A device and method for arranging the chaotic circles inside wires

Abstract

The present invention relates to a tidying device and method for tidying up the coils inside a wire rod. The tidying device comprises a bracket, a tray, a front swing arm assembly, a rear swing arm assembly, a connecting rod, and a linear drive element. The front swing arm assembly comprises a first rotating shaft, a first swing arm, a first connecting rod, and a first connecting rod connecting rod, wherein the first rotating shaft is rotatably arranged on the bracket. The rear swing arm assembly comprises a second rotating shaft, a second swing arm, and a second connecting rod connecting rod, wherein the second rotating shaft is rotatably arranged on the bracket. The two ends of the connecting rod are respectively hinged to the distal end of the first connecting rod connecting rod and the distal end of the second connecting rod connecting rod. The first rotating shaft and the second rotating shaft are arranged in parallel and at the same height. The bottom of the tray is hinged to the distal end of the first swing arm and the distal end of the second swing arm. The linear drive element is hinged to the distal end of the first connecting rod and the bracket. The tidying device of the present invention is convenient for tidying up the coils inside the wire rod. The operation can be completed by one person. It is convenient, fast, and safe to operate. At the same time, it prevents scratches caused by the wire rod being hoisted.

Description

Technical Field

[0001] The present invention relates to the field of online finishing of wire rods, and in particular to a finishing device and method for arranging disordered coils inside wire rods. Background Art

[0002] During the wire rolling process, due to factors such as poor wire-laying coil shape or errors in coiling operation, one or more coils may be abnormally arranged inside the wire coil, resulting in messy coil shapes. Finishing workers are required to tidy up the coils, otherwise the wire rods will become tangled or broken when used by customers.

[0003] Because the coils are tangled inside the wire, the finisher needs a crane operator to separate the coils at the front and back to straighten them out. This process requires a large number of workers, typically two finishers and one crane operator, and there is a risk of scratches when the coils are lifted. Summary of the Invention

[0004] In order to solve the above-mentioned deficiencies in the prior art, the present invention provides a tidying device that is convenient for tidying up the chaotic circles inside the wire, including a bracket, a tray, a front swing arm assembly, a rear swing arm assembly, a connecting rod and a linear drive element, and the top surface of the tray is provided with an arc surface adapted to the coil.

[0005] The front swing link assembly includes a first rotating shaft, a first swing link, a first connecting link, and a first link connecting link. The first rotating shaft is rotatably mounted on a bracket, and the first swing link, the first connecting link, and the first link connecting link are fixed to the first rotating shaft. The rear swing link assembly includes a second rotating shaft, a second swing link, and a second link connecting link. The second rotating shaft is rotatably mounted on the bracket, and the second swing link and the second link connecting link are fixed to the second rotating shaft.

[0006] The first and second rotating shafts are arranged in parallel and at the same height. The first and second connecting rods are arranged in parallel and of the same length. The ends of the connecting rods are hinged to the distal ends of the first and second connecting rods, respectively. The first and second swing arms are arranged in parallel and of the same length. The bottom of the tray is hinged to the distal ends of the first and second swing arms, allowing the tray to rise or fall horizontally. A linear drive element is hinged to the distal end of the first connecting rod and the bracket. By controlling the extension and contraction of the linear drive element, the first connecting rod can be driven to swing, thereby driving the first rotating shaft to rotate, and then driving the first swing arm connected to the first rotating shaft to swing. Through the above-mentioned connecting rod structure, the tray is driven to rise and fall.

[0007] Furthermore, a first support rod and a second support rod are provided at the bottom of the tray. The first support rod and the second support rod are arranged vertically. The first support rod is used to hinge the first swing rod, and the second support rod is used to hinge the second swing rod. By providing the first support rod and the second support rod, the distance between the curved surface of the tray and the bracket can be increased, which facilitates processing.

[0008] Furthermore, a first reinforcing rib and a second reinforcing rib are provided at the bottom of the pallet in the direction corresponding to the outer circumference of the coil, so as to enhance the structural strength of the pallet and facilitate the pallet to support the pallet coil.

[0009] Furthermore, a middle rib is provided at the bottom of the pallet, and the middle rib connects the first reinforcing rib and the second reinforcing rib to further enhance the structural strength of the pallet.

[0010] Furthermore, the first reinforcing rib is fixedly connected to the first support rod, and the second reinforcing rib is fixedly connected to the second support rod, so as to further enhance the structural strength of the pallet.

[0011] Furthermore, the bottom of the first reinforcing rib and the second reinforcing rib is provided with a contact surface for the tray to abut against the bracket when it is in a low position, so that the tray can be placed on the bracket when it is in a low position, so that the linear drive element is not subjected to external force when the sorting device is not in use.

