A preparation device for multi-component spherical alloy powder

By designing dynamically adjusted shaping components and servo motor-driven gear transmission mechanisms in the multi-component spherical alloy powder preparation device, the local excessive impact problem caused by fixed atomization nozzles and flow diversion structures in the existing devices is solved, and more efficient atomization and more uniform powder quality are achieved.

CN119216589BActive Publication Date: 2025-03-21HUACAI (SHANDONG) NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202411773386.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-03-21
Estimated Expiration
2044-12-05

AI Technical Summary

Technical Problem

The existing multi-component spherical alloy powder preparation device has a fixed atomization nozzle and a static flow guide structure, which cannot be dynamically adjusted, resulting in molten metal liquid being susceptible to local excessive impact during the atomization process, resulting in droplet deformation and irregular shaped particles, affecting the uniformity and quality of the powder.

Method used

A preparation device including a shell, a movable plate and a shaping assembly is designed. Through the synergy of the drive motor and the servo motor, the positional relationship and angle between the atomization nozzle and the fixed rod, the extension rod and the stop rod are dynamically adjusted, and the air flow direction and the motion trajectory of the atomized liquid alloy are optimized.

Benefits of technology

By dynamically adjusting and optimizing the airflow direction, local excessive impact is significantly reduced, atomization efficiency and powder quality are improved, defective particles are reduced, and fine powder yield and powder uniformity are improved.

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Abstract

The invention discloses a preparation device for multi-component spherical alloy powder, which relates to the technical field of alloy powder preparation, and comprises a shell, a row of movable plates are arranged on both sides of the inner cavity of the shell, and the two rows of movable plates are arranged in a staggered manner, and a shaping component for alloy powder particles to collide with each other for shaping is arranged on the top of the movable plate. The preparation device for multi-component spherical alloy powder, through the synergistic effect of a driving motor and a servo motor, a fixed rod, an extension rod and a baffle rod can dynamically adjust the positional relationship and angle between the fixed rod, the extension rod and the baffle rod and the atomizing nozzle, so that the gas sprayed by the atomizing nozzle and the atomized liquid alloy carried can more evenly impact the molten liquid surface, and this dynamic adjustment effectively reduces local excessive impact, avoids droplet deformation and the generation of irregularly shaped particles, and improves atomization efficiency and powder quality.
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Description

Technical Field

[0001] The invention relates to the technical field of alloy powder preparation, in particular to a device for preparing multi-component spherical alloy powder. Background Art

[0002] In the field of preparation of multi-component spherical alloy powders, existing preparation devices usually use fixed atomizing nozzles and static guide structures to atomize molten metal liquid into powder. The basic working principle of these devices is to spray the molten metal liquid into tiny droplets through high-pressure gas and solidify into powder during cooling. However, this traditional preparation method has some significant defects:

[0003] First, since the atomizing nozzle and the guide structure are fixed, they cannot be dynamically adjusted according to the flow state of the molten metal liquid and the atomization requirements. This results in the molten metal liquid often being subjected to local excessive impact during the atomization process, resulting in droplet deformation and irregularly shaped particles. These defective particles not only affect the uniformity and quality of the alloy powder, but also reduce the recovery rate of fine powder and increase production costs.

[0004] Secondly, the air flow direction and the movement trajectory of the atomized liquid alloy in the existing device are often single, and cannot fully cover the molten liquid surface, which results in that part of the molten metal liquid cannot be effectively atomized, further affecting the preparation efficiency and quality of the alloy powder. At the same time, the single air flow direction may also lead to the formation of air flow dead corners and vortices, increasing the instability and uncertainty in the powder preparation process. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a device for preparing multi-component spherical alloy powder, which solves the technical problems mentioned in the background technology.

