Industrial control module connecting device and connecting method thereof

Abstract

The invention discloses an industrial control module connecting device and a connecting method thereof, and relates to the technical field of industrial control module disassembly and assembly. The industrial control module connecting device comprises a data processing module. The control execution module, the data storage module and the first serial port module are connected with a data processing module, the data processing module is connected with a data feedback module, the control execution module is connected with a second serial port module, the second serial port module is connected with a plurality of connecting ports, and each connecting port is arranged in a workshop. By adopting the classified modular design, the connection ports of the same kind of industrial control are arranged in the same workshop type and are connected with the control equipment of the workshop, classification is carried out according to the workshop type, and classified connection port arrangement can be carried out according to different workshops; furthermore, the main body control connecting device can carry out centralized regulation and control on workshop equipment connected with the connecting ports in the same workshop, and the regulation and control efficiency of pressure regulation and control is good.

Description

Technical Field

[0001] The present invention belongs to the technical field of industrial control module disassembly and assembly, and specifically relates to an industrial control module connection device and a connection method thereof. Background Art

[0002] An industrial control module connection device is a device related to the technical field of industrial control module assembly and disassembly. It typically includes an industrial control module housing and a base, as well as associated mounting and latching mechanisms. Specifically, mounting mechanisms may be fixedly attached to both sides of the industrial control module housing. These mounting mechanisms may include auxiliary components and position-limiting components to secure and position the module. Furthermore, a latching mechanism may be fixedly attached to the interior of the industrial control module base. These latching mechanisms may include components such as springs, T-shaped sliders, and connecting strips to quickly connect and disconnect the module.

[0003] The invention with application number CN201811326721.6 relates to an industrial control device for intelligent manufacturing and a control method thereof. The method includes a cloud platform, a power module, a storage module, an I / O interface, peripheral devices, a controller module, a cloud gateway component, a network component, industrial equipment, a communication module, a camera, a display, and an external data source; the cloud platform, power module, storage module, industrial equipment, and communication module are all connected to the controller module; the peripheral devices are connected to the controller module via the I / O interface; the network component is connected to the controller module via the cloud gateway component; and the external data source is connected to the cloud platform.

[0004] However, the above method still has the following problems when applied: it lacks a classified modular design, and the connection ports of industrial control are classified according to the workshop type, and the connection ports cannot be arranged according to the classification of different workshops, and thus the workshop equipment connected to the connection ports in the same workshop cannot be centrally regulated. Such a single regulation of the same type of equipment in the same workshop one by one has poor control efficiency of the control pressure. Summary of the Invention

[0005] To address the shortcomings of existing technologies, the present invention provides an industrial control module connection device and method, addressing these issues. This device features a rational design and data forwarding capabilities, enabling the industrial controller to serve as a transit station, conveniently establishing connections between modules and servers within a local area network. The use of a cloud-based industrial controller facilitates enhanced control and execution of operations associated with industrial automation systems.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions: The present invention provides an industrial control module connection device, including a data processing module; a control execution module, a data storage module and a first serial port module, which is connected to the data processing module, the data processing module is connected to the data feedback module, the control execution module is connected to the second serial port module, the second serial port module is connected to multiple connection ports, each connection port is set in a workshop, each connection port is provided with multiple connection interfaces, and each connection interface is connected to a workshop connection device, multiple workshop connection devices connected to the same connection port are located in the workshop where the connection port is located, and a classified modular design is adopted. The connection ports of the same type of industrial control are set in the same workshop type and connected to the control ports of the workshop. The control equipment can be classified according to the workshop type, and the connection ports can be arranged according to the classification of different workshops. Then the main control connection device can centrally regulate the workshop equipment connected to the connection port in the same workshop. The regulation efficiency of the regulation pressure is good. A detection feedback mechanism is set in the workshop. The detection feedback mechanism includes a camera, a temperature detector and a humidity detector, etc. The detection feedback mechanism is connected to the data feedback module. The detection feedback mechanism can monitor the corresponding data inside the workshop and is equipped with a data feedback module. The data feedback module receives the above data and transmits it to the data processing module for analysis and processing, and then regulates the control execution module to play a positive feedback role in industrial control connection regulation.

[0007] A further improvement of the present invention is that the connecting device also includes a heat dissipation module, and a ventilation unit is arranged outside the connecting device. The ventilation unit is arranged in conjunction with the heat dissipation module. The heat dissipation module has a built-in temperature detector that can detect the temperature inside the connecting device and control the operation of the ventilation unit to export the heat inside the connecting device and ensure the working stability of the connecting device.

