Tremella bag stacking machine

By designing the conveying, pushing, clamping, transplanting and lifting loading mechanism of the Tremella bag stacker, the Tremella bags are extruded and shaping and stacking up and down, the existing equipment cannot achieve full automation and the layout of the bacteria bag is not possible. The problem of compactness improves production efficiency and output.

CN119218528AActive Publication Date: 2024-12-31FUZHOU XIANGMING TECH CO LTD

Patent Information

Application Number
CN202411235939.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2024-12-31
Estimated Expiration
2044-09-04

AI Technical Summary

Technical Problem

During the production process of Tremella culture bags, existing equipment cannot achieve fully automated flow operation, resulting in manual operations increasing production costs and reducing efficiency. It has not been extruded and shaping, resulting in the layout of the bacteria bags being not compact, affecting the output.

Method used

A Tremella bag stacking machine is designed, including a conveyor, a material pushing mechanism, a clamping mechanism, a transplanting mechanism and a lifting and loading mechanism. Through these mechanisms, the Tremella bag after drilling and glueing is squeezed horizontally and vertically. Pressure-shaping and stacking up and down to achieve a compact layout, and finally transferred to a culture rack for high-temperature and high-pressure steam sterilization.

Benefits of technology

The compact layout of Tremella bags is achieved, production efficiency is improved, and the production line is converted into fully automated flow operation, reducing manual intervention and improving production efficiency and output.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a tremella bag stacking machine. The tremella bag stacking machine is characterized in that a conveyor is provided with placing frames at equal intervals along the conveying track of the conveyor; the pushing mechanism is used for pushing the tremella fungus bags to the clamping mechanism; the clamping mechanism is used for extruding more than two groups of dispersed tremella fungus bags together; the transplanting mechanism is used for transferring the tremella fungus bags in the extrusion state to the lifting and feeding mechanism; the lifting and feeding mechanism is used for vertically stacking the tremella fungus bags which are conveyed in different batches and are in an extrusion state; a plurality of tremella fungus bags subjected to punching and rubberizing are horizontally extruded and shaped through the clamping mechanism, the horizontally extruded and shaped tremella fungus bags are transferred into the lifting and feeding mechanism through the transplanting mechanism, and then the horizontally extruded and shaped tremella fungus bags of all batches are vertically stacked and vertically extruded and shaped through the lifting and feeding mechanism. And the extruded and shaped tremella fungus bags are compactly arranged on the culture shelf. And full-automatic line production can be realized.
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Description

Technical Field

[0001] The invention relates to the technical field of tremella, in particular to a tremella bag stacking machine. Background Art

[0002] Tremella fuciformis is extremely rare in nature and is expensive, making it difficult for ordinary people to find it on their tables. Therefore, people have begun to study the artificial cultivation and processing methods of Tremella fuciformis to increase its yield and quality and supply the market.

[0003] During the processing of Tremella fuciformis culture bags, holes need to be punched on the sides of the bags for inoculation. To prevent the bags from being contaminated, adhesive tapes need to be pasted on the holes to seal the holes. Afterwards, the culture bags need to be stacked on bag racks for sterilization.

[0004] Sterilization usually uses high temperature and high pressure steam sterilization methods (such as autoclaves or sterilizers) to kill any microorganisms that may be present.

[0005] For example, the patent announcement number CN204369263U "Edible fungus culture bag punching and gluing bag stacking machine" can realize automated operation, greatly reduce the labor intensity of workers, improve production efficiency and reduce production costs;

[0006] For example, patent publication number CN104509373B "Edible fungus punching and taping integrated device" includes a mushroom bag punching machine and an automatic tape taping machine arranged in sequence along the production conveyor device, integrating the punching and taping of mushroom bags into one, realizing automatic operation of the assembly line;

[0007] At present, the production equipment of Tremella fuciformis bags mainly focuses on the automatic punching and automatic taping functions. These devices can efficiently complete the tasks of punching and taping, but in the production process, manual intervention is still required to place the Tremella fuciformis bags after punching and taping on the culture rack. The manual operation in this link not only reduces production efficiency, but also because it has not been processed by extrusion and shaping, the number of Tremella fuciformis bags that can be accommodated on each culture rack is limited. The process of manually placing Tremella fuciformis bags also lacks the step of extrusion and shaping, which makes the layout of the Tremella fuciformis bags on the culture rack not compact enough. In addition, the manual operation in this link cannot be effectively connected with the previous automatic punching and taping processes, resulting in the inability of the production line to achieve fully automated assembly line operations. Summary of the invention

[0008] The object of the present invention is to provide a Tremella bag stacking machine to solve the problems raised in the above-mentioned background technology.