[0006] To achieve the above objectives, the present invention is implemented by the following technical solutions: A preparation device for multi-component spherical alloy powder, comprising a shell, a row of movable plates are arranged on both sides of the inner cavity of the shell, and the two rows of movable plates are staggered, and a shaping component is arranged on the top of the movable plate for causing alloy powder particles to collide with each other for shaping;

[0007] The shaping component includes a semicircular plate fixedly installed on the top of the movable plate, a plurality of fixing rods are fixedly connected to the side walls of the semicircular plate, a rectangular groove is opened around the outer wall of the fixing rod, a mounting frame is fixedly connected to the outer end of the rectangular groove, a connecting rod is arranged on the mounting frame, an extension rod is fixedly connected to the outer end of the connecting rod, and a plurality of baffle rods are arranged on the outer wall of the extension rod.

[0008] As a further preferred embodiment of the present technical solution, a first sliding groove is provided on the surface of the connecting rod, a sliding rod is slidably connected in the first sliding groove, and the sliding rod is rotatably mounted on the mounting frame.

[0009] As a further preferred embodiment of the present technical solution, the inner end of the connecting rod is rotatably connected to a sleeve rod, and the sleeve rod is threadedly connected to the rotating rod.

[0010] As a further preferred embodiment of the present technical solution, a servo motor is fixedly installed inside the semicircular plate, a driving bevel gear is fixedly connected to the output end of the servo motor, one end of the rotating rod extends into the semicircular plate and is fixedly connected to a driven bevel gear meshing with the driving bevel gear.

[0011] As a further preferred embodiment of the present technical solution, support frames are fixedly installed on both sides of the inner wall of the shell, and a mounting shaft is rotatably connected to the support frame, a driving gear is fixedly connected to the inner end of the mounting shaft, and the outer end of the mounting shaft is transmission-connected through a synchronous pulley transmission member, and a driving motor is arranged at one end of one of the mounting shafts, and a connecting rod is rotatably connected to the driving gear at a position deviating from the center of the circle, and a first driving rod is rotatably connected to the other end of the connecting rod, and the first driving rod is connected to the bottom of the movable plate.

[0012] As a further preferred embodiment of the present technical solution, a swing rod rotatably mounted on the inner wall of the shell is provided on one side of the driving gear, and a second sliding groove is provided on the surface of the swing rod, and the other end of the swing rod is rotatably connected to a second driving rod, and the second driving rod is connected to the middle position of the movable plate.

[0013] As a further preferred embodiment of the present technical solution, a driven gear meshing with the driving gear is rotatably connected to the top of the support frame, a rotating rod is fixedly connected to the axis of the driven gear, the other end of the rotating rod is rotatably connected to a control block, and the control block is slidably installed in the second slide groove.

[0014] As a further preferred embodiment of the present technical solution, a feed port is provided at the top of the shell, the feed port is used to receive the liquid alloy, a discharge port is provided at the bottom of the shell, the discharge port is used to discharge the alloy powder particles, and an atomizing nozzle is provided at the bottom of the feed port, the atomizing nozzle sprays gas to atomize the liquid alloy.

[0015] Compared with the prior art, it has the following beneficial effects:

[0016] Through the coordinated action of the drive motor and the servo motor, the fixed rod, the extension rod and the baffle rod can dynamically adjust the positional relationship and angle between the atomizing nozzle, so that the gas ejected from the atomizing nozzle and the atomized liquid alloy carried can impact the molten liquid surface more evenly. This dynamic adjustment effectively reduces local excessive impact, avoids droplet deformation and the generation of irregularly shaped particles, and improves the atomization efficiency and powder quality; the transmission mechanism of the active gear and the driven gear, and the coordinated use of the swing rod and the drive rod, enable the airflow to change direction and decay in speed when it hits the fixed rod, the extension rod and the baffle rod, forming airflow branches in multiple directions. These branch airflows can cover the molten liquid surface more comprehensively, optimize the airflow direction and the movement trajectory of the atomized liquid alloy, and further improve the atomization effect.