[0008] A further improvement of the present invention is that the first serial port module is connected to an IO input device, which includes a keyboard, a mouse, a touch screen, etc., and engineers can input control data; the data processing module is connected to a cloud data transmission module, and the cloud data transmission module is connected to the Internet, and can receive industrial control data from the Internet and compare the industrial control data input by the engineer.

[0009] A further improvement of the present invention is that the connecting device is connected to a power supply module, which is provided with an AC input and can supply power to the entire connecting device. The power supply module has a built-in voltage stabilizing module, an overheating power-off module and an overcurrent protection module. The voltage stabilizing module performs voltage stabilization of the power inverter input connecting device, the overheating power-off module performs overheating protection of the power supply module, and the overcurrent protection module performs power-off when the power supply module has an overcurrent load.

[0010] A further improvement of the present invention is that a PLC device is deployed at the connection port of the second serial port module, and industrial equipment networking, monitoring and real-time data analysis are realized through the edge computing gateway. It supports multiple protocol parsing, rich interfaces, remote monitoring and management and other functions, and can monitor equipment status in real time, perform fault prediction and production efficiency analysis.

[0011] A further improvement of the present invention is that a wireless communication module is configured at the connection port of the second serial port module, which can realize wireless communication of signals between the device and the connection device, replacing traditional cables. This method simplifies wiring work and improves the flexibility and maintainability of the system.

[0012] The present invention also provides a connection method for an industrial control module connection device, comprising: The connection device is connected to a power supply module, which is connected to an AC power input and can supply power to the entire connection device; Each connection port is set in a workshop, each connection port is connected to a workshop connection device, and multiple workshop connection devices connected to the same connection port are located in the workshop where the connection port is located; Engineers input control data to connected devices via IO input devices; The data processing module is connected to a cloud data transmission module, which is connected to the Internet and can receive industrial control data from the Internet and compare it with the industrial control data input by engineers; The data processing module obtains the final control data through the compared control data and transmits it to the control execution module, which controls multiple workshop connection devices through the control execution module.

[0013] Compared with the prior art, the present invention has at least the following beneficial technical effects: The present invention provides an industrial control module connection device and a connection method thereof. By adopting a classified modular design, the connection ports of the same type of industrial control are set in the same workshop type and connected to the control equipment of the workshop. The workshop types are classified and the connection ports can be arranged according to the classification of different workshops. Then, the main control connection device can centrally control the workshop equipment connected to the connection ports in the same workshop, and the control efficiency of the control pressure is good.

[0014] The present invention provides an industrial control module connection device and a connection method thereof. By cooperating with multiple workshops to set up independent detection feedback mechanisms, that is, cameras, temperature detectors, humidity detectors, etc., the corresponding data inside the workshops can be monitored, and a data feedback module is provided. The data feedback module receives the above data and transmits it to the data processing module for analysis and processing, and then regulates the control execution module, thereby playing a positive feedback role in industrial control connection regulation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The figure is a schematic diagram of the overall structure of an industrial control module connection device of the present invention. DETAILED DESCRIPTION

[0016] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be considered as illustrative in nature and not restrictive.

[0017] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0018] It will be understood that when used in this specification and the appended claims, the terms “comprises” and “comprising” indicate the presence of described features, integers, steps, operations, elements and / or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or groups thereof.

[0019] It should also be understood that the terms used in the present specification are only for the purpose of describing particular embodiments and are not intended to limit the present invention. As used in the present specification and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms unless the context clearly indicates otherwise.

[0020] It should be further understood that the term "and / or" used in the present description and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.

[0021] The accompanying drawings illustrate various schematic diagrams of structures according to embodiments disclosed herein. These figures are not drawn to scale; for clarity, some details are exaggerated and some details may be omitted. The shapes of the various regions and layers shown in the figures, as well as their relative sizes and positional relationships, are merely exemplary and may deviate in practice due to manufacturing tolerances or technical limitations. Those skilled in the art may design regions / layers with different shapes, sizes, and relative positions as needed.

[0022] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0023] Example 1: like Figure 1 As shown, an industrial control module connection device provided in this embodiment includes a data processing module, which is connected to a control execution module, a data storage module, a first serial port module and a data feedback module; the control execution module is connected to a second serial port module, which is connected to multiple connection ports, each connection port is arranged in a corresponding workshop; each connection port is provided with multiple connection interfaces, and each connection interface is connected to a workshop connection device, and multiple workshop connection devices connected to the same connection port are located in the workshop where their connection port is located; a detection feedback mechanism is provided in the workshop, and the detection feedback mechanism is connected to the data feedback module.