[0009] To achieve the above object, the present invention provides the following technical solutions:

[0010] A Tremella bag stacking machine, comprising:

[0011] A conveyor, wherein the conveyor is provided with placement frames at equal intervals along its conveying track;

[0012] A pushing mechanism, which is used to push more than two groups of Tremella fuciformis bags on the placement frame of the conveyor toward the clamping mechanism;

[0013] The clamping mechanism is used to squeeze two or more groups of dispersed Tremella fuciformis bags together;

[0014] A transplanting mechanism, which is used to transfer the Tremella fuciformis bags in an extruded state to the lifting and loading mechanism;

[0015] The lifting and loading mechanism is used to stack the extruded Tremella fuciformis bags transported in batches up and down.

[0016] Preferably, the clamping mechanism comprises a second lifting device, a rotating table on which the output end of the second lifting device is installed, a third frame installed on the rotating table, and a third telescopic device and a fourth telescopic device installed on the third frame, wherein the output ends of the third telescopic device and the fourth telescopic device are respectively installed with a vertical pressing plate and a pushing plate;

[0017] The vertical pressing plate and the third frame cooperate to squeeze the scattered Tremella fuciformis bags together;

[0018] The lifting and feeding mechanism includes a fourth frame, and a mounting portion driven to vertically rise and fall on the fourth frame by a third lifting device, a mounting frame is mounted on the mounting portion by a fifth telescopic device, and the fifth telescopic device drives the mounting frame to horizontally move in and out of the fourth frame, and the mounting frame is used to accommodate the extruded Tremella bags conveyed in batches and stack them up and down;

[0019] The installation portion is provided with a sixth telescopic device, a base frame is provided at the downward output end of the sixth telescopic device, a push plate is provided on the base frame, and a push-pull portion extending downward is provided at the front end of the push plate.

[0020] Preferably, the transplanting mechanism includes a transfer frame and a transverse movement component and a vertical movement component that drive the transfer frame to move in a plane, and the horizontal accommodating space of the transfer frame is adapted to the width of more than two groups of Tremella fuciformis bags in a squeezed state.

[0021] Preferably, the clamping mechanism, the transplanting mechanism and the lifting and loading mechanism correspond to each other one by one;

[0022] One group of the culture racks is used in conjunction with two groups of the lifting and loading mechanisms, and the culture racks are arranged between the two groups of the lifting and loading mechanisms.

[0023] Preferably, a seventh telescopic device arranged horizontally is installed on the base frame, and the push plate is installed at the output end of the seventh telescopic device; and the upper corner of the installation frame on the side for the transfer frame to enter and exit is beveled.

[0024] Preferably, a connecting mechanism, a punching mechanism and two or more sets of fixed glue sticking mechanisms are arranged in sequence along the conveying direction of the conveyor at the upstream of the pushing mechanism;

[0025] The punching mechanism is used for punching holes in the Tremella fuciformis bag, and the fixing glue sticking mechanism is used for sealing the punched parts of the Tremella fuciformis bag.

[0026] Preferably, the docking mechanism includes a conveyor belt arranged obliquely upward, and two groups of guide plates symmetrically arranged above the conveyor belt, and the distance between the two groups of guide plates gradually narrows along the conveying direction of the conveyor belt.

[0027] Preferably, the punching mechanism comprises a second bracket, a first telescopic device mounted on the second bracket, a transverse pressing plate is mounted on the downward output end of the first telescopic device, an upper plate is mounted on the transverse pressing plate through the second telescopic device, multiple rows of punching tubes are mounted on the upper plate, the spacing between two adjacent rows of the punching tubes is the same as the spacing between two adjacent placement frames, and the first telescopic device and the second telescopic device have the same telescopic direction;

[0028] The lower end of the perforated tube is serrated.

[0029] Preferably, the fixed glue sticking mechanism comprises a third bracket and one or more glue sticking components;

[0030] The glue sticking assembly includes a material wheel, a recovery wheel, a guide wheel group, a turning block and a pressing wheel. The tape on the material wheel is connected to the recovery wheel after being guided by the guide wheel group and the turning block. The pressing wheel is driven to move by a first lifting device. The movement of the pressing wheel presses a piece of tape detached from the turning block onto the punching position of the Tremella fuciformis bag.

[0031] Preferably, a group of movable gluing mechanisms are arranged downstream of the fixed gluing mechanism, the structure of the movable gluing mechanism is the same as that of the fixed gluing mechanism, and the movable gluing mechanism is driven by a displacement adjusting device to move and adjust its position along the conveying direction of the conveyor.