[0017] By finely controlling the airflow and the movement state of the atomized liquid alloy, the device significantly reduces the generation of defects such as satellite balls and dumbbell shapes, and improves the fine powder yield and powder uniformity, which is of great significance for the preparation of high-quality, high-performance alloy powders and helps to improve the quality and performance of subsequent processed products. The design of the device allows the number, shape and arrangement of fixed rods, extension rods and baffle rods to be adjusted according to actual needs to meet the requirements of different alloy materials and atomization processes. This flexibility enables the device to be widely used in the preparation of various alloy powders, improving its adaptability and market competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a structural schematic diagram of the shaping component in the present invention;

[0020] Figure 3 It is a structural schematic diagram of the movable plate, the semicircular plate and the fixed rod in the present invention;

[0021] Figure 4 It is a schematic diagram of the structure of the fixed rod, the rotating rod, the sleeve rod, the connecting rod, the extension rod and the blocking rod in the present invention;

[0022] Figure 5 It is a schematic diagram of the structure of the rotating rod, the driven bevel gear and the driving bevel gear in the present invention;

[0023] Figure 6 It is a schematic diagram of the structure of the mounting frame, the connecting rod, the sliding rod, the extension rod and the blocking rod in the present invention;

[0024] Figure 7 It is a structural schematic diagram of the installation shaft, driving gear and connecting rod in the present invention;

[0025] Figure 8It is a schematic diagram of the structure of the driven gear, the rotating rod, the control block and the swing rod in the present invention.

[0026] In the figure: 1, shell; 2, movable plate; 3, shaping component; 11, feed port; 12, discharge port; 13, atomizing nozzle; 31, semicircular plate; 32, fixed rod; 33, rotating rod; 34, rectangular groove; 35, mounting frame; 36, connecting rod; 37, extension rod; 38, stop rod; 39, first slide groove; 310, slide rod; 311, sleeve rod; 312, servo motor; 313, active bevel gear; 314, driven bevel gear; 315, support frame; 316, mounting shaft; 317, drive motor; 318, active gear; 319, connecting rod; 320, first drive rod; 321, driven gear; 322, rotating rod; 323, control block; 324, swing rod; 325, second slide groove; 326, second drive rod; 327, synchronous belt pulley transmission member. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings of the specification. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0028] Embodiment 1: Combination Figure 1-Figure 8 As shown, the present invention provides a technical solution: a preparation device for multi-component spherical alloy powder, the device comprising a main shell 1, the internal space of the shell 1 is designed to have an inner cavity, and a row of movable plates 2 are respectively arranged on both sides of the inner cavity, and these movable plates 2 are cleverly staggered to ensure that the alloy powder particles can be effectively shaped during the working process, and the top of each movable plate 2 is equipped with a shaping component 3, the function of these shaping components 3 is to promote the mutual collision between the alloy powder particles, so as to achieve the purpose of shaping;

[0029] The top of the shell 1 is designed with a feed port 11, which is specially used to receive the liquid alloy. In order to ensure that the liquid alloy can smoothly enter the shell 1, the feed port 11 is set at the top of the shell 1. At the bottom of the shell 1, a discharge port 12 is designed. The function of the discharge port 12 is to discharge the alloy powder particles that have been shaped. In order to achieve the atomization of the liquid alloy, an atomizing nozzle 13 is also specially arranged at the bottom of the feed port 11. The atomizing nozzle 13 can spray high-speed gas, and use the kinetic energy and shear force of the gas to atomize the liquid alloy into fine droplets. In the process of the liquid alloy falling, these fine droplets gradually cool and eventually form alloy powder particles;

[0030] The atomizing nozzle 13 is precisely mounted on the top inner wall of the housing 1, and is located directly below the feed port 11. In actual use, the atomizing nozzle 13 can spray gas. When the high-speed flowing gas contacts the surface of the liquid alloy, the liquid alloy is broken into fine droplets due to the extremely high kinetic energy and shear force of the gas, thereby completing the atomization of the liquid alloy. In order to further improve the atomization effect, the gas can be an inert gas, such as argon, helium, etc. Due to the chemical stability of the inert gas, they will not react chemically with the liquid alloy during the atomization process, thereby ensuring the purity of the liquid alloy during the atomization process;

[0031] The design of the shaping component 3 is very clever. It includes a semicircular plate 31 fixedly mounted on the top of the movable plate 2. A plurality of strong fixing rods 32 are fixedly connected to the side wall of the semicircular plate 31. Rectangular grooves 34 are formed around the outer walls of the fixing rods 32. The outer ends of the rectangular grooves 34 are fixedly connected to the mounting frame 35. The mounting frame 35 is provided with a connecting rod 36. The outer end of the connecting rod 36 is fixedly connected to an extension rod 37. The outer wall of the extension rod 37 is provided with a plurality of baffle rods 38. The function of the baffle rods 38 is to adjust the airflow and the motion trajectory of the atomized liquid alloy.