[0024] Example 2: like Figure 1 As shown, an industrial control module connection device provided in this embodiment includes a data processing module, the data processing module is connected to a control execution module, a data storage module, a first serial port module and a data feedback module; the control execution module is connected to a second serial port module, the second serial port module is connected to multiple connection ports, each connection port is set in a workshop, each connection port is provided with multiple connection interfaces, and each connection interface is connected to a workshop connection device, multiple workshop connection devices connected to the same connection port are located in the workshop where the connection port is located, and a classified modular design is adopted. The connection ports of the same type of industrial control are set in the same workshop type and are connected to the control equipment of the workshop. , classified according to the workshop type, the connection ports can be arranged according to the classification of different workshops, and then the main control connection device can centrally regulate the workshop equipment connected to the connection port in the same workshop, and its regulation efficiency of the regulation pressure is good. A detection feedback mechanism is set in the workshop, and the detection feedback mechanism includes a camera, a temperature detector and a humidity detector, etc. The detection feedback mechanism is connected to the data feedback module. The detection feedback mechanism can monitor the corresponding data inside the workshop, and is equipped with a data feedback module. The data feedback module receives the above data and transmits it to the data processing module for analysis and processing, and then regulates the control execution module to play a positive feedback role in industrial control connection regulation.

[0025] In this embodiment, the connecting device also includes a heat dissipation module, and a ventilation unit is arranged outside the connecting device. The ventilation unit is arranged in conjunction with the heat dissipation module. The heat dissipation module has a built-in temperature detector that can detect the temperature inside the connecting device and control the operation of the ventilation unit to export the heat inside the connecting device and ensure the working stability of the connecting device.

[0026] In this embodiment, the first serial port module is connected to an IO input device, which includes a keyboard, a mouse, a touch screen, etc., and engineers can input control data. The data processing module is connected to a cloud data transmission module, and the cloud data transmission module is connected to the Internet. It can receive industrial control data from the Internet and compare the industrial control data input by the engineer.

[0027] In this embodiment, the connecting device is connected to a power supply module, which is provided with an AC input and can supply power to the entire connecting device. The power supply module has a built-in voltage stabilizing module, an overheating power-off module and an overcurrent protection module. The voltage stabilizing module performs voltage stabilization of the power inverter input connecting device, the overheating power-off module performs overheat protection of the power supply module, and the overcurrent protection module performs power-off when the power supply module is overcurrent loaded.

[0028] In this embodiment, a PLC device is deployed at the connection port of the second serial port module, and industrial equipment networking, monitoring and real-time data analysis are realized through the edge computing gateway. It supports multiple protocol parsing, rich interfaces, remote monitoring and management and other functions, and can monitor equipment status in real time, perform fault prediction and production efficiency analysis.

[0029] In this embodiment, a wireless communication module is configured at the connection port of the second serial port module, which can realize wireless communication of signals between the device and the connection device, replacing traditional cables. This method simplifies wiring work and improves the flexibility and maintainability of the system.

[0030] Example 3 like Figure 1 As shown, this embodiment provides a connection method for an industrial control module connection device, including the following specific steps: S01. The connecting device is connected to a power supply module, which is connected to an AC power input to power the entire connecting device; S02. Each connection port is provided in a workshop, each connection port is connected to a workshop connection device, and multiple workshop connection devices connected to the same connection port are located in the workshop where the connection port is located; S03. Engineers input control data for connected devices via IO input devices; S04. The data processing module is connected to a cloud data transmission module, which is connected to the Internet and can receive industrial control data from the Internet and compare the industrial control data input by the engineer; S05. The data processing module obtains the final control data through the compared control data and transmits it to the control execution module, which controls the multiple workshop connection devices through the control execution module.

[0031] It should be noted that there are various connection methods at the connection port, mainly including the following methods: 1. Serial connections are a common method for connecting industrial computers and PLCs. Connecting via serial ports (such as RS-232 and RS-485) enables bidirectional data transmission. Common communication protocols in industrial control include MODBUS and Profibus. While this connection method is relatively simple and cost-effective, it suffers from limited transmission speeds and is suitable for environments with shorter distances and lower speed requirements. MODBUS is a commonly used communication protocol for data transmission between different devices, supporting various electrical interfaces such as RS232, RS485, and TCP / IP. Profibus supports high-speed data transmission, with transmission rates ranging from 9.6 Kb / s to 12 Mb / s.

[0032] 2. Ethernet connection: With the development of the Industrial Internet, Ethernet connections are becoming increasingly common. Connecting industrial computers and PLCs via Ethernet enables high-speed data transmission and remote monitoring. Furthermore, software tools on the industrial computer can be used to program and debug the PLC. Ethernet connections improve data transmission capabilities. Through protocols such as TCP / IP, remote monitoring and control are possible, making overall efficiency higher. TCP / IP, short for Transmission Control Protocol / Internet Protocol, defines the standards for how electronic devices connect to the Internet and how data is transmitted between them. TCP / IP utilizes a layered architecture, typically divided into four layers: application layer, transport layer, network layer, and data link layer (some also divide it into network interface layer, network layer, transport layer, and application layer). Each layer is responsible for different functions and tasks, completing its work by invoking services provided by the layer below it.