[0032] Compared with the prior art, the present invention has the following beneficial effects:

[0033] The present invention horizontally extrude and shape a plurality of tremella mushroom bags that have been punched and glued by a clamping mechanism, and transfer the horizontally extruded and shaped tremella mushroom bags to a lifting and loading mechanism by a transplanting mechanism, and then stack the tremella mushroom bags horizontally extruded and shaped by each batch by the lifting and loading mechanism and extrude and shape them vertically, and finally push the extruded and shaped bags onto a culture rack and transfer them to a subsequent process for high-temperature and high-pressure steam sterilization. At this time, the tremella mushroom bags are compactly arranged on the culture rack, which is conducive to improving work efficiency.

[0034] At the same time, the reasonable layout of each mechanism is effectively connected with the previous automatic punching and taping processes, and the production line can realize fully automated assembly line operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0036] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0037] Figure 2 A top view of the present invention;

[0038] Figure 3 It is a schematic diagram of the distribution of the punching mechanism, the fixed glue sticking mechanism and the movable glue sticking mechanism of the present invention;

[0039] Figure 4 It is a three-dimensional schematic diagram of the docking mechanism of the present invention;

[0040] Figure 5 It is a top view of the docking mechanism of the present invention;

[0041] Figure 6 It is a schematic diagram of the three-dimensional structure of the punching mechanism of the present invention;

[0042] Figure 7 It is a side view of the punching mechanism of the present invention;

[0043] Figure 8 This is a schematic diagram of the first viewing angle of the adhesive fixing mechanism of the present invention;

[0044] Fig. 9 This is a schematic diagram of the fixing adhesive sticking mechanism of the present invention from a second viewing angle;

[0045] Fig.10 This is a schematic diagram of the fixing adhesive sticking mechanism of the present invention from a third viewing angle;

[0046] Fig.11 For the present invention Fig. 9 A schematic diagram of a local A enlargement;

[0047] Fig.12 It is a schematic diagram of the structure of the adhesive tape of the present invention;

[0048] Fig.13 It is a partial structural schematic diagram of the clamping mechanism of the present invention from the first perspective;

[0049] Fig.14 It is a partial structural schematic diagram of the clamping mechanism of the present invention from a second viewing angle;

[0050] Fig.15 It is a three-dimensional schematic diagram of two sets of clamping mechanisms of the present invention;

[0051] Fig.16 It is a three-dimensional schematic diagram of the transplanting mechanism of the present invention;

[0052] Fig.17 This is a three-dimensional schematic diagram of the lifting and loading mechanism of the present invention;

[0053] Fig.18 This is a schematic diagram of the first partial structure of the lifting and feeding mechanism of the present invention;

[0054] Fig.19 This is a schematic diagram of the second partial structure of the lifting and feeding mechanism of the present invention;

[0055] Fig. 20 It is a three-dimensional schematic diagram of the placement frame of the present invention;

[0056] Fig.21 It is a schematic diagram of the installation frame structure of the present invention.

[0057] The reference numerals in the figure are as follows:

[0058] 100, conveyor; 200, tape; 800, culture rack;

[0059] 1. Connecting mechanism; 2. Punching mechanism; 3. Fixing and gluing mechanism; 4. Pushing mechanism; 5. Clamping mechanism; 6. Transplanting mechanism; 7. Lifting and feeding mechanism;

[0060] 11. conveyor belt; 12. first bracket; 13. guide plate;

[0061] 21. Second bracket; 22. First telescopic device; 23. Horizontal pressing plate; 24. Second telescopic device; 25. Upper plate; 26. Perforated tube;

[0062] 31. third bracket; 32. material wheel; 33. recovery wheel; 34. guide wheel group; 35. turning block; 36. pressing wheel; 37. first lifting device; 371. lifting plate; 301. movable glue sticking mechanism; 302. displacement adjustment device;

[0063] 51. third frame; 52. third telescopic device; 53. vertical pressing plate; 54. fourth telescopic device; 55. push plate; 56. rotating table; 57. second lifting device;

[0064] 61. Horizontal movement assembly; 62. Vertical movement assembly; 63. Transfer frame;

[0065] 71. fourth frame; 72. third lifting device; 73. mounting portion; 74. fifth telescopic device; 75. mounting frame; 751. bevel; 76. sixth telescopic device; 77. base frame; 78. seventh telescopic device; 79. push plate; 791. push-pull portion. DETAILED DESCRIPTION

[0066] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0067] Example:

[0068] A kind of Tremella bag stacking machine, as shown in the attached Figure 1-20 As shown, it includes a conveyor 100, an adhesive belt 200, a connecting mechanism 1, a punching mechanism 2, a fixed gluing mechanism 3, a movable gluing mechanism 301, a material pushing mechanism 4, a material clamping mechanism 5, a transplanting mechanism 6 and a lifting and loading mechanism 7.