[0032] A first slide groove 39 is provided on the surface of the connecting rod 36, and a slide rod 310 is slidably connected in the first slide groove 39. The slide rod 310 can be rotatably mounted on the mounting frame 35, so that the slide rod 310 can slide freely on the connecting rod 36. A sleeve rod 311 is rotatably connected to the inner side end of the connecting rod 36, and the sleeve rod 311 is connected to the rotating rod 33 through a thread. This design allows the sleeve rod 311 to flexibly cooperate with the rotating rod 33, thereby realizing precise motion control;

[0033] A servo motor 312 is fixedly installed inside the semicircular plate 31, and an output end of the servo motor 312 is fixedly connected to a driving bevel gear 313. One end of the rotating rod 33 extends into the semicircular plate 31 and is fixedly connected to a driven bevel gear 314 meshing with the driving bevel gear 313. By turning on the servo motor 312, the driving bevel gear 313 can be driven to rotate synchronously. When the driving bevel gear 313 rotates, it will drive the meshing driven bevel gear 314 to rotate synchronously, so that the driven bevel gear 314 drives the rotating rod 33 to rotate synchronously;

[0034] When the rotating rod 33 rotates, it drives the sleeve rod 311 to move back and forth, so that the sleeve rod 311 drives the connecting rod 36 and the extension rod 37 to swing back and forth with the slide rod 310 on the mounting frame 35 as the axis. This reciprocating swing further drives the baffle rod 38 on the extension rod 37 to swing back and forth. In this way, the angle between the extension rod 37, the baffle rod 38 and the atomizing nozzle 13 can be continuously changed, thereby realizing precise control of the airflow and the motion trajectory of the atomized liquid alloy.

[0035] The shape of the baffle rod 38 should be optimized according to the airflow direction and the movement trajectory of the atomized liquid alloy. For example, a streamlined design can be adopted to reduce airflow resistance, or a multi-prism shape can be adopted to increase the airflow dispersion effect. The arrangement of the baffle rod 38 should ensure that the airflow and the atomized liquid alloy can be evenly distributed on the entire fixed rod 32, the extension rod 37, and the baffle rod 38 to avoid local excessive impact or airflow dead corners;

[0036] In practical applications, by arranging a plurality of fixed rods 32, extension rods 37, and baffle rods 38 below the atomizing nozzle 13, the quality and performance of the alloy powder can be significantly improved. These fixed rods 32, extension rods 37, and baffle rods 38 can effectively reduce the generation of defects such as satellite balls and dumbbell shapes, and improve the fine powder recovery rate and the uniformity of the powder. Through this carefully designed shaping component 3, the movement trajectory of the airflow and the liquid alloy during the atomization process can be accurately controlled, thereby obtaining high-quality alloy powder;