[0012] Furthermore, the bracket includes a horizontal rod and a vertical rod that are fixedly connected, and a first mounting portion and a second mounting portion are provided at the bottom of the vertical rod. The first rotating shaft is rotatably connected to the first mounting portion, and the second rotating shaft is rotatably connected to the second mounting portion.

[0013] Furthermore, the linear drive element is a manual hydraulic jack, which can facilitate the movement and use of the sorting device on the one hand, and on the other hand, the manual hydraulic jack can be self-locking, which is convenient for stability during use.

[0014] Furthermore, a universal wheel is provided at the bottom of the bracket and a handle is provided on one side of the bracket to facilitate the movement of the organizing device.

[0015] The present invention also provides a method for tidying up the chaotic coils inside a wire, using the tidying device as described above, comprising the following steps:

[0016] S1. Stop hanging the C-hook with coiled coils.

[0017] S2. Move the finishing device that has been lowered to a low position to the bottom of the coil and extend it to a chaotic circle position.

[0018] S3. The tray is controlled to rise by the linear drive element. When the coil is lifted, the sorting device is moved backward to separate the coils in the chaotic circle position.

[0019] S4. Arrange the coiled wires neatly.

[0020] S5. Move the arranging device forward to bring the wires together, and then control the tray to descend through the linear drive element and move out of the arranging device.

[0021] The arranging device of the present invention is convenient for arranging the coils in a disordered shape inside the wire rod, and only one person is required to complete the operation, which is convenient, fast and safe to operate, and at the same time prevents scratches caused by the wire rod being hoisted. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0023] Figure 1 Schematic diagram of the tidying device of the present invention.

[0024] In the figure: 1. bracket; 2. tray; 3. front swing arm assembly; 4. rear swing arm assembly; 5. connecting rod; 6. linear drive element; 7. first rotating shaft; 8. first swing arm; 9. first connecting rod; 10. first connecting rod connecting rod; 11. second rotating shaft; 12. second swing arm; 13. second connecting rod connecting rod; 14. cross bar; 15. longitudinal bar; 16. first mounting part; 17. second mounting part; 18. universal wheel; 19. handle; 20. first support rod; 21. second support rod; 22. first reinforcing rib; 23. second reinforcing rib; 24. middle rib; 25. contact surface. DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0026] Example 1:

[0027] This embodiment is a sorting device, which includes a bracket 1, a tray 2, a front swing arm assembly 3, a rear swing arm assembly 4, a connecting rod 5 and a linear drive element 6. The top surface of the tray 2 is provided with a curved surface adapted to the coil.

[0028] The front swing arm assembly 3 includes a first rotating shaft 7, a first swing arm 8, a first connecting rod 9, and a first connecting rod 10. The first rotating shaft 7 is rotatably mounted on the bracket 1, while the first swing arm 8, the first connecting rod 9, and the first connecting rod 10 are fixed to the first rotating shaft 7. The rear swing arm assembly 4 includes a second rotating shaft 11, a second swing arm 12, and a second connecting rod 13. The second rotating shaft 11 is rotatably mounted on the bracket 1, while the second swing arm 12 and the second connecting rod 13 are fixed to the second rotating shaft 11. In this embodiment, the bracket 1 includes a fixedly connected transverse rod 14 and longitudinal rod 15. The bottom of the longitudinal rod 15 is provided with a first mounting portion 16 and a second mounting portion 17. The first rotating shaft 7 is rotatably connected to the first mounting portion 16, while the second rotating shaft 11 is rotatably connected to the second mounting portion 17. Universal wheels 18 are provided at the bottom of the bracket 1, and a handle 19 is provided on one side of the bracket 1 to facilitate movement of the storage device.

[0029] The first rotating shaft 7 and the second rotating shaft 11 are arranged in parallel and at the same height, the first connecting rod 10 and the second connecting rod 13 are arranged in parallel and have the same length, and the two ends of the connecting rod 5 are hinged to the distal end of the first connecting rod 10 and the distal end of the second connecting rod 13 respectively; the first rocker arm 8 and the second rocker arm 12 are arranged in parallel and have the same length, and the bottom of the tray 2 is hinged to the distal end of the first rocker arm 8 and the distal end of the second rocker arm 12; so that the tray 2 can rise or fall horizontally.

[0030] The linear drive element 6 articulates the distal end of the first connecting rod 9 and the bracket 1. In this embodiment, the linear drive element 6 is a manual hydraulic jack. This facilitates the movement of the sorting device and is self-locking, ensuring stability during use. By controlling the extension and retraction of the linear drive element 6, the first connecting rod 9 is driven to swing, thereby rotating the first rotating shaft 7. This in turn drives the first swing arm 8 connected to the first rotating shaft 7 to swing, which in turn drives the second swing arm 12 to swing synchronously via the connecting rod 5, thereby driving the tray 2 to rise and fall horizontally.