[0069] The conveyor 100 is placed horizontally, and the outer side of the conveyor 100 is installed with equal intervals along its conveying track. Fig. 20 The placement frame shown can just hold a bag of Tremella fuciformis.

[0070] like Figure 4 , 5 As shown, the docking mechanism 1 includes a conveyor belt 11, a first bracket 12 and two groups of guide plates 13. The conveyor belt 11 is tilted to drive the Tremella fuciformis bags to move obliquely upward. The two groups of guide plates 13 are symmetrically arranged and installed on the first bracket 12 along the conveying direction of the conveyor belt 11. The spacing between the two groups of guide plates 13 decreases linearly along the conveying direction of the conveyor belt 11, and the minimum spacing between the two groups of guide plates 13 is adapted to the length of the Tremella fuciformis bags.

[0071] like Figure 6 , 7As shown, the punching mechanism 2 includes a second bracket 21, a first telescopic device 22, a transverse pressing plate 23, a second telescopic device 24, an upper plate 25 and a punching tube 26. The second bracket 21 is relatively fixedly arranged. The first telescopic device 22 and the second telescopic device 24 can adopt telescopic cylinders or electric push rods. The first telescopic device 22 is vertically installed on the second bracket 21. The horizontally arranged transverse pressing plate 23 is installed at the output end of the first telescopic device 22 facing downward. The upper plate 25 is located above the transverse pressing plate 23. The upper plate 25 and the transverse pressing plate 23 are connected by the second telescopic device 24. A plurality of horizontal rectangular arrays of punching tubes 26 are installed on the upper plate 25. A through hole is opened on the transverse pressing plate 23 corresponding to the position of each punching tube 26 for the punching tube 26 to pass through; the lower end of the punching tube 26 is a sawtooth structure;

[0072] The distance between two adjacent rows of perforated tubes 26 is the same as the distance between two placement frames, and the perforated tubes 26 in the same row are used to perform perforation operations on the same Tremella fuciformis bag.

[0073] like Figure 8-12 As shown, the fixed glue sticking mechanism 3 includes a third bracket 31, a plurality of glue sticking components arranged on the third bracket 31, and the glue sticking components include a material wheel 32, a recovery wheel 33, a guide wheel group 34, a turning block 35, a pressure wheel 36, a first lifting device 37 and a lifting plate 371;

[0074] The unused adhesive tape 200 is sleeved on the material wheel 32, and the recycling wheel 33 is used to recycle the used adhesive tape 200. The recycling wheel 33 is driven to rotate by the power component. The adhesive tape 200 sleeved on the material wheel 32 passes through the guide wheel group 34 and the turning block 35 to turn and then winds around the recycling wheel 33. One of the trajectories is as follows: Fig. 9 As shown by the red line in;

[0075] like Fig.11 As shown, the adhesive tape 200 turns at a large angle after being guided by the turning block 35. Due to the characteristics of the adhesive tape itself, which has a certain bending resistance, a piece of adhesive tape on the adhesive tape 200 is separated from the release paper, and the release paper on the adhesive tape 200 is recovered to the recovery wheel 33. At this time, the pressing wheel 36 is just located above the separated adhesive tape, and the opening of the Tremella fuciformis bag is just located below the separated adhesive tape; the first lifting device 37 can be a telescopic cylinder or an electric push rod, and a lifting plate 371 is installed at the downward output end of the first lifting device 37, and all the pressing wheels 36 are arranged at the same level and installed on the same lifting plate 371;

[0076] like Fig.12 As shown, the adhesive strips on the adhesive tape 200 are independent of each other, and a notch is provided at the edge of the adhesive strip. A laser sensor is mounted on the third bracket 31 to detect the notch of the adhesive strip.

[0077] like Figure 3As shown, a group of movable gluing mechanisms 301 are arranged downstream of the fixed gluing mechanism 3. The fixed gluing mechanism 3 and the movable gluing mechanism 301 have the same structure. The movable gluing mechanism 301 is installed on the displacement adjustment device 302. The displacement adjustment device 302 can adopt a screw transmission structure. The displacement adjustment device 302 drives the movable gluing mechanism 301 to move and adjust the position along the conveying direction of the conveyor 100. A visual inspection device is arranged downstream of the last group of fixed gluing mechanisms 3. The visual inspection device is used to visually inspect the effect of gluing and sealing by multiple groups of fixed gluing mechanisms 3 upstream. It is determined that the sealing effect of the Tremella fuciformis bag at that position is not ideal, and the movable gluing mechanism 301 is driven by the displacement adjustment device 302 to move to the corresponding position for remedial work.