[0033] 3. USB connection: USB connection is relatively new, but it is also common in some small industrial control systems. The industrial computer connects to the PLC through the USB interface to achieve data transmission and control operations.

[0034] 4. Hardwire connection: Use cables and connectors to hardwire the PLC's input and output modules to external devices. This is the most common and basic connection method and is suitable for smaller-scale control systems.

[0035] 5. Terminal board connection: PLC input and output modules typically have terminal boards, which can be connected by directly plugging or unplugging the connector on the terminal board. This connection method is convenient and suitable for scenarios where IO devices need to be frequently replaced.

[0036] 6. Cable connection: Use cables to connect the PLC's input and output modules to external devices. Depending on the signal type and distance requirements, you can choose different types of cables, such as twisted pair cables and coaxial cables.

[0037] 7. Bus Connection: PLC input and output modules are connected to other devices via bus systems (such as Profibus, Modbus, and Ethernet / IP). Bus connections reduce wiring workload and improve system flexibility and scalability. Ethernet / IP defines two communication methods: explicit and implicit. Explicit communication uses TCP to transmit data and is suitable for transmitting data with high accuracy but low real-time requirements. Implicit communication uses UDP to transmit data and is suitable for data that requires high real-time performance.

[0038] 8. Wireless Connection: Use wireless communication technologies (such as Wi-Fi and Bluetooth) to connect the PLC's input and output modules to other devices. Wireless connections are suitable for scenarios where mobility is required or where wiring is difficult. While wireless connections may not be very stable for data transmission, they offer advantages in certain scenarios (such as when wiring is not required or mobility is required).

[0039] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all points of view, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and range of equivalents of the claims are included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

[0040] In addition, it should be understood that although this specification describes the embodiments, not every embodiment contains only one independent technical solution. This description is for clarity only. Those skilled in the art should consider the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art. The above content is only for the purpose of illustrating the technical concept of the present invention and cannot be used to limit the scope of protection of the present invention. Any changes made based on the technical solution in accordance with the technical concept proposed by the present invention fall within the scope of protection of the claims of the present invention.

Claims

1. An industrial control module connection device, characterized in that: It includes a data processing module, which is connected to a control execution module, a data storage module, a first serial port module and a data feedback module; The control execution module is connected to a second serial port module, and the second serial port module is connected to a plurality of connection ports, each connection port being arranged in a corresponding workshop; Each connection port is provided with a plurality of connection interfaces, and each connection interface is connected to a workshop connection device, and the plurality of workshop connection devices connected to the same connection port are located in the workshop where the connection port is located; A detection feedback mechanism is provided in the workshop, and the detection feedback mechanism is connected to the data feedback module.

2. An industrial control module connection device according to claim 1, characterized in that: The connecting device also includes a heat dissipation module. A ventilation unit is arranged outside the connecting device, and the ventilation unit is arranged in conjunction with the heat dissipation module.

3. An industrial control module connection device according to claim 2, characterized in that: The heat dissipation module has a built-in temperature detector.

4. The industrial control module connection device according to claim 1, characterized in that: The first serial port module is connected to an IO input device, and can be used by engineers to input control data.

5. The industrial control module connection device according to claim 1, characterized in that: The connecting device is connected to a power supply module, and the power supply module is provided with an alternating current input.

6. An industrial control module connection device according to claim 5, characterized in that: The power supply module has a built-in voltage stabilization module, an overheating power-off module and an overcurrent protection module.

7. The industrial control module connection device according to claim 1, characterized in that: The data processing module is connected to a cloud data transmission module, and the cloud data transmission module is connected to the Internet.

8. The industrial control module connection device according to claim 1, characterized in that: The PLC device is deployed at the connection port of the second serial port module.

9. The industrial control module connection device according to claim 1, characterized in that: The connection port of the second serial port module is configured with a wireless communication module.

10. A connection method for an industrial control module connection device, characterized in that: include: The connection device is connected to a power supply module, which is connected to an AC power input to supply power to the entire connection device; Each connection port is arranged in a workshop, each connection port is connected to a workshop connection device, and multiple workshop connection devices connected to the same connection port are located in the workshop where the connection port is located; The IO input device performs the control data input work of the connected device; The data processing module is connected to a cloud data transmission module, which is connected to the Internet, receives industrial control data from the Internet, and compares the industrial control data input by the engineer; The data processing module obtains the final control data through the compared control data and transmits it to the control execution module, and the control execution module controls the multiple workshop connection devices.

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