[0037] On both sides of the inner wall of the shell 1, support frames 315 are fixedly installed, and these support frames 315 are rotatably connected to the installation shafts 316. The inner ends of the installation shafts 316 are fixedly connected to the driving gears 318, and the outer ends of the installation shafts 316 are connected through synchronous belt transmission parts 327. One end of one of the installation shafts 316 is provided with a driving motor 317, and the driving gear 318 is rotatably connected to the connecting rod 319 at a position deviating from the center of the circle. The other end of the connecting rod 319 is rotatably connected to the first driving rod 320, and the first driving rod 320 is connected to the bottom of the movable plate 2. One side of the driving gear 318 is provided with a swing rod 324 rotatably installed on the inner wall of the shell 1, and the surface of the swing rod 324 A second slide slot 325 is provided, and the other end of the swing rod 324 is rotatably connected to the second driving rod 326. The second driving rod 326 is connected to the middle position of the movable plate 2. The top of the support frame 315 is rotatably connected to a driven gear 321 meshing with the driving gear 318. The axis of the driven gear 321 is fixedly connected to the rotating rod 322. The other end of the rotating rod 322 is rotatably connected to the control block 323. The control block 323 is slidably installed in the second slide slot 325. By turning on the driving motor 317, the installation shaft 316 is driven to rotate synchronously. The installation shaft 316 drives the installation shaft 316 on the other side to rotate synchronously through the synchronous belt pulley transmission member 327. The installation shaft 316 drives the driving gear The wheels 318 rotate synchronously, the driving gear 318 drives the connecting rod 319 to move back and forth, and the connecting rod 319 cooperates with the first driving rod 320 to drive the movable plate 2, the semicircular plate 31, and the fixed rod 32 to swing back and forth with the second driving rod 326 as the axis. At the same time, the driving gear 318 drives the driven gear 321 to rotate synchronously when it rotates. When the driven gear 321 drives the rotating rod 322 and the control block 323 to rotate synchronously, the control block 323 slides back and forth in the second sliding groove 325 during the rotation process, which in turn drives the swing rod 324 to swing back and forth with one end as the axis, and the swing rod 324 drives the second driving rod 326, the movable plate 2, the semicircular plate 31, and the fixed rod 32 at the other end to swing back and forth. Move up and down, so that the fixed rod 32, the extension rod 37, and the baffle rod 38 can also move up and down. This continuous adjustment allows the positional relationship between the fixed rod 32, the extension rod 37, the baffle rod 38 and the atomizing nozzle 13 to be adjusted. The gas ejected from the atomizing nozzle 13 contacts and collides with the fixed rod 32, the extension rod 37, and the baffle rod 38 in the form of atomized liquid alloy. The high-speed airflow changes direction and decays in speed when it hits the fixed rod 32, the extension rod 37, and the baffle rod 38. These changes form airflow branches in multiple directions. These branch airflows can impact the molten liquid surface more evenly. In this way, droplet deformation and the generation of irregularly shaped particles caused by local excessive impact can be reduced.

[0038] In the embodiment of the present invention, by starting the driving motor 317, the motor can drive the installation shaft 316 to rotate synchronously. The installation shaft 316 further drives the installation shaft 316 on the other side to rotate synchronously through the action of the synchronous belt pulley transmission member 327. As the installation shaft 316 rotates, the driving gear 318 also starts to rotate synchronously. The driving gear 318 is connected to the connecting rod 319, so that the connecting rod 319 can move back and forth. The connecting rod 319 drives the movable plate 2, the semicircular plate 31, and the fixed rod 32 to swing back and forth with the second driving rod 326 as the axis by cooperating with the action of the first driving rod 320. At the same time, the driving gear 318 will also drive the driven gear 321 to rotate synchronously during the rotation process. The driven gear 321 is connected to the rotating rod 322 and the control block 323, so that they can rotate synchronously. The control block 323 is located in the second slide groove during the rotation process. 325, reciprocating sliding, thereby driving the swing rod 324 to swing back and forth with one end as the axis, the other end of the swing rod 324 is connected to the second driving rod 326, the movable plate 2, the semicircular plate 31, and the fixed rod 32, so that these components can move up and down, and this up and down movement can further drive the fixed rod 32, the extension rod 37, and the baffle rod 38 to move up and down, thereby continuously adjusting the positional relationship between them and the atomizing nozzle 13, such adjustment enables the gas ejected from the atomizing nozzle 13 to contact and collide with the fixed rod 32, the extension rod 37, and the baffle rod 38 in the form of atomized liquid alloy, and when the high-speed airflow hits the fixed rod 32, the extension rod 37, and the baffle rod 38, the direction changes and the speed decays, forming airflow branches in multiple directions, and these branch airflows can impact the molten liquid surface more evenly, effectively reducing the droplet deformation and the generation of irregular-shaped particles caused by local excessive impact,