[0078] like Figure 1-2 As shown, the pushing mechanism 4 includes a horizontally arranged transverse moving component and a pushing plate installed at the output end of the transverse moving component. The shape of the pushing plate is just adapted to multiple groups of placement frames, so that the transverse moving component drives the pushing plate to move horizontally and simultaneously pushes out the Tremella fuciformis bags in multiple placement frames.

[0079] like Figure 13-15 As shown, the clamping mechanism 5 includes a third frame 51, a third telescopic device 52, a vertical pressure plate 53, a fourth telescopic device 54, a first push plate 55, a rotating table 56 and a second lifting device 57; the third telescopic device 52, the fourth telescopic device 54 and the second lifting device 57 can adopt telescopic cylinders or electric push rods or telescopic hydraulic cylinders; the second lifting device 57 is vertically arranged with its upward output end mounted with a rotating table 56, the third frame 51 is mounted at the output end of the rotating table 56, the telescopic directions of the third telescopic device 52 and the fourth telescopic device 54 are perpendicular to each other and are horizontally mounted on the third frame 51, the output end of the third telescopic device 52 is mounted with a vertical pressure plate 53, and the output end of the fourth telescopic device 54 is mounted with a push plate 55.

[0080] like Fig.16 As shown, the transplanting mechanism 6 includes a transverse moving component 61, a vertical moving component 62 and a transfer frame 63. The transverse moving component 61 and the vertical moving component 62 can adopt a telescopic cylinder or an electric push rod or a screw transmission structure. The transverse moving component 61 and the vertical moving component 62 cooperate to drive the transfer frame 63 to move in the horizontal plane; the transfer frame 63 is a structure with front and top openings, and the distance between the left and right inner walls of the transfer frame 63 is just adapted to the width of multiple Tremella fuciformis bags after being squeezed.

[0081] like Figure 17-19 As shown, the lifting and feeding mechanism 7 includes a fourth frame 71, a third lifting device 72, a mounting portion 73, a fifth telescopic device 74, a mounting frame 75, a sixth telescopic device 76, a base frame 77, a seventh telescopic device 78 and a push plate 79;

[0082] The interior of the fourth frame 71 is hollow and open towards the opposite side of the transplanting mechanism 6 and the cultivation rack 800. The third lifting device 72 can adopt a lead screw drive structure or a chain drive structure. The mounting part 73 is vertically linearly slidably engaged with the fourth frame 71 through a slider rail, and the third lifting device 72 drives the mounting part 73 to move vertically. The fifth telescopic device 74 can adopt a lead screw drive structure, a telescopic cylinder or an electric push rod and is installed on the mounting part 73. The mounting frame 75 is in a "U" shape with an upward opening. The mounting frame 75 is driven by the fifth telescopic device 74 to horizontally move in and out of the side wall opening of the fourth frame 71. The sixth telescopic device 76 can adopt a telescopic cylinder and is installed on the mounting part 73. The output end of the mounting part 73 facing downwards is provided with a base frame 77. A seventh telescopic device 78 is installed on the base frame 77. The output end of the seventh telescopic device 78 is connected to a push and press plate 79. The push and press plate 79 is in an L-shaped structure. The vertical end area of the push and press plate 79 is adapted to the "U" shaped mounting frame 75. The push and press plate 79 is relatively located above the mounting frame 75. The moving direction of the push and press plate 79 is the same as the moving direction of the mounting frame 75. A downward extending pushing part 791 is provided on the side of the transverse end of the push and press plate 79 close to the transplanting mechanism 6.

[0083] As Fig.21 shown, at the upper corner of the side of the mounting frame 75 for the transfer frame 63 to enter and exit, there is an inclined angle 751, which serves to lift the partition of the material rack.

[0084] Working principle:

[0085] The conveyor belt 11 drives the Tremella fuciformis bags on its upper surface to move upwards, and after being guided and limited by two groups of symmetric guide plates 13, they are conveyed into a placement frame of the conveyor 100. Under the action of the conveyor 100, the Tremella fuciformis bags in the placement frame are driven to move below the punching mechanism 2.

[0086] First, the first telescopic device 22 drives the transverse pressing plate 23 to descend to press the four groups of Tremella fuciformis bags below. Then, the second telescopic device 24 drives the upper plate 25 to descend. The punching tubes 26 arranged in a rectangular array on the upper plate 25 pass through the transverse pressing plate 23 to punch the four groups of Tremella fuciformis bags. The number of punched holes in the Tremella fuciformis bags is the same as the number of adhesive pasting components on the fixed adhesive pasting mechanism 3. Then, the first telescopic device 22 and the second telescopic device 24 reset, the punching tubes 26 are separated from the Tremella fuciformis bags, and the transverse pressing plate 23 releases the four groups of Tremella fuciformis bags. The punching mechanism 2 can perform punching operations on four adjacent groups of Tremella fuciformis bags simultaneously.