[0031] Preferably, a first support rod 20 and a second support rod 21 are provided at the bottom of the tray 2. The first support rod 20 and the second support rod 21 are vertically arranged. The first support rod 20 is used to hinge the first swing rod 8, and the second support rod 21 is used to hinge the second swing rod 12. By providing the first support rod 20 and the second support rod 21, the distance between the curved surface of the tray 2 and the bracket 1 can be increased, which facilitates processing.

[0032] Preferably, the bottom of the tray 2 is provided with a first reinforcing rib 22 and a second reinforcing rib 23 in the direction corresponding to the outer circumference of the coil to enhance the structural strength of the tray 2 and facilitate the tray 2 to support the tray coil. The bottom of the tray 2 is also provided with an intermediate rib 24, which connects the first reinforcing rib 22 and the second reinforcing rib 23 to further enhance the structural strength of the tray 2. The first reinforcing rib 22 is fixedly connected to the first support rod 20, and the second reinforcing rib 23 is fixedly connected to the second support rod 21, further enhancing the structural strength of the tray 2.

[0033] Preferably, a contact surface 25 is provided at the bottom of the first reinforcing rib 22 and the second reinforcing rib 23 for the tray 2 to abut against the bracket 1 when in a low position, so that the tray 2 can be placed on the bracket 1 when in a low position, so that the linear drive element 6 is not subjected to external force when the sorting device is not in use.

[0034] Example 2:

[0035] This embodiment is a method for tidying up the chaotic coils inside the wire, using the tidying device in the above embodiment, including the following steps:

[0036] S1. Stop hanging the C-hook with coiled coils.

[0037] S2. Move the finishing device that has been lowered to a low position to the bottom of the coil and extend it to a chaotic circle position.

[0038] S3. The tray 2 is controlled to rise by the linear drive element 6. When the coil is lifted, the sorting device is moved backward to separate the coils in the chaotic circle position.

[0039] S4. Arrange the coiled wires neatly.

[0040] S5. Move the arranging device forward to bring the wires together, and then control the tray 2 to descend through the linear drive element 6 and move it out of the arranging device.

[0041] Obviously, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such changes and modifications fall within the scope of the claims and their equivalents, the present invention is intended to include such changes and modifications.

Claims

1. A device for arranging the inner coils of wires, characterized in that: The cam is connected to the control stand by an axis, and the axis of rotation is connected to the control stand by an axis, and the axis of rotation is connected to the control stand by an axis.

2. The device for arranging the inner coils of wires according to claim 1, characterized in that: A first support rod and a second support rod are provided at the bottom of the tray. The first support rod and the second support rod are vertically arranged. The first support rod is used to hinge the first swing rod, and the second support rod is used to hinge the second swing rod.

3. The device for arranging the inner coils of wires according to claim 2, characterized in that: The bottom of the tray is provided with a first reinforcing rib and a second reinforcing rib in a direction corresponding to the outer circumference of the coil.

4. The device for arranging the inner coils of wires according to claim 3, characterized in that: A middle rib is also provided at the bottom of the tray, and the middle rib connects the first reinforcing rib and the second reinforcing rib.

5. The device for arranging the inner coils of wires according to claim 4, characterized in that: The first reinforcing rib is fixedly connected to the first support rod, and the second reinforcing rib is fixedly connected to the second support rod.

6. The device for arranging the inner coils of wires according to claim 3, characterized in that: A contact surface is provided at the bottom of the first reinforcement rib and the second reinforcement rib for the tray to abut against the bracket when the tray is in a low position.

7. The device for arranging the inner coils of wires according to claim 1, characterized in that: The bracket includes a horizontal rod and a vertical rod that are fixedly connected. The bottom of the vertical rod is provided with a first mounting portion and a second mounting portion. The first rotating shaft is rotatably connected to the first mounting portion, and the second rotating shaft is rotatably connected to the second mounting portion.

8. The device for arranging the inner coils of wires according to claim 1, characterized in that: The linear drive element is a manual hydraulic jack.

9. The device for arranging the inner coils of wires according to claim 1, characterized in that: Universal wheels are provided at the bottom of the bracket, and a handle is provided on one side of the bracket.

10. A method for arranging the inner coils of a wire, characterized in that: Using the finishing device according to any one of claims 1 to 9 comprises the following steps: S1. Stop hanging the C-hook with coiled coils; S2. Move the finishing device that has been lowered to the lower position to the bottom of the coil and extend it to the chaotic circle position; S3, the tray is controlled to rise by the linear drive element. When the coil is lifted, the sorting device is moved backward to separate the coils in the chaotic coil position. S4. Arrange the coiled wire neatly; S5. Move the arranging device forward to bring the wires together, and then control the tray to descend through the linear drive element and move out of the arranging device.

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