[0039] Next, by starting the servo motor 312, the motor can drive the active bevel gear 313 to rotate synchronously, and the active bevel gear 313 is meshed with the driven bevel gear 314, so that the driven bevel gear 314 can also rotate synchronously, and the driven bevel gear 314 is connected to the rotating rod 33, so that the rotating rod 33 can drive the sleeve rod 311 to reciprocate when rotating, and the sleeve rod 311 reciprocates through the connecting rod 36 and the extension rod 37, with the slide rod 310 on the mounting frame 35 as the axis, thereby driving the baffle rod 38 on the extension rod 37 to reciprocate, and this reciprocating swing can continuously change the angle between the extension rod 37, the baffle rod 38 and the atomizing nozzle 13, thereby optimizing the airflow direction and the atomizing liquid In order to reduce the airflow resistance, the baffle rod 38 can be streamlined, or can be a polygonal prism to increase the airflow dispersion effect. The arrangement of the baffle rod 38 should ensure that the airflow and the atomized liquid alloy can be evenly distributed on the entire fixed rod 32, the extension rod 37, and the baffle rod 38 to avoid local excessive impact or airflow dead corners. In practical applications, by arranging a number of fixed rods 32, extension rods 37, and baffle rods 38 under the atomizing nozzle 13, the quality and performance of the alloy powder can be significantly improved. These fixed rods 32, extension rods 37, and baffle rods 38 can effectively reduce the generation of defects such as satellite balls and dumbbell shapes, and improve the fine powder recovery rate and the uniformity of the powder.

[0040] Working principle of the preparation device for multi-component spherical alloy powder:

[0041] Step 1: First, liquid alloy is injected into the housing 1 through the feed port 11. During the injection of the liquid alloy, gas is simultaneously charged into the atomizing chamber through the atomizing nozzle 13. The gas atomizes the liquid alloy. The atomized liquid alloy gradually cools down during the falling process and forms alloy powder particles.

[0042] Step 2, turn on the driving motor 317 at the same time to drive the installation shaft 316 to rotate synchronously, the installation shaft 316 drives the installation shaft 316 on the other side to rotate synchronously through the synchronous belt pulley transmission member 327, the installation shaft 316 drives the driving gear 318 to rotate synchronously, the driving gear 318 drives the connecting rod 319 to move back and forth, so that the connecting rod 319 cooperates with the first driving rod 320 to drive the movable plate 2, the semicircular plate 31, and the fixed rod 32 to swing back and forth with the second driving rod 326 as the axis. At the same time, the driving gear 318 drives the driven gear 321 to rotate synchronously when rotating, and the driven gear 321 drives the rotating rod 322 and the control block 323 to rotate synchronously, and the control block 323 is located in the second slide groove 325 during the rotation process. Reciprocating sliding, thereby driving the swing The rod 324 reciprocates with one end as the axis, thereby driving the second driving rod 326, the movable plate 2, the semicircular plate 31, and the fixed rod 32 at the other end to move up and down, thereby driving the fixed rod 32, the extension rod 37, and the baffle rod 38 to move up and down, and then continuously adjusting the positional relationship with the atomizing nozzle 13, so that the gas sprayed by the atomizing nozzle 13 to atomize the liquid alloy contacts and collides with the fixed rod 32, the extension rod 37, and the baffle rod 38, and the high-speed airflow changes direction and decays in speed when hitting the fixed rod 32, the extension rod 37, and the baffle rod 38, forming airflow branches in multiple directions, and these branch airflows can impact the molten liquid surface more evenly, reducing the droplet deformation and irregular particle generation caused by local excessive impact;