[0087] After that, the conveyor 100 drives the punched Tremella fuciformis bags to continue moving forward. Since the distance between two adjacent groups of Tremella fuciformis bags is relatively small, and the size of the fixed adhesive pasting mechanism 3 is relatively large, the four groups of fixed adhesive pasting mechanisms 3 cannot perform sealing operations on four adjacent groups of punched Tremella fuciformis bags simultaneously.

[0088] Therefore, the first group of fixed glue sticking mechanisms 3 performs sealing operation on the first group of Tremella fuciformis bags in each batch, the second group of fixed glue sticking mechanisms 3 performs sealing operation on the second group of Tremella fuciformis bags in each batch, the third group of fixed glue sticking mechanisms 3 performs sealing operation on the third group of Tremella fuciformis bags in each batch, and the fourth group of fixed glue sticking mechanisms 3 performs sealing operation on the fourth group of Tremella fuciformis bags in each batch. Four groups of fixed glue sticking mechanisms 3 perform sealing operation simultaneously to improve efficiency.

[0089] like Fig.11 As shown, the power assembly drives the recovery wheel 33 to rotate to recover the release paper (green line) in the tape 200 (red line), and the adhesive tape (blue line) in the tape 200 is separated from the release paper. Fig.11 As shown; during this process, the laser sensor first detects the tape, indicating that the tape is normally separated from the release paper, and then the tape continues to move until the gap of the tape is aligned with the sensing path of the laser sensor, and then the recovery wheel 33 stops; then the first lifting device 37 drives the lifting plate 371 to descend, and the pressing wheel 36 on the lifting plate 371 presses the tape on the opening position of the Tremella fuciformis bag during the descent process, and makes the tape completely separated from the release paper, and the tape is attached to the Tremella fuciformis bag to achieve the sealing operation.

[0090] After the same batch of punched and sealed four groups of Tremella fuciformis bags pass through the fourth group of fixed gluing mechanism 3 driven by the conveyor 100, the visual inspection equipment performs visual inspection on this batch of four groups of Tremella fuciformis bags to detect whether the sealing of this batch of four groups of Tremella fuciformis bags meets the requirements or whether there are any omissions. According to the inspection results of the visual inspection equipment, the displacement adjustment device 302 drives the movable gluing mechanism 301 to move to the position where the sealing of this batch of four groups of Tremella fuciformis bags has problems, and the sealing operation is performed again on the position where the sealing does not meet the standards.

[0091] Afterwards, the same batch of four groups of punched and sealed Tremella fuciformis bags continue to be transported forward by the conveyor 100 to the pushing mechanism 4 , which pushes the same batch of four groups of Tremella fuciformis bags through the opening of the third frame 51 and simultaneously pushes them onto the third frame 51 of the clamping mechanism 5 .

[0092] During a pause of the conveyor 100, the punching mechanism 2, the fixing and gluing mechanism 3, and the pushing mechanism 4 simultaneously perform an action to improve work efficiency.

[0093] Afterwards, the third telescopic device 52 is shortened to drive the vertical pressure plate 53 to approach the vertical side wall of the third frame 51, and the vertical pressure plate 53 and the vertical side wall of the third frame 51 cooperate to extrude and shape the four groups of Tremella fuciformis bags of the same batch. The upper and lower heights of the third frame 51 are slightly greater than the heights of the Tremella fuciformis bags.

[0094] Afterwards, the rotating table 56 drives the third frame 51 to rotate so that the opening of the third frame 51 faces the front opening of the transfer frame 63, and the fourth telescopic device 54 extends to push the push plate 55 to move horizontally close to the front opening of the transfer frame 63. During this process, the push plate 55 pushes the four groups of Tremella fuciformis bags of the same batch that are squeezed and shaped into the transfer frame 63, and the left and right side walls of the inner cavity of the transfer frame 63 continue to limit and shape the four groups of Tremella fuciformis bags of the same batch.

[0095] If there is a height difference between the transfer frame 63 and the placement frame, at this time, the transfer frame 63 can be raised and lowered by the second lifting device 57 to connect them.

[0096] Afterwards, the third telescopic device 52, the fourth telescopic device 54 and the rotating table 56 are reset; at the same time, under the cooperation of the transverse movement component 61 and the vertical movement component 62, the transfer frame 63 containing four groups of Tremella fuciformis bags of the same batch is moved to the top of the installation frame 75 in the fourth frame 71 and below the push plate 79.

[0097] The front and upper opening edges of the mounting frame 75 are both beveled. The beveled edge of the front opening of the mounting frame 75 facilitates guiding the transfer frame 63 to extend therein, and the beveled edge of the upper opening of the mounting frame 75 facilitates guiding the push plate 79 to descend and extend into the mounting frame 75.

