis furnace (3); The pneumatic material discharge mechanism (4) comprises a pneumatic component (41) and a spiral material guide component (42); the pneumatic component (41) for conveying and heating fine materials is installed on the upper side of the combustion furnace (2); and the spiral material guide component (42) for extending the contact time between the fine materials and the hot gas and performing material discharge is installed between the outer top of the combustion furnace (2) and the inner top of the pyrolysis furnace (3); A heat equalizing mechanism (5) is installed on the top of the combustion furnace (2) and inside the pyrolysis furnace (3) for dispersing fine materials and for uniformly heating the materials in the pyrolysis furnace (3); The heat equalization mechanism (5) comprises a dispersion component (51), a circulation component (52) and a blowing component (53); the dispersion component (51) for uniformly dispersing fine materials is installed at the top of the combustion furnace (2) and inside the pyrolysis furnace (3); the circulation component (52) for uniformly heating the fine materials is installed at the output end of the dispersion component (51) and inside the pyrolysis furnace (3); the blowing component (53) for discharging nitrogen that has been reheated between the combustion furnace (2) and the pyrolysis furnace (3) is installed inside the combustion furnace (2) and the pyrolysis furnace (3); the blowing component (53) is connected to the pneumatic component (41); and the spiral material guide component (42) is located above the dispersion position of the dispersion component (51); A discharge assembly (6) for discharging pyrolyzed solid material is installed inside the base (1).

2. The wind turbine blade glass fiber pyrolysis device according to claim 1, characterized in that: The pneumatic assembly (41) comprises a nitrogen generator (411), a booster pump (412), a heat exchange box (413), a first heat exchange tube (414), a first delivery tube (415) and a pipeline (416); the heat exchange box (413) is fixedly mounted on the upper side of the combustion furnace (2); the side of the heat exchange box (413) is connected to the interior of the combustion furnace (2) through the combustion furnace tube (21); a smoke exhaust port is provided on the top of the heat exchange box (413); the first heat exchange tube (414) is fixedly mounted inside the heat exchange box (413); the first heat exchange tube (414) is provided with an air inlet end and two air outlet ends; the base (1) A nitrogen generator (411) and a booster pump (412) are arranged on the side; the gas outlet of the nitrogen generator (411) is connected to the gas inlet of the booster pump (412) through a pipeline (416); the gas outlet of the booster pump (412) is connected to one end of the pipeline (416); the other end of the pipeline (416) passes through a heat exchange box (413) and is connected to the gas inlet end of the first heat exchange tube (414); one end of the first delivery tube (415) is connected to an outlet end of the first heat exchange tube (414); the other end of the first delivery tube (415) passes through the heat exchange box (413) and is connected to the spiral material guide assembly (42).

3. The wind turbine blade glass fiber pyrolysis device according to claim 2, characterized in that: The spiral material guide assembly (42) comprises a feeding box (421), a feeding pipe (422), an arc plate (423) and a spiral feeding pipe (424); the feeding box (421) is fixedly mounted on the top of the combustion furnace (2); the other end of the first conveying pipe (415) is connected to the air inlet end of the feeding box (421) via a control valve; a feeding pipe (422) for feeding fine materials is fixedly mounted on the upper side of the feeding box (421); The gas outlet end of the feeding box (421) is communicated with the upper end of the spiral feeding pipe (424), and the spiral feeding pipe (424) is fixedly mounted on the upper side of the combustion furnace (2) and the pyrolysis furnace (3); the lower end of the spiral feeding pipe (424) passes through the combustion furnace (2) and the pyrolysis furnace (3); an arc plate (423) is fixedly mounted on one side of the feeding box (421) close to the first conveying pipe (415); and the spiral feeding pipe (424) is located above the dispersing position of the dispersing component (51).

4. The wind turbine blade glass fiber pyrolysis device according to claim 3, characterized in that: The dispersion component (51) comprises a motor (511), a rotating shaft (512), a conical panel (513) and a bulking plate (514); the motor (511) is fixedly mounted on the upper side of the combustion furnace (2); the output end of the motor (511) passes through the combustion furnace (2) and the pyrolysis furnace (3) and is fixedly connected to the conical panel (513); the bottom of the conical panel (513) is fixedly connected to the upper end of the rotating shaft (512); the bulking plates (514) are fixedly mounted at even intervals in a circular array on the top of the conical panel (513); the lower end of the spiral feed pipe (424) is located between the inner top of the pyrolysis furnace (3) and the bulking plate (514), and the spiral feed pipe (424) is located directly above the conical panel (513).

5. The wind turbine blade glass fiber pyrolysis device according to claim 4, characterized in that: The circulation component (52) comprises a spiral blade (521), a support frame (522) and a straight cylinder (523); the spiral blade (521) is fixedly mounted on the lower side of the rotating shaft (512); the support frame (522) is fixedly mounted inside the pyrolysis furnace (3); and the straight cylinder (523) is fixedly mounted in the middle of the support frame (522); and the straight cylinder (523) is located outside the spiral blade (521); and the outer diameter of the straight cylinder (523) is smaller than the diameter of the conical panel (513).