[0043] Step three, then turn on the servo motor 312 to drive the active bevel gear 313 to rotate synchronously, the active bevel gear 313 drives the meshing driven bevel gear 314 to rotate synchronously, the driven bevel gear 314 drives the rotating rod 33 to rotate synchronously, and the rotating rod 33 drives the sleeve rod 311 to move back and forth when rotating, so that the sleeve rod 311 drives the connecting rod 36 and the extension rod 37 to swing back and forth with the slide rod 310 on the mounting frame 35 as the axis, and then drives the baffle rod 38 on the extension rod 37 to swing back and forth, thereby continuously changing the angle between the extension rod 37, the baffle rod 38 and the atomizing nozzle 13, and the shape of the baffle rod 38 should be optimized according to the airflow direction and the motion trajectory of the atomized liquid alloy. For example, a streamlined design can be used to reduce airflow resistance, or a multi-prism shape can be used to increase the airflow dispersion effect. The arrangement of the baffle rod 38 should ensure that the airflow and the atomized liquid alloy can be evenly distributed on the entire fixed rod 32, the extension rod 37, and the baffle rod 38 to avoid local excessive impact or airflow dead corners. In practical applications, the quality and performance of the alloy powder can be significantly improved by arranging a number of fixed rods 32, extension rods 37, and baffle rods 38 under the atomizing nozzle 13. These fixed rods 32, extension rods 37, and baffle rods 38 can effectively reduce the generation of defects such as satellite balls and dumbbell shapes, and improve the fine powder recovery rate and the uniformity of the powder.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for preparing multi-component spherical alloy powder, comprising a housing (1), characterized in that: A row of movable plates (2) are arranged on both sides of the inner cavity of the shell (1), and the two rows of movable plates (2) are arranged in a staggered manner. A shaping component (3) is arranged on the top of the movable plate (2) for causing alloy powder particles to collide with each other for shaping; The shaping assembly (3) comprises a semicircular plate (31) fixedly mounted on the top of the movable plate (2); a plurality of fixing rods (32) are fixedly connected to the side wall of the semicircular plate (31); rectangular grooves (34) are formed around the outer wall of the fixing rods (32); a mounting frame (35) is fixedly connected to the outer end of the rectangular groove (34); a connecting rod (36) is arranged on the mounting frame (35); an extension rod (37) is fixedly connected to the outer end of the connecting rod (36); and a plurality of blocking rods (38) are arranged on the outer wall of the extension rod (37); A first sliding groove (39) is formed on the surface of the connecting rod (36), a sliding rod (310) is slidably connected in the first sliding groove (39), and the sliding rod (310) is rotatably mounted on the mounting frame (35); The inner end of the connecting rod (36) is rotatably connected to a sleeve rod (311), and the sleeve rod (311) is threadedly connected to the rotating rod (33); A servo motor (312) is fixedly installed inside the semicircular plate (31), and an output end of the servo motor (312) is fixedly connected to a driving bevel gear (313); one end of the rotating rod (33) extends into the semicircular plate (31) and is fixedly connected to a driven bevel gear (314) meshing with the driving bevel gear (313); Support frames (315) are fixedly mounted on both sides of the inner wall of the housing (1), a mounting shaft (316) is rotatably connected to the support frame (315), an inner end of the mounting shaft (316) is fixedly connected to a driving gear (318), an outer end of the mounting shaft (316) is transmission-connected via a synchronous pulley transmission member (327), and a driving motor (317) is disposed at one end of one of the mounting shafts (316), a connecting rod (319) is rotatably connected to the driving gear (318) at a position deviating from the center of the circle, and the other end of the connecting rod (319) is rotatably connected to a first driving rod (320), and the first driving rod (320) is connected to the bottom of the movable plate (2); A swing rod (324) rotatably mounted on the inner wall of the housing (1) is disposed on one side of the driving gear (318), and a second slide groove (325) is provided on the surface of the swing rod (324); a second driving rod (326) is rotatably connected to the other end of the swing rod (324), and the second driving rod (326) is connected to the middle position of the movable plate (2); A driven gear (321) meshingly connected to the driving gear (318) is rotatably connected to the top of the support frame (315); a rotating rod (322) is fixedly connected to the axis of the driven gear (321); a control block (323) is rotatably connected to the other end of the rotating rod (322); and the control block (323) is slidably mounted on the second slide groove (325).

2. The device for preparing multi-component spherical alloy powder according to claim 1, characterized in that: A feed port (11) is provided at the top of the shell (1), and the feed port (11) is used to receive the liquid alloy. A discharge port (12) is provided at the bottom of the shell (1), and the discharge port (12) is used to discharge alloy powder particles. An atomizing nozzle (13) is provided at the bottom of the feed port (11), and the atomizing nozzle (13) sprays gas to atomize the liquid alloy.

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