[0098] Afterwards, the sixth telescopic device 76 drives the base frame 77 to move downward a short distance, so that the push-pull portion 791 at the front end of the push plate 79 drops to the front of the four groups of Tremella fuciformis bags of the same batch, and then the vertical movement component 62 drives the transfer frame 63 to be horizontally withdrawn from the inside of the fourth frame 71. During this process, the push-pull portion 791 is used to block the four groups of Tremella fuciformis bags of the same batch, and the spacing between the left and right side walls of the inner cavity of the installation frame 75 is adapted to the width of the four groups of Tremella fuciformis bags to be squeezed and shaped, thereby realizing the transfer of the four groups of Tremella fuciformis bags of the same batch to the inside of the installation frame 75; then, the sixth telescopic device 76 drives the base frame 77 to move downward, so that the push plate 79 applies downward pressure to the Tremella fuciformis bags in the inner cavity of the installation frame 75 to realize vertical extrusion and shaping;

[0099] Afterwards, the third lifting device 72 drives the mounting portion 73 to descend a set Tremella fuciformis bag height, so that the same batch of four groups of Tremella fuciformis bags subsequently fed into the mounting frame 75 are located above the previous batch of four groups of Tremella fuciformis bags.

[0100] Repeat the above steps until the installation frame 75 is fully stacked with Tremella fuciformis bags.

[0101] like Figure 1 , 2As shown, the movable culture rack 800 moves to the set position, and the transplanting mechanism 6 and the culture rack 800 are relatively located at the front and rear sides of the fourth frame 71; after the installation frame 75 is full of Tremella fuciformis bags stacked up and down, it needs to be transferred to the culture rack 800, and the fifth telescopic device 74 drives the installation frame 75 to move horizontally and extend into the culture rack 800, and then the sixth telescopic device 76 drives the base frame 77 to move downward to the lower limit, and then the fifth telescopic device 74 drives the installation frame 75 to move horizontally and reset to return to the fourth frame 71. During this process, the vertical end of the push-pull part 791 limits the stacked Tremella fuciformis bags to prevent them from following and returning, thereby realizing the transfer of the stacked Tremella fuciformis bags in the installation frame 75 to the culture rack 800; then the seventh telescopic device 78 drives the pushing plate 79 to move a short distance toward the culture rack 800 to arrange and shape the stacked Tremella fuciformis bags that have just been transferred to the culture rack 800.

[0102] The stacked Tremella fuciformis bags in the installation frame 75 are transferred to the culture rack 800 as one layer. Multiple layers can be stacked in the culture rack 800. During this process, the third lifting device 72 drives the installation part 73 and the installation frame 75 to rise and fall to adapt.

[0103] In another embodiment, when the four groups of fixed glue applying mechanisms 3 are damaged or the adhesive tape 200 needs to be replaced, the movable glue applying mechanism 301 can be temporarily used as the group of fixed glue applying mechanisms 3 that is damaged or needs the adhesive tape 200 replaced.

[0104] In another embodiment, the clamping mechanism 5, the transplanting mechanism 6, and the lifting and loading mechanism 7 correspond to each other to form a group of transfer stacking components, such as Figure 1 As shown, two or more transfer stacking assemblies can be provided. After one set of culture racks 800 is full, another set of culture racks 800 can be used in conjunction to improve work efficiency without stopping the machine. Alternatively, one set of culture racks 800 is used in conjunction with two sets of lifting and loading mechanisms 7, and the two sets of lifting and loading mechanisms 7 are respectively located on opposite sides of the culture rack 800, so that the efficiency of loading Tremella fuciformis bags on the culture rack 800 is doubled.

[0105] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0106] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A Tremella bag stacking machine, characterized in that: include: A conveyor (100), wherein the conveyor (100) is provided with placement frames installed at equal intervals along its conveying track; A material pushing mechanism (4), the material pushing mechanism (4) being used to push more than two groups of Tremella fuciformis bags on the placement frame of the conveyor (100) toward the material clamping mechanism (5); The clamping mechanism (5) is used to squeeze two or more groups of dispersed Tremella fuciformis bags together; A transplanting mechanism (6), wherein the transplanting mechanism (6) is used to transfer the Tremella fuciformis bags in a squeezed state to the lifting and loading mechanism (7); The lifting and loading mechanism (7) is used to stack the extruded Tremella fuciformis bags in batches upward and downward; The lifting and loading mechanism (7) comprises a fourth frame (71), and a mounting portion (73) driven to vertically rise and fall on the fourth frame (71) by a third lifting device (72); a mounting frame (75) is mounted on the mounting portion (73) by a fifth telescopic device (74); the fifth telescopic device (74) drives the mounting frame (75) to horizontally move in and out of the fourth frame (71) and the culture rack (800); the mounting frame (75) is used to accommodate the extruded Tremella fuciformis bags delivered in batches and stack them up and down; A sixth telescopic device (76) is installed on the mounting portion (73); a base frame (77) is installed on the downward output end of the sixth telescopic device (76); a push plate (79) is installed on the base frame (77); and a push-pull portion (791) extending downward is provided at the front end of the push plate (79).