6. The wind turbine blade glass fiber pyrolysis device according to claim 5, characterized in that: The blowing assembly (53) comprises a second delivery pipe (531), a second heat exchange pipe (532), an annular pipe (533), a vertical pipe (534) and an air injection hole (535); one end of the second delivery pipe (531) is connected to the other air outlet end of the first heat exchange pipe (414); the other end of the second delivery pipe (531) passes through the heat exchange box (413) and is connected to one end of the second heat exchange pipe (532); the other end of the second heat exchange pipe (532) passes through the combustion furnace (2) and the pyrolysis furnace (3) and is connected to the annular pipe (533); and the second heat exchange pipe (531) is connected to the annular pipe (534) and the second heat exchange pipe (535) is connected to the annular pipe (533). The main body of (532) is located between the combustion furnace (2) and the pyrolysis furnace (3); the annular tube (533) is fixedly installed in the middle of the straight tube (523); the plurality of vertical tubes (534) are fixedly installed in the straight hole opened in the annular tube (533); the plurality of vertical tubes (534) are evenly distributed in a circular array at equal intervals on the annular tube (533); the vertical tubes (534) are evenly opened at equal intervals on the vertical tubes (534); and the second delivery pipe (531) is connected to the vertical tube (534) through the control valve, the second heat exchange tube (532) and the annular tube (533).

7. The wind turbine blade glass fiber pyrolysis device according to claim 6, characterized in that: The material discharging assembly (6) comprises a material pushing assembly (61) and a bin door assembly (62); the material pushing assembly (61) is installed inside the base (1), and the bin door assembly (62) is installed on the side of the base (1).

8. The wind turbine blade glass fiber pyrolysis device according to claim 7, characterized in that: The push assembly (61) comprises a discharge bin (611), a push cylinder (612), a push plate (613) and a slide plate (614); a discharge bin (611) is provided on the lower side of the base (1), and the discharge bin (611) is aligned with the discharge port (32); a push cylinder (612) is fixedly installed inside the base (1), and a push plate (613) is fixedly installed at the output end of the push cylinder (612), and the push plate (613) fits and slides in the discharge bin (611); a slide plate (614) is fixedly installed on the top of the push plate (613), and the slide plate (614) fits and slides with the bottom of the discharge port (32).

9. The wind turbine blade glass fiber pyrolysis device according to claim 8, characterized in that: The door assembly (62) comprises a slot (621), a door (622), a mounting plate (623) and an electric push rod (624); a slot (621) is provided on a side of the base (1) away from the push cylinder (612), and the door (622) is inserted into the slot (621); a mounting plate (623) is fixedly mounted on the top of the door (622); the electric push rod (624) is fixedly mounted on the side of the base (1), and an output end of the electric push rod (624) is fixedly connected to the mounting plate (623).

10. A method for using a wind turbine blade glass fiber pyrolysis device, characterized in that: The wind turbine blade glass fiber pyrolysis device according to claim 9, wherein the method for using the device comprises the following steps: Step 1: Ignite the combustion furnace (2) to indirectly heat the pyrolysis furnace (3); the nitrogen produced by the nitrogen generator (411) is pressurized by the booster pump (412) and then transported to the first heat exchange tube (414); the flue gas and heat flow generated by the combustion in the combustion furnace (2) are transported to the heat exchange box (413) through the combustion furnace tube (21); the residual heat of the flue gas in the heat exchange box (413) is heat exchanged through the first heat exchange tube (414), thereby heating the nitrogen in the first heat exchange tube (414); the nitrogen heated in the first heat exchange tube (414) is transported to the feeding box (421) through the first transport tube (415); Step 2: The fine material crushed by the fan blades is delivered to the feed box (421) through the feed pipe (422), and the heated nitrogen in the first delivery pipe (415) blows the fine material in the feed box (421) to the spiral feed pipe (424) between the combustion furnace (2) and the pyrolysis furnace (3), and the fine material in the spiral feed pipe (424) between the combustion furnace (2) and the pyrolysis furnace (3) is preheated for a long time with the heated nitrogen; then the fine material falls onto the cone panel (513) in the pyrolysis furnace (3); Step 3: The motor (511) drives the cone panel (513) to rotate, and the fine material on the cone panel (513) is dispersed in all directions under the action of centrifugal force. The fine material falls from the cone panel (513) and moves downward along the inner wall of the pyrolysis furnace (3) to accumulate until the fine material moves to the inner bottom of the pyrolysis furnace (3); the fine material at the inner bottom edge of the pyrolysis furnace (3) passes through the lower side of the straight cylinder (523) and moves to the bottom of the spiral blade (521) inside the straight cylinder (523); Step 4: The rotating shaft (512) then drives the spiral blade (521), and the spiral blade (521) cooperates with the straight cylinder (523) to drive the fine material to be lifted upward until the fine material on the spiral blade (521) is separated from the top of the straight cylinder (523), and then the fine material is separated from the spiral blade (521) outward, thereby driving the fine material in the pyrolysis furnace (3) to circulate from top to bottom and from inside to outside; Step 5: The nitrogen heated in the first heat exchange tube (414) is transported to the second heat exchange tube (532) through the second transport tube (531); the nitrogen in the second heat exchange tube (532) is heated again between the combustion furnace (2) and the pyrolysis furnace (3) and then transported to the annular tube (533); the heated nitrogen is transported to the plurality of vertical tubes (534) through the annular tube (533) and then blown out through the air jet holes (535); the fine material in the pyrolysis furnace (3) is heated, and at the same time, the pyrolysis mixed gas generated by the pyrolysis of the fine material is driven to be discharged through the pyrolysis gas pipe (31); Step 6: After the pyrolysis is completed, the push cylinder (612) drives the slide plate (614) to move through the push plate (613), so that the slide plate (614) no longer blocks the discharge of the pyrolyzed solid material; the pyrolyzed solid material is discharged into the discharge bin (611) through the discharge port (32), and the push cylinder (612) pushes the solid material through the push plate (613); the electric push rod (624) drives the bin door (622) to lift through the mounting plate (623) to push out the solid material.

Citation Information

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