2. A Tremella bag stacking machine according to claim 1, characterized in that: The clamping mechanism (5) comprises a second lifting device (57), a rotating table (56) on which the output end of the second lifting device (57) is installed, a third frame (51) installed on the rotating table (56), and a third telescopic device (52) and a fourth telescopic device (54) installed on the third frame (51), wherein the output ends of the third telescopic device (52) and the fourth telescopic device (54) are respectively installed with a vertical pressing plate (53) and a pushing plate (55); The vertical pressing plate (53) and the third frame (51) cooperate to squeeze the scattered Tremella fuciformis bags together.

3. The Tremella bag stacking machine according to claim 1, characterized in that: The transplanting mechanism (6) comprises a transfer frame (63) and a transverse movement component (61) and a vertical movement component (62) for driving the transfer frame (63) to move in a plane, and the horizontal accommodation space of the transfer frame (63) is adapted to the width of more than two groups of Tremella fuciformis bags in a squeezed state.

4. The Tremella bag stacking machine according to claim 1, characterized in that: The material clamping mechanism (5), the transplanting mechanism (6) and the lifting and loading mechanism (7) correspond to each other one by one; One group of the culture racks (800) is used in conjunction with two groups of the lifting and loading mechanisms (7), and the culture racks (800) are arranged between the two groups of the lifting and loading mechanisms (7).

5. The Tremella bag stacking machine according to claim 1, characterized in that: A seventh telescopic device (78) is installed horizontally on the base frame (77), and the push plate (79) is installed at the output end of the seventh telescopic device (78); The installation frame (75) has a bevel (751) at the upper corner of one side for the transfer frame (63) to enter and exit.

6. The Tremella bag stacking machine according to claim 1, characterized in that: Located upstream of the pushing mechanism (4), there are a connecting mechanism (1), a punching mechanism (2) and more than two groups of fixing glue-applying mechanisms (3) arranged in sequence along the conveying direction of the conveyor (100); The punching mechanism (2) is used for punching holes in the Tremella fuciformis bag, and the fixing glue sticking mechanism (3) is used for sealing the punched parts of the Tremella fuciformis bag.

7. The Tremella bag stacking machine according to claim 6, characterized in that: The docking mechanism (1) comprises a conveyor belt (11) arranged obliquely upward, and two groups of guide plates (13) symmetrically arranged above the conveyor belt (11), wherein the distance between the two groups of guide plates (13) gradually narrows along the conveying direction of the conveyor belt (11).

8. The Tremella bag stacking machine according to claim 6, characterized in that: The punching mechanism (2) comprises a second bracket (21), a first telescopic device (22) mounted on the second bracket (21), a transverse pressing plate (23) being mounted on the downward output end of the first telescopic device (22), an upper plate (25) being mounted on the transverse pressing plate (23) via a second telescopic device (24), a plurality of rows of punching tubes (26) being mounted on the upper plate (25), the spacing between two adjacent rows of the punching tubes (26) being the same as the spacing between two adjacent placement frames, and the first telescopic device (22) and the second telescopic device (24) have the same telescopic direction; The lower end of the perforated tube (26) is serrated.

9. The Tremella bag stacking machine according to claim 1, characterized in that: The fixed glue sticking mechanism (3) comprises a third bracket (31) and one or more glue sticking components; The adhesive sticking assembly comprises a material wheel (32), a recovery wheel (33), a guide wheel group (34), a turning block (35) and a pressing wheel (36); the adhesive tape (200) on the material wheel (32) is connected to the recovery wheel (33) after being guided by the guide wheel group (34) and the turning block (35); the pressing wheel (36) is driven to move by a first lifting device (37); the pressing wheel (36) moves to press a piece of adhesive tape that is separated from the adhesive tape (200) at the turning block (35) onto the punching position of the Tremella fuciformis bag.

10. The Tremella bag stacking machine according to claim 9, characterized in that: A group of movable gluing mechanisms (301) is arranged downstream of the fixed gluing mechanism (3); the structure of the movable gluing mechanism (301) is the same as that of the fixed gluing mechanism (3); the movable gluing mechanism (301) is driven by a displacement adjustment device (302) to move and adjust its position along the conveying direction of the conveyor (100).

Citation